Sharp AR-5127 User Manual

Download

SERVICE MANUAL

CODE: 00ZAR5127/A1E

DIGITAL LASER COPIER/ PRINTER

MODEL

CONTENTS

[1] NOTE FOR SERVICING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2] SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[3] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[4] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

[5] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5-1

[6] EXTERNAL VIEW AND INTERNAL STRUCTURE . . . . . . . . . . . . 6-1

[7] ADJUSTMENTS, SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

AR-5127

[8] SIMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

[9] TROUBLE CODE LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

[10] DISASSEMBLY, ASSEMBLY AND MAINTENANCE . . . . . . . . . . 10-1

[11] OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye’s retina, there is the danger of spot damage to the retina. The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.

1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts.

2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge.

3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system.

4) The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

Warning!

This product is a class A product. If it is operated in households, offices or similar surroundings, it can produce radio interferences at other appliances, so that the user has to take adequate countermeasures.

CLASS 1 LASER PRODUCT

LASER KLASSE 1

LUOKAN 1 LASERLAITE

KLASS 1 LASERAPPARAT

INVISIBLE LASER RADIATION, WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.

CAUTION

VORSICHT

LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.

AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.

USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.

Laserstrahl

VARO !

ADVARSEL

INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.

CAUTION

AVOID EXPOSURE TO BEAM.

UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND

VORSICHT

SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.

USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR SIKKERHEDSBRYDERE ER

ADVARSEL

UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.

VAROITUS!

VARNING

OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR FARLIG.

ADVERSEL VARNING

AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE

VARO!

LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.

VARNING !

USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.

OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR FARLIG.

Disconnect the AC cord before servicing the unit.

CLASS 1

LASER PRODUCT

LASER KLASSE 1

LASER WAVE – LENGTH : 795 ± 15 mm Pulse times : 0.481 ms/6 mm Out put power : 5 mW

CONTENTS

[1] NOTE FOR SERVICING

1. Warning for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. Precautions for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

3. Note for installing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2] SYSTEM CONFIGURATION

1. Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

A. Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2. System outline (Options) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

[3] SPECIFICATIONS

1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

A. Common operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

B. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3. Engine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

A. Operation and display section . . . . . . . . . . . . . . . . . . . 3-2

B. Paper feed, transport, paper exit section . . . . . . . . . . . 3-2

C. Optical (Image scanning) section . . . . . . . . . . . . . . . . . 3-3

D. Scanner (exposure) section . . . . . . . . . . . . . . . . . . . . . 3-3

E. Image process section . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

F. Fusing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

G. Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

4. Safety and environmental protection standards. . . . . . . . . 3-4

5. Environment conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

[4] CONSUMABLE PARTS

1. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

A. LAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

B. SMEF (Middle East, Africa)/Israel . . . . . . . . . . . . . . . . 4-1

C. Asia affiliates/Asia agent/STCL/SRH/SRS/SRSSC/SBI 4-2

2. Production number identification . . . . . . . . . . . . . . . . . . . . 4-3

3. Environment conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

A. Ambient conditions for transporting . . . . . . . . . . . . . . . 4-3

B. Ambient storage conditions (sealed) . . . . . . . . . . . . . . 4-3

C. Operating ambient conditions. . . . . . . . . . . . . . . . . . . . 4-3

4. Life (packed conditions) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

[5] UNPACKING AND INSTALLATION

1. Removal of protective material and fixing screw . . . . . . . . 5-1

2. Removal and storage of fixing pin . . . . . . . . . . . . . . . . . . . 5-1

3. Developer cartridge installation . . . . . . . . . . . . . . . . . . . . . 5-1

4. Toner cartridge installation. . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5. Toner concentration sensor level adjustment. . . . . . . . . . . 5-2

6. Paper size selection for paper feed tray . . . . . . . . . . . . . . 5-2

[6] EXTERNAL VIEW AND INTERNAL STRUCTURE

1. External view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

A. Key position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

B. LCD panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

4. Motor, Solenoid, Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

5. Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

7. Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

[7] ADJUSTMENTS, SETTING

1. List of adjustment items . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

A. Process section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

B. Mechanism section . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2

C. Image density (exposure) adjustment . . . . . . . . . . . . . .7-9

[8] SIMULATION

1. Operating procedures and operations . . . . . . . . . . . . . . . .8-1

A. Basic operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

B. Simulation kinds and valid key functions . . . . . . . . . . . .8-1

2. Simulation code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2

3. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4

[9] TROUBLE CODE LIST

1. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1

2. Self diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-2

[10] DISASSEMBLY, ASSEMBLY AND MAINTENANCE

1. Maintenance table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

2. Counter clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

3. List of disassembly and assembly . . . . . . . . . . . . . . . . . .10-1

4. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2

A. Process unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2

B. Developing section . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3

C. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-4

D. Paper feed section. . . . . . . . . . . . . . . . . . . . . . . . . . . .10-6

E. Side door unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10

F. 1st paper exit unit . . . . . . . . . . . . . . . . . . . . . . . . . . .10-10

G. Laser unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-12

H. Power unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-13

I. PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-13

J. Ozone filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-14

[11] OTHERS

1. Flash ROM version up procedure . . . . . . . . . . . . . . . . . . .11-1

A. Program download procedure

(Main body program) . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

2. User programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2

[1] NOTE FOR SERVICING

This Service Manual uses some photographs to assure safe operation.

This Service Manual uses some photographs to assure safe operation. Please understand the meanings of photographs before servicing.

WARNING: If this WARNING should be ignored, a serious danger

to life or a serious injury would be resulted.

CAUTION: If this CAUTION should be ignored, an injury or a

1. Warning for servicing

1) Be sure to connect the power cord only to a power outlet that

meets the specified voltage and current requirements.

Avoid complex wiring, which may lead to a fire or an electric shock.

It may cause a fire or an electric shock.

2) If there is any abnormality such as a smoke or an abnormal smell,

interrupt the job and disconnect the power plug.

It may cause a fire or an electric shock.

3) Be sure to connect the grounding wire. If an electric leakage

occurs without grounding, a fire or an electric shock may be the result.

To protect the machine and the power unit from lightening, grounding must be made.

4) When connecting the grounding wire, never connect it to the fol-

lowing points.

It may cause an explosion, a fire or an electric shock.

• Gas tube

• Lightning conductor

• A water pipe or a water faucet, which is not recognized as a grounding object by the authorities.

• Grounding wire for telephone line

5) Do not damage, brake, or work the power cord.

Do not put heavy objects on the power cable. Do not bend it forcibly or do not pull it extremely.

It may cause a fire or an electric shock.

6) Keep the power cable away from a heat source.

Do not insert the power plug with dust on it into a power outlet.

It may cause a fire or an electric shock.

7) Do not put a receptacle with water in it or a metal piece which may drop inside the machine.

It may cause a fire or an electric shock.

8) With wet or oily hands, do not touch the power plug, do not insert the telephone line jack, do not operate the machine, or do not perform servicing.

It may cause an electric shock.

2. Precautions for servicing

1) When servicing, disconnect the power plug, the printer cable, the network cable, and the telephone line from the machine, except when performing the communication test, etc.

It may cause an injury or an electric shock.

2) There is a high temperature area inside the machine. Use an extreme care when servicing.

It may cause a burn.

3) There is a high voltage section inside the machine which may cause an electric shock . Be careful when servicing.

4) Do not disassemble the laser unit. Do not insert a reflective material such as a screwdriver in the laser beam path.

It may damage eyes by reflection of laser beams.

5) When servicing with the machine operating, be careful not to squeeze you hands by the chain, the belt, the gear, and other driving sections.

damage to properties would be resulted.

6) Do not leave the machine with the cabinet disassembled.

Do not allow any person other than a serviceman to touch inside the machine. It may cause an electric shock, a burn, or an injury.

7) When servicing, do not breathe toner, developer, and ink excessively. Do not get them in the eyes.

If toner, developer, or ink enters you eyes, wash it away with water immediately, and consult a doctor if necessary.

8) The machine has got sharp edges inside. Be careful not to damage fingers when servicing.

9) Do not throw toner or a toner cartridge in a fire. Otherwise, toner may pop and burn you.

10) When replacing the lithium battery of the PWB, use a specified one only.

If a battery of different specification is used, it may be broken, causing breakdown or malfunction of the machine.

11) When carrying a unit with PWB or electronic parts installed to it, be sure to put it in an anti-static-electricity bag.

It may cause a breakdown or malfunctions.

3. Note for installing site

Do not install the machine at the following sites.

1) Place of high temperature, high humidity, low temperature, low humidity, place under an extreme change in temperature and humidity.

Paper may get damp and form dews inside the machine, causing paper jam or copy dirt.

For operating and storing conditions, refer to the specifications described later.

2) Place of much vibrations

It may cause a breakdown.

3) Poorly ventilated place

An electro-static type copier will produce ozone inside it.

The quantity of ozone produced is designed to a low level so as not to affect human bodies. However, continuous use of such a machine may produce a smell of ozone. Install the machine in a well ventilated place, and ventilate occasionally.

4) Place of direct sunlight.

Plastic parts and ink may be deformed, discolored, or may undergo qualitative change.

It may cause a breakdown or copy dirt.

5) Place which is full of organic gases such as ammonium

The organic photoconductor (OPC) drum used in the machine may undergo qualitative change due to organic gases such as ammonium.

Installation of this machine near a diazo-type copier may result in dirt copy.

6) Place of much dust

When dusts enter the machine, it may cause a breakdown or copy dirt.

7) Place near a wall

Some machine require intake and exhaust of air.

If intake and exhaust of air are not properly performed, copy dirt or a breakdown may be resulted.

8) Unstable or slant surface

If the machine drops or fall down, it may cause an injury or a breakdown.

If there are optional paper desk and the copier desk specified, it is recommendable to use them.

When using the optional desk, be sure to fix the adjuster and lock the casters.

AR-5127 NOTE FOR SERVICING 1 - 1

[2] SYSTEM CONFIGURATION

1. Structure

A. Hardware

Block diagram

Transport select gate right

solenoid

Upper alignment plate drive

solenoid

Transport select gate right

solenoid

motor

Rear edge plate

drive motor

FIN main motor

sensor

No. 2 tray paper exit

sensor

Lift-up drive control sensor

FINISHER PWB

solenoid 2

Shutter drive solenoid

Paper exit roller clutch

Tray off-set motor

Tray lift-up motor

Paper position sensor

Tray position sensor Lower

Off-set position sensor

Tray position sensor Upper

Staple HP sensor

Staple operation motor

Rear edge plate HP sensor

Side guide plate HP sensor

Paper Size Detector

Tray paper empty sensor

Self priming sensor

Staple supply cover

open/close sensor

Tray JAM process sensor

Staple empty sensor Stapler

Cartridge empty sensor

JAM process PG

Finisher Unit (Optional)

Rear edge plate drive

Side guide plate

No. 1 tray paper exit

open/close sensor

(AR5127 Optional)

FAX PWB

Mother PWB

USB PWB

GDI PWB

(AR5127 Optional)

Defog Heater

Japan/SEC/SECL

Ozon Fan

PS Cooling Fan

PS-SW

CE Only

Reactor

Down-Load-CON

D-Sub 9pin

Mirror-Motor

Option interface

PWB

D-Sub 25pin D-Sub 15pin

Defog

Copy-Lamp

COVER

CCD-PWB

AB INCH

Paper Size Sensor

Heater

Paper Full Sensor SENSOR

2nd POUT

Pout 2 Sensor

Solenoid Pout Gate

CN117

CN108

CN125

CN130

CN139

CN132

CN118

CN131

CN123

MCU-PWB

(INCH Area ONLY)

(AB Area ONLY)

CN104

CN107

IMC PWB

CN103

CN106

(AR5127 Optional)

CN129

CN140

CN112

CN136

CN134

CN113

CN28

CN115

CN109

CN110

CN121

CN102

CN135

CN111

CN126

Power Unit

InterLock

Toner-Motor Switch

DEV

UNIT

(include CRSM)

Coin

MAIN-Motor

HandpaperEmpty sensor

HandpaperTRAY Sensor2

HandpaperTRAY Sensor

HPEMPTY :

HPTRAY1 :

HPSIZE : Handpaper Size Sensor Vender

Main body paper feed load

Manual feed unit

Power Supply

HVU

Polygon-Motor

LSU-PWB

LCD

FAX-OP-PWB

Handpaper PickUp Solenoid

LUM1H : Lift Up Motor COPY-OP-PWB

PCL1H : PickUp Cluth

BD-PWB

APC-PWB

TRAYPAPER SENSOR

Optional)

SPF-SEN-PWB

SPF Cover Sens SPF-PSOL

SPF PS Sens

SPF Paper Empty

SFP/RSPF Unit (

(x5) Scanner Mirror HP

SPF BOOK Sens Cover Sensor

SPF Paper Size Sens

L1 Sensor

SPF-pressure

SPF-CON-PWB

SPF-DupSOL

release SOL

SPF-Motor

ShifterHPSensor

Pout Sensor

Fuser Cooling Fan 2

Fuser Cooling Fan 1

Shifter-Motor

Duplex-Motor

Duplex

Paper Out

Main body cassette unit

Sensor

PAP1H ; Paper Empty

PPD1H(PIN):Paper IN Sol

PCS1H ; Pick Up Solenoid Drum Initial

LUD1H ; Lift Up Detector Paper Remove

Sensor (AR5127 Optional)

AR-5127 SYSTEM CONFIGURATION 2 - 1

OP interface PWB

CSS2H ; Casette Detector

DRS2H ; Door Detector

PPD2H ; Paper Pass Detector

PAP2H ; Paper Empty

LUD2H ; Lift Up Detector

PCL2H ; Pick Up Clutch

2nd cassette unit (Optional)

LUM2H ; Lift Up Motor

Paper Feed Motor

OP interface PWB

Paper Feed Motor HPIN : Handpaper IN Sensor

TRCLH ; Vertical transport

roller clutch

Multi-step cassette unit (Optional)

Paper Pass Detector

PAP2 ; Paper Empty HPSIZE2 : Handpaper Size Sensor2

CSS2 ; Casette Detector HPSOL :

LUD2 ; Lift Up Detector HPWS : Handpaper Width Sensor OPERATION PANEL

PPD2 ;

Paper Pass Detector

CSS1 ; Casette Detector

PAP1 ; Paper Empty

LUD1 ; Lift Up Detector

PPD1 ;

OP-UP cassette OP-LO cassette HPTRAY2 :

DRS2 ; Door Detector

PCL2 ; Pick Up Clutch CSS1H : Cassette Detector

LUM2 ; Lift Up Motor PSRSOL : Paper Stop Roller Sol.

roller clutch 2

TRCL ; Vertical transport

DRS1 ; Door Detector

PCL1 ; Pick Up Clutch

LUM1 ; Lift Up Motor

Fuser-Lamp

THERMISTER

Fuser Unit BD-Sensor

2. System outline (Options)

Option

Item Model Reversing single pass feeder AR-RP3 Y Single pass feeder AR-SP4 Y 500-sheet paper feed unit AR-D11N Y 2X500-sheet paper feed unit AR-D12N Y Job separator tray kit AR-TR3 Y Finisher AR-FN5N Y For connection of the sort and staple, the AR-EB4 is required. Facsimile expansion kit AR-FX4 Y Fax memory 2MB AR-MM5 Y

4MB AR-MM6 Y 8MB AR-MM7 Y

Dual function board AR-EB4 Y

Y: Installable

For details of the options, refer to the Service Manual of each option.

Main unit

model

NOTE

(1) Main units

AR-5127

(2) Options

AR-RP3

Reversing single pass feeder

AR-TR3

Job separator tray kit

AR-MM5/MM6/MM7

2/4/8MB Fax memory

AR-SP4

Single pass feeder

AR-FN5N

Finisher

AR-D11N

500-sheet paper feed unit

AR-FX4

Facsimile expansion kit

2X500-sheet paper feed unit

AR-D12N

AR-EB4

Dual function board

AR-5127 SYSTEM CONFIGURATION 2 - 2

[3] SPECIFICATIONS

1. Basic specifications

(1) Type

Machine Type Desktop type

(2) Target users

Average 10,000 to 13,000 sheets/month Max. 50,000 sheets/month

(3) External dimensions

Packaged 780 (W) × 760 (D) × 840 (H)mm Body 623 (W) × 585.5 (D) × 640.5 (H)mm

(4) Weight

Packaged About 55.95 kg Copier body 42.5 kg

(5) Machine life

800,000 sheets or 5 years

2. Operation specifications

A. Common operation

(1) Warm up time

After turned on Under 40 seconds Recovery from power-save mode Under 10 seconds Recovery from paper jam 10 sec.

(2) Jam recovery time

About 10sec (Leaving the machine for 60 sec after opening the door, standard condition, polygon stop.)

B. Copy mode

(1) Document size

Max. document size A3 paper (11" × 17")

(2) Picture quality mode

Picture quality mode

Auto mode 1 step Selectable Character mode 5 steps Selectable Text/Photo mode 5 steps Selectable Photo mode 5 steps —

Density adjustment

step

(3) Copy magnification ratio

Copy magnification

ratio

Fixed magnification mode

Zoom width Standard: 50 to 400% (50 to 200% for SPF/

Magnification range/fixed magnification

Standard 4R+5E AB Series: 50, 70, 81, 86, 100, 115, 122, 141, 200, 400% Inch Series: 50, 64, 77, 95, 100, 121, 129, 141, 200, 400% (However, 400% is inhibited when SPF/RSPF is used.)

With AR-EB4 installed, 5R+5E AB Series: 25, 50, 70, 81, 86, 100, 115, 122, 141, 200, 400% Inch Series: 25, 50, 64, 77, 95, 100, 121, 129, 141, 200, 400% (However, 400% is inhibited when SPF/RSPF is used.)

RSPF) With AR-EB4 installed: 25 to 400% (50 to 200% for SPF/RSPF)

Toner save mode

Copy magnification

ratio

Independent magnification width

Magnification precision

Magnification range/fixed magnification

Standard: 50 to 400% for horizontal/ vertical (50 to 200% for SPF/RSPF) With AR-EB4 installed: 25 to 400% for horizontal/vertical (50 to 200% for SPF/RSPF)

Normal copy: 100%±1.0% Enlargement copy: Set magnification ±1.0% Reduction copy: Set magnification ±1.0%

(4) Job speed

a. First Copy Time

Normal Less than 4.8 seconds (when the single copy)

b. Multi copy speed (sheets/minute)

• Copy magnification

Document Size

A3 15 B4 17 A4 (Horizontal feed) 27 A4 (Vertical feed) 18 B5 (Horizontal feed) 27 B5 (Vertical feed) 21 11" × 17" 15 8-1/2" × 14" 16 8-1/2" × 13" 17 8-1/2" × 11" (Horizontal feed) 8-1/2" × 11" (Vertical feed) A5/INV 27

∗

The slowest speed is listed in enlargement/reduction copy.

∗

Single-side copy

(Normal copy/Reduction copy (50% to

99%)/Enlargement copy (100% to 200%)

(5) Max. multi-copy (print) quantity

999 sheets

(6) Picture quality

a. Image process

Picture quality mode Image process (Software) Auto mode • 2 gradations Text mode Text/Photo mode Photo mode

b. Toner save mode

Set with the key operator program. Default: ON

c. Zoom method

Main scanning direction Sub scanning direction Performed by image processing and

d. Resolution

Main scanning direction Sub scanning direction

Scan 400 dpi 600 dpi

Output 600 dpi 600 dpi

Copy magnification

ratio 25% to 49% — — 50% to 69% 3.2 line/mm 2.8 line/mm 70% to 94% 3.6 line/mm 3.2 line/mm 95% to 105% 5.0 line/mm 4.5 line/mm 106% to 141% 5.0 line/mm 4.5 line/mm 142% to 400% 5.0 line/mm 4.5 line/mm

Performed through image processing

changing scanning speed

• Area separation

• Error diffusion

Position

Center Corners

AR-5127 SPECIFICATIONS 3 - 1

e. Gradation

Read 256 gradations Write 2 gradations

3. Engine specifications

A. Operation and display section

Display unit LED display system Operation system Button switch system

B. Paper feed, transport, paper exit section

(1) Paper feed ability

Paper feed section Paper feed capacity Document Size AB Series: A3 to A6R

Remaining detection

• Details of paper feed section

Capacity — Paper weight 56 to 80 g/m² (15 to 21.3 lbs) Document Size AB Series: A3/B4/A4/A4R/B5/B5R/A5

Paper kind Standard paper (56 to 80 g/m²), special paper Special paper Reproduction paper Paper size

selection Slide switch — Cassette attachment/

detachment Remarks A5, B5, 8.5 x 5.5 (only for upper cassette)

• Manual feed section

Capacity 100 sheets (52g to 80g/m²) Paper weight 52 to 128 g/m² (14 to 34.1 lbs) Document Size AB Series: A3 to A6R

Paper kind Multi feed: Standard paper (52 to 80 g/m²),

Size detection Yes Guide display A3/A4,11,B4/B5,8.5,A4R/A5,B5R,A5R,5.5

∗

When poor image quality is resulted by the use of OHP sheet, adjust with SIM 44-34.

(2) Finishing ability

Paper exit section Paper exit tray (1 tray) Capacity 500 sheets

(3) Job separator exit tray (AR-TR3)

a. Condition

In case of Optional function (printer, FAX) is set up as MFD.

b. Simultaneous wrapping in kit

Job separator tray Setting manual book

c. Simultaneous wrapping

Setting manual book

2 cassettes + multi manual feed

500×2+100

Inch Series: 11"×17" to 8.5"×5.5" Cassette section: empty detection only available

Manual paper feed section: empty detection only available

Inch Series: 8.5×11/8.5×14/11×17/8.5×13/

8.5×11R/8.5×5.5

User operation (LCD panel operation)

Yes

B5 is not applicable to lower cassette (2nd stage).

Inch Series: 11"×17" to 8.5"×5.5"

special paper (Reproduction paper/OHP/label paper/postcard/envelope) Single feed: Standard paper (52 to 128 g/m²), special paper (Reproduction paper/OHP/label paper/postcard/envelope)

d. Function

This exit tray is set up above main exit tray, and can separate copier exit, printer exit and FAX exit.

e. Many of tray

1 (this tray can not set up more than 2)

f. Separator system

by control of main machine

g. Exit paper size

Upper exit tray (Job separator tray)

Lower exit tray (Main machine exit tray)

h. Exit paper weight

52 to 128g/m

i. Paper pass

center (same as main unit)

j. Exit area/finishing

Upper exit tray (Job separator tray) Face down Lower exit tray (main machine exit tray) Face down

k. Power supply

Power supply DC 24V (from main machine) Power consumption 5.6W

l. Method of movement

with original motor (not with main machine)

m. Machine weight

0.6 kg

n. Exit capacity

Upper exit tray (Job separator) 100 sheets Lower exit tray (main machine exit tray) 500 sheets (

∗

400 sheets for B4, Legal, Foolscap, A3, and W letter.

o. Tray full detector

Upper exit tray (Job separator) Yes Lower exit tray (main machine exit tray) No

p. Concept of function

Upper exit tray (Job separator) FAX/Printer (This setting can be

Lower exit tray (main machine exit tray)

q. Reliance

MCBJ 60k MCBF 10k

r. Main color of cabinet

Frosty white

s. Setting

to be easy setting

(14 to 34.1lbs)

AB system A3 to A6 Inch system 11 x 17 to 8.5 x 5.5 AB system A3 to A6 Inch system 11 x 17 to 8.5 x 5.5

∗

)

done by users.) Copy/Printer/FAX (This setting can be done by users.)

C. Optical (Image scanning) section

(1) Type

Flat-bed type/monochrome

(2) Document reference position

Rear left reference

(3) Resolution

Main scanning direction Sub scanning direction

Scan 400 dpi 600 dpi

(4) Gradation

256 gradations (8-bit)

AR-5127 SPECIFICATIONS 3 - 2

(5) Original size/Scanning area

a. Max. original size

A3 paper (11" × 17")

b. Scanning area

356 mm

CENTER

F. Fusing

Type Heat roller Lamp Type Halogen lamp

Voltage 100V

Power

consumption Fusing temperature 185° (600 dpi)

Heat roller Teflon coated roller Pressure roller Silicone rubber roller with roentgerized

Separation system Natural separation (with pawl)

1000W

160° (1200 dpi)

cube

G. Drive

Drive section Motor

Main motor DC brushless motor

4. Safety and environmental protection standards

216 mm

(6) Scanning speed

122mm/sec (600 dpi: magnification ratio 100%)

(7) Light source (lamp)

Type Xenon Drive voltage 1.5 kV

(8) Read sensor

Type Reduction optical system image sensor (CCD)

Monochrome

D. Scanner (exposure) section

(1) Resolution

Main scanning direction Sub scanning direction

600 dpi 600 dpi

(2) Gradation

2 gradations

(3) Laser unit specifications

r.p.m. 28,800 rpm Mirror surfaces 6 faces Laser power 0.4mW/600dpi, 0.2mW/1200dpi Laser beam size 60 Laser wave length 785nm

µ (

Main scan) x 70µ (Sub scan)

E. Image process section

Imaging speed 600 dpi : 122 mm/sec. Photo conductor

Toner Type Developer (Black)

Charge System (–) DC scorotron (saw tooth)

Transfer System Transfer roller

Exposure Xenon lamp Developing Dry, 2-component magnetic brush

Separation (–) DC corotron Discharge — Cleaning Blade

Type OPC drum (dia. 30mm) LIFE 50,000 sheets

LIFE 33,000 sheets (Toner, life: 33k, Developer life:

50k)

Voltage 560

Voltage 18

A constant electric current

A (electric current)

development

(1) Safety and environmental protection standards

Item Standard name Country name

Safety standards

Radio wave noise standard

EnergyStar World-wide

S mark Japan SEMKO mark EU CE mark EU

(2) Ozone level

Ozone Less than 0.02mg/m³ Dust Less than 0.075mg/m³

(3) Noise level

Operating Less than 63dB On standby Less than 40dB

5. Environment conditions

(1) Space required

Folded multi manual feed 623 (W) × 585.5 (D) mm Open multi manual feed 889 (W) × 585.5 (D) mm

(2) Operating ambient conditions

Humidity (%)

Temperature (˚C)

AR-5127 SPECIFICATIONS 3 - 3

(3) Ambient storage conditions

Humidity (%)

Temperature (˚C)

(4) Ambient conditions for transporting

Humidity (%)

Temperature (˚C)

(5) Atmospheric pressure

595 mmHg or above

(6) Standard temperature and humidity

Temperature 20 to 25°C Humidity 65±5%RH

AR-5127 SPECIFICATIONS 3 - 4

[4] CONSUMABLE PARTS

1. List

A. LAG

No. Item Content Life Model name Remarks

1 Toner CA (Black) with

IC chip

2 Developer Developer

3 Drum Drum ×1 50K AR-270DR 4 Upper heat roller kit Upper Heat Roller

5 Lower heat roller kit Lower Heat Roller

6 100K maintenance kit Drum Separation Unit

7 MC unit MC unit ×10 50K (×10) AR-270MC 8 Cleaner Blade Cleaner Blade ×10 50K (×10) AR-270CB 9 Drum frame unit Drum frame unit ×1 200K AR-270DU * The life of the toner reception seat welded to

10 Staple Cartridge Staple Cartridge ×3 3000 staples ×3AR-SC1

Toner (Toner; Net Weight 745g)

Polyethylene Bag

(Developer; Net Weight 400g)

Fusing gear Upper heat roller bearing Fusing separation pawl (upper)

Fusing separation pawl (lower) Fusing busing (lower)

Transfer roller unit

×10 33K (×10) AR-270MT * Life: A4 size at 6% coverage

×10 ×10 50K (×10) AR-270MD MD=ND*10

×1 ×1 ×2 ×4 ×1 ×4 ×2 ×2 ×1

150K AR-271UH

300K AR-271LH

100K AR-271KA1

the drum frame is 200K, and it can be used up to 4 times. (Supplied as a drum frame unit.)

* Drum frame unit contains all the drum unit

parts excluding Drum and Drum fixing plate.

MT=NT*10

* The other maintenance parts than the above are supplied as service parts.

B. SMEF (Middle East, Africa)/Israel

No. Item Content Life Model name Remarks

1 Toner CA (Black) with

IC chip

2 Developer Developer

3 Drum Drum ×1 50K AR-270DR 4 Upper heat roller kit Upper Heat Roller

5 Lower heat roller kit Lower Heat Roller

6 100K PM kit Drum Separation Unit

7 MC unit MC unit ×10 50K (×10) AR-270MC 8 Cleaner Blade Cleaner Blade ×10 50K (×10) AR-270CB 9 Drum frame unit Drum frame unit ×1 200K AR-270DU * The life of the toner reception seat welded to

* The other maintenance parts than the above are supplied as service parts.

Toner (Toner; Net Weight 745g) Polyethylene Bag ×10

(Developer; Net Weight 400g)

Fusing gear Upper heat roller bearing Fusing separation pawl (upper)

Fusing separation pawl (lower) Fusing busing (lower)

Transfer roller unit DV blade Side seal F Side seal R

×10 33K (×10) AR-270ET * Life: A4 size at 6% coverage

×10 50K (×10) AR-270CD CD=SD*10

×1 ×1 ×2 ×4 ×1 ×4 ×2 ×2 ×1 ×1 ×1 ×1

ET=FT*10

150K AR-271UHG

300K AR-271LH

100K AR-271KA

the drum frame is 200K, and it can be used up to 4 times. (Supplied as a drum frame unit.)

* Drum frame unit contains all the drum unit

parts excluding Drum and Drum fixing plate.

AR-5127 CONSUMABLE PARTS 4 - 1

C. Asia affiliates/Asia agent/STCL/SRH/SRS/SRSSC/SBI

No. Item Content Life Model name Remarks

1 Toner CA (Black) with

IC chip

2 Developer Developer

3 Drum Drum ×1 50K AR-270DR 4 Upper heat roller kit Upper Heat Roller

5 Lower heat roller kit Lower Heat Roller

6 100K PM kit Drum Separation Unit

7 MC unit MC unit ×10 50K (×10) AR-270MC 8 Cleaner Blade Cleaner Blade ×10 50K (×10) AR-270CB 9 Drum frame unit Drum frame unit ×1 200K AR-270DU * The life of the toner reception seat welded to

10 Staple Cartridge Staple Cartridge ×3 3000 staples ×3AR-SC1

Toner (Toner; Net Weight 745g) Polyethylene Bag ×10

(Developer; Net Weight 400g)

Fusing gear Upper heat roller bearing Fusing separation pawl (upper)

Fusing separation pawl (lower) Fusing busing (lower)

Transfer roller unit DV blade Side seal F Side seal R

×10 33K (×10) AR-270CT * Life: A4 size at 6% coverage

×10 50K (×10) AR-270CD CD=SD*10

×1 ×1 ×2 ×4 ×1 ×4 ×2 ×2 ×1 ×1 ×1 ×1

CT=ST*10

150K AR-271UHG

300K AR-271LH

100K AR-271KA

the drum frame is 200K, and it can be used up to 4 times. (Supplied as a drum frame unit.)

* Drum frame unit contains all the drum unit

parts excluding Drum and Drum fixing plate.

* The other maintenance parts than the above are supplied as service parts.

AR-5127 CONSUMABLE PARTS 4 - 2

2. Production number identification

3. Environment conditions

The label on the TD cartridge shows the date of production.

Serial number

(0001-9999)

Unit version

Destination

The end digit of production year

Label position

Production month

January

September October November December

A. Ambient conditions for transporting

0 X Y

Humidity (%)

Temperature (˚C)

B. Ambient storage conditions (sealed)

Humidity (%)

<Drum>

The laser print indicates the date (year, month, day) of production.

1234

1 The last digit of the production year.

2 The prodoction month.

X stands for October, Y November, and Z December.

3, 4 Production date.

Temperature (˚C)

C. Operating ambient conditions

Use environment conditions

Humidity (%)

Temperature (˚C)

4. Life (packed conditions)

Photoconductor drum (36 months from the production month)

Developer, toner (24 months from the production month)

AR-5127 CONSUMABLE PARTS 4 - 3

[5] UNPACKING AND INSTALLATION

1. Removal of protective material and fixing screw

1) Remove all tapes, then open the document cover and remove the

protective material of sheet shape.

2) Remove the fixing screw using a coin.

The fixing screw is required when transporting the machine. Keep it in the tray. (Refer to the later description.)

2. Removal and storage of fixing pin

1) Lift the knob and gently pull out the tray.

Fixing screw

∗

If power is turned don without removing the fixing pin, it will be difficult to pull out the tray.

3. Developer cartridge installation

1) Hold the both sides of the front cover, and pull down to open it.

2) Loosen the screw and remove the developer cartridge.

2) Hold the paper pressure plate and turn the fixing pin in the arrow

direction.

3) Store the removed fixing pin and the fixing screw which was

removed in the above procedure, together in the specified storage place in the tray.

TD cartridge lock release lever

3) Remove the developer tank from the developer cartridge.

4) Supply developer into the developer tank while rotating the MG roller.

Fixing pin

∗

Shake the developer bag enough before opening it.

∗

Check to insure that the hook is engaged in two positions.

5) Attach the developer tank to the developer cartridge.

After supplying developer into the developer cartridge, do not tilt or shake the developer cartridge.

6) Attach the developer cartridge to the copier, and fix it with the screw.

Note: When replacing the OPC drum with a new one, be sure to clear

the drum count.

AR-5127 UNPACKING AND INSTALLATION 5 - 1

Hook

4. Toner cartridge installation

1) Shake the toner cartridge several times horizontally, and remove the tape.

4 or 5 times

Shutter

Tape

Knob

∗

Do not hold the shutter lever when shaking.

2) Press the lock release lever, and insert the unit completely into the copier along the guide groove. Then fix the blue screw and the locking screw.

∗

Dirt or dust must be removed from the toner cartridge before installing.

3) Take off the tape, and remove the shutter from the toner cartridge.

• Screen display

3) On the screen, all trays are indicated and the previously selected tray is highlighted. Use the Up/Down key to select the tray desired.

• Screen display

4) After selecting the tray, press the Right cursor key to move to the paper size selection box on the right side of the screen (the highlighted size is the previously selected size). Use the Up/Down key to select the desired paper size.

5) After selecting the paper size, press the Left cursor key to return to the left side of the screen. At that time, the selected tray indicates the paper size selected above.

5. Toner concentration sensor level adjustment

1) Open the cover.

2) Power ON (The mechanism cannot be initialized because the

cover is open.)

3) Install the developing unit with new developer in it.

4) Enter SIM 25-2.

5) Close the cover immediately before starting the operation.

6) Press the OK key to start.

After completion of the adjustment, be sure to cancel the simulation.

Note: When replacing developer with new one, be sure to clear the

developer counter.

6. Paper size selection for paper feed tray

1) The paper feed trays have no paper size detection mechanism and

the paper size can be selected by entry from the operation panel. The bypass tray has a paper size detection mechanism and the paper size cannot be selected from the operation panel.

2) To select the paper size from the operation panel, press the Spe-

cial Function key and choose "Paper Size Enter" from the function menu to open the paper size enter screen.

Press the OK key to confirm the setting. The following message appears:

• Message (M081)

6) After the Start key is pressed, if the fed paper is different in size from the setting, the machine makes copy and then stops running with the mode retained. The following message appears for six seconds. the Start LED is ON): The tray set EXTRA size is not available for this specification.

• Message (C449)

7) If any of Trays 2 to 4 is selected, the paper sizes of A5/5.5 x 8.5 are not available (because the A5/5.5 x 8.5-sized paper cannot be fed from these trays).

AR-5127 UNPACKING AND INSTALLATION 5 - 2

[6] EXTERNAL VIEW AND INTERNAL STRUCTURE

1. External view

11 12 13 14

No. Name Function/Operation

1 Platen cover Place the original on the original table and close the platen cover before copying starts. 2 Paper output tray Finished copies are deposited in the paper output tray. 3 Front cover Open to remove misfeeds and for copier servicing. 4 Paper trays Each tray holds 500 sheets of copy paper. 5 Power switch Press to turn copier power on and off. 6 Handles Use to move the copier. 7 Operation panel All copier controls are located here for easy operation. 8 Original table Place the document to be copied here. 9 Upper exit area cover Open to remove misfeeds when an optional job separator tray kit or finisher is installed.

10 Side cover Open to remove misfeeds.

11 Side cover handle Lift and pull to open the side cover. 12 Bypass tray guides Adjust to the width of the copy paper. 13 Bypass tray Special papers (including transparency film) and copy paper can be fed from the bypass tray. 14 Bypass tray extension Pull out when feeding large paper such as 8-1/2" x 14" and 11" x 17".

2. Internal

No. Name Function/Operation

1 Toner cartridge lock release lever Use to unlock the toner cartridge. 2 Toner cartridge Contains toner. 3 Paper guide Open to remove misfed paper. 4 Fusing unit release levers Lower to remove misfed paper. 5 Photoconductor drum A drum on which photoconductor is coated. Images are formed on this photoconductor drum. 6 Roller rotating knob Turn to remove misfed paper.

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 1

3. Operation panel

A. Key position

12 13 14 15 16 17 18 19 20 21 22 23

These keys and indicators are not used for the copier features

No. Name Function/Operation

1 COPY key and indicator Press to select the COPY mode.

2 Display Displays information to assist the operator. 3 BACK key Press to return the display to the previous screen. 4 Information key Press to display the detailed description when [i] is displayed at the upper right of the display. 5 JOB STATUS key Press to check the settings of selected functions or the status of reserved output jobs. 6 OK key Press to register the selected setting. 7 Copy quantity display Displays the specified copy quantity during the ready condition and displays the copy countdown as copies are

8 Numeric keys Used to select the desired copy quantity. 9 INTERRUPT key and

indicator

10 CLEAR ALL key Clears all selected settings and returns the copier to the initial settings.

11 START key and indicator Copying is possible when the indicator is on.

12 EXPOSURE key Used to select the exposure modes: AUTO, TEXT, TEXT/PHOTO, PHOTO or SUPER PHOTO. 13 PAPER SELECT key Used to manually select a paper tray. 14 COPY RATIO key Press to select a reduction or enlargement copy ratio. 15 AUTO IMAGE key Press for automatic copy ratio selection. 16 2-SIDED COPY key Press to select the 1-sided to 1-sided, 1-sided to 2-sided, 2-sided to 1-sided* or 2-sided to 2-sided* copy mode.

17 OUTPUT key Press to select the sort, group or staple sort* mode.

18 SPECIAL FUNCTION key Press to select special functions. 19 Arrow keys Press to move the highlighted item in the display. 20 AUDIT CLEAR key Press to close an open account. 21 Zero key Use as part of numeric keys to enter copy quantity.

22 PROGRAM/READ END

key

23 CLEAR key Press to clear the copy quantity display or press during a copy run to terminate copying.

Press and hold during standby to display the total output count. Quantity of toner remaining is also displayed.

made.

Interrupts a copy run.

Press to start copying.

*To select the 2-sided to 1-sided or 2-sided to 2-sided copy mode, an optional RSPF must be installed.

*To select the staple sort mode, an optional finisher must be installed.

Press during a continuous copy run to display the number of copies completed in the current run. Press to select the job memory mode. Press to finish scanning of originals and to start copying when copying from the original table.

2 3 4 5 6 7 8 9 10 11

B. LCD panel

(Basic screen)

231

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 2

No. Name Function/Operation

1 Exposure display Indicates the selected exposure mode. 2 Message display Messages are displayed regarding

copier status and operation. 3 Original size display The original paper size is displayed. 4 Copy ratio display Displays the copy ratios for reductions

or enlargements. 5 Paper size display Displays the selected paper size.

When "AUTO" is displayed, paper size

matching the original and copy ratio

will be automatically selected. 6 Paper tray display The selected paper feed location is

highlighted.

4. Motor, Solenoid, Clutch 5. Sensor

3 4

7 8

No. Name Code Function and operation

1 Mirror motor MIRM Optical mirror base drive 2 Shifter motor SFTM Shifter drive 3 Duplex motor

4 Cooling fan

DPXM

TFAN

Duplex paper switching and exit roller Cools the inside of the

unit. 5 Main motor MM Main drive 6 PS clutch PSRSOL Main unit paper feed 7 Manual paper feed

solenoid

8 Manual paper feed

clutch

9 Paper feed transfer

clutch

HPSOL

Manual paper feed

solenoid

Manual paper feed

clutch

Paper feed transfer

clutch

10 Paper feed clutch PCL1H Paper feed roller drive 11 Cassette lift-up motor LUM1H Cassette paper lift-up 12 Paper feed solenoid

PCS1H

Solenoid for the paper

feed from the cassette

13 2nd cassette paper

feed solenoid 14 Toner motor TM Toner supply 15 Separation pawl

solenoid 16 Exhaust fan motor

PREMSOLSeparation pawl

operation solenoid

PSFAN

Cools the inside of the unit.

17 Intake fan motor

No. Name Code

1 Original size sensor DSIN0 Document size

2 Mirror home position

sensor

3 Document cover

sensor

4 Document size sensor DSIN3 Document size

5 1st paper exit sensor POUT 1st paper exit

6 Shifter home position

sensor

7 Paper exit sensor

(DUP side)

8 Thermistor RTHIN Fusing temperature

9 Thermostat Abnormal high

10 Manual feed paper

entry sensor

11 1st cassette (paper

tray) detection

12 Manual feed paper

empty sensor

13 2nd cassette (paper

tray) detection

14 Manual feed width

detection volume

15 Manual paper feed

tray empty sensor 2

16 Manual paper feed

tray empty sensor 1

17 Manual feed length

detection sensor 2

18 Manual feed length

detection sensor 1

7 8

9 10 11

15 16 17

Function and

operation

detection

MHPS Mirror (scanner)

home position detection

OCCOVER Document cover

open/close detection

detection

SFTHP Shifter home position

sensor detection

PDPX Paper exit detection

detection

temperature detection in the fusing section

HPIN Sensor of paper entry

from the manual paper feed tray, the 2nd/multi-stage desk, or the DUP

CSS1 1st cassette (paper

tray) empty detection

HPEMPTY Manual feed paper

empty detection

CSS1A 2nd cassette (paper

tray) empty detection

HPWS Manual feed paper

width detection

HPTRAY2 Manual feed tray

position detection

HPTRAY1 Manual feed tray

position detection

HPSIZE2 Manual feed paper

length detection

HPSIZE1 Manual feed paper

length detection

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 3

No. Name Code

19 Door switch SW24V Front door and side

20 2nd right door switch DRS1A Side door open/close

21 2nd cassette paper

pass sensor

22 2nd cassette paper

upper limit detection sensor

23 2nd cassette paper

empty sensor

24 1st cassette paper

upper limit detection sensor

25 1st cassette paper

empty sensor

26 Center tray paper

YES/NO sensor

27 1st cassette paper

pass sensor

PPD1A 2nd cassette paper

LUD1A 2nd cassette paper

PAP1A 2nd cassette paper

LUD1H 1st cassette paper

PAP1H 1st cassette paper

TRAYPAPER

PIN 1st cassette paper

Function and

operation

door open/close detection

detection

pass

upper limit detection

empty detection

upper limit detection

empty detection Center tray paper

YES/NO detection

pass

6. PWB unit

No. Name Function and operation

1 Inverter PWB Copy lamp control 2 CCD PWB For image scanning (read) 3 Option connector PWB 4 MCU PWB Main unit control 5 Tray interface PWB 2nd tray control 6 KEY/LED PWB (right side) For the copy operation 7 LCD back light PWB LCD control 8 KEY/LED PWB (left side) For the FAX operation 9 Power source PWB AC power input/DC voltage

control

7. Section

12 3 4 5

No. Name Function and operation

1 Copy lamp Image radiation lamp 2 Copy lamp unit Operates in synchronization with

3 LSU unit Converts image signals into laser

4 Lens unit Reads images with the lens and

5 MC holder unit Supplies negative charges evenly

6 Paper exit roller Paper exit roller 7 Transport roller Paper transport roller 8 Upper heat roller Fuses toner on paper.

9 Lower heat roller Fuses toner on paper.

10 Drum unit Forms images. 11 DUP transport follower

roller 12 DUP transport roller Duplex paper transport 13 Transport roller Transfer images on the drum onto

14 Resist roller Synchronize the paper lead edge

15 Manual feed tray Manual feed paper tray 16 Manual paper feed roller Picks up papers in manual paper

17 Manual feed transport

roller 18 1st cassette pick-up

roller 19 1st cassette paper feed

roller 20 2nd cassette pick-up

roller 21 2nd cassette paper feed

roller 22 MG roller Puts toner on the OPC drum. 23 2nd/3rd mirror unit Reflects the images from the copy

2nd/3rd mirror unit to radiate documents sequentially.

beams to write on the dum.

the CCD.

on the drum.

(with the teflon roller)

(with the silicone rubber roller)

Duplex paper transport

paper.

with the image lead edge.

feed port. Transports paper from the manual paper feed port. Picks up paper from the cassette.

Transports the picked up paper to RESIST section. Picks up paper from the cassette.

Transports the picked up paper to RESIST section.

lamp unit to the lens unit.

9 10 11 12 13 14

17 18 19

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 4

[7] ADJUSTMENTS, SETTING

1. List of adjustment items

Section Adjustment item Adjustment procedure/SIM No.

A Process section (1) Developing doctor gap adjustment Developing doctor gap adjustment

(2) MG roller main pole position adjustment MG roller main pole position adjustment (3) Developing bias voltage adjustment SIM8-1 (4) Grid bias voltage adjustment (High mode) SIM8-2 (5) Grid bias voltage adjustment (Low mode) SIM8-3

B Mechanism section (1) OC image lead edge position/Sub scanning

magnification ratio/Original offset auto adjustment (2) Print start position adjustment SIM50-5 (3) SPF image lead edge position adjustment SIM50-6 (4) Rear edge void adjustment SIM50-1-6 (5) Paper off center adjustment SIM50-10 (6) Left edge void area adjustment SIM50-1-8 (7) Main scanning direction (FR direction) distortion

balance adjustment

(8) Sub scanning direction (scanning direction)

distortion adjustment (9) Main scanning direction (FR direction) distortion

adjustment

(10) Main scanning direction (FR direction)

magnification ratio adjustment

(11) Sub scanning direction (scanning direction)

magnification ratio adjustment

(12) Off center adjustment (SPF mode) SIM50-12 (13) OC (SPF) open/close detection position adjustment SIM41-3 (14) Original sensor adjustment SIM41-2, 41-4 (15) SPF white correction pixel position adjustment

(required in an SPF model when replacing the lens

unit)

(16) SPF scan position auto adjustment SIM53-8, SIM46-20, SIM50-6

C Image density

(1) Copy mode SIM46-2

(exposure) adjustment

SIM48-3

No. 2/3 mirror base unit installing position adjustment Copy lamp unit installing position adjustment Winding pulley position adjustment

Rail height adjustment

SIM48-1-1, 48-1-2

a OC mode in copying (SIM 48-1-3) b RSPF sub scanning direction magnification ratio

(SIM48-1-4, 48-1-5)

SIM63-7

2. Copier adjustment

A. Process section

(1) Developing doctor gap adjustment

1) Loosen the developing doctor fixing screw A.

2) Insert a thickness gauge of 1.5mm to the three positions at 20mm and 150mm from the both ends of the developing doctor as shown.

150mm

10mm

20mm

DG:1.55

+0.1

DG:1.5

- 0.15

3) Tighten the developing doctor fixing screw.

4) Check the clearance of the developing doctor. If it is within the specified range, then fix the doctor fixing screw with screw lock.

∗

When inserting a thickness gauge, be careful not to scratch the developing doctor and the MG roller.

20mm

+0.1

DG:1.5

- 0.15

+0.15

- 0.2

Developing doctor gap

F/R both ends (20mm from the both ends):1.5

C (Center)(150mm from the both ends): 1.55

+0.1mm

-0.15mm

+0.15mm

-0.2mm

(2) MG roller main pole position adjustment

1) Put the developing unit on a flat surface.

2) Tie a needle or pin on a string.

3) Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.)

4) Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip.

5) Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm.

If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.

AR-5127 ADJUSTMENTS 7 - 1

(3) Developing bias voltage adjustment (SIM 8-1)

1) Execute SIM 8-1.

Sim8-1 DV BIAS COPY 1:AE 400 2:TEXT 450 3:TEXT/PHOTO 450 1/2

2) After selecting the mode, enter the adjustment value and press the [OK] key.

3) Output will be made for 30 sec.

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO 6:TONER SAVE

AE 200-550 400 (–400V) Character 450 (–450V) Character/Photo 450 (–450V) Photo 450 (–450V) Super photo Disabled Toner save 376 (–376V)

Installation

range

Default

(4) Grid bias voltage adjustment (High mode) (SIM 8-2)

1) Execute SIM 8-2.

(5) Grid bias voltage adjustment (Low mode) (SIM 8-3)

1) Execute SIM 8-3.

Sim8-3 MHV(L) COPY 1:AE 3 2:TEXT 5 3:TEXT/PHOTO 5 1/2

2) After selecting the mode, enter the adjustment value and press the [OK] key.

3) Output will be made for 30 sec.

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO 6:TONER SAVE

∗

The input value is in the increment of –25V.

AE 1-8 3 (–400) Character 5 (–450) Character/Photo 5 (–450) Photo 5 (–450) Super photo Disabled Toner save 2 (–375)

Setting

range

Default

B. Mechanism section

(1) OC image lead edge position/Sub scanning

magnification ratio/Original offset auto adjustment

When executing the sub scan magnification ratio automatic adjustment (SIM 48-3), keep the side cover open.

1) Set the test chart (UKOG-0011QSZZ) on the OC table.

2) Execute SIM 48-3.

Set the test chart (UKOG-0011QSZZ)

Black

White

Sim8-2 MHV(H) COPY 1:AE 3 2:TEXT 5 3:TEXT/PHOTO 5 1/2

2) After selecting the mode, enter the adjustment value and press the [OK] key.

3) Output will be made for 30 sec.

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO 6:TONER SAVE

∗

The input value is in the increment of –25V.

AE 1-8 3 (–530V) Character 5 (–580V) Character/Photo 5 (–580V) Photo 5 (–580V) Super photo Disabled Toner save 2 (–505V)

Setting

range

Default

AR-5127 ADJUSTMENTS 7 - 2

3) Make a copy.

(2) Print start position adjustment

1) Execute SIM 50-5.

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

Pressing the [START] key makes a print.

Pressing the [RETURN] key returns to the mode selection.

(Initial screen) (Input screen) (Executing screen)

Sim50-5 PRINT EDGE 1:TRAY1 50 2:OPTION 50 3:MANUAL 50 1/2 50

Display

items

1:TRAY1 2:OPTION 3:MANUAL 4:DUPLEX

Content

1st cassette 0-99 53 Option cassette 1-99 Manual feed Back print

Setting

range

Default

Setup of various copy conditions: Similar to the normal copy mode.

2) Measure the distance H between the paper lead edge and the image print start position. Set the image print start position set value again.

• 1 step of the set value corresponds to about 0.127mm shift.

• Calculate the set value from the formula below.

99 – H/0.127 (mm) = Image print start position set value <H: Print start position measurement value (mm)>

0mm

∗

Fit the print edge with the paper edge, and perform the lead

0mm

edge adjustment.

Example: 99 – 5/0.127 = 99 – 39.4 = about 59

Note: If the set value is not obtained from the above formula, per-

form the fine adjustment.

3) Execute SIM 50-1-2 to adjust the main cassette lead edge void.

• 1 step of the set value corresponds to about 0.127mm shift.

• Calculate the set value from the formula below.

B/0.127 (mm) = Lead edge void adjustment value <B: Lead edge void (mm)>

2.5mm

3) Check the copy output. If necessary, perform the following adjustment procedures.

4) Execute SIM 50-6.

5) Set the SPF lead edge position set value so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment.

Adjustment

mode

SPF image lead edge position

SIM Set value Spec value

50-6 1 step:

0.127mm shift

Lead edge void: 1 – 4mm Image loss: 3mm or less

Setting

range

1 – 99

(4) Rear edge void adjustment

1) Set a scale as shown in the figure below.

A4 (8.5" x 11")

Paper rear edge

2) Set the document size to A4 (8.5" x 11"), and make a copy at 100%.

3) If an adjustment is required, follow the procedures below.

Void amount (Standard value: 4mm or less)

Example: When setting the lead edge void to 2.5mm:

2.5 /0.127 = about 20

Adjustment

mode

Main cassette lead edge void

Print start position

SIM Set value Spec value

50-1-2B/0.127 Lead edge void:

1 to 4mm

50-5 99 – H/0.127

Image loss: 3mm or less

Setting

range

1 – 99

(3) SPF image lead edge position adjustment

1) Set a scale on the OC table as shown below.

Note: Since the printed copy is used as a test chart, put the scale in

paralleled with the edge lines.

2) Make a copy, then use the copy output as an original to make an SPF copy again.

Scale image

Paper rear edge

4) Execute SIM 50-1 and set the density mode to DEN-B. The currently set adjustment value is displayed.

5) Enter the set value and press the start key.

The correction value is stored and a copy is made.

Adjustment

mode

Rear edge void

SIM Set value

50-1-6

1 step: 0.127mm shift

Spec value

4mm or less

Setting

range

1 – 99

(5) Paper off center adjustment

1) Perform this adjustment after execution of SIM 48-3.

2) Set a test chart (UKOG-0089CSZZ) on the document table.

3) Select a paper feed port and make a copy.

Compare the copy and the test chart. If necessary, perform the following adjustment procedure.

4) Execute SIM 50-10.

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

Pressing the [START] key makes a print.

Pressing the [RETURN] key returns to the mode selection.

AR-5127 ADJUSTMENTS 7 - 3

(Initial screen) (Input screen) (Executing screen)

Sim50-10 PRT.CENTER 1:BYPASS 50 2:TRAY1 50 3:TRAY2 50 1/2 50

Display

items

1:BYPASS 2:TRAY1 3:TRAY2 4:TRAY3 5:TRAY4 6:DUPLEX

Setup of various copy conditions: Similar to the normal copy mode.

Adjustment

mode

Paper off center

Second print surface off-center

Manual feed 1-99 50 1st cassette 2nd cassette 3rd cassette 4th cassette Back print

SIM Set value Spec value

50-10-2Add 1: 0.127mm

50-10

Content

shift to R side. Reduce 1:

0.127mm shift to L

-6

side.

Setting

range

Single: Center ±2.0mm

Duplex: Center ±2.5mm

Default

Setting

range

1 – 99

(6) Left edge void area adjustment

Note: Before performing this adjustment, be sure to check that the

paper off center adjustment (SIM 50-10) is completed.

1) Set a test chart (UKOG-0089CSZZ) on the document table.

2) Select a paper feed port and make two copies.

Compare the second copy and the test chart. If necessary, perform the following adjustment procedure.

∗

The first copy does not show the void. Be sure to check the second copy.

3) Execute SIM 50-1.

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

Pressing the [START] key makes a print.

Pressing the [RETURN] key returns to the mode selection.

(Initial screen) (Input screen) (Executing screen)

Sim50-1 LEAD EDGE 1:RRC-A 43 2:RRC-B 18 3:RRC-MANUAL 18 1/4 [ 1- 99] 43

Display items Content

1:RRC-A 2:RRC-B 3:RRC-MANUAL 4:RRC-OPTION 5:RRC-DUPLEX 6:DEN-B 7:DEN-B-DUP 8:SIDE VOID 9:SIDE VOID-DUP 10:LOSS(OC)

Setup of various copy conditions: Similar to the normal copy mode.

Adjustment

mode

Left edge void 50-1-8 1 step: 0.127mm shift 0.5 – 4mm 1 – 99

Original scan start position adjustment 1-99 43 Tray selection: Made by user. RRC cancel adjustment (Main cassette) 1-99 18 Tray selection: Main cassette is specified. RRC cancel adjustment (Manual feed cassette) 1-99 18 Tray selection: Manual feed cassette is specified. RRC cancel adjustment (Option cassette) 1-99 18 Tray selection: 2nd cassette is specified. RRC cancel adjustment (back of the machine) 1-99 18 Tray selection: Made by user. Rear edge void adjustment 1-99 30 Tray selection: Made by user. Rear edge void adjustment (Duplex) 1-99 50 Tray selection: Made by user. Left edge void adjustment (First print surface) 1-99 18 Tray selection: Made by user. Left edge void adjustment (Duplex) 1-99 18 Tray selection: Made by user. Image loss quantity adjustment 1-5 3 Tray selection: Made by user.

SIM Set value

Spec value

Setting

range

(7) Main scanning direction (FR direction) distortion

balance adjustment

1) Remove the OC glass and the right cabinet.

Setting

range

Default Remark

2) Loosen the copy lamp unit wire fixing screw.

Wire fixing screw

AR-5127 ADJUSTMENTS 7 - 4

3) Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit into contact with the positioning plate.

At that time, if the front frame side and the rear frame side of No. 2/ 3 mirror base unit are brought into contact with the positioning plate at the same time, the mirror base unit parallelism is proper.

If one of them is in contact with the positioning plate, perform the adjustment of 4).

6) Put No. 2/3 mirror base unit on the positioning plate again, push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw.

4) Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate.

5) Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley.

(8) Sub scanning direction (scanning direction) distortion

adjustment (Winding pulley position adjustment)

This adjustment must be performed in the following cases:

• When the mirror base drive wire is replaced.

• When the lamp unit, or No. 2/3 mirror holder is replaced.

• When a copy as shown is made.

Paper exit direction

Original Copy

1) Set A3 (11" x 17") white paper on the original table as shown below.

Place a little clearance from the rear side original guide.

AR-5127 ADJUSTMENTS 7 - 5

Glass holding plate

Fit the paper edge and

A3 (11" x 17") white paper

the glass holding plate edge.

2) Open the original cover and make a normal (100%) copy.

3) Measure the width of the black background at the lead edge and at the rear edge.

• When a following copy is made.

Original Copy A Copy B

1) Make an original for the adjustment.

Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.)

Parallel line Parallel line

Paper exit direction

La: Lead edge black background width Lb: Rear edge black background width

If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) – 7).

4) Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side.

• When La < Lb Turn the mirror base drive pulley on the front frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)

• When La > Lb Turn the mirror base drive pulley on the rear frame side in the arrow direction A. (Do not move the mirror base drive pulley shaft.)

Rear side

Front side

10mm

White paper

2) Make a normal (100%) copy of the test sheet on A3 (11" x 17") paper. (Fit the paper edge and the glass holding plate edge.)

3) Measure the distances (La, Lb, Lc, Ld) at the four corners as shown below.

Paper exit direction

Lb Ld

5) Tighten the fixing screw of the mirror base drive pulley.

La = Lb

6) Execute the main scanning direction (FR) distortion balance adjustment previously described in 2) again.

(9) Main scanning direction (FR direction) distortion

balance adjustment (Rail height adjustment)

When there is no skew copy in the mirror base scanning direction and there is no horizontal error (right angle to the scanning direction), the adjustment can be made by adjusting the No. 2/3 mirror base unit rail height.

Before performing this adjustment, be sure to perform the horizontal image distortion adjustment in the laser scanner section.

This adjustment must be performed in the following cases:

• When the mirror base wire is replaced.

• When the copy lamp unit and no. 2/3 mirror unit are replaced.

• When the mirror unit rail is replaced and moved.

AR-5127 ADJUSTMENTS 7 - 6

When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5).

4) Move the mirror base B rail position up and down (in the arrow direction) to adjust.

• When La > Lb Shift the mirror base B rail upward by the half of the difference of La–Lb.

• When La < Lb Shift the mirror base B rail downward by the half of the difference of Lb–La.

Example: When La = 12mm and Lb = 9mm, shift the mirror base

• When Lc >Ld Shift the mirror base B rail downward by the half of the difference of Lc–Ld.

• When Lc < Ld When Lc < Ld, move the mirror base B on the paper feed side upward.

∗

When moving the mirror base rail, hold the mirror base rail with your hand.

La = Lb, Lc = Ld

5) After completion of adjustment, manually turn the mirror base drive pulley, scan the mirror base A and mirror base B fully, and check that the mirror bases are not in contact with each other.

∗

If the mirror base rail is moved extremely, the mirror base may be in contact with the frame or the original glass. Be careful to avoid this.

B rail upward by 1.5mm.

(10) Main scanning direction (FR direction) magnification

ratio adjustment (SIM 48-1)

Note: Before performing this adjustment, be sure to check that the

CCD unit is properly installed.

1) Put a scale on the original table as shown below.

2) Execute SIM 48-1.

3) After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

4) Select the mode and press the start key again.

5) Auto correction mode (SIM48-1-1)

The mirror unit moves to the shading position, and the reference width of the reference white plate is scanned, and the correction value is automatically calculated from that scanned value.

The correction value is displayed and a copy is made.

6) Compare the scale image and the actual scale.

If a fine adjustment is required, switch to the manual correction mode with the magnification ratio display key and perform fine adjustment.

7) Manual correction mode (SIM48-1-2)

Enter the set value and press the start key.

The correction value is stored and a copy is made.

Note: A judgement must be made with 200mm width, and must not be

made with 100mm width.

Adjustment

mode Main scanning direction magnification ratio

Spec value SIM Set value

At normal: ±1.0%

48-1 Add 1: 0.1%

increase Reduce 1: 0.1% decrease

Setting

range

1 – 99

• Error in the auto correction mode

Display Content Major cause

Copy quantity display "– –"

Paper jam lamp ON

The correction value calculated is over 5%.

Reference line scanning error

• Improper position of reference width line of the reference white plate

• Improper installation of CCD unit

• Defective CCD

• No reference white plate

(11) Sub scanning direction (scanning direction)

magnification ratio adjustment (SIM 48-1-3)

a. OC mode in copying

Note: Execute the procedure after completion of SIM 48-1-3.

1) Put a scale on the original table as shown below, and make a normal (100%) copy.

2) Compare the scale image and the actual scale. If necessary, perform the following adjustment procedures.

3) Execute SIM 48-1-3.

4) Enter the set value and press the start key. The set value is stored and a copy is made.

Adjustment

mode Sub scanning direction magnification ratio (OC mode)

b. RSPF sub scanning direction magnification ratio

Note: Before performing this adjustment, be sure to check that the

CCD unit is properly installed and that OC mode adjustment in copying has been completed.

1) Put a scale on the original table as shown below, and make a normal (100%) copy to make a test chart.

Note: Since the printed copy is used as a test chart, put the scale in

paralled with the edge lines.

2) Set the test chart on the SPF and make a normal (100%) copy.

3) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

4) Execute SIM 48-1-4.

5) After warm-up, shading is performed. The current front surface sub scanning direction magnification ratio correction value is displayed in two digits on the display section.

Spec value SIM Set value

At normal: ±1.0%

48-1-3Add 1:

0.05% increase Reduce 1:

0.05% decrease

Setting

range

1 – 99

AR-5127 ADJUSTMENTS 7 - 7

6) Enter the set value and press the start key. The set value is stored and a copy is made.

7) Execute SIM 48-1-5. The current back surface sub scanning direction magnification ratio is displayed in two digits on the display section.

8) Enter the set value and press the start key. The set value is stored and a copy is made.

Adjustment

mode

Sub scanning direction magnification ratio (SPF mode)

Spec value SIM Set value

At normal: ±1.0%

48-1-4 48-1-5

Add 1:

0.05% increase Reduce 1:

0.05% decrease

Setting

range

1 – 99

(12) Off center adjustment (SPF mode)

Note: Before performing this adjustment, be sure to check that the

paper off center is properly adjusted.

1) Place the center position adjustment test chart (sheet with a straight line in the scan direction at the center) on the SPF.

2) Make a normal copy from the manual paper feed tray, and check the printed copy with the test chart.

If any adjustment is required, perform the following procedure.

3) Execute SIM 50-12.

4) After warm-up, shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits.

5) Enter the set value and press the start key. The set value is stored and a copy is made.

Adjustment

mode

Original off center mode (SPF mode)

Spec value SIM Set value

Single: Center ± 3.0mm Duplex: Center ±3.5mm

50-12 Add 1: 0.1mm

shift to R side Reduce 1: 0.1mm shift to L side

Setting

range 1 – 99

(13) OC (SPF) open/close detection position adjustment

1) Execute SIM 41-3.

2) Gradually close the OC (SPF) from the full open position, and measure distance A when the display on the operation panel changes. (See the figure below.)

Distance A = Table glass top - OC (SPF) handle rib

OC (SPF) open/close position A: 125 – 225mm

3) If the distance is outside the specified range, adjust the open/close sensor attachment plate position as shown below.

･ Distance < 125mm : Shift toward A. ･ Distance > 22 5mm : Shift toward B.

(14) Original sensor adjustment (SIM 41-2, 41-4)

1) Set A3 (11" x 17") paper on the OC table. (Keep the SPF (OC cover) open.)

2) Execute SIM 41-2.

3) Keep A=125mm, and execute SIM 41-4. (Do not put paper on the table.)

4) Check the reaction with SIM 41-1.

(15) SPF white correction pixel position adjustment

(required in an SPF model when replacing the lens unit) (SIM63-7)

1) Fully open the SPF.

2) Execute SIM 63-7.

3) When the operation panel displays "COMPLETE," the adjustment is completed.

4) If the operation panel displays "ERROR," perform the following measures.

• When the display is 0:

Check that the SPF is open. Check that the lamp is ON. (If the lamp is OFF, check the MCU connector.) Check that the CCD harness is properly inserted into the MCU connector.

• When the display is 281 or above:

1) Remove the table glass.

2) Remove the dark box.

3) Slide the lens unit toward the front side and attach it, then execute SIM.

• When the display is 143 or below:

1) Remove the table glass.

2) Remove the dark box.

3) Slide the lens unit toward the rear side and attach it, then execute SIM.

AR-5127 ADJUSTMENTS 7 - 8

∗

When the lens unit is moved, execute the OC main scanning magnification ratio auto adjustment, SIM 48-1-1, SIM48-3 and the SPF original off-center adjustment.

∗

This adjustment is basically O.K. with SIM 63-7.

(16) SPF scan position auto adjustment

[Function]

Used to adjust the SPF scan position automatically.

[Operation]

1) With the SPF or the OC cover open, place a chart of black background on the OC glass. (In the SPF standard model, the SPF glass surface is included.)

∗

Use a black chart (UKOG-0011QSZZ) or prepare a chart as shown below. Chart size: 310 x 470, prepared with cutting sheet No. 791 (Black) or an equivalent one.

Reason: To prevent erroneous detection by disturbing light of a fluo-

2) Enter SIM53-08, and press [START] button.

<Note>

• After completion of the SPF scan position auto adjustment, the SPF

lead edge adjustment must be executed. (Both surfaces)

• There must be no other sheet than the black chart on the glass sur-

face.

• Especially when in SPF scan, the center area is scanned in the main

scan direction. Be careful to prevent external light from entering the scan area.

3) Check that the lead edge is not shifted. (Both surfaces)

Place only the black chart on the OC glass.

rescent lamp, etc.

Outline of SIM: The optical unit is shifted to recognize the boundary between the OC glass and the SPF glass cover. With the same position as the reference, the SPF scan position is automatically adjusted.

(If the original lead edge adjustment has been made properly, even when the scan position is shifted, it is followed automatically.)

For the SPF standard-provision machine, check that the black chart covers the SPF glass.

Placing the black chart The black chart must cover this area.

C. Image density (exposure) adjustment

(1) Copy mode (SIM46-2)

1) Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.

Rear

Front

2) Place three or more sheets of A3 (11" x 17") paper on the test chart.

3) Execute SIM 46-2.

4) After warm-up, shading is performed and the current set value of the density (exposure) level is displayed on the display section in 2 digits.

For mode selection, use the [10-key].

5) Change the set value with the [10-key] to adjust the copy image density.

6) Make a copy and check that the specification below is satisfied.

Note: Place originals in the rear reference, and the test chart in the

front reference when adjusting the exposure.

Density

mode

AUTO AUTO

TEXT TEXT

TEXT/ PHOTO PHOTO PHOTO

SUPER PHOTO TONER SAVE

Display

Lamp

TEXT/ PHOTO

SUPER PHOTO AUTO (TS)

TEXT (TS)

TEXT PHOTO (TS)

Exposure

level

–

3 Disabled

Sharp Gray

Chart output

"3" is

copied.

"3" is

copied.

"3" is

copied.

"3" is

copied.

"3" is

copied.

"3" is

copied.

"3" is

copied.

Set value

If too bright, increase the quantity displayed on the copy quantity display. If too dark, decrease the quantity displayed on the copy quantity display.

Setting

range

0 – 99

4) Change the adjustment value of the SPF scan end position. (Change the adjustment value of SIM50-6-3 from 50 to 36.)

Change the number of steps for Pin off – scan end position from 1,014 to 986. Be sure to execute this adjustment because an image may be cut off during FAX transmission though copying is normally performed.

5) Change the initial value of the SPF exposure adjustment (SIM46-

20) from 50 to 53. (For the CCD exposure adjustment with SPF, use the value of the OC adjustment value +3.) There are suffixes of –1 SPF and –2 SPF. Change each of them.

AR-5127 ADJUSTMENTS 7 - 9

[8] SIMULATION

1. Operating procedures and operations

A. Basic operation

Procedure Key operation

1 Simulation mode selection

2 Main code selection

3 Sub code selection

Selection of the mode and

item

5 Start simulation operation

Returns to the sub code selection.

Simulation mode clear

• Selection of the main code and the sub code is set with the [START]

key.

• There are two or more screens, the adjustment "Current page/Max.

page" is displayed. Press [

↑

a screen.

B. Simulation kinds and valid key functions

Data screen system

Screen Key Function

Counter display CA Cancel simulation

Sensor check system

Screen Key Function Sensor check screen

Data setting system

Screen Key Function Selection of the adjustment items

Adjustment value input

Load operation system

Screen Key Function Load selection CA Cancel simulation

Execution CA Cancel simulation

Load operation system with magnification ratio setup

Screen Key Function

Selection of the number of times

Interrupt Sub code input screen appears. ↓, ↑ Page switch (in the case of multiple pages)

CA Cancel simulation Interrupt Sub code input screen appears. ↓, ↑ Page switch (in the case of multiple pages)

CA Cancel simulation Interrupt Sub code input screen appears. C Input value clear 10-key Adjustment item selection ↓, ↑ Page switch (in the case of multiple pages) OK The adjustment value input screen appears. CA Cancel simulation Interrupt The sub code input screen appears. 10-key Adjustment value input C Input value clear OK Input final value Back The adjustment item select screen appears.

Interrupt Sub code input screen appears. C Input value clear 10-key Load number selection ↓, ↑ Page switch (in the case of multiple pages) OK Shifts to the screen during operation.

Interrupt Sub code input screen appears. Back The load selection screen appears.

CA Simulation cancel Interrupt Sub code input screen appears. C Input value clear 10-key Entry of the number of times OK Shifts to the magnification ration selection screen.

→

INTERRUPT

10-key

START

INTERRUPT

→ →

(Input main code)

(Input sub code)

and

↑ ↓

INTERRUPT

→

START

→

START

] key (previous page) or [↓] key to select

Screen Key Function Maginification ratio selection

Execution CA Cancel simulation

CA Cancel simulation Interrupt Sub code input screen appears.

←, → Magnification ratio selection (1% increment) ↓, ↑ Fixed magnification ratio setting

OK Shifts to the screen during operation. Back Shifts to the number of times selection screen.

Interrupt Sub code input screen appears. Back Shifts to the magnification ratio setup menu.

Load operation system with data setup

Screen Key Function Selection of the adjustment items

Adjustment value input

Execution CA Cancel simulation

CA Cancel simulation Interrupt Sub code input screen appears. C Input value clear 10-key Adjustment item selection ↓, ↑ Page switch (in the case of multiple pages) OK The adjustment value input screen appears. CA Cancel simulation Interrupt Sub code input screen appears. 10-key Adjustment value input C Input value clear OK Set value check Back The adjustment item selection screen appears.

Interrupt Sub code input screen appears. Back The adjustment value input screen appears.

Single print system

Screen Key Function Selection of the adjustment items

Adjustment value input

Execution CA After the single print, the copy conditions are cleared

CA Cancel simulation Interrupt Sub code input screen appears. C Input value clear 10-key Adjustment value input

↓, ↑ Page switch (in the case of multiple pages) ←, → Item switch

OK The adjustment value input screen appears. START Input value assured. → Print one page. → Shifts to

the execution screen. CA Cancel simulation C Input value clear Back The adjustment item selection screen appears. 10-key Adjustment value input START Determination of the input value → Print of one page

→ shift to the execution screen.

and the adjustment value input screen appears. C After the single print, the copy conditions are not

cleared and the adjustment value input screen

appears.

Load operation system with data display

Screen Key Function

Initial stage CA Cancel simulation

Execution CA Cancel simulation

Interrupt Sub code input screen appears. C Input value clear 10-key Speed number selection OK Shifts to the screen during operation.

Interrupt Sub code input screen appears. Back The intial screen appears.

Memory clear system

Screen Key Function Counter selection

Check CA Cancel simulation

CA Cancel simulation Interrupt Sub code input screen appears. C Input value clear 10-key Load number selection OK The check screen appears.

Interrupt Sub code input screen appears. OK Clears and shifts to the counter select menu. Back Not clears and shifts to the counter select menu.

Display check system

Screen Key Function Display check CA Cancel simulation

Interrupt Sub code input screen appears.

AR-5127 SIMULATION 8 - 1

2. Simulation code list

For sub codes marked with "*", only display is provided. (Cannot be executed.)

Code

Main Sub

1 1 Used to check the operation of the scanner unit

and its control circuit.

2 Used to check the operation of sensor and

detector in the scanning (read) section and the related circuit.

2 1 Used to check the operation of the SPF unit and

the related circuit.

2 Used to check the operation of sensors and

detectors in the SPF unit and the related circuit.

3 Used to check the operation of the loads in the

SPF unit and the control circuits.

3 2 Used to check the operation of sensor and

detector in the finisher and the related circuit.

3 Used to check the operation of the load in the

finisher and the control circuit. 6 Used to adjust the finisher jogger position. 7 Used to adjust the offset tray operations.

11 Used to check the operation of the shifter.

4 2 Used to check the operation of sensor and

detector in the option tray and the related circuit. 3 Used to check the operation of the load in the

option tray and the control circuit.

5 1 Used to check the operation of the display, LCD in

the operation panel, and control circuit. 2 Used to check the operation of the heater lamp

and the control circuit. 3 Used to check the operation of the copy lamp and

the control circuit.

6 1 Used to check the operation of the loads (clutches

and solenoids) in the paper transport system and

the control circuit. 2 Used to check the operation of each fan motor and

its control circuit.

7 1 Used to set the aging operation conditions.

6 Used to set the cycle of intermittent aging. 8 Used to set the display of the warm-up time.

8 1 Used to check and adjust the operation of the

developing bias voltage in each copy mode and

the control circuit. 2 Used to check and adjust the operation of the main

charger grid voltage (high mode) in each copy

mode and the control circuit. 3 Used to check and adjust the operation of the main

charger grid voltage (low mode) in each copy

mode and the control circuit.

10 Used to check and adjust the operation of the

developing bias voltage in each printer mode and

the control circuit.

11 Used to check and adjust the operation of the main

charger grid voltage (high mode) in each printer

mode and the control circuit.

12 Used to check and adjust the operation of the main

charger grid voltage (low mode) in each printer

mode and the control circuit.

13 Used to check and adjust the operation of the

developing bias voltage in FAX mode and the

control circuit.

14 Used to check and adjust the operation of the main

charger grid voltage (high mode) in FAX mode and

the control circuit.

15 Used to check and adjust the operation of the main

charger grid voltage (low mode) in FAX mode and

the control circuit.

Function

Code

Main Sub

9 1 Used to check and adjust the operation of the load

(motor) in the duplex section and the control circuit.

4 Used to adjust the rotation speed of the duplex

motor.

5 Used to adjust the switch back time of the duplex

motor.

10 0 Used to check the operation of the toner motor and

its control circuit.

14 0 Used to cancel excluding the self-diag U2/PF

troubles. 16 0 Used to cancel the self-diag U2 trouble. 17 0 Used to cancel the self diag "PF" trouble. 21 1 Used to set the maintenance cycle. 22 1 Used to check the counter value of each section.

2 Used to check the total numbers of misfeed and

troubles. (When the number of misfeed is

considerably great, it is judged as necessary for

repair. The misfeed rate is obtained by dividing this

count value with the total counter value.)

3 Used to check the misfeed positions and the

number of misfeed at each position. (When the

number of misfeed is considerably great, it can be

judged as necessary for repair.)

4 Used to check the total trouble (self diag) history. 5 Used to check the ROM version of each unit

(section).

7 Used to display the key operator code 8 Used to check the number of use of the staple, the

SPF, and scanning.

9 Used to check the number of use of each paper

feed section. (the number of prints)

10 Used to check the system configuration. 11 FAX related counter display 12 Used to check the misfeed positions and the

number of misfeed at each position. (When the

number of misfeed is considerably great, it can be

judged as necessary for repair.)

19 Used to display the scanner mode counter.

24 1 Used to clear the misfeed counter, the misfeed

history, the trouble counter, and the trouble history.

(The counters are cleared after completion of

maintenance.)

2 Used to clear the number of use (the number of

prints) of each paper feed section.

3 Used to clear the number data of use of the staple,

the SPF and scanning.

4 Used to reset the maintenance counter. 5 Used to reset the developer counter. (The

developer counter of the DV unit which is installed

is reset.)

6 Used to reset the copy counter. 7 Used to clear the OPC drum (membrane

decrease) correction counter. (This simulation is

executed when the OPC drum is replaced.

9 Used to clear the printer print counter. (The

counter is cleared after completion of

maintenance.)

10 FAX related counter clear 15 Used to clear the scanner mode counter.

25 1 Used to check the operation of the main drive

(excluding the scanner section) and to check the

operation of the toner concentration sensor. (The

toner concentration sensor output can be

monitored.)

Function

AR-5127 SIMULATION 8 - 2

Code

Main Sub

25 2 Used to make the initial setting of toner

concentration when replacing developer.

26 1 Used to set options. (This simulation is used to

make option setting when an option is installed.) 2 Used to detect the paper size. 3 Used to set the specifications of the auditor.

Setting must be made depending on the use

condition of the auditor. 5 Used to set the count mode of the total counter

and the maintenance counter. 6 Used to set the specifications depending on the

destination.

*10 Used to enter the Software Key for the Network

Scanner. (Setup is allowed only when the PCL

board is installed.

*12 Used to input the Software Key for E-MAIL RIC. *14 Used to input the Software Key for the PS

extension kit.

*18 Used to set enable/disable of toner save operation.

20 Used to set the job separator paper exit mode. 22 Used to set the specification (language display) for

the destination.

30 Used to set the operation mode for CE mark. 35 Used to set the mode of trouble memory. 36 Used to set whether to stop when the maintenance

life is reached.

37 Used to set whether to stop when the developer

life is reached.

38 Used to set whether to stop when the drum life is

reached.

41 Used to set whether the automatic magnification

ratio select (AMS) is always ON or not when

setting the pamphlet (center binding) function.

46 Used to set whether to meet with the output

direction of images regardless of the mode when

installing the finisher.

50 Used to set whether to use the black/white reverse

function.

54 Used to set the PWM duty (brightness) at the

center value of the LCD contrast.

57 Used to set the model code. 60 Used to set enable/disable of the FAX mode key

when FAX is not installed. (When FAX is installed,

the FAX mode is enabled regardless of this setup.)

27 1 Used to set PC/MODEM communication trouble

(U7-00) detection Yes/No. 5 Used to enter the TAG No. of the copier.

30 1 Used to check the operation of sensors and

detectors in the sections other than the paper feed

section of the copier and the related circuit. (The

operation of sensors and detectors can be

monitored with the LCD.) 2 Used to check the operation of sensors and

detectors in the paper feed section and the related

circuits. (The operations of sensors and detectors

in the paper feed section can be monitored with

the LCD.)

40 1 Used to check the operation of the manual paper

feed tray paper size detector and the related

circuit. (The operation of the manual paper feed

tray paper size detector can be monitored with the

LCD.) 2 Used to adjust the manual paper feed tray paper

width detector detection level. 3 The AD conversion value of manual feed width

detection is displayed.

Function

Code

Main Sub

41 1 Used to check the document size detection photo

sensor.

2 Used to adjust the detection level of the document

size photo sensor.

3 Used to check the light reception level and the

detection level of the original size detection photo sensor.

4 Used to adjust the detection level of OC 20

degrees.

43 1 Used to set the fusing temperature in each

operation mode.

10 Used to set the paper feed cycle for postcard.

44 1 Used to make various setups in each mode of

process control. 34 Used to adjust the transfer current value. 35 Correction temperature setup when correcting the

ambient temperature. 40 Used to set the rotating time before toner supply.

46 2 Used to adjust the copy exposure level.

*7 Used to adjust individually the copy exposure

level. (Super photo)

9 Used to adjust individually the copy exposure

level. (Character) 10 Used to adjust individually the copy exposure

level. (Character/Photo) 11 Used to adjust individually the copy exposure

level. (Photo) 12 FAX exposure level adjustment (batch)

13 to 16FAX exposure level adjustment (individual)

18 Used to adjust the copy contrast. (Inclination) 19 Used to change the image quality in the exposure

mode. 20 Used to correct SPF exposure. 30 Used to set the AE limit.

48 1 Used to adjust the copy mode magnification ratio

(main scanning direction, sub scanning direction).

2 Used to adjust the scanner mode magnification

ratio (main/sub scanning direction).

3 Used to adjust the lead edge/sub scan

magnification ratio automatically.

8 FAX magnification ratio adjustment (read) 9 FAX magnification ratio adjustment (print)

10 FAX auto reduction magnification ratio (print).

50 1 Used to adjust the copy lead edge position.

5 Used to adjust the print image position (top

margin) on the print paper in the print mode.

6 Used to adjust the print image position (top

margin) on print paper in the copy mode. (SPF/

RSPF)

8 FAX lead edge adjustment (read) 9 FAX lead edge adjustment (print)

10 Used to adjust the print image center position.

(Adjustment can be made for each paper feed

section.) 12 Used to adjust the print image center position.

(Adjustment can be made for each document

mode.)

51 1 Used to adjust the OPC drum separation pawl ON

time.

2 Used to adjust the contact pressure of paper onto

the resist roller in each section (copier paper feed

section, duplex paper feed section, SPF paper

feed section). (When the print image position

varies greatly for the paper or when a lot of paper

jam troubles occur, the adjustment is required.)

Function

AR-5127 SIMULATION 8 - 3

Code

Main Sub

Function

51 8 Used to set to disable the operation of the

separation pawl of the photoconductor drum.

9 Used to adjust ON/OFF timing of the separation

voltage.

53 8 Used to adjust the mirror unit SPF scan position

automatically. For the SPF scan position auto adjustment, the mirror unit is shifted to 11mm before the SPF glass cover edge and is moved by self-boost, and images are scanned in each step, and the position from the glass cover edge is automatically detected. [Adjustment value]

Default: 50 Setting range: 1 to 99

Adjustment unit 1 = about 0.127mm 61 1 Used to test the operation of the LSU. 63 1 Used to check the result of shading correction.

(The shading correction data are displayed.)

7 Used to adjust the SPF white correction start pixel

position automatically. This adjustment is performed after the lens unit is replaced.

64 1 Self print

Key input = 1 Self print is performed in the 2-by-4 mode (2-line print and 4-line non-print). Key input = 2 Grid print is performed. (1cm, 1-dot width WLT/A3

print (A3 main scan, WLT sub scan)) 65 5 Used to check the operation panel. 66 1 FAX related soft SW setting

2 Initial set for the value of the FAX soft SW 3 FAX PWB memory check 4 Signal send mode 6 Printing the confidential password 7 Print the screen memory contents

8 Voice Message send 10 Image data memory clear 11 300bps signals send 13 Send test and adjustment of the dial pulse and

DTMF signal. 17 DTMF signal send 21 FAX information print

*22 Handset sound volume adjustment

30 Recognize TEL/LIU state change. 32 Receive data check 34 Communication time measurement display 37 Speaker sound volume adjustment 38 Time setting/check 41 CI signal check 50 FAST SRAM clear 51 Signal detection check 52 Pseudo-ringer check 53 SRAM backup

67 *11 Used to set the Select-IN signal.

*14 Used to check write/comparison of flash programs. *17 Used to clear NVRAM. *18 Used to clear the data area for FLASH ROM

Network Scanner Application.

*20 Used to check the network connection when a

scanner option is installed.

3. Details

1-1

Purpose Operation test/check Function (Purpose)

Used to check the operation of the scanner unit and its control circuit.

Section Optical (Image scanning) Item Operation

Operation/procedure

Enter the number, set the magnification ratio and the original size and press the [OK] key, and the scanner unit will operate in a speed corresponding to the setup. (Initial screen) (Input/Selection screen) (Executing screen)

Sim1-1 SCAN CHECK 115% A3 100% 86% ZOOM <100%> 0

Sim1-1 SCAN CHECK 115% A3 100% 86% ZOOM <100%> EXEC

The fixed magnification ratio (25% to 400%) can be changed in 11

↑

steps with [

(AB series) 25

] [↓] keys.

→

50 → 70 → 81 → 86 → 100 → 115 → 122 → 141

200 → 400

(Inch series) 25

→

50 → 64 → 77 → 95 → 100 → 121 → 129 → 141

200 → 400

The scan counter is displayed during execution.

Magnification ratio 25% to 400% Default 100% Document size Varies depending on the destination. Set number of times 1 to 999 (0: Continuous operation)

1-2

Purpose Operation test/check Function

(Purpose)

Used to check the operation of sensor and detector in the scanning (read) section and the related circuit.

Section Optical (Image scanning) Item Operation

Operation/procedure

The status of sensors and detectors in the scanner section is displayed. The active sensors and detectors are highlighted.

Sim1-2 SENSOR CHECK

MHPS

MHPS Mirror home position sensor

2-1

Purpose Operation test/check Function

(Purpose) Section SPF Item Operation

Operation/procedure

Set a document on the APF paper feed tray, and fix it with tape.

Enter the number, set the magnification ratio and the original size and press the [OK] key, and the SPF unit will operate in a speed corresponding to the setup.

Used to check the operation of the SPF unit and the related circuit.

→

AR-5127 SIMULATION 8 - 4

(Initial screen) (Input/Selection screen) (Executing screen)

Sim2-1 SPF AGING 115% A3 1SIDE 100% 2SIDE 86% ZOOM <100%> 0

Sim2-1 SPF AGING 115% A3 1SIDE 100% 2SIDE 86% ZOOM <100%> EXEC

The magnification ratio can be selected in the range of 50% – 200% in

↑ ↓

9 steps with

(AB series) 50

(Inch series) 50

keys.

→

70 → 81 → 86 → 100 → 115 → 122 → 141 → 200

→

64 → 77 → 95 → 100 → 121 → 129 → 141 → 200

The scan counter is displayed during execution.

Magnification ratio 50% to 200% Default 100% Document size Varies depending on the destination. Single/duplex Selectable only when RSPF is installed, fixed

(single) for SPF.

Set number of times 1 to 999 (0: Continuous operation)

Note: Executable only when the SPF/RSPF is installed.

2-2

Purpose Operation test/check Function

(Purpose)

Used to check the operation of sensors and detectors in the SPF unit and the related circuit.

Section SPF Item Operation

Operation/procedure

The operations of sensors and detectors in the SPF section are displayed.

The active sensors and detectors are highlighted.

Sim2-2 SENSOR CHECK

EMPS DLS1 DLS2

DWS1 DWS2 DWS3

FGOD DFD RDD

OPCLS

EMPS DLS1 DLS2 DWS1 DWS2 DWS3 FGOD DFD RDD OPCLS

Empty sensor Tray length sensor (small) Tray length sensor (large) Tray width sensor (small) Tray width sensor (middle) Tray width sensor (large) Paper feed cover sensor Document entry detection sensor Document exit sensor Book sensor

Note: Executable only when the SPF/RSPF is installed.

3-2

Purpose Operation test/check Function (Purpose) Section Sorter/Finisher Item Operation

Operation/procedure

Used to display the operations of sensors and detectors in the finisher section.

The active sensors and detectors are highlighted.

Sim3-2 SENSOR 1/2 INPD FWPS JGHP1 JGHP2 JGPD T1OD T1PF PGOP T2OD OFHP T2UP T2DN

INPD FWPS JGHP1 JGHP2 JGPD T1OD T1PF PGOP T2OD OFHP T2UP T2DN JGDSW EVRE STHP READY LSTS NCTS STND T2PUD

Note: Executable only when the finisher is installed.

Used to check the operation of sensor and detector in the finisher and the related circuit.

Finisher paper entry sensor Paper width sensor Side guide plate HP sensor Rear edge plate HP sensor Tray paper empty sensor 1st tray exit sensor 1st tray paper full sensor JAM processing PG open/close detection sensor 2nd tray transport sensor Offset HP sensor Tray position sensor (upper) Tray position sensor (lower) Tray jam processing interlock Lift-up drive control sensor Staple HP sensor Self priming sensor Staple empty sensor Cartridge empty sensor Staple supply cover open/close sensor 2nd tray upper surface sensor

2-3

Purpose Operation test/check Function

(Purpose)

Used to check the operation of the loads in the SPF unit and the control circuits.

Section SPF Item Operation

Operation/procedure

The names of the loads which can be operated are displayed. Select the load to be checked with the 10-key. (Initial screen) (Executing screen)

Sim2-3 OUTPUT CHECK 1:DTM-F 4:CLH 2:DTM-R 5:GSOL 3:DFSOL 6:RSOL EXEC 2

1:DTM-F 2:DTM-R 3:DFSOL 4:CLH 5:GSOL 6:RSOL

SPF motor forward rotation SPF motor reverse rotation SPF document pick-up solenoid SPF document exit transport clutch RSPF document exit gate solenoid RSPF document pressure solenoid

Sim2-3 OUTPUT CHECK 1:DTM-F 4:CLH 2:DTM-R 5:GSOL 3:DFSOL 6:RSOL EXEC 2

The motor for 10sec, the solenoid ON for 500msec, OFF for 500msec. (20 times)

Note: Executable only when the SPF/RSPF is installed.

AR-5127 SIMULATION 8 - 5

3-3

Purpose Operation test/check Function (Purpose)

Used to check the operation of the load in the finisher and the control circuit.

Section Sorter/Finisher Item Operation

Operation/procedure

The names of the loads which can be operated are displayed. Select the load to be checked with the key.

(Initial screen) (Executing screen)

Sim3-3 OUTPUT CHECK 1:JGM1 4:FM-1200 2:JGM2 5:EVM 3:FM-600 6:OFM 1/3 EXEC

Sim3-3 OUTPUT CHECK 7:STM 10:JGSL1 8:OGSLR 11:JGSL2 9:OGSLL 12:SHTSL 2/3 EXEC 8

During execution, [EXEC] is highlighted. Under this state, press the [BACK] key to interrupt the operation.

1:JGM1 2:JGM2 3:FM-600 4:FM-1200 5:EVM 6:OFM 7:STM

Side guide plate drive motor Rear edge plate drive motor Finisher main motor (600dpi) Finisher main motor (1200dpi) Disabled Tray lift-up motor Tray offset motor Staple operation motor

8:OGSLR 9:OGSLL 10:JGSL1 11:JGSL2 12:SHTSL 13:T2SCL 14:STGSL

Transport selection gate solenoid (R) Transport selection gate solenoid (L) Rear edge plate drive solenoid Upper alignment plate drive solenoid Shutter drive solenoid Paper exit roller clutch

Paper holding solenoid The finisher main motor operates for 10sec, the staple motor 5 times, the tray lift-up motor one reciprocating operation, other motors max. 20 reciprocating operations from the home position, the solenoid repeats 500msec ON and 500msec OFF 20 times.

The staple operation motor operates only when there is no cartridge installed.

Note: Executable only when the finisher is installed.

3-6

Purpose Adjustment Function

Used to adjust the finisher jogger position.

(Purpose) Section Sorter/Finisher Item Operation

Operation/procedure

After the paper size is set, the side guide plate and the rear guide plate are set.

Shifts to the specified paper size position. (Initial screen) (Input screen) (Executing screen)

Sim3-6 JOGGER ADJ. 1:PAPER SIZE 2:JOGGER POS X 3:JOGGER POS Y 1

Display items Content

1:PAPER SIZE

Sim3-6 JOGGER ADJ. 2:JOGGER POS X 50

EXEC [ 0- 99] 50

Paper size

Sim3-6 JOGGER ADJ. 2:JOGGER POS X 50

EXEC [ 0- 99] 50

Setting

range

Default

1-12 (1:A3, 2:A4, 3:B4, 4:B5, 5:A4R, 6:WLT, 7:LT, 8:LG, 9:FC, 10:LTR, 11:8K, 12:16K)

2:JOGGER POS X 3:JOGGER POS Y

Side guide plate 1-99 50 Rear edge guide plate

There are 6 adjustment values for the side guide plate, and 12 for the rear guide plate. The adjustment position is determined from the table below according to the paper size.

Example: When the side guide plate value is adjusted in A3, the same

adjustment is made in A4. (Value 1 in the table)

Paper size

Side guide plate

adjustment value number

Adjustment value number

of the rear edge guide

plate A3 1 2 A4 1 9 B4 3 3 B5 3 10

A4R 5 6 WLT 2 1

LT 2 8 LG 4 4 FC 4 5

LTR 4 7

8K 6 11

16K 6 12

Note: Executable only when the finisher is installed.

3-7

Purpose Adjustment Function

Used to adjust the offset tray operations.

(Purpose) Item Operation

Operation/procedure

(Initial screen) (Input/Selection screen) (Executing screen)

Sim3-7 OFFSET ADJ. 1:PAPER PUSH TMG 50 2:PAPER OUT DOWN 1 3:STAPLE UP 6 1/2

Display items Content

1:PAPER PUSH TMG

Sim3-7 OFFSET ADJ. 1:PAPER PUSH TMG 50

[ 34- 66] 50

Paper holder

Sim3-7 OFFSET ADJ. 5:OFFSET INI.POS 13

EXEC [ 0- 99] 13

Installation

range

Default

34-66 50 descending timing in non-staple Used to adjust the descending timing of the paper holder lever before lift-up operation after paper exit or offset operation. (The paper holder lever prevents against paper shift in paper top surface detection and paper stacking.)

2:PAPER OUT DOWN

Tray descending

0-12 1 distance after nonstaple paper exit

Used to adjust the offset tray descending distance after non-staple paper exit. The descending distance is the relative distance from the non-staple standby position.

3:STAPLE UP

Tray lift distance

0-12 6 before staple paper exit The height of the tray standby position in stapling is changed for that in non-stapling to improve stacking capacity in stapling. (The relative distance for the height of the tray standby position in non-stapling is set.)

4:STAPLE DOWN

Tray descending

0-12 6 distance after staple paper exit Used to adjust the offset tray descending distance after staple paper exit. The descending distance is the relative distance from the non-staple standby position.

5:OFFSET INI.POS

Offset tray shift

0-99 13 position adjustment

Used to shift the offset tray to the shipment position or the disassembly position. The offset tray is shifted to the specified counter position.

(In the case of 0 - 94 (Shipment position: 13))

1) Initialize the offset tray normally.

2) The tray descends to the parameter posi-

tion + 1 pulse position.

3) The tray lifts up to the specified parame-

ter position.

(Disassembly position: 94 - 99)

1) The tray descends to the bottom.

* If there is some paper in the offset tray, the

tray cannot descend to the specified position. Check to insure that there is no paper in the tray before execution.

Note: Executable only when the finisher is installed.

AR-5127 SIMULATION 8 - 6

3-11

Purpose Operation test/check Function

Used to check the operation of the shifter.

(Purpose) Item Operation

Operation/procedure

[Selection 1]

Select with the 10-key. (Initial screen) (Executing screen)

Sim3-11 SHIFTER CHK 1:F-R 2:HP CHECK

1:F-R 2:HP CHECK

Sim3-11 SHIFTER CHK 1:F-R 2:HP CHECK

EXEC 1

Reciprocating operation Home position check

[Selection 2]

(Input/Selection screen)

Sim3-11 SHIFTER CHK SFTHP

[ ]:R [ ]:HP [ ]:F

SFTHP:

[ [

Shifter home position (At detection, highlighted)

←

] key Shifts the position toward R side by the specified steps.

→

] key Shifts the position toward F side by the specified steps.

↑

[

] key Shifts to the home position.

4-2

Purpose Operation test/check Function

(Purpose) Section Paper feed Item Operation

Operation/procedure

The operating states of the sensor and the detector are displayed.

The active sensors and detectors are highlighted.

Sim4-2 SENSOR CHECK PED2 LUD2 PFD2 CD2 PED3 LUD3 PFD3 CD3 PED4 LUD4 PFD4 CD4 DSWR2 DSWR3 DSWR4

PED2 LUD2 PFD2 CD2 PED3 LUD3 PFD3 CD3 PED4 LUD4 PFD4 CD4 DSWR3 DSWR2 DSWR4

Note: Execution is possible only when the option cassette is installed.

Used to check the operation of sensor and detector in the option tray and the related circuit.

2nd cassette paper empty sensor 2nd cassette paper upper limit detection sensor 2nd cassette paper pass sensor 2nd cassette empty sensor 3rd cassette paper empty sensor 3rd cassette paper upper limit detection sensor 3rd cassette paper pass sensor 3rd cassette empty sensor 4th cassette paper empty sensor 4th cassette paper upper limit detection sensor 4th cassette paper pass sensor 4th cassette empty sensor 3rd cassette right door detection sensor 2nd cassette right door detection sensor 4th cassette right door detection sensor

4-3

Purpose Operation test/check Function (Purpose)

Used to check the operation of the load in the option tray and the control circuit.

Section Paper feed Item Operation

Operation/procedure

Select the load to check with the 10-key. During execution of load operation, [EXEC] is highlighted. Pressing the [BACK] key under this state interrupts the operation. (Initial screen) (Executing screen)

Sim4-3 OUTPUT CHECK 1:LUM2 4:TRC2 2:CPFC2 5:DM 3:CPFS2 6:LUM3 1/2 EXEC

1:LUM2 2:CPFC2 3:CPFS2 4:TRC2 5:DM

2nd cassette lift-up motor 2nd cassette pick-up solenoid 2nd cassette paper feed clutch 2nd cassette transport roller clutch 2nd cassette paper transport motor (3rd cassette paper

Sim4-3 OUTPUT CHECK 7:CPFC3 10:LUM4 8:CPFS3 11:CPFC4 9:TRC3 12:CPFS4 2/2 EXEC 8

transport motor)

6:LUM3 7:CPFC3 8:CPFS3 9:TRC3 10:LUM4 11:CPFC4 12:CPFS4

3rd cassette lift-up motor 3rd cassette pick-up solenoid 3rd cassette paper feed clutch 3rd cassette transport roller clutch 4th cassette lift-up motor 4th cassette pick-up solenoid 4th cassette paper feed clutch

The motor for 10sec, the solenoid ON for 500msec, OFF for 500msec.

The lift-up motor operates only when the tray is opened. (20 times)

Note: Execution is possible only when the option cassette is installed.

5-1

Purpose Operation test/check Function (Purpose) Section Operation (screen/operation) Item Operation

Operation/procedure

The LCD is displayed as follows. (All LED’s are ON.) (Initial screen)

Sim5-1 LCD/LED CHK.

(6 sec later)

Sim5-1 LCD/LED CHK.

(6 sec later)

Sim5-1 LCD/LED CHK.

Used to check the operation of the display, LCD in the operation panel, and control circuit.

With the upper half section highlighted, contrast changes "Standard

→

MAX → MIN." in

every 2sec.

With the lower half section highlighted, contrast

→

changes "Standard

MAX → MIN." in every

2sec.

The back light changes in the sequence of

→

Red → Yellow → Green" every 2

"OFF seconds.

AR-5127 SIMULATION 8 - 7

5-2

Purpose Operation test/check Function (Purpose)

Used to check the operation of the heater lamp and the control circuit.

Section Fixing (Fusing) Item Operation

Operation/procedure

Press the [OK] key.

ON/OFF operation of the heater lamp is repeated 5 times in an interval of 500ms. (Initial screen) (Executing screen)

Sim5-2 HEATER LAMP

PRESS OK KEY EXEC

Sim5-2 HEATER LAMP

EXEC

5-3

Purpose Operation test/check Function

(Purpose)

Used to check the operation of the copy lamp and the control circuit.

Section Optical (Image scanning) Item Operation

Operation/procedure

Press the [OK] key.

The copy lamp lights up for 10 sec. (Initial screen) (Executing screen)

Sim5-3 COPY LAMP

PRESS OK KEY EXEC

Sim5-3 COPY LAMP

EXEC

When 10 sec passed, the copy lamp is turned OFF.

11:TRC2 12:LUM3 13:CPFC3 14:CPFS3 15:TRC3 16:LUM4 17:CPFC4 18:CPFS4

2nd cassette transport roller clutch 3rd cassette lift-up motor 3rd cassette pick-up solenoid 3rd cassette paper feed clutch 3rd cassette transport roller clutch 4th cassette lift-up motor 4th cassette pick-up solenoid

4th cassette paper feed clutch The motor for 10sec, the solenoid ON for 500msec, OFF for 500msec. (20 times)

The lift-up motor operates only when the tray is opened.

6-2

Purpose Operation test/check Function

(Purpose)

Used to check the operation of each fan motor and its control circuit.

Section Others Item Operation

Operation/procedure

The names of the loads which can be operated are displayed. Select the load to be checked with the key. (Initial screen) (Executing screen)

Sim6-2 FAN MOTOR 1:VFM 2:DCFM&DCFM2 3:VFM&DCFM&DCFM2 EXEC 2

The selected fan motor is highlighted and it rotates for 10sec.

1:VFM 2:DCFM&DCFM2

Only the fusing fan operates Power cooling fan, power cooling fan 2

operations

3:VFM&DCFM&DCFM2

Fusing fan, power cooling fan, and power cooling fan 2 are operated at the same time.

6-1

Purpose Operation test/check Function

(Purpose)

Section Paper transport (Discharge/Switchback/Transport) Item Operation

Operation/procedure

The names of the loads which can be operated are displayed. Select the load to be checked with the 10-key.

(Initial screen) (Executing screen)

Sim6-1 OUTPUT CHECK 1:LUM1 4:MPFS 2:CPFC1 5:RRC 3:CPFS1 6:PSPS 1/2 EXEC

1:LUM1 2:CPFC1 3:CPFS1 4:MPFS 5:RRC 6:PSPS 7:OGS 8:LUM2 9:CPFC2 10:CPFS2

Used to check the operation of the loads (clutches and solenoids) in the paper transport system and the control circuit.

Sim6-1 OUTPUT CHECK 7:OGS 10:CPFS2 8:LUM2 11:TRC2 9:CPFC2 2/2 EXEC 8

1st cassette lift-up motor 1st cassette pick-up solenoid 1st cassette paper feed clutch Manual feed pick-up solenoid Resist roller clutch Separation pawl solenoid Paper exit gate switching solenoid 2nd cassette lift-up motor 2nd cassette pick-up solenoid 2nd cassette paper feed clutch

7-1

Purpose Setting/Operation test/check Function

(Purpose) Item Operation

Operation/procedure

Select with the 10-key.

Sim7-1 AGING SET. 1:AGING 4:INTERVL 2:MISFEED 5:WARMUP 3:FUSING 6:DV CHK. 2

1:AGING 2:MISFEED 3:FUSING

4:INTERVL 5:WARMUP

6:DV CHK.

Press [CA] key, and the simulation will be terminated and copying will be made with the set contents.

Used to set the aging operation conditions.

Aging enable/disable setting Jam detection enable/disable setting Fusing operation enable/disable setting

The fusing temperature is not controlled. The heater is not turned ON.

Intermittent setting (Valid only when set to AGING.) Warm-up save setting

The machine goes into the ready state only by shading, disregarding fusing and process control. After going into the ready state, normal control is performed. Developing unit detection enable/disable setting

AR-5127 SIMULATION 8 - 8

When selected without setup, the selected value is registered and highlighted. When selected with previous setup, the previous setup is canceled and it is displayed normally.

This setting is canceled by power OFF.

Note: In SIM 7-1, pressing [CA] key terminates the simulation and the

machine enters the aging mode without resetting. Therefore, to perform "4. Intermittent setup," the intermittent cycle must be set with SIM 7-6 in advance. Reset is not performed when the machine enters the aging mode.

7-6

Purpose Setting/Operation test/check Function

Used to set the cycle of intermittent aging.

(Purpose) Item Operation

Operation/procedure

Enter the interval aging cycle time (sec) with the 10-key pad. Refer to 7-1.

Sim7-6 INTERVAL SET AGING INTERVAL 3

[ 1-255] 3

Setting range 1-255 Default 3

7-8

Purpose Setting/Operation test/check Function

Used to set the display of the warm-up time.

(Purpose) Item Operation

Operation/procedure

Warm-up starts by the cover open/close.

(Can be performed repeatedly by open/close of the cover.)

The warm-up time is counted up and displayed in the unit of sec.

(Initial screen) (Executing screen) (Initial screen after completion)

Sim7-8 WARM UP TIME PLEASE COVER OPEN AND CLOSE

Sim7-8 WARM UP TIME WARMING UP, PLEASE WAIT.

Sim7-8 WARM UP TIME PLEASE COVER OPEN AND CLOSE WARM UP COMPLETED. 10

If the [CA] key is pressed at this time, count-up is interrupted to terminate the simulation. (However, warm-up is continued.)

After completion of warming up, "WARM UP COMPLETED" is displayed and the control returns to the initial screen.

8-1

Purpose Adjustment/Operation test/check Function (Purpose)

Section Image process (Photoconductor/Developing/Transfer/

Operation/procedure

After selecting the mode, enter the adjustment value and press the [OK] key, and output will be made for 30sec.

Used to check and adjust the operation of the developing bias voltage in each copy mode and the control circuit.

Cleaning) Developer/Toner hopper

(Initial screen) (Input/Selection screen) (Executing screen)

Sim8-1 DV BIAS COPY 1:AE 400 2:TEXT 450 3:TEXT/PHOTO 450 1/2

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO * 6:TONER SAVE

∗

) Linked with the destinations of SIM 26-6.

(

Sim8-1 DV BIAS COPY 5:SUPER PHOTO 400

EXEC [200-550] 400

Sim8-1 DV BIAS COPY 5:SUPER PHOTO 400

EXEC [200-550] 400

Installation

range

Default

AE (∗) 200-550 400 (–400V) Character 450 (–450V) Character/Photo 450 (–450V) Photo 450 (–450V) Super photo Disabled Toner save 376 (–376V)

Linked with the auto exposure mode of SIM 46-19-1.

* SUPER PHOTO (5:) cannot be executed.

When [OK] or [START] key is pressed, a caution buzzer sounds. (Only the adjustment value can be entered.)

The minimum increment is 2V. The result of (Set value – 199) / 2 is stored in the EEPROM. When reading a value from the EEPROM, the value of (EEP value *2) + 200 is used as the set value. Therefore, the set value entered must be an even number. If an odd number is entered the entered odd number + 1 is displayed after pressing [OK] key.

8-2

Purpose Adjustment/Operation test/check Function

(Purpose)

Used to check and adjust the operation of the main charger grid voltage (high mode) in each copy mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Photo conductor

Operation/procedure

After selecting the mode, enter the adjustment value and press the [OK] key, and output will be made for 30sec.

The input value is in the increment of –25V. (Initial screen) (Input/Selection screen) (Executing screen)

Sim8-2 MHV(H) COPY 1:AE 3 2:TEXT 5 3:TEXT/PHOTO 5 1/2

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO * 6:TONER SAVE

∗

) Linked with the destinations of SIM 26-6.

(

Sim8-2 MHV(H) COPY 5:SUPER PHOTO 3

EXEC [ 1- 8] 3

Sim8-2 MHV(H) COPY 5:SUPER PHOTO 3

EXEC [ 1- 8] 3

Setting

range

Default

AE (∗) 1-8 3 (–530V) Character 5 (–580V) Character/Photo 5 (–580V) Photo 5 (–580V) Super photo Disabled Toner save 2 (–505V)

Linked with the auto exposure mode of SIM 46-19-1.

* SUPER PHOTO (5:) cannot be executed.

When [OK] or [START] key is pressed, a caution buzzer sounds. (Only the adjustment value can be entered.)

AR-5127 SIMULATION 8 - 9

NO. Set value Grid High Grid Low

1 480 –480V –350V 2 505 –505V –375V 3 530 –530V –400V 4 555 –555V –425V 5 580 –580V –450V 6 605 –605V –475V 7 630 –630V –500V 8 655 –655V –525V

*1. The negative value of the set value corresponds to the grid high

output voltage.

*2. The set values can be selected from the above 8 patterns only.

*3. The selected pattern determines the grid high voltage and the grid

low voltage. If, for example, the grid high voltage is set to –480V (pattern 1), the grid low voltage is –350V.

8-10

Purpose Adjustment/Operation test/check Function (Purpose)

Used to check and adjust the operation of the developing bias voltage in each printer mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Developer/Toner hopper

Operation/procedure

After selecting the mode, enter the adjustment value and press the [OK] key, and output will be made for 30sec.

(Initial screen) (Input/Selection screen) (Executing screen)

Sim8-10 DV BIAS PRT 1:DENS1(600) 400 2:DENS2(600) 450 3:DENS3(600) 450 1/4

Sim8-10 DV BIAS PRT 5:DENS5(600) 500

EXEC [200-550] 500

Sim8-10 DV BIAS PRT 5:DENS5(600) 500

EXEC [200-550] 500

8-3

Purpose Adjustment/Operation test/check Function

(Purpose)

Used to check and adjust the operation of the main charger grid voltage (low mode) in each copy mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Photo conductor

Operation/procedure

After selecting the mode, enter the adjustment value and press the [OK] key, and output will be made for 30sec.

The input value is in the increment of –25V. (Initial screen) (Input/Selection screen) (Executing screen)

Sim8-3 MHV(L) COPY 1:AE 3 2:TEXT 5 3:TEXT/PHOTO 5 1/2

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO * 6:TONER SAVE

∗

) Linked with the destinations of SIM 26-6.

(

Sim8-3 MHV(L) COPY 5:SUPER PHOTO 3

EXEC [ 1- 8] 3

Sim8-3 MHV(L) COPY 5:SUPER PHOTO 3

EXEC [ 1- 8] 3

Setting

range

Default

AE (∗) 1-8 3 (–400V) Character 5 (–450V) Character/Photo 5 (–450V) Photo 5 (–450V) Super photo Disabled Toner save 2 (–375V)

Linked with the auto exposure mode of SIM 46-19-1.

* SUPER PHOTO (5:) cannot be executed.

When [OK] or [START] key is pressed, a caution buzzer sounds. (Only the adjustment value can be entered.)

NO. Set value Grid High Grid Low

1 480 –480V –350V 2 505 –505V –375V 3 530 –530V –400V 4 555 –555V –425V 5 580 –580V –450V 6 605 –605V –475V 7 630 –630V –500V 8 655 –655V –525V

*1. The negative value of the set value corresponds to the grid high

output voltage.

*2. The set values can be selected from the above 8 patterns only.

*3. The selected pattern determines the grid high voltage and the grid

low voltage. If, for example, the grid high voltage is set to –480V (pattern 1), the grid low voltage is –350V.

Display items Content

1:DENS1(600) 2:DENS2(600) 3:DENS3(600) 4:DENS4(600) 5:DENS5(600) 6:TS(600) 7:DENS1(1200) 8:DENS2(1200) 9:DENS3(1200) 10:DENS4(1200) 11:DENS5(1200)

Density 1 (600dpi) 200-550 400 (–400V) Density 2 (600dpi) 450 (–450V) Density 3 (600dpi) 450 (–450V) Density 4 (600dpi) 450 (–450V) Density 5 (600dpi) 500 (–500V) Toner save (600dpi) 350 (–350V) Density 1 (1200dpi) Disabled Density 2 (1200dpi) Disabled Density 3 (1200dpi) Disabled Density 4 (1200dpi) Disabled Density 5 (1200dpi) Disabled

Installation

range

Default

8-11

Purpose Adjustment/Operation test/check Function (Purpose)

Used to check and adjust the operation of the main charger grid voltage (high mode) in each printer mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Photo conductor

Operation/procedure

After selecting the mode, enter the adjustment value and press the [OK] key, and output will be made for 30sec.

The input value is in the increment of –25V. (Initial screen) (Input/Selection screen) (Executing screen)

Sim8-11 MHV(H) PRT 1:DENS1(600) 3 2:DENS2(600) 5 3:DENS3(600) 5 1/4

Sim8-11 MHV(H) PRT 5:DENS5(600) 7

EXEC [ 1- 8] 7

Sim8-11 MHV(H) PRT 5:DENS5(600) 7

EXEC [ 1- 8] 7

AR-5127 SIMULATION 8 - 10

Display items Content

1:DENS1(600) 2:DENS2(600) 3:DENS3(600) 4:DENS4(600) 5:DENS5(600) 6:TS(600) 7:DENS1(1200) 8:DENS2(1200) 9:DENS3(1200) 10:DENS4(1200) 11:DENS5(1200)

Density 1 (600dpi) 1-8 5 (–580V) Density 2 (600dpi) 5 (–580V) Density 3 (600dpi) 5 (–580V) Density 4 (600dpi) 5 (–580V) Density 5 (600dpi) 7 (–630V) Toner save (600dpi) 3 (–530V) Density 1 (1200dpi) Disabled Density 2 (1200dpi) Disabled Density 3 (1200dpi) Disabled Density 4 (1200dpi) Disabled Density 5 (1200dpi) Disabled

Installation

range

Default

NO. Set value Grid High Grid Low

1 480 –480V –350V 2 505 –505V –375V 3 530 –530V –400V 4 555 –555V –425V 5 580 –580V –450V 6 605 –605V –475V 7 630 –630V –500V 8 655 –655V –525V

*1. The negative value of the set value corresponds to the grid high

output voltage.

*2. The set values can be selected from the above 8 patterns only.

*3. The selected pattern determines the grid high voltage and the grid

low voltage. If, for example, the grid high voltage is set to –480V (pattern 1), the grid low voltage is –350V.

8-12

Purpose Adjustment/Operation test/check Function

(Purpose)

Used to check and adjust the operation of the main charger grid voltage (low mode) in each printer mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Photo conductor

Operation/procedure

After selecting the mode, enter the adjustment value and press the [OK] key, and output will be made for 30sec.

The input value is in the increment of –25V. (Initial screen) (Input/Selection screen) (Executing screen)

Sim8-12 MHV(L) PRT 1:DENS1(600) 3 2:DENS2(600) 5 3:DENS3(600) 5 1/4

Display items Content

1:DENS1(600) 2:DENS2(600) 3:DENS3(600) 4:DENS4(600) 5:DENS5(600) 6:TS(600) 7:DENS1(1200) 8:DENS2(1200) 9:DENS3(1200) 10:DENS4(1200) 11:DENS5(1200)

Sim8-12 MHV(L) PRT 5:DENS5(600) 7

EXEC [ 1- 8] 7

Sim8-12 MHV(L) PRT 5:DENS5(600) 7

EXEC [ 1- 8] 7

Installation

range

Default

Density 1 (600dpi) 1-8 5 (–450V) Density 2 (600dpi) 5 (–450V) Density 3 (600dpi) 5 (–450V) Density 4 (600dpi) 5 (–450V) Density 5 (600dpi) 7 (–500V) Toner save (600dpi) 3 (–400V) Density 1 (1200dpi) Disabled Density 2 (1200dpi) Disabled Density 3 (1200dpi) Disabled Density 4 (1200dpi) Disabled Density 5 (1200dpi) Disabled

NO. Set value Grid High Grid Low

1 480 –480V –350V 2 505 –505V –375V 3 530 –530V –400V 4 555 –555V –425V 5 580 –580V –450V 6 605 –605V –475V 7 630 –630V –500V 8 655 –655V –525V

*1. The negative value of the set value corresponds to the grid high

output voltage.

*2. The set values can be selected from the above 8 patterns only.

*3. The selected pattern determines the grid high voltage and the grid

low voltage. If, for example, the grid high voltage is set to –480V (pattern 1), the grid low voltage is –350V.

8-13

Purpose Adjustment/Operation test/check Function

(Purpose)

Used to check and adjust the operation of the developing bias voltage in FAX mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Developer/Toner hopper

Operation/procedure

Enter the adjustment value and press the [OK] key, and output operation is performed for 30sec. (Initial screen) (Executing screen)

Sim8-13 DV BIAS FAX FAX 426

EXEC [200-550] 4260

Sim8-13 DV BIAS FAX FAX 426

EXEC [200-550] 426

Setting range 200-550 Default 426

8-14

Purpose Adjustment/Operation test/check Function

(Purpose)

Used to check and adjust the operation of the main charger grid voltage (high mode) in FAX mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Photo conductor

Operation/procedure

Enter the adjustment value and press the [OK] key, and output operation is performed for 30sec.

(Initial screen) (Executing screen)

Sim8-14 MHV(H) FAX FAX 5

EXEC [ 1- 8] 5

Sim8-14 MHV(H) FAX FAX 5

EXEC [ 1- 8] 5

Setting range 1-8 Default 5

AR-5127 SIMULATION 8 - 11

NO. Set value Grid High Grid Low

1 480 –480V –350V 2 505 –505V –375V 3 530 –530V –400V 4 555 –555V –425V 5 580 –580V –450V 6 605 –605V –475V 7 630 –630V –500V 8 655 –655V –525V

*1. The negative value of the set value corresponds to the grid high

output voltage.

*2. The set values can be selected from the above 8 patterns only.

*3. The selected pattern determines the grid high voltage and the grid

low voltage. If, for example, the grid high voltage is set to –480V (pattern 1), the grid low voltage is –350V.

8-15

Purpose Adjustment/Operation test/check Function (Purpose)

Used to check and adjust the operation of the main charger grid voltage (low mode) in FAX mode and the control circuit.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Photo conductor

Operation/procedure

Enter the adjustment value and press the [OK] key, and output operation is performed for 30sec.

(Initial screen) (Executing screen)

Sim8-15 MHV(L) FAX FAX 5

EXEC [ 1- 8] 5

Sim8-15 MHV(L) FAX FAX 5

EXEC [ 1- 8] 5

Setting range 1-8 Default 5

NO. Set value Grid High Grid Low

1 480 –480V –350V 2 505 –505V –375V 3 530 –530V –400V 4 555 –555V –425V 5 580 –580V –450V 6 605 –605V –475V 7 630 –630V –500V 8 655 –655V –525V

*1. The negative value of the set value corresponds to the grid high

output voltage.

*2. The set values can be selected from the above 8 patterns only.

*3. The selected pattern determines the grid high voltage and the grid

low voltage. If, for example, the grid high voltage is set to –480V (pattern 1), the grid low voltage is –350V.

9-1

Purpose Operation test/check Function (Purpose) Section Duplex Item Operation

Operation/procedure

Select with the 10-key and operate for 30 seconds.

Used to check and adjust the operation of the load (motor) in the duplex section and the control circuit.

(Initial screen) (Executing screen)

Sim9-1 MOTOR CHECK 1:DMF600 4:DMR1200 2:DMF1200 3:DMR600 EXEC 2

1:DMF600 2:DMF1200 3:DMR600 4:DMR1200

Duplex motor forward rotation (600dpi) Duplex motor forward rotation (1200dpi) Disabled Duplex motor reverse rotation (600dpi) Duplex motor reverse rotation (1200dpi) Disabled

Sim9-1 MOTOR CHECK 1:DMF600 4:DMR1200 2:DMF1200 3:DMR600 EXEC 2

9-4

Purpose Operation test/check Function

Used to adjust the rotation speed of the duplex motor.

(Purpose) Section Duplex Item Operation

Operation/procedure

Set the rotation speed of the duplex motor.

Sim9-4 MOTOR SPEED MOTOR SPEED 3

[ 1- 13] 3

Setting range 1-13 Default 3

9-5

Purpose Adjustment Function

(Purpose)

Used to adjust the switch back time of the duplex motor.

Operation/procedure

Set the switch back time of the duplex motor. (Initial screen) (Input screen)

Sim9-5 SW BACK TIME 1:600dpi 50 2:1200dpi 50

Sim9-5 SW BACK TIME 1:600dpi 50

[ 18- 76] 50

Display items Installation range Default

1:600dpi 2:1200dpi

18-76 50

Disabled

10-0

Purpose Operation test/check Function

(Purpose) Section Image process (Photoconductor/Developing/Transfer/

Item Operation

Operation/procedure

Press the [OK] key and operate the toner motor for 30 sec.

Pressing the [INTERRUPT] key interrupts the operation, and the display returns to the main code entry screen.

Used to check the operation of the toner motor and its control circuit.

Cleaning) Developer/Toner hopper

AR-5127 SIMULATION 8 - 12

(Initial screen) (Executing screen)

Sim10 TONER MOTOR

PRESS OK KEY EXEC

Sim10 TONER MOTOR

EXEC

14-0

Purpose Clear/Cancel (Trouble etc.) Function (Purpose) Item Trouble Error

Operation/procedure

When the [OK] key is pressed, the trouble is canceled. (Initial screen) (Process check screen)

Sim14 TROUBLE CLEAR TROUBLE CLEAR (WITHOUT U2,PF)

PRESS OK KEY

Used to cancel excluding the self-diag U2/PF troubles.

Sim14 TROUBLE CLEAR TROUBLE CLEAR (WITHOUT U2,PF)

ARE YOU SURE?

21-1

Purpose Setting Function (Purpose) Item Specifications Counter

Operation/procedure

Enter the adjustment value and press the [OK] key.

Sim21-1 CYCLE SET. MAINTE CYCLE 0 (0:5 1:10 2:20 3:25 4:50 5:80K 6:FREE) [ 0- 6] 0

Item Content Setting range Default

0 5K (5000 sheets) 0-6 4 1 10K (10000 sheets) 2 20K (20000 sheets) 3 25K (25000 sheets) 4 50K (50000 sheets) 5 80K (80000 sheets) 6FREE

Used to set the maintenance cycle.

16-0

Purpose Clear/Cancel (Trouble etc.) Function

Used to cancel the self-diag U2 trouble.

(Purpose) Item Trouble Error

Operation/procedure

When the [OK] key is pressed, the trouble is canceled. (Initial screen) (Process check screen)

Sim16 TROUBLE CLEAR U2 TROUBLE CLEAR

PRESS OK KEY

Sim16 TROUBLE CLEAR U2 TROUBLE CLEAR

ARE YOU SURE?

17-0

Purpose Cancel (Trouble, etc) Function (Purpose) Item Trouble Error

Operation/Procedure

When the [OK] key is pressed, the trouble is canceled. (Initial screen) (Execution check screen)

Sim17 TROUBLE CLEAR PF TROUBLE CLEAR

PRESS OK KEY

Used to cancel the self diag "PF" trouble.

Sim17 TROUBLE CLEAR PF TROUBLE CLEAR

ARE YOU SURE?

22-1

Purpose Adjustment/setting/operation data output/check

Function (Purpose)

Item Counter

Operation/procedure

Counter is displayed.

Sim22-1 COUNTER 1/3 TOTAL : nnnnnnn MAINTE : nnnnnnn DEVE : nnnnnnn DRUM : nnnnnnn

TOTAL MAINTE DEVE DRUM COPY PRINTER

22-2

Purpose Adjustment/setting/operation data output/check

Function (Purpose)

Item Trouble

Operation/procedure

Counter data is displayed.

(display/print) Used to check the counter value of each section.

To ta l Maintenance

IMC DUPLEX

IMC counter

Duplex counter Developer counter Drum counter Copy counter Printer counter

OTHERS FAX SEND FAX RCV

The other counters

FAX Send counter

FAX receive counter

(display/print) Used to check the total numbers of misfeed and

troubles. (When the number of misfeed is considerably great, it is judged as necessary for repair. The misfeed rate is obtained by dividing this count value with the total counter value.)

AR-5127 SIMULATION 8 - 13

Sim22-2 JAM/TROUBLE JAM : nnnnnnn SPF JAM : nnnnnnn TROUBLE : nnnnnnn

JAM SPF JAM TROUBLE

JAM counter SPF JAM counter Trouble counter

22-3

Purpose Adjustment/setting/operation data output/check

(display/print)

Function (Purpose)

Used to check the misfeed positions and the number of misfeed at each position. (When the number of misfeed is considerably great, it can be judged as necessary for repair.)

Item Trouble Mis-feed

Operation/procedure

The misfeed history is displayed in the sequence of recentness by the name of sensors and detectors. Max. 40 items of information can be stored in memory. (The old ones are deleted sequentially.) The trouble section may be determined by the data.

Sim22-3 JAM HIS.1/5 XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX

Paper

Error code Name Sensor name

Reached/Not

reached to

Sensor

1ST_PICK

2ND_PICK

1st cassette pickup mistake

2nd cassette pickup mistake

1st cassette P-IN sensor

2nd cassette paper pass

Not Reached *1

Not reached *1

sensor

3RD_PICK

3rd cassette pickup mistake

3rd cassette paper pass

Not reached *1

sensor

4TH_PICK

4th cassette pickup mistake

4th cassette paper pass

Not reached *1

sensor

HND_PICK

Multi manual feed pickup

Manual feed P-IN sensor

Not reached

mistake

PIN_TOP

P-IN sensor lead edge jam

2nd cassette paper pass sensor

P-IN sensor or

Reached (from 2nd cassette only)

Not reached manual feed P-IN sensor

PIN_END

P-IN sensor rear edge jam

P-IN sensor Reached (1st

cassette) Manual feed P-IN

sensor

Reached (2, 3,

4, DUP, manual

feed)

PIN_DUP

DPX_TOP

P-IN sensor reversion jam

Duplex sensor lead edge jam

Manual feed P-IN sensor

P-IN sensor or manual feed P-IN

Not reached

(DUP)

Reached

sensor DUP sensor

Not reached (Paper exit sensor)

Paper

Error code Name Sensor name

Reached/Not

reached to

Sensor

DPX_END

Duplex sensor rear edge jam

P-OUT sensor (1st paper exit

Reached

sensor)

UPO_TOP

2nd paper exit lead edge jam

DUP sensor (Paper exit sensor)

DUP sensor (Paper exit

Either of Reached/Not reached

Reached

sensor) P-OUT sensor

Not reached (2nd paper exit sensor)

UPO_END

2nd paper exit rear edge jam

P-OUT sensor (2nd paper exit

Reached

jam) FIN_P_IN sensor Not reached

LPO_TOP

1st paper exit lead edge jam

DUP sensor Reached P-OUT sensor

Not reached (1st paper exit sensor)

LPO_END

1st paper exit rear edge jam

P-OUT sensor (1st paper exit

Reached

sensor)

Abnormality between PS paper

2ND_TOP

3RD_TOP

4th_TOP, END

2nd paper pass lead edge jam *2

3rd paper pass lead edge jam *3

4th paper pass

3rd (4th) cassette paper pass sensor

4th cassette paper pass sensor

Reached (from

3rd, 4th

cassette only)

Reached (from

4th cassette

only)

Does not occur.

jam

DPX_SHORT

Duplex short

size error

DPX_LONG

Duplex long

size error

FIN_PIN

Finisher paper

FIN_P_IN sensor Reached

in jam

FIN_ESCP

Escape (upper

FIN_ESC sensor Reached *5

stage) tray jam

FIN_OFST

FIN_STPL

Offset (lower stage) tray jam

FIN_P_OFSET sensor

Reached

Staple tray jam FIN_STPL sensor Reached

*1. Not reached, double fed and the next paper reached the paper-in

sensor.

*2. Detects that paper from 3rd (4th) stage enters 2nd stage.

*3. Detects that paper from 4th stage enters 3rd stage.

*4. The passing time over P-IN sensor (manual feed P-IN sensor) of

the front surface differs greatly from that of the back surface.

*5. Occurs when not reached either of FIN_ESC sensor and

FIN_P_OFSET sensor.

AR-5127 SIMULATION 8 - 14

22-4

Purpose Adjustment/setting/operation data output/check

(display/print)

Function

Used to check the total trouble (self diag) history.

(Purpose) Item Trouble

Operation/procedure

The trouble error codes are displayed in the sequence of the latest one first. Max. 40 items of information are stored. (Older ones are deleted in sequence.) The machine condition can be estimated by this data.

Sim22-4 TROUBLE 1/4 XX-XX XX-XX XX-XX XX-XX XX-XX XX-XX XX-XX XX-XX XX-XX XX-XX XX-XX XX-XX

22-5

Purpose Adjustment/Setting/Check Function

Used to check the ROM version of each unit (section).

(Purpose) Item Software

Operation/procedure

ROM and CPU data of each section are displayed.

Sim22-5 ROM VER.1/2 S/N :0000000000 MCU :00.00 IMC :00.00 OPE :00.00 XXX

[Display example]

→

ROM version 1.250

[1.25] (upto 2 decimal places)

The display of the protocol monitor and the soft SW follows this display.

S/N MCU IMC OPE

Machine serial number Main Control Unit IMC Panel + Panel label code *1

PRINTER NIC FINISHER FAX

When not installed, “- - - - - - - - - -” is displayed.

*1: The LCD backlight PWB attachment label code is displayed in

three ASCII characters after the version display of 10PE (panel). (Display, XXX section)

* Execution is inhibited until GDI or PCL board is securely installed.

(Because the board is detected by the software.)

[Label code display content]

Display XXX section content

Panel

display

Destination Selection code

Panel software

support language

E/F SEC AJ/AM American English,

SECL AL/AC

French

JP Japan Japanese BG Other Europe

distributors AB series

agents

BG/BD English, French,

German, Italian,

BE/BT UH1/UQ3/

UQ2/SF4/

Dutch, Spanish、

Portuguese UE1/UE4/ UW2/SL4/ UE6

GG SEEG CG/GD English, German,

Turkish, Greek,

Polish, Hungarian,

Czech

DG SES DG/DD English, German,

Swedish, Finnish,

Norwegian, Danish

Panel

display

Destination Selection code

CHN China

BE/BT UE5 Chinese

Panel software

support language

distributors

E/S SCA/SCNZ BA/BN

English, Spanish

SUK BK/BB Philippine AE/AT UG2

LAG2/LAG4 AE/AT UB5/SF2 E/R English, Russian TW Taiwan BE/BT English,

Taiwanese F/E SMEF BE/BT SF1 *2 English, French GGR English, German,

Turkish, Greek,

Polish, Hungarian,

Czech, Russian – – – Not defined

*2: AB series agents (SRH (Hong Kong), Brazil, Saudi Arabia, STCL,

Indonesia, South Africa, Special Countries, Yemen, Cyprus, Oman, Qatar, Barren, Kuwait, UAS, SRS, SRSSC)

22-7

Purpose User data output/Check (Display/Print) Function

Used to display the key operator code

(Purpose) Item Data User data

Operation/procedure

Key operation code is displayed.

Sim22-7 KEY OPE KEY OPE CODE: nnnnn

22-8

Purpose Adjustment/setting/operation data output/check

(display/print)

Function (Purpose)

Used to check the number of use of the staple, the SPF, and scanning.

Item Counter

Operation/procedure

The data shows the use frequency of each section.

Sim22-8 ORG./STAPLE SPF : nnnnnnn SCAN : nnnnnnn STAPLE : nnnnnnn

SPF SCAN STAPLE

SPF counter Scan counter Stapler counter

22-9

Purpose Adjustment/setting/operation data output/check

(display/print)

Function (Purpose)

Used to check the number of use of each paper feed section. (the number of prints)

Section Paper feed Item Counter

AR-5127 SIMULATION 8 - 15

Operation/procedure

The data shows the use frequency of each paper feed section.

Sim22-9 FEED 1/2 BYPASS : nnnnnnn TRAY1 : nnnnnnn TRAY2 : nnnnnnn TRAY3 : nnnnnnn

BYPASS TRAY1 TRAY2

Manual feed counter Tray 1 counter Tray 2 counter

TRAY3 TRAY4

Tray 3 counter Tray 4 counter

22-10

Purpose Adjustment/setting/operation data output/check

(display/print)

Function

Used to check the system configuration.

(Purpose) Item Specifications Option

Operation/procedure

The detected machine composition is displayed.

Sim22-10 SYSTEM 1/4 SPEED : XXXXXXX DF : XXXXXXX OUTPUT : XXXXXXX CASSETTE1: XXXXXXX

Display items Display items

SPEED DF OUTPUT CASSETTE1 CASSETTE2 IMC MEM PRINTER PS3 NIC SCANNER FAX FAX MEM HAND SET

23CPM/27CPM/25CPM NONE/[1: SPF]/[2: RSPF] NONE/[3: Finisher]/[4: Job separator] NONE/[5: One-step paper feed unit] NONE/[6: Two-step paper feed unit] 0/Expansion memory capacity (MB) NONE/[7: PCL] NONE/[8: PS3] NONE/[9: NIC] NONE/[10: SCANNER] NONE/[11: FAX] NONE/Memory capacity (MB) NONE/[12: Handset]

NONE: "- - - - - - - - -" is displayed.

[ ]: Shows the product code in the list below.

No. Item

AR model DM model

Model code

1 SPF AR-SP4N DM-SP2 2 RSPF AR-RP3N DM-RP1 3 Finisher AR-FN5N DM-FN1 4 Job separator AR-TR3 STANDARD 5 1 tray paper feed unit AR-D11N (*1) DM-DE3 (*1) 6 2 tray paper feed unit AR-D12N (*1) DE-DE4 (*) 7 PRINTER GDI: AR-EB4 STANDARD 8 PS3 AR-PK1 STANDARD

9 NIC AR-NC5J STANDARD 10 SCANNER AR-NS2 DM-NS1 11 FAX A R-FX4 DM- FX2 12 Handset AR-HN4 –

*1: Installed quantity is displayed in ( ).

For the cassettes, only the option cassette is displayed.

* Execution is inhibited until GDI or PCL board is securely installed.

(Because the board is detected by the software.)

22-11

Purpose Adjustment/Setting/Check Function

FAX related counter display

(Purpose)

Operation/procedure

The current counter value (number of send/receive pages) of the FAX send/receive counter and the accumulated reception time and the print counter are displayed.

Note: Executable only when the FAX is installed.

22-12

Purpose Adjustment/setting/operation data output/check

(display/print)

Function (Purpose)

Used to check the misfeed positions and the number of misfeed at each position. (When the number of misfeed is considerably great, it can be judged as necessary for repair.)

Section SPF Item Trouble Mis-feed

Operation/procedure

Fourty SPF JAM history datas are displayed sequentially from the latest.

Sim22-12 SPF JAM1/5 XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX XXXXXXX

Paper Reached/

Error code Name Sensor name

Not reached to

Sensor

PI_TOP

SPF paper-in

SPF P-IN sensor Not reached

lead edge jam

PI_END

SPF paper-in rear

SPF P-IN sensor Reached

edge jam

JAM_REV

SPF duplex reversion jam

SPF P-IN sensor Not reached

(paper after reversion)

PO_TOP

SPF paper-out lead edge jam

SPF P-IN sensor Reached, P-

OUT not reached

PO_END

ORG_LONG

SPF paper-out rear edge jam SPF long size error

SPF P-OUT sensor SPF P-OUT sensor

Reached, P-IN is passed (OFF). Reached

SPF P-IN sensor Reached

ORG_SHORT

SPF short size error

SPF P-IN sensor Pass (OFF at

JAM)

22-19

Purpose Adjustment/setting/operation data output/check

(display/print)

Function

Used to display the scanner mode counter.

(Purpose) Item Trouble

Operation/procedure

Counter data is displayed.

Sim22-19 SCAN MODE SCANMODE:nnnnnnnnn

SCANMODE

AR-5127 SIMULATION 8 - 16

Scanner mode counter

24-1

Purpose Data clear Function (Purpose)

Item Counter

Operation/procedure

Each counter is cleared individually. (The history of each counter is deleted when clearing)

(Initial screen) (Check screen)

Sim24-1 COUNTER CLR 1:JAM 2:SPF JAM 3:TROUBLE 2

1:JAM 2:SPF JAM 3:TROUBLE

24-2

Purpose Data clear Function

(Purpose) Section Paper feed Item Counter

Operation/procedure

Clear the counters individually. (Initial screen) (Check screen)

Sim24-2 COUNTER CLR 1:BYPASS 4:TRAY3 2:TRAY1 5:TRAY4 3:TRAY2 2

1:BYPASS 2:TRAY1 3:TRAY2

24-3

Purpose Data clear Function (Purpose) Item Counter

Operation/procedure

Clear the counters individually. (Initial screen) (Check screen)

Sim24-3 COUNTER CLR 1:SPF 2:SCAN 3:STAPLE 2

1:SPF 2:SCAN 3:STAPLE

Used to clear the misfeed counter, the misfeed history, the trouble counter, and the trouble history. (The counters are cleared after completion of maintenance.)

Sim24-1 COUNTER CLR 1:JAM 2:SPF JAM 3:TROUBLE ARE YOU SURE? 2

JAM counter/JAM history SPF JAM counter/SPF JAM history Trouble counter/Trouble history

Used to clear the number of use (the number of prints) of each paper feed section.

Sim24-2 COUNTER CLR 1:BYPASS 4:TRAY3 2:TRAY1 5:TRAY4 3:TRAY2 ARE YOU SURE? 2

Manual feed counter Tray 1 counter

4:TRAY3 5:TRAY4

Tray 3 counter Tray 4 counter

Tray 2 counter

Used to clear the number data of use of the staple, the SPF and scanning.

Sim24-3 COUNTER CLR 1:SPF 2:SCAN 3:STAPLE ARE YOU SURE? 2

SPF counter Scan counter Stapler counter

24-4

Purpose Data clear Function

Used to reset the maintenance counter.

(Purpose) Item Counter

Operation/procedure

Press the [OK] key. (Initial screen) (Check screen)

Sim24-4 COUNTER CLR MAINTENANCE COUNTER CLEAR

PRESS OK KEY

Sim24-4 COUNTER CLR MAINTENANCE COUNTER CLEAR

ARE YOU SURE?

24-5

Purpose Data clear Function

(Purpose)

Used to reset the developer counter. (The developer counter of the DV unit which is installed is reset.)

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Developer/Toner hopper

Item Counter Developer

Operation/procedure

Press the [OK] key. (Initial screen) (Check screen)

Sim24-5 COUNTER CLR DEVELOPER COUNTER CLEAR

PRESS OK KEY

Sim24-5 COUNTER CLR DEVELOPER COUNTER CLEAR

ARE YOU SURE?

24-6

Purpose Data clear Function

Used to reset the copy counter.

(Purpose) Item Counter Copier

Operation/procedure

Press the [OK] key. (Initial screen) (Check screen)

Sim24-6 COUNTER CLR COPIES COUNTER CLEAR

PRESS OK KEY

Sim24-6 COUNTER CLR COPIES COUNTER CLEAR

ARE YOU SURE?

24-7

Purpose Data clear Function

(Purpose)

Used to clear the OPC drum (membrane decrease) correction counter. (This simulation is executed when the OPC drum is replaced.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Photo conductor

Item Counter

Operation/procedure

Press the [OK] key. (Initial screen) (Check screen)

Sim24-7 COUNTER CLR DRUM COUNTER CLEAR

PRESS OK KEY

AR-5127 SIMULATION 8 - 17

ARE YOU SURE?

24-9

Purpose Data clear Function (Purpose)

Used to clear the printer print counter. (The counter is cleared after completion of maintenance.)

Section Printer Item Counter Printer

Operation/procedure

Clear the counters individually. (Initial screen) (Check screen)

Sim24-9 COUNTER CLR 1:PRINTER 4:OTHERS 2:IMC 3:DUPLEX 2

1:PRINTER 2:IMC 3:DUPLEX 4:OTHERS

Printer counter IMC counter DUPLEX counter The other counters

Sim24-9 COUNTER CLR 1:PRINTER 4:OTHERS 2:IMC 3:DUPLEX ARE YOU SURE? 2

24-10

Purpose Adjustment/Setting/Check Function

FAX related counter clear

(Purpose)

Operation/procedure

The current counter value (number of send/receive pages) of the FAX send/receive counter and the accumulated reception time and the print counter are cleared to 0.

Note: Executable only when the FAX is installed.

24-15

Purpose Data clear Function

Used to clear the scanner mode counter.

(Purpose) Item Counter

Operation/procedure

Press the [OK] key.

The scanner mode counter and the number of send of the scanner are cleared. (Initial screen) (Process check screen)

Sim24-15 COUNTERCLR SCANNER MODE COUNTER CLEAR

PRESS OK KEY

Sim24-15 COUNTERCLR SCANNER MODE COUNTER CLEAR

ARE YOU SURE?

* Execution is inhibited until GDI or PCL board is securely installed.

(Because the board is detected by the software.)

25-1

Purpose Operation test/check Function

(Purpose)

Section DRIVE Item Operation

Used to check the operation of the main drive (excluding the scanner section) and to check the operation of the toner concentration sensor. (The toner concentration sensor output can be monitored.)

Operation/procedure

The operation of the drive system is checked.

Toner density control sensor value is displayed.

Select the mode with the 10-key and press the [OK] key, and the main motor will rotate and the toner concentration control sensor value will be displayed.

After execution, interruption cannot be made for about 7 sec. ([CA] key, [INTERRUPT] key, and [BACK] key are invalid.) (Initial screen) (Executing screen)

Sim25-1 MAIN MOTOR 1:600dpi 2:1200dpi

EXEC 2

Sim25-1 MAIN MOTOR 1:600dpi 2:1200dpi [128]

EXEC 2

* Even though in toner END, if no other error (including cover open)

occurs after supplying power, execution of this command is allowed.

25-2

Purpose Setting Function (Purpose)

Used to make the initial setting of toner concentration when replacing developer.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning) Developer/Toner hopper

Operation/procedure

1) Open the cover.

2) Power ON. (The mechanism cannot be initialized because the cover is open.)

3) Install the developing unit with new developer in it.

4) Enter SIM 25-2.

5) Close the cover immediately before starting the operation.

6) Press the [OK] key to start.

Sampling is made 54 times every 600ms, and the average of the last three times in the last 1.8sec of 3min is stored.

When "EE-EU" or "EE-EL" after completion, an error display is shown.

EU error occurs when the finally calculated toner concentration reference value is 179 or greater.

EL error occurs when the finally calculated toner concentration reference value is 77 or smaller. (Initial screen) (Executing screen)

Sim25-2 AUTO DV ADJ AUTO DEVE ADJUST

PRESS OK KEY EXEC

Sim25-2 AUTO DV ADJ AUTO DEVE ADJUST

[128] EXEC

Note: After completion of execution, be sure to press the [CA] key to

cancel the simulation.

[CRUM-related error cancel procedure]

• When “CRUM DEVICE ERROR” is displayed:

Error content: Occurs in case of a communication error

between the machine and CRUM.

Cancel procedure: Reset with [CA] key and cancel with SIM 16.

• "CRUM DATA ERROR"

Error content: CRUM identification error, CRUM model error,

CRUM type error, CRUM destination error

Cancel procedure: Install the CRUM which is satisfactory with the

machine setup, reset with the [CA] key, and execute SIM 25-2 again.

• "DEVE UNIT NONE"

Error content: Occurs when the developing unit is not installed

in an AR model.

AR-5127 SIMULATION 8 - 18

Cancel procedure: It returns to the state before execution of auto

developer adjustment. It is canceled by the

→

operations of Cover open installation

→

Cover close. Therefore, developer

Developing unit

adjustment is started by pressing [OK] key.

• "TONER UNIT NONE"

Error content: Occurs when the CRUM is not installed in a DM

model.

Cancel procedure: It returns to the state before execution of auto

developer adjustment. It is canceled by the operations of Cover open

→

CRUM installation → Cover close. Therefore, developer adjustment is started by pressing [OK] key.

• "EU ERROR"

Error content: Occurs when the toner concentration reference

value calculated in developer adjustment finally is 179 or greater.

Cancel procedure: Reset with [CA] key and execute SIM 25-2 again.

• "EL ERROR"

Error content: Occurs when the toner concentration reference

value calculated in developer adjustment finally is 77 or smaller.

Cancel procedure: Reset with [CA] key and execute SIM 25-2 again.

26-1

Purpose Setting Function (Purpose) Item Specifications Option

Operation/procedure

Set the job separator.

Sim26-1 OPTION SET. JOB SEPARATOR 0 (0:NONE 1:JOB SEPARATOR) [ 0- 1] 0

26-2

Purpose Setting Function (Purpose) Section Paper feed Item Specifications

Operation/procedure

Used to set the automatic size detection.

1:B4/LG,FC

2:A4<->LT

(Initial screen) (Input screen)

Sim26-2 SIZE SET 1:B4/LG,FC 0 2:A4<->LT 0

Used to set options. (This simulation is used to make option setting when an option is installed.)

Set value Connection option

0 None (default) 1 Job separator provided.

Used to detect the paper size.

Setting to detect B4/Legal as FC 0: B4 legal is detected as B4 legal. 1: B4 legal is detected as FC. This setup detects Letter as A4 in the inch series and A4 as Letter in the AB series. 0: Detection disable 1: Detection valid

Sim26-2 SIZE SET 1:B4/LG,FC 0 (0:OFF 1:ON)

[ 0- 1] 1

Employed unit Destination Document size

Document Document

table/SPF

Paper Machine paper

feed cassette Manual paper feed tray

8.5" x 13" detection valid/invalid setup

Set value Setup Remarks

0 Detection invalid Default 1 Detection valid

Detection size when 8.5" x 13" document/paper is used.

Set value

(Invalid)

(Valid)

AB series (Japan) FC (8.5” x 13”) B4 B4

LG (8.5” x 14”) B4 B4

B4 B4 B4

AB series FC (8.5” x 13”) B4 FC (8.5” x 13”)

LG (8.5” x 14”) B4 FC (8.5” x 13”)

B4 B4 FC (8.5” x 13”)

Inch series FC (8.5” x 13”) LG (8.5” x 14”) FC (8.5” x 13”)

LG (8.5” x 14”) LG (8.5” x 14”) FC (8.5” x 13”)

B4 WLT (11” x 17”) WLT (11” x 17”)

All destinations

– Set with key operations.

Japan (AB series) FC (8.5” x 13”) LG (8.5” x 14”) LG (8.5” x 14”)

LG (8.5” x 14”) LG (8.5” x 14”) LG (8.5” x 14”)

B4 B4 B4

AB series FC (8.5” x 13”) LG (8.5” x 14”) FC (8.5” x 13”)

LG (8.5” x 14”) LG (8.5” x 14”) FC (8.5” x 13”)

B4 B4 B4

Inch series FC (8.5” x 13”) LG (8.5” x 14”) FC (8.5” x 13”)

LG (8.5” x 14”) LG (8.5” x 14”) FC (8.5” x 13”)

B4 B4 B4

AR-5127 SIMULATION 8 - 19

A4/LT (8.5" x 11") detection enable/disable setup

In the inch series, Letter is detected as A4; in the AB series, A4 is detected as Letter.

Set value Setup Remarks

0 Detection invalid Default 1 Detection valid

Detection size when A4/LT (8.5" x 11") document/paper is used.

Set value

Employed unit Destination Document size

(Invalid)

Document Document

table/SPF

AB series A4 A4 LT (8.5” x 11”)

LT (8.5” x 11”) A4 LT (8.5” x 11”)

Inch series A4 LT (8.5” x 11”) A4

LT (8.5” x 11”) LT (8.5” x 11”) A4

Paper Machine paper

feed cassette Manual paper feed tray

All destinations

– Set with key operations.

–

Regardless of the simulation

(Valid)

setup.

26-3

Purpose Setting Function

(Purpose)

Used to set the specifications of the auditor. Setting must be made depending on the use condition of the auditor.

Section Auditor Item Specifications

Operation/procedure

Set the auditor.

Sim26-3 AUDITOR SET AUDITOR 0 (0:P10 1:VENDOR 2:OTHER) [ 0- 2] 0

Display

items

0:P10 1:VENDOR 2:OTHER

Content

Built-in auditor mode 0-2 0 Coin vendor mode Others

Setting

range

Default

26-5

Purpose Setting Function

(Purpose)

Used to set the count mode of the total counter and the maintenance counter.

Item Specifications Counter

Operation/procedure

Used to set the count up number (1 or 2) when an A3/WLT paper passes through.

For the drum counter and the developer counter, double count is employed unconditionally.

(Target counter selection)

1:TOTAL COUNTER 2:MAINTE COUNTER

To ta l Maintenance

Used to set the count up number of the selected counter.

1:SINGLE COUNT 2:DOUBLE COUNT

Single count Double count

Setting range 1-2 Default 2

(Initial screen) (Input screen)

Sim26-5 COUNT MODE 1:TOTAL COUNTER 1 2:MAINTE COUNTER 1

Sim26-5 COUNT MODE 2:MAINTE COUNTER 1 (1:SINGLE COUNT 2:DOUBLE COUNT) [ 1- 2] 1

26-6

Purpose Setting Function (Purpose) Used to set the specifications depending on

the destination.

Item Specifications Destination

Operation/procedure

Select the destination.

Sim26-6 DESTINATION DESTINATION 0 (0:JAPAN 1:SEC 2:SECL 3:SEEG 4:SUK 1/3 [ 0- 13] 0

Display

items

0:JAPAN 1:SEC 2:SECL 3:SEEG 4:SUK 5:SCA 6:SEF 7:INEG 8:ABEG 9:INEF 10:ABEF 11:CHINESE 12:TAIWAN 13:SEEG2

Content

Japan 0-13 0 SEC SECL SEEG SUK SCA SEF EX inch series EX AB series EX inch series (FC) EX AB series (FC) China Taiwan SEEG2

Setting

range

Default

26-20

Function

Used to set the job separator paper exit mode.

(Purpose)

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim26-20 JOBSEP OUT JOBSEP OUT MODE 0 (0:OFF 1:ON)

[ 0- 1] 0

AR-5127 SIMULATION 8 - 20

Display

items

0:OFF

Content

Paper is discharged to No. 1

Setting

range

0-1 0

Default

paper exit port.

1:ON

Used to discharge paper to the job separator tray (No. 2 paper exit port).

Note: Executable only when the finisher is not installed.

26-22

Purpose Setting Function

(Purpose)

Used to set the specification (language display) for the destination.

Item Specifications

Operation/procedure

Select the language to be used according to the table below.

This setup varies in connection with SIM 26-6 (Destination setup).

Sim26-22 LANGUAGE LANGUAGE 0 (0:JAPANESE 1:ENG.US 2:ENG.UK 1/3 [ 0- 19] 0

Display items

0:JAPANESE 11:GREEK 1:ENG.US 12:POLISH 2:ENG.UK 13:HUNGARIAN

Setting

range

Default

0-20 Depends on

the

destination.

3:FRENCH 14:CZECH 4:GERMAN 15:RUSSIAN 5:ITALIAN 16:FINNISH 6:DUTCH 17:NORWEGIAN 7:SWEDISH 18:DANISH 8:SPANISH 19:CHINESE 9:PORTUGUESE 20:TAIWANESE 10:TURKISH

–

26-30

Purpose Setting Function

Used to set the operation mode for CE mark.

(Purpose) Item Specifications Operation mode (Common)

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

This setup varies in connection with SIM 26-6 (Destination setup).

Sim26-30 CE MARK CE MARK CONTROL 0 (0:OFF 1:ON)

[ 0- 1] 0

Default

Display items Setting range

0:OFF

0-1 0 1

Japan, SEC, SECL,

SCA, SEF, Taiwan

Others

1:ON

26-35

Purpose Setup Function

Used to set the mode of trouble memory.

(Purpose) Item Specifications

Operation/procedure

Used to set whether the trouble history of SIM 22-4 is displayed as one-time trouble or as a number of times of troubles continuously occurred when two or more troubles of the same kind occurred.

Enter the set value with 10-key, and press [OK] key.

Sim26-35 TROUBLE TROUBLE MODE 0 (0:ONCE 1:ANY)

[ 0- 1] 0

Display item Content Set range Default

0:ONCE

When two or more troubles

0-1 0

occur, only one is registered.

1:ANY

All the troubles occurred are registered.

26-36

Purpose Setting Function

(Purpose)

Used to set whether to stop when the maintenance life is reached.

Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim26-36 MAINTESTOP MAINTENANCE OVER 0 (0:STOP 1:NON STOP) [ 0- 1] 0

Display items Content Setting range Default

0:STOP 1:NON STOP

Stop 0-1 1 Non stop

Note: Executable only with SRU (AR models).

26-37

Purpose Setting Function (Purpose)

Used to set whether to stop when the developer life is reached.

Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim26-37 DEVE. STOP DEVE. LIFE OVER 0 (0:STOP 1:NON STOP) [ 0- 1] 0

Display items Content Setting range Default

0:STOP 1:NON STOP

Stop 0-1 0 Non stop

Note: Executable only with CRU (DM models).

AR-5127 SIMULATION 8 - 21

26-38

Purpose Setting Function (Purpose)

Used to set whether to stop when the drum life is reached.

Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim26-38 DRUM STOP DRUM LIFE OVER 0 (0:STOP 1:NON STOP) [ 0- 1] 0

Display items Content Setting range Default

0:STOP 1:NON STOP

Stop 0-1 0 Non stop

Note: Executable only with CRU (DM models).

26-41

Purpose Function (Purpose)

Setting Used to set whether the automatic magnification ratio select (AMS) is always ON or not when setting the pamphlet (center binding) function.

Item

Operation

Operation/procedure

AMS mode is set when setting the pamphlet (center binding) function.

Sim26-41 PAMPHLET AMS MODE SET 0 (0:OFF 1:ON)

[ 0- 1] 0

Display items Content Setting range Default

0:OFF

AMS is not set

0-1 0

automatically.

1:ON

AMS is set automatically.

26-46

Purpose Setting Function

(Purpose)

Used to set whether to meet with the output direction of images regardless of the mode when installing the finisher.

Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim26-46 OUT DIR OUT DIRECTION 0 (0:OFF 1:ON)

[ 0- 1] 0

Display items Content Setting range Default

0:OFF 1:ON

Setting No 0-1 0 Setting Yes

Note: Executable only when the finisher is installed.

26-50

Purpose Setting Function (Purpose)

Used to set whether to use the black/white reverse function.

Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim26-50 B/W REV. B/W REVERSE 0 (0:ON 1:OFF)

[ 0- 1] 0

Display

items

0:ON 1:OFF

Content

Enable 0-1 0 Disable

Setting

range

Default

26-54

Purpose Setting Function

(Purpose)

Used to set the PWM duty (brightness) at the center value of the LCD contrast.

Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key, and the LCD contrast will be immediately changed and displayed.

Sim26-54 LCD DUTY LCD PWM DUTY 0

[ 30- 70] 0

Setting range 30-70 Default 50

26-57

Purpose Setting Function

Used to set the model code.

(Purpose) Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim26-57 MACHINE MACHINE CODE 1 (1:AR-265G 2:AR-265FG 1/2 [ 1- 3] 1

Display items Setting range Default

1:AR-265G

1-3 1

2:AR-265FG 3:AR-5127

If a model different from CPM setup (22cpm or 27cpm) of BOOT is set, a system error will occur after canceling the simulation.

26-60

Purpose Setting Function (Purpose)

Used to set enable/disable of the FAX mode key when FAX is not installed. (When FAX is installed, the FAX mode is enabled regardless of this setup.)

Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

This setup varies in connection with SIM 26-6 (Destination setup).

Sim26-60 FAX KEY FAX KEY SETTING 0 (0:ON 1:OFF)

[ 0- 1] 0

AR-5127 SIMULATION 8 - 22

Default

Display

items

Content

Setting

range

JAPAN,

SEC, SECL,

SUK, SCA

0:ON

Effective (The

0-1 0 1 message with FAX uninstalled is displayed.)

1:OFF

Disable (Error Beep)

27-1

Purpose Setting Function

(Purpose) Section Communication (RIC/MODEM) Item Specifications Operation mode

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim27-1 U7-00 SET. DISABLE U7-00 0 (0:OFF 1:ON)

[ 0- 1] 0

Display

items

0:OFF

1:ON

Used to set PC/MODEM communication trouble (U7-

00) detection Yes/No.

(Common)

Content

In case of the communication

Setting

range

0-1 0

trouble, U7-00 is not displayed. In case of the communication

trouble, U7-00 is displayed.

Others

Default

Operation/procedure

The operating conditions of sensors and detectors in the different sections than the paper feed section of the machine are displayed. The active sensors and detectors are highlighted.

Sim30-1 MAIN SENSOR PPD1H PPD1L PPD2 POD1 DVCH DRST DSWR1 SFTHP POD2 TOPF DSWR0 LOEMP

PPD1H PPD1L PPD2 POD1 DVCH DRST DSWR1 SFTHP POD2 TOPF DSWR0 LOEMP

PS paper detection 1 sensor PS paper detection 2 sensor Duplex sensor 1st paper exit paper out sensor Developing cartridge detection sensor Drum initial detection sensor Interlock switch (side door) Shifter home position sensor 2nd paper exit paper out sensor 2nd paper exit full detection sensor 2nd paper exit cover open/close detection sensor 1st paper exit empty detection sensor

30-2

Purpose Operation test/check Function (Purpose)

Used to check the operation of sensors and detectors in the paper feed section and the related circuits. (The operations of sensors and detectors in the paper feed section can be monitored with the LCD.)

Section Paper feed Item Operation

Operation/procedure

The operating conditions of sensors and detectors in the paper feed section of the machine are displayed. The active sensors and detectors are highlighted.

27-5

Purpose Setting Function

Used to enter the TAG No. of the copier.

(Purpose) Item Data

Operation/procedure

Current memory is displayed in PRESENT column.

Enter a value (max. 8 digits) with the 10-key, and press the [OK] key.

The input number is displayed instead of "NEW".

The set value is stored and "PRESENT" of LCD is revised.

Sim 27-5 TAG# SET. TAG# SETTING PRESENT : NEW :12345678

30-1

Purpose Operation test/check Function

(Purpose)

Section Others Item Operation

Used to check the operation of sensors and detectors in the sections other than the paper feed section of the copier and the related circuit. (The operation of sensors and detectors can be monitored with the LCD.)

Sim30-2 TRAY SEN1/2 PED1 LUD1 CD1 PED2 LUD2 CD2 PFD2 DSWR2

MPED

PED1 LUD1 CD1 PED2 LUD2 CD2 PFD2 DSWR2 MPED MPLS1 MPLS2 MPLD1 MPLD2

1st cassette paper empty sensor 1st cassette paper upper limit detection sensor 1st cassette empty sensor 2nd cassette paper empty sensor 2nd cassette paper upper limit detection sensor 2nd cassette empty sensor 2nd cassette paper pass sensor 2nd cassette right door detection sensor Manual tray paper empty detection Manual tray length detection 1 Manual tray length detection 2 Manual feed paper length detection 1 Manual feed paper length detection 2

Width detection size of the manual feed tray (one of them is displayed.)

A4/A3, LT/WLT, B5/B4, INV/LTR, A5/A4R, B5R, POSTCARD, EXTRA

(At detection, highlighted)

AR-5127 SIMULATION 8 - 23

40-1

Purpose Operation test/check Function (Purpose)

Section Paper feed Item Operation

Operation/procedure

The status of sensors and detectors in the manual paper feed section is displayed. The active sensors and detectors are highlighted.

Used to check the operation of the manual paper feed tray paper size detector and the related circuit. (The operation of the manual paper feed tray paper size detector can be monitored with the LCD.)

(Intermediate position S setting screen: AB series)

Sim40-2 MB SENSOR A5R PAPER SET

PRESS OK KEY

(Intermediate position S setting screen: INCH series)

Sim40-2 MB SENSOR INVR PAPER SET

PRESS OK KEY

If the intermediate position adjustment is not performed, press the [OK] key without changing the guide position.

(Minimum position setting screen)

Sim40-2 MB SENSOR MIN POSITION SET

PRESS OK KEY

Sim40-1 MB SENSOR

MPLS1 MPLS2 MPLD1

MPLD2 A3/A4 INV/LTR B5/B4 LT/WLT A5/A4R B5R POSTCARD EXTRA

MPLS1

MPLS2

Manual tray length detection 1 Manual tray length detection 2

MPLD1

MPLD2

Manual feed paper length detection 1 Manual feed paper length detection 2

Width detection size of the manual feed tray (one of them is displayed.)

A4/A3, LT/WLT, B5/B4, INV/LTR, A5/A4R, B5R, POSTCARD, EXTRA

40-2

Purpose Adjustment Function

(Purpose)

Used to adjust the manual paper feed tray paper width detector detection level.

Section Paper feed Item Operation

Operation/procedure

1) Set A3/W Letter and fit the guide, then press the [OK] key.

2) Set A4R/LetterR and fit the guide, then press the [OK] key. When the intermediate position adjustment is not performed, press the [OK] key without changing the guide position.

3) Set to A5R/INVOICE R and fit the guide, then press the [OK] key. When the intermediate position adjustment is not performed, press the [OK] key without changing the guide position.

4) Narrow the guide at minimum, press the [OK] key.

5) Set the paper detection width (+), and press the [OK] key.

6) Set the paper detection width (–), and press the [OK] key.

If "FAILED" is displayed in procedure 1), 2), 3), or 4), it is NG of adjustment. Repeat the adjustment.

(Maximum position setting screen: AB series)

Sim40-2 MB SENSOR A3 PAPER SET

PRESS OK KEY

(Intermediate position L setting screen: AB series)

Sim40-2 MB SENSOR A4R PAPER SET

PRESS OK KEY

(Maximum position setting screen : Inch series)

Sim40-2 MB SENSOR WLT PAPER SET

PRESS OK KEY

(Intermediate position L setting screen: INCH series)

Sim40-2 MB SENSOR LTR PAPER SET

PRESS OK KEY

(Paper width detection (+) setting screen)

Sim40-2 MB SENSOR PAPER + 60 MID-L ADJ. ON MID-S ADJ. ON [ 1- 99] 60

(Paper width detection (–) setting screen)

Sim40-2 MB SENSOR PAPER- 40 MID-L ADJ. ON MID-S ADJ. ON [ 1 -99] 40

The intermediate position adjustment setup YES/NO is displayed.

(Adjustment result screen)

Sim40-2 MB SENSOR PAPER + 60 PAPER - 40 COMPLETE LON SON

Adjustment state is displayed.

Paper width detection (+) adjustment value

Paper width detection (–) adjustment value

Intermediate position L YES : LON

Intermediate position L NO : LOFF

Intermediate position S YES : SON

Intermediate position S NO : SOFF

40-3

Purpose Adjustment Function

(Purpose)

The AD conversion value of manual feed width detection is displayed.

Section Paper feed Item Operation

Operation/procedure

The AD conversion value of manual feed width detection is displayed.

Sim40-3 MB SENSOR AD CONVERT VALUE

[123]

41-1

Purpose Operation test/check Function

(Purpose) Section Others Item Operation

Used to check the document size detection photo sensor.

If the intermediate position adjustment is not performed, press the [OK] key without changing the guide position.

AR-5127 SIMULATION 8 - 24

Operation/procedure

The operation status of the sensors and detectors in the original size detection section are displayed. The active sensors and detectors are highlighted.

Sim41-1 PD SENSOR

OCSW PD1 PD2

PD3 PD4 PD5

OCSW Original cover state

Open: Highlighted display Close: Normal display

PD1 to 5 Original sensor status

Without original: Normal display With original: Highlighted display

For AB series, PD1 - 5 is displayed, for inch series, PD1 - 4.

41-2

Purpose Adjustment Function

(Purpose)

Used to adjust the detection level of the document size photo sensor.

Section Others Item Operation

Operation/procedure

Place an A3 (or WLT) document on the document table, and press [OK] key with the OC cover open.

The adjustment is performed and the result is displayed.

(Initial screen)

Sim41-2 PD SENSOR

PRESS OK KEY EXEC

OCSW Original cover state

Open: Highlighted display

(Executing screen)

1 to 5 PD sensor detection

level

Close: Normal display

The value in [ ] shows the threshold value. For AB series, 1 - 5 is displayed, for inch series, 1 - 4.

During execution, [EXEC] is highlighted.

41-3

Purpose Operation test/check Function

(Purpose)

Used to check the light reception level and the detection level of the original size detection photo sensor.

Section Others Item Operation

Operation/procedure

The detection output level of each sensor is displayed in real time.

OCSW Original cover state

Open: Highlighted display

1 to 5 PD sensor detection

level

Close: Normal display

The value in [ ] shows the threshold value of 20 degree detection adjustment.

For AB series, 1 - 5 is displayed, for inch series, PD1 - 4.

41-4

Purpose Adjustment Function

Used to adjust the detection level of OC 20 degrees.

(Purpose) Section Others Item Operation

Operation/procedure

Set the OC cover at 20 degrees detection and press the [OK] key.

(Initial screen)

Sim41-4 20˚ SENSOR

PRESS OK KEY EXEC

(Executing screen)

The detection output level of each sensor is displayed in real time.

OCSW Original cover state

Open: Highlighted

1 to 5 PD sensor

detection level display Close: Normal display

The value in [ ] shows the threshold value of 20 degree detection adjustment.

For AB series, 1 - 5 is displayed, for inch series, 1 - 4.

During execution, [EXEC] is highlighted.

43-1

Purpose Setting Function (Purpose) Section Fixing (Fusing) Item Operation

Operation/procedure

After the mode selection, enter the adjustment value and press the [OK] key.

(Initial screen) (Input screen)

Sim43-1 FUSER TEMP. 1:600dpi 185 2:1200dpi 160 3:POST CARD 185 2

Display items Content Setting range Default

1:600dpi 2:1200dpi 3:POST CARD

43-10

Purpose Setting Function

(Purpose) Section Paper feed Item Operation

Operation/procedure

Input the set value with the 10-key and press the [OK] key.

Sim43-10 POST CARD PICK UP CYCLE 50

Used to set the fusing temperature in each operation mode.

Sim43-1 FUSER TEMP. 2:1200dpi 160

[140-190] 160

600dpi 155-190 185 1200dpi 140-190 Disabled Postcard 155-190 185

Used to set the paper feed cycle for postcard.

[ 1- 99] 50

Setting range 1-99 Default 50

AR-5127 SIMULATION 8 - 25

44-1

Purpose Setting Function (Purpose) Section Image process (Photoconductor/Developing/Transfer/

Item Operation

Operation/procedure

Enter the adjustment value with the 10-key and press the [OK] key, and the entered value is registered.

Sim44-1 PROCON MODE ENVIRONMENT ADJ. 1

[ 0- 1] 1

Used to make various setups in each mode of process control.

Cleaning)

44-35

Purpose Setting Function (Purpose)

Correction temperature setup when correcting the ambient temperature.

Operation/procedure

Correction is performed when the temperature sensor installed to the MCU indicates 15°C or below.

The content of correction is to raise the DVB-Bias and Grid by –50V.

The simulation allows to vary the correction threshold value in the range of 0 to 20°C.

If, however, the set temperature is increased, correction at a high voltage is performed in normal temperatures.

Sim44-35 ENV.ADJ. DVB/GRID ENV TMP 15

[ 0- 20] 15

Setting range 0-20 Default 15°C

Display items Content

ENVIRONMENT ADJ.

Environmental correction

Setting

range

0-1 1

Default

Valid/ Inv alid (0: Environmental correction invalid

1: Environmental

correction valid)

44-34

Purpose Adjustment Function

Used to adjust the transfer current value.

(Purpose)

Operation/procedure

To support an individual necessity in paper and the environment, it is variable in the range of 5 to 30uA in the increment of 1uA in each mode.

When changing +V2, check with +V1 unchanged. If there is any trouble in the half tone image of graphics, keep the relationship between +V1 and +V2 at the default and change it.

When the image quality is deteriorated because the user selects the OHP mode and use other than the recommended OHP, decrease the transfer current to adjust deterioration of black background picture quality. If some of characters are not printed, increase the transfer current.

(Initial screen) (Input/Executing screen)

Sim44-34 TC ADJ. 1:+V1 (600) 16 2:+V2 F (600) 20 3:+V2 R (600) 16 1/4

Display items Content

1:+V1 (600) 2:+V2 F (600) 3:+V2 R (600) 4:+V2 S-F(600) 5:+V2 S-R(600) 6:+V2 OHP(600) 7:+V1 (1200) 8:+V2 F (1200) 9:+V2 R (1200) 10:+V2 S-F(1200) 11:+V2 S-R(1200)

Sim44-34 TC ADJ. 4:+V2 S-F(600) 22

[ 5- 30] 22

Setting

range

Default

600dpi +V1 5-30 16 600dpi +V2 front surface 5-30 20 600dpi +V2 back surface 5-30 16 600dpi +V2 small size front 5-30 22 600dpi +V2 small size back 5-30 16 600dpi +V2OHP 5-30 16 1200dpi +V1 5-30 Disabled 1200dpi +V2 front surface 5-30 Disabled 1200dpi +V2 back surface 5-30 Disabled 1200dpi +V2 small size front 5-30 Disabled 1200dpi +V2 small size

5-30 Disabled

back

12:+V2 OHP(1200)

1200dpi +V2OHP 5-30 Disabled

44-40

Purpose Setting Function

Used to set the rotating time before toner supply.

(Purpose)

Operation/procedure

Enter the set value with the 10-key, and the set value will be registered.

Setting range 1-99

Sim44-40 TONER ROTATE TIME 50

[ 1- 99] 8

Default 8

46-2

Purpose Adjustment Function

(Purpose) Item Picture quality Density

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu. (Initial screen) (Input screen) (Executing screen)

Sim46-2 EXP. LEVEL 1:AE 50 2:TEXT 50 3:TEXT/PHOTO 50 1/3 50

(Auto adjustment)

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO * 6:AE(TS) 7:TEXT(TS) 8:TEXT/PHOTO(TS)

Setup of various copy conditions: Similar to the normal copy mode.

Used to adjust the copy exposure level.

AE 1-99 50

Character Level 3.0

Character/Photo Level 3.0

Photo Level 3.0

Super photo Level 3.0

AE (TS)

Character (TS) Level 3.0

Character/Photo (TS) Level 3.0

Setting

range

Default

Disabled

AR-5127 SIMULATION 8 - 26

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

* SUPER PHOTO (5:) cannot be executed.

When [OK] or [START] key is pressed, a caution buzzer sounds. (Only the adjustment value can be entered.)

46-9

Purpose Adjustment Function

(Purpose)

Used to adjust individually the copy exposure level. (Character)

Item Picture quality Density

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim46-9 TEXT 1: 1.0(SHIFT) 50 2: 1.0(GAMMA) 50 3: 2.0(SHIFT) 50 1/7 50

Display items Content

1:1.0(SHIFT)

Character level 1.0 (shift

Setting

range

Default

1-99 22

q’ty)

2:1.0(GAMMA) 3:2.0(SHIFT)

Character level 1.0 (slant) 1-99 44 Character level 2.0 (shift

1-99 36

q’ty)

4:2.0(GAMMA) 5:3.0(SHIFT)

Character level 2.0 (slant) 1-99 47 Character level 3.0 (shift

1-99 50

q’ty)

6:3.0(GAMMA) 7:4.0(SHIFT)

Character level 3.0 (slant) 1-99 50 Character level 4.0 (shift

1-99 61

q’ty)

8:4.0(GAMMA) 9:5.0(SHIFT)

Character level 4.0 (slant) 1-99 55 Character level 5.0 (shift

1-99 72

q’ty)

10:5.0(GAMMA) 11:TS 1.0(SHIFT)

Character level 5.0 (slant) 1-99 60 Character (TS) level 1.0

1-99 22

(shift q’ty)

12:TS 1.0(GAMMA)

Character (TS) level 1.0

1-99 44

(slant)

13:TS 2.0(SHIFT)

Character (TS) level 2.0

1-99 36

(shift q’ty)

14:TS 2.0(GAMMA)

Character (TS) level 2.0

1-99 47

(slant)

15:TS 3.0(SHIFT)

Character (TS) level 3.0

1-99 50

(shift q’ty)

16:TS 3.0(GAMMA)

Character (TS) level 3.0

1-99 50

(slant)

17:TS 4.0(SHIFT)

Character (TS) level 4.0

1-99 61

(shift q’ty)

18:TS 4.0(GAMMA)

Character (TS) level 4.0

1-99 55

(slant)

19:TS 5.0(SHIFT)

Character (TS) level 5.0

1-99 72

(shift q’ty)

20:TS 5.0(GAMMA)

Character (TS) level 5.0

1-99 60

(slant)

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

46-10

Purpose Adjustment Function (Purpose)

Used to adjust individually the copy exposure level. (Character/Photo)

Item Picture quality

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim46-10 TEXT/PHOTO 1: 1.0(SHIFT) 50 2: 1.0(GAMMA) 50 3: 2.0(SHIFT) 50 1/7 50

Display items Content

1:1.0(SHIFT)

Character/Photo level 1.0

Setting

range

Default

1-99 30

(shift q’ty)

2:1.0(GAMMA)

Character/Photo level 1.0

1-99 37

(slant)

3:2.0(SHIFT)

Character/Photo level 2.0

1-99 40

(shift q’ty)

4:2.0(GAMMA)

Character/Photo level 2.0

1-99 43

(slant)

5:3.0(SHIFT)

Character/Photo level 3.0

1-99 50

(shift q’ty)

6:3.0(GAMMA)

Character/Photo level 3.0

1-99 50

(slant)

7:4.0(SHIFT)

Character/Photo level 4.0

1-99 57

(shift q’ty)

8:4.0(GAMMA)

Character/Photo level 4.0

1-99 61

(slant)

9:5.0(SHIFT)

Character/Photo level 5.0

1-99 64

(shift q’ty)

10:5.0(GAMMA)

Character/Photo level 5.0

1-99 66

(slant)

11:TS 1.0(SHIFT)

Character/Photo (TS)

1-99 30

level 1.0 (shift q’ty)

12:TS 1.0(GAMMA)

Character/Photo (TS)

1-99 37

level 1.0 (slant)

13:TS 2.0(SHIFT)

Character/Photo (TS)

1-99 40

level 2.0 (shift q’ty)

14:TS 2.0(GAMMA)

Character/Photo (TS)

1-99 43

level 2.0 (slant)

15:TS 3.0(SHIFT)

Character/Photo (TS)

1-99 50

level 3.0 (shift q’ty)

16:TS 3.0(GAMMA)

Character/Photo (TS)

1-99 50

level 3.0 (slant)

17:TS 4.0(SHIFT)

Character/Photo (TS)

1-99 57

level 4.0 (shift q’ty)

18:TS 4.0(GAMMA)

Character/Photo (TS)

1-99 61

level 4.0 (slant)

19:TS 5.0(SHIFT)

Character/Photo (TS)

1-99 64

level 5.0 (shift q’ty)

20:TS 5.0(GAMMA)

Character/Photo (TS)

1-99 66

level 5.0 (slant)

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

AR-5127 SIMULATION 8 - 27

46-11

Purpose Adjustment Function (Purpose)

Used to adjust individually the copy exposure level. (Photo)

Item Picture quality Density

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim46-11 PHOTO 1: 1.0(SHIFT) 50 2: 1.0(GAMMA) 50 3: 2.0(SHIFT) 50 1/4 50

Display items Content

1:1.0(SHIFT) 2:1.0(GAMMA) 3:2.0(SHIFT) 4:2.0(GAMMA) 5:3.0(SHIFT) 6:3.0(GAMMA) 7:4.0(SHIFT) 8:4.0(GAMMA) 9:5.0(SHIFT) 10:5.0(GAMMA)

Photo level 1.0 (shift q’ty) 1-99 32 Photo level 1.0 (slant) 50 Photo level 2.0 (shift q’ty) 41 Photo level 2.0 (slant) 50 Photo level 3.0 (shift q’ty) 50 Photo level 3.0 (slant) 50 Photo level 4.0 (shift q’ty) 56 Photo level 4.0 (slant) 61 Photo level 5.0 (shift q’ty) 62 Photo level 5.0 (slant) 66

Setting

range

Default

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

46-12

Purpose Adjustment Function

FAX exposure level adjustment (batch)

(Purpose)

Operation/procedure

Shading is performed to turn on the copy LED. The current exposure value of "Normal character, Auto exposure" mode is displayed. Enter an adjustment value of 2 digits with the 10-key and press the START key, and the entered value will be set to all the modes and the self print will be made in the normal size.

Exposure adjustment value table

Mode AE Photo Exposure adjustment STD (Standard character)

Fine (Small character)

S-fine (Fine)

U-fine (Super fine)

Auto Manual Auto Manual Auto Manual Auto Manual Auto Manual Auto Manual Auto Manual Auto Manual

ON –

OFF

Individual adjustment

enable

(46-13 to 16)

OFF

When initializing each data: 50

Note: Executable only when the FAX is installed.

46-13 to 16

Purpose Adjustment Function

FAX exposure level adjustment (individual)

(Purpose)

Operation/procedure

The FAX exposure level can be adjusted separately for each mode by specifying a sub code. Since selection of Auto/Manual and Photo ON/ OFF is allowed separately for each mode, adjustments of 14 patterns in total can be made.

(Refer to 46-12, "Exposure adjustment table".)

Sub code Mode

13 STD (normal character) 14 Fine (small character) 15 S-fine (super fine) 16 U-fine (super fine)

Shading is performed to turn on the copy LED.

The current exposure value of the selected mode is displayed.

Enter the 2-digit adjustment value with the 10-key pad and push START key. The entered value is set for the specified mode, and the self print is made with the same magnification ratio for the mode.

Note: Executable only when the FAX is installed.

46-18

Purpose Adjustment Function

Used to adjust the copy contrast. (Inclination)

(Purpose) Item Picture quality

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim46-18 GAMMA SET. 1:AE 50 2:TEXT 50 3:TEXT/PHOTO 50 1/3 50

(Auto adjustment)

Display items Content

1:AE 2:TEXT 3:TEXT/PHOTO 4:PHOTO 5:SUPER PHOTO * 6:AE(TS) 7:TEXT(TS) 8:TEXT/PHOTO(TS)

AE 1-99 50

Character Level 3.0

Character/Photo Level 3.0

Photo Level 3.0

Super photo Level 3.0

AE(TS)

Character (TS) Level 3.0

Character/Photo (TS) Level 3.0

Setting

range

Default

Disabled

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

* SUPER PHOTO (5:) cannot be executed.

When [OK] or [START] key is pressed, a caution buzzer sounds. (Only the adjustment value can be entered.)

AR-5127 SIMULATION 8 - 28

46-19

Purpose Adjustment Function (Purpose)

Used to change the image quality in the exposure mode.

Item Picture quality

Operation/procedure

Select the mode with the 10-key and press the [OK] key. Enter the adjustment value with the 10-key and press the [OK] key, and the entered value is registered.

Pressing the [BACK] key returns to the mode selection.

Auto exposure mode

• When SIM 26-6 (Destination setup) is changed from EX to Japan, the setup value becomes 1 (Default: Japan). If, on the contrary, it is changed from Japan to EX, the set value becomes 2 (Default: EX)

• If the auto exposure mode setup value is changed, the setup value of SIM 46-30 (AE limit setup) is reset to the default value.

(Initial screen) (Input screen)

Sim46-19 AE MODE 1:AE MODE 1 2:AE STOP(COPY) 0 3:AE STOP(FAX) 0 1/2 1

Sim46-19 AE MODE 1:AE MODE 1 (1:EXPOSURE 2:TONER) [ 1- 2] 1

Display items Content Default

1:AE MODE (1:EXPOSURE

2:TONER)

2:AE STOP(COPY) (0:FIXED

1:REAL TIME)

3:AE STOP(FAX) (0:FIXED

Auto exposure mode (1: Priority on Image quality,

2: Priority on toner consumption)

Auto exposure STOP mode (COPY) (0: Fixed, 1: Real-time)

Auto exposure STOP mode (FAX) (0: Fixed, 1: Real-time)

1:REAL TIME)

4:AE STOP(SCAN) (0:FIXED

1:REAL TIME)

5:1200dpi PHOTO (1:SOFT

2:HARD)

Auto exposure STOP mode (SCANNER) (0: Fixed, 1: Real-time) 1200dpi photo mode (Countermeasures for claims on dither)

Disabled

(1: Soft mode, 2: Hard mode)

46-20

Purpose Adjustment Function

Used to correct SPF exposure.

(Purpose) Item Picture quality

Operation/procedure

Select the mode with the 10-key and press the [OK] key. Enter the adjustment value with the 10-key and press the [OK] key, and the entered value is registered.

Pressing the [BACK] key returns to the mode selection.

(Initial screen) (Input screen)

Sim46-20 SPF EXP. 1:SPF EXPOSURE 53 2:RSPF EXPOSURE 53

Sim46-20 SPF EXP. 1:SPF EXPOSURE 53

[ 1- 99] 50

Display items Content Setting range Default

1:SPF EXPOSURE 2:RSPF EXPOSURE

SPF 1-99 53 RSPF

46-30

Purpose Setting Function

Used to set the AE limit.

(Purpose)

Operation/procedure

Select the mode with the 10-key and press the [OK] key.

Enter the adjustment value with the 10-key and press the [OK] key, and the entered value is registered.

Pressing the [BACK] key returns to the mode selection.

If SIM 26-6 (Destination setup) and SIM46-19 (Auto exposure mode) are changed, this setup is also changed to the default value accordingly. (Initial screen) (Input screen)

Sim46-30 AE LIMITTE 1:AE 0 2:AE(TS) 0

Sim46-30 AE LIMITTE 1:AE 0

[ 0- 31] 0

Display items Setting range Default

1:AE

0-31 0

2:AE(TS)

48-1

Purpose Adjustment Function (Purpose) Section Image processing Item Picture quality

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim48-1 COPY MAG. 1:F-R(AUTO) 50 2:F-R 50 3:SCAN 50 1/2 50

Display items Content

1:F-R(AUTO)

2:F-R

3:SCAN

4:SPF(SIDE1)

5:SPF(SIDE2)

6:DUPLEX

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

Used to adjust the copy mode magnification ratio (main scanning direction, sub scanning direction).

Setting

range

Main scanning magnification

Default

–– ratio adjustment (auto) Main scanning magnification

1-99 50 ratio adjustment Sub scanning magnification

60 ratio adjustment SPF surface sub scan

50 magnification ratio SPF back surface sub scan magnification ratio DUPLEX sub scanning magnification ratio adjustment

AR-5127 SIMULATION 8 - 29

48-2

Purpose Adjustment Function (Purpose)

Used to adjust the scanner mode magnification ratio (main/sub scanning direction).

Section Image processing Item Picture quality

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

Input the offset for the copy adjustment. (Initial screen) (Input screen) (Executing screen)

Sim48-2 SCANNER MAG 1:F-R 50 2:SCAN 50 3:SPF(SIDE1) 50 1/2 50

Display items Content

1:F-R

Main scanning magnification

Setting

range

Default

1-99 50

ratio adjustment

2:SCAN

Sub scanning magnification ratio adjustment

3:SPF(SIDE1)

SPF surface sub scan magnification ratio

4:SPF(SIDE2)

SPF back surface sub scan magnification ratio

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

48-3

Purpose Adjustment Function (Purpose)

Used to adjust the lead edge/sub scan magnification ratio automatically.

Item Operation

Open the OC cover, and put the lead edge/sub scan automatic adjustment chart on the OC. (Keep the OC cover open.)

Place the chart correctly on the OC reference position. (If not, a correct adjustment cannot be made.)

If the adjustment is normally completed, the adjusted value is displayed and written into the EEPROM. In case of an abnormality, "ERR" is displayed and the value is not written into the EEPROM.

If no adjustment is made because of an abnormality, "---" is displayed. (Initial screen) (Execution screen)

Sim48-3 READ AUTO

48-8

Purpose Adjustment Function

FAX magnification ratio adjustment (read)

(Purpose) Related soft SWSW76-1 to 8, SW77-1 to 8

Operation/procedure

Adjust and set FAX document read magnification ratio, read and print the document.

Adjustment magnification ratio

Adjustment

range

Adjustment

unit

OC read main scanning magnification ratio

OC read sub scanning magnification ratio

SPF read main scanning

1 – 128 –

255%

0.1%

increment magnification ratio SPF read sub scanning magnification ratio

Note: Executable only when the FAX is installed.

48-9

Purpose Adjustment Function

FAX magnification ratio adjustment (print)

(Purpose) Related soft SW SW78-1 to 8, SW79-1 to 8

Operation/procedure

After the adjustment/setting of FAX print magnification ratio, read and print the document.

Adjustment magnification ratio

Main scanning magnification ratio Sub scanning magnification ratio

Adjustment

range

1 – 128 –

255%

Adjustment

unit

0.1%

increment

Note: Executable only when the FAX is installed.

48-10

Purpose Adjustment Function

FAX auto reduction magnification ratio (print).

(Purpose) Related soft SW SW25-1 to 4

Operation/procedure

Set the FAX auto reduction magnification ratio (0 to 15%).

Note: Executable only when the FAX is installed.

PRESS OK KEY EXEC

EXEC

(Normal end screen) (Abnormal end screen)

Sim48-3 READ AUTO RRC-A [ 32] OC Center [ 53] MirSpeed [ 58] PRESS OK KEY EXEC

Sim48-3 READ AUTO RRC-A [ ERR] OC Center [ ERR] MirSpeed [ ---] PRESS OK KEY EXEC

AR-5127 SIMULATION 8 - 30

50-1

Purpose Adjustment Function (Purpose) Item Picture quality Image position

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

Used to adjust the copy lead edge position.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim50-1 LEAD EDGE 1:RRC-A 43 2:RRC-B 18 3:RRC-MANUAL 18 1/4 [ 1- 99] 43

Display items Content

1:RRC-A 2:RRC-B 3:RRC-MANUAL

4:RRC-OPTION 5:RRC-DUPLEX 6:DEN-B 7:DEN-B-DUP 8:SIDE VOID 9:SIDE VOID-DUP 10:LOSS(OC)

Original scan start position adjustment 1-99 43 Tray selection: Made by user. Lead edge cancel adjustment (Main cassette) 1-99 18 Tray selection: Main cassette is specified. Lead edge cancel adjustment (Manual feed cassette) 1-99 18 Tray selection: Manual feed cassette is

Lead edge cancel adjustment (Option cassette) 1-99 18 Tray selection: 2nd cassette is specified. Lead edge cancel adjustment (back of the machine) 1-99 18 Tray selection: Made by user. Rear edge void adjustment 1-99 30 Tray selection: Made by user. Rear edge void adjustment (Duplex) 1-99 50 Tray selection: Made by user. Left edge void adjustment (First print surface) 1-99 18 Tray selection: Made by user. Left edge void adjustment (Duplex) 1-99 18 Tray selection: Made by user. Image loss quantity adjustment 1-5 3 Tray selection: Made by user.

Setting

range

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

50-5

Purpose Adjustment Function

(Purpose)

Used to adjust the print image position (top margin) on the print paper in the print mode.

Item Picture quality Print area

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim50-5 PRINT EDGE 1:TRAY1 50 2:OPTION 50 3:MANUAL 50 1/2 50

50-6

Purpose Adjustment Function

(Purpose) Item Picture quality Image position

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim50-6 SPF EDGE 1:SIDE1 50 2:SIDE2 50 3:DEN-B 50 1/4 50

Default Remark

specified.

Used to adjust the print image position (top margin) on print paper in the copy mode. (SPF/RSPF)

Display

items

1:TRAY1

Content

1st cassette 0-99 53 Tray selection:

Setting

range

Default Remark

1st cassette is specified.

2:OPTION

Option cassette 1-99 Tray selection:

2nd cassette is specified.

3:MANUAL

Manual feed Tray selection:

Manual feed cassette is specified.

4:DUPLEX

Back print Tray selection:

Made by user.

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

AR-5127 SIMULATION 8 - 31

Display items Content

1:SIDE1

Surface original scan start

Setting

range

Default

1-99 50

position adjustment value

2:SIDE2

Back original scan start

1-99 50

position set value

3:END EDGE

Rear edge void

1-99 36

adjustment value (SPF)

4:LOSS(SIDE1)

Surface image loss

1-5 3

quantity set value

5:LOSS(SIDE2)

Back image loss quantity

1-5 3

set value

6:REARLOS(SIDE1)

Surface rear edge image

1-5 3

loss quantity set value

7:REARLOS(SIDE2)

Back rear edge image

1-5 3

loss quantity set value

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

50-8

The adjustments on the machine side must have been normally completed.

Purpose Adjustment Function

FAX lead edge adjustment (read)

(Purpose) Related soft SW SW44-5 to 8, SW45-5 to 8

Operation/procedure

Adjust and set FAX document read lead edge position, read and print the document.

Adjustment position Adjustment range

Adjustment

unit A OC read lead edge position 43 – 50 – 57 lines 8 lines B OC read left edge position 43 – 50 – 57 lines 8 dots C OC read rear edge position 43 – 50 – 57 lines 8 lines D OC read right edge position 43 – 50 – 57 lines 8 dots E SPF read lead edge position 43 – 50 – 57 lines 8 lines

F SPF read left edge position 43 – 50 – 57 lines 8 dots G SPF read rear edge position 43 – 50 – 57 lines 8 lines H SPF read right edge position 43 – 50 – 57 lines 8 dots

OC read

Read area

SPF read

Read area

Note: Executable only when the FAX is installed.

50-9

Purpose Adjustment Function

FAX lead edge adjustment (print)

(Purpose) Related soft SW SW74-1 to 4, SW75-5 to 8

Operation/procedure

After the adjustment/setting of FAX print lead edge position, read and print the document.

Adjustment position Adjustment range

Adjustment

unit A Lead edge position 43 – 50 – 57 16 lines B Left edge position 43 – 50 – 57 16 dots

Note: Executable only when the FAX is installed.

50-10

Purpose Adjustment Function

(Purpose)

Used to adjust the print image center position. (Adjustment can be made for each paper feed section.)

Section Image processing (ICU) Item Picture quality Image position

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim50-10 PRT.CENTER 1:BYPASS 50 2:TRAY1 50 3:TRAY2 50 1/2 50

Display items Content

1:BYPASS

Manual feed 1-99 50 Tray selection:

Setting

range

Default Remark

Manual feed cassette is specified.

2:TRAY1

1st cassette Tray selection:

1st cassette is specified.

3:TRAY2

2nd cassette Tray selection:

2nd cassette is specified.

4:TRAY3

3rd cassette Tray selection:

3rd cassette is specified.

5:TRAY4

4th cassette Tray selection:

4th cassette is specified.

6:DUPLEX

Back print Tray selection:

Made by user.

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

50-12

Purpose Adjustment Function (Purpose)

Used to adjust the print image center position. (Adjustment can be made for each document mode.)

Section Image processing Item Picture quality Image position

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu. (Initial screen) (Input screen) (Executing screen)

Sim50-12 ORG.CENTER 1:OC 50 2:SPF(SIDE1) 50 3:SPF(SIDE2) 50 50

Display items Content Setting range Default

1:OC 2:SPF(SIDE1) 3:SPF(SIDE2)

OC 1-99 50 SPF front surface SPF back surface

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

AR-5127 SIMULATION 8 - 32

51-1

Purpose Adjustment Function (Purpose) Section Image process (Photoconductor/Developing/Transfer/

Item Operation

Operation/procedure

Enter the adjustment value with the 10-key and press the [OK] key, and the entered value is registered.

(Initial screen) (Input screen)

Sim51-1 D/F TIMING 1:600dpi 50 2:1200dpi 50

Used to adjust the OPC drum separation pawl ON time.

Cleaning)

Sim51-1 D/F TIMING 2:1200dpi 50

[ 1- 99] 50

Display items Content

8:SPF(SIDE2)

SPF back surface

Setting

range

Default Remark

Tray selection: Made by user.

Setup of various copy conditions: Similar to the normal copy mode.

Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTERRUPT] key is inhibited.

51-8

Purpose Setting Function

(Purpose)

Used to set to disable the operation of the separation pawl of the photoconductor drum.

Section Image process (Photoconductor/Developing/Transfer/

Cleaning)

Item Operation

Operation/procedure

Enter the adjustment value with the 10-key and press the [OK] key, and the entered value is registered.

Display items Setting range Default

1:600dpi 2:1200dpi

1-99 50

Disabled

51-2

Purpose Adjustment Function

(Purpose)

Used to adjust the contact pressure of paper onto the resist roller in each section (copier paper feed section, duplex paper feed section, SPF paper feed section). (When the print image position varies greatly for the paper or when a lot of paper jam troubles occur, the adjustment is required.)

Section Paper transport (Discharge/Switchback/Transport) Item Operation

Operation/procedure

Select the mode with the arrow keys, enter the adjustment value with the 10-key, and press the [OK] key.

When the [START] key is pressed, a print is made and the display returns to the mode selection menu.

(Initial screen) (Input screen) (Executing screen)

Sim51-2 RESIST ADJ. 1:BYPASS 50 2:TRAY1 50 3:TRAY2 50 1/3 50

Display items Content

1:BYPASS

Manual feed 1-99 50 Tray selection:

Setting

range

Default Remark

Manual feed cassette is specified.

2:TRAY1

1st cassette 1-99 50 Tray selection:

1st cassette is specified.

3:TRAY2

2nd cassette 1-99 50 Tray selection:

2nd cassette is specified.

4:TRAY3

3rd cassette 1-99 50 Tray selection:

3rd cassette is specified.

5:TRAY4

4th cassette 1-99 50 Tray selection:

4th cassette is specified.

6:DUPLEX

Back print 1-99 50 Tray selection:

Made by user.

7:SPF(SIDE1)

SPF front surface

1-99 50 Tray selection:

Made by user.

Sim51-8 D/F SETTING DETACH FINGER 0 (0:ON 1:OFF) [ 0- 1] 1

Display items Content Setting range Default

0:ON 1:OFF

Enable 0-1 0 Disable

51-9

Purpose Adjustment Function

(Purpose) Item

Used to adjust ON/OFF timing of the separation voltage.

Adjustment

Operation/procedure

Used to adjust ON/OFF timing of the separation voltage.

(Initial screen) (Input screen)

Sim51-9 SHV SETTING 1:SHV ON 50 2:SHV OFF 50

Display

items

1:SHV ON

Separation voltage ON timing

Sim51-9 SHV SETTING 1:SHV ON 50

[ 1- 99] 50

Content

Setting

range

Default

25-90 50

* Transfer V2ON reference

(synchronized with the adjustment value of 50)

2:SHV OFF

Separation voltage OFF timing

50-90 75

* Transfer V2OFF reference

(synchronized with the adjustment value of 50)

AR-5127 SIMULATION 8 - 33

53-8

Purpose Function (Purpose)

Adjustment Used to adjust the mirror unit SPF scan position automatically. For the SPF scan position auto adjustment, the mirror unit is shifted to 11mm before the SPF glass cover edge and is moved by self-boost, and images are scanned in each step, and the position from the glass cover edge is automatically detected. [Adjustment value]

Default: 50 Setting range: 1 to 99 Adjustment unit 1 = about 0.127mm

Operation/procedure

Keep the OC cover open for execution of this test command.

If the adjustment is normally completed, the adjusted value is displayed and written into the EEPROM.

If the adjustment is abnormal, "ERR" is displayed and the value is not written into the EEPROM.

For that which is not adjusted because of abnormality, "---" is displayed.

(Initial screen) (Executing screen)

Sim53-8 SPF AUTO

PRESS OK KEY EXEC

Sim53-8 SPF AUTO

EXEC

"EXEC" is highlighted during execution.

(Normal end screen) (Abnormal end display)

Sim53-8 SPF AUTO SPF STOP ADJ [ 47]

PRESS OK KEY EXEC

Sim53-8 SPF AUTO SPF STOP ADJ [ERR]

PRESS OK KEY EXEC

61-1

Purpose Operation test/check Function

(Purpose) Section LSU Item Operation

Operation/procedure

Pressing the [OK] key performs the LSU test.

Used to set the LSU to ON state and check that the sync signal (HSYNC/) is outputted or not.

After operation for 30 sec, the result is displayed. (Interruption cannot be made for 5 sec after starting the operation.)

(Initial screen) (Executing screen)

Sim61-1 LSU CHECK

PRESS OK KEY EXEC

(Result screen/Normal) (Result screen/Abnormal)

Sim61-1 LSU CHECK

Used to test the operation of the LSU.

Sim61-1 LSU CHECK

Interruption is inhibited during execution. During execution, [EXEC] is highlighted.

EXEC

Sim61-1 LSU CHECK

63-1

Purpose Adjustment/setting/operation data output/check

(display/print)

Function (Purpose)

Used to check the result of shading correction. (The shading correction data are displayed.)

Section Scanner (Exposure) Item Operation

Operation/procedure

Pressing the [OK] key performs shading, and displays the result (center pixel).

(Initial screen) (Executing screen) (Screen after execution

screen)

Sim63-1 SHADING

PRESS OK KEY EXEC

Sim63-1 SHADING

EXEC

Sim63-1 SHADING

PRESS OK KEY EXEC 40

63-7

Purpose Adjustment Function (Purpose)

Used to adjust the SPF white correction start pixel position automatically. This adjustment is performed after the lens unit is replaced.

Section Scanner Item Operation

Operation/procedure

Set the SPF unit OPEN, and press the [OK] key.

[ ] indicates the order number of the pixel of the white sheet for SPF exposure correction in the SPF position.

If the adjustment is normally completed, "COMPLETE" is displayed and data are written into the EEPROM. In case of an abnormality, "ERROR" is displayed and no data is written into the EEPROM.

The SPF white correction start pixel = Displayed pixel position - 34

If the simulation is executed with the SPF unit closed, an error is resulted.

(Initial screen) (Executing screen)

Sim63-7 SPF ADJ. WHITE ADJUST

Interruption is inhibited during execution. During execution, [EXEC] is highlighted.

PRESS OK KEY

EXEC

(Initial screen with the execution result displayed) Normal end screen Abnormal end screen

Sim63-7 SPF ADJ. WHITE ADJUST COMPLETE [160] PRESS OK KEY EXEC

Sim63-7 SPF ADJ. WHITE ADJUST ERROR [ 0] PRESS OK KEY EXEC

COMPLETE EXEC

ERROR EXEC

AR-5127 SIMULATION 8 - 34

64-1

Purpose Operation test/check Function (Purpose)

Section Printer Item Operation

Operation/procedure

Enter a figure with the 10-key.

[When key input = 1]

Self print is performed in the 2-by-4 mode

Since scanning is not performed, if a document is set on the SPF, the START key is invalid.

* Duplex print is invalid.

[When key input = 2]

Grid print is performed. (1cm, 1-dot width WLT/A3 print (A3 main scan, WLT sub scan)) If the IMC board is not installed, key input cannot be made.

* Duplex print is allowed.

[7-seg LED display]

1: Self print (2-by-4) mode

2: Grid print mode

Pressing the [START] key makes a print by 2 by 4 mode. After completion of printing, the menu returns to the initial menu.

Pressing the [CA] key cancels the simulation mode. (Input screen) (Executing screen)

Note: Executable only when the IMC board is installed.

Self print Key input = 1 Self print is performed in the 2-by-4 mode (2-line print and 4-line non-print). Key input = 2 Grid print is performed. (1cm, 1-dot width WLT/A3 print (A3 main scan, WLT sub scan))

65-5

Function (Purpose)

Section Operation (screen/operation)

Operation/procedure

Check the key input of the operation panel. Press the keys displayed on LCD sequentially. After completion of all key entries, "COMPLETE" is displayed. (1) (2) (3)

Sim65-5 KEY CHECK COPY

Used to check the operation panel.

Sim65-5 KEY CHECK FAX

Sim65-5 KEY CHECK

66-1

Purpose Adjustment/Setting/Check Function (Purpose)

Operation/procedure

Display FAX software SW on LCD, and set/change those with 10-key.

Note: Executable only when the FAX is installed.

66-2

Purpose Adjustment/Setting/Check Function

(Purpose)

Operation/procedure

Used to clear the FAX-related soft switches except for the line signal adjustment value and the machine adjustment value and to set default values (which differ depending on the country code separately entered.)

Note: Executable only when the FAX is installed.

66-3

Purpose Adjustment/Setting/Check Function (Purpose)

Operation/procedure

Read/write can be checked for FAX PWB memory.

The check result is displayed separately for each memory.

1. Memory to be checked

DRAM SRAM Flash ROM Program area SUM check only

Option memory The memory size follows the

PAG E

2. Detailed procedure

1 "55H" is written to all the addresses of each memory, and the

address data are read in sequence to check that they were properly written.

2 "AAH" is written to all the addresses of each memory, and the

address data are read in sequence to check that they were properly written.

3 "00H" is written to all the addresses of each memory, and the

address data are read in sequence to check that they were properly written.

4 Perform checks 1 - 3 sequentially. If there is no abnormality, it is

"OK." If there is any abnormality, "NG" is notified to the error address.

5 After completion of check, the memory is returned to the initial

state. (CPU is not reset)

Interruption cannot be made during operation.

Note: Executable only when the FAX is installed.

FAX related soft SW setting

Initial set for the value of the FAX soft SW

FAX PWB memory check

Memory area

automatically detected value.

COMPLETE

66-4

Purpose Adjustment/Setting/Check Function (Purpose) Related soft SWSW5-5 to 8 (signals send level)

AR-5127 SIMULATION 8 - 35

Signal send mode

SW23-1 to 4 (RBT ON time) SW23-5 to 8 (RBT OFF time) SW43-1 to 5 (DTMF signal send time)

Operation/procedure

By setting the message No., the signal is sent to the line and the speaker of the body. (The signal is continuously sent until the interruption command is provided by pressing the [BACK] key.)

The signal send level can be selected from 0dB or the soft SW set value. However, the level setup is not required for 01, 31 - 35, the selection may does not appear. After completion of the mode, the signal send level is returned to the soft SW set value before execution of the mode.

Signal

number 01 Signal not send None 26 7EH Flag signal Yes 27 to 30 Tone signal Yes 31 Pseudo-ringer sound

([ON HOOK] key ON)

32 Voice message (no sound) None

Under the state where the ring back tone can be sent to the line, keep the sound composition IC volume to

33 Ring back tone (no sound) None

Under the state where the ring back tone can be sent to the line, keep the G/A volume to 0.

34 Dial pulse (make) 1: 0dB

Maintain the make state with keeping the condition to be able to send to the dial pulse line.

35 Dial pulse (break) 1: 0dB

Maintain the break state with keeping the condition to be able to send to the dial pulse line.

Other than the above

Note: Executable only when the FAX is installed.

66-6

Purpose Adjustment/Setting/Check Function (Purpose)

Operation/procedure

The confidential ID table (confidential BOX numbers, confidential BOX names, and confidential password) is printed.

The confidential data of My company mode is printed separately.

Note: Executable only when the FAX is installed.

66-7

Purpose Adjustment/Setting/Check Function (Purpose)

Operation/procedure

Used to input all image data (including confidential reception data, remote send image, not-sent image) stored in image memory of the FAX section.

The output image is remained even after outputting.

Note: Executable only when the FAX is installed.

66-8

Purpose Adjustment/Setting/Check Function

(Purpose)

FFH Yes

Printing the confidential password

Print the screen memory contents

Voice Message send

Send signal

Send level

Selection menu

None

2: Soft SW

Operation/procedure

By setting the message No., the sound message is sent to the line and the speaker of the body. (The message is repeated until the interruption command is provided by pressing the [BACK] key.)

Message

number

1 "Hold the line a minute, please send fax."

2 "Hold the line a minute."

3 "Not around here, please send fax."

4 "Ding Dong"

Message No. 4 can be heard by an external telephone speaker.

Note: Executable only when the FAX is installed.

66-10

Purpose Adjustment/Setting/Check Function

(Purpose)

Operation/procedure

Used to clear all image data (including confidential reception data) stored in image memory of the FAX section.

The management table is also cleared (initialized) at the same time.

Note: Executable only when the FAX is installed.

66-11

Purpose Adjustment/Setting/Check Function

(Purpose)

Operation/procedure

By setting the signal number, the specified signal is delivered to the line at the speed of 300bps. (The signal is continuously sent until the interruption command is provided by pressing the [BACK] key.)

The signal send level can be selected from 0dB or the soft SW set value.

The signal send level is returned to the soft SW set value before execution of the mode after completion of the mode.

Number Signal Number Signal

1 No signal (CML ON) 4 00000 2 11111 5 010101 3 11110 6 0000 1

Note: Executable only when the FAX is installed.

66-13

Purpose Adjustment/Setting/Check Function

(Purpose) Related soft SW SW53-1 to 4 (DTMF high group end level)

Operation/procedure

The send test of dial pulse and DTMF signal is performed and the make time adjustment of dial pulse and the DTMF signal send level adjustment are performed if necessary.

1. Dial pulse (10pps) send test

2. Dial pulse (20pps) send test

• Used to set the make time. By performing the test, the registered dial pulse of max. 100 digits can be sent from the line.

• When "*" and "#" are included in the registered dial number, they are disregarded and the number is not processed as a dial.

(TEL/FAX voice response)

(Sound delivered when switching to remote reception)

Image data memory clear

300bps signals send

Send test and adjustment of the dial pulse and DTMF signal.

SW53-5 to 8 (DTMF low group send level) SW67-1 to 4 (DP 10PPS make time) SW67-5 to 8 (DP 10PPS make time)

Voice message

AR-5127 SIMULATION 8 - 36

• The make time set in the dial test is written into the corresponding soft SW.

• Default: 1 2 3 4 5 6 7 8 9 0

←

Operate the [ before pulse delivery can be changed as 2sec

] [→] key in DP dial selection menu to switch. (Time

→

4sec → 8sec.)

3. DTMF signal send test

• Set the signal send level to 0dB or the soft SW set value. Used to set the high level group and the low level group of DTMF signal send level. By executing the test, DTMF signal is sent from the line to a recorded dial number of max. 100 digits.

• The high group/low group value of the DTMF signal send level set in the dial test is written into the corresponding soft SW.

• Default: 1 2 3 4 5 6 7 8 9 * 0 #

←][→

In the PB dial select menu, press [

] keys to select. Pressing the [CLEAR] key during the operation clears the input value and returns to the value input menu.

• Max. 100 digits can be assigned to each dial (0 - 9, *, #). While the default value is displayed at first, a desired value can be entered and the entered value is stored on the FAX side until the menu is canceled.

• After completion of the mode, the signal send level is returned to the soft SW set value before execution of the mode.

Make time 1ms for input value of 1. Adjust so that the dial pulse

make rate is within 33±3%. (For North America, 40±3%.) Dial pulse make rate =

Make time / (Make time + Break time)

Break time It is obtained from the formula below and

automatically set. PPS = 1000 / (make time + break time)

DTMF signal adjustment

The signal send levels are classified into the high group and the low group. The send level is 0.5dB for each 1 of input value.

Note: Executable only when the FAX is installed.

66-17

Purpose Adjustment/Setting/Check Function

DTMF signal send

(Purpose) Related soft SW SW53-1 to 4 (DTMF high group end level)

SW53-5 to 8 (DTMF low group send level)

Operation/procedure

Set the signal send level to 0dB or the soft SW set value, and specify one dial to be delivered to.

The DTMF signal of the specified dial number is delivered until the interruption command is provided by pressing the [BACK] key.) When another dial number is specified during delivery of the signal, the new dial number is delivered.

The signal send level is returned to the soft SW set value before execution of the mode after completion of the mode.

Note: Executable only when the FAX is installed.

66-21

Purpose Adjustment/Setting/Check Function

FAX information print

(Purpose)

Operation/procedure

The following FAX information is printed.

Print information Details A User switch list B Soft SW list C Dump list D System error Used to print the system error log (error

number and time). For this operation, the system error log is always stored as the ring buffer in the SRAM 256byte area.

Print information Details

E Protocol monitor Regardless of soft SW19-1 status, the

protocol monitor of the preceding communication is printed. (Printing is allowed at any time before starting the next communication.) For this operation, the protocol monitor of one communication is always buffered.

Note: Executable only when the FAX is installed.

66-30

Purpose Adjustment/Setting/Check Function

Recognize TEL/LIU state change.

(Purpose)

Operation/procedure

When the relay state of the polarity reverse relay, the handset hook switch, or the external telephone hook switch is changed, the content of change is displayed regardless of the soft SW setup. The display of change is kept until an interruption command is supplied by pressing the [BACK] key.

Check signal

Notification contents

Signal low Signal high HS2 ON OFF HS1 ON OFF

RHS ON OFF

EXHS ON OFF

Note: Executable only when the FAX is installed.

66-32

Purpose Adjustment/Setting/Check Function

Receive data check

(Purpose)

Operation/procedure

The data received from the line are checked to insure that the following reception data are identical to the judgment data. If identical, "OK" is notified. If not, "NG."

A judgment is made according to the reception start data. Continuous coincidence is required.

Receive speed 300bps Receive data 00 Number of judgment data 100

Note: Executable only when the FAX is installed.

66-34

Purpose Adjustment/Setting/Check Function

Communication time measurement display

(Purpose) Related soft SW SW10-1

Operation/procedure

The send/receive test is performed, and the time required for send/ receive of the image data in the test is measured and displayed.

Setup on the user side when executing communication

Communication means Picture quality Density ECM

: Memory send : Normal Character : Lighter :ON :OFF

Sender information Measuring range

Send From flag reception before sending of

image data until sending of RCP frame

Receive From flag reception before reception of

image data until reception of RCP frame Mode when measuring

Used to make communication not in a

simulation process but in the normal screen

and measure the time.

AR-5127 SIMULATION 8 - 37

How to check the time

Measuring unit When there are two or more send/receive operations of image data in one communication, only the time of the last send/receive data near the end is measured.

Note: Executable only when the FAX is installed.

Enter the simulation for communication time check and check the time.

msec

Sound

volume

17 S M L 18 S M L 19 S M L

S=Small M=Medium L=Large

Note: Executable only when the FAX is installed.

VR set value

1234567 1234567

Sound

volume

VR set value

66-37

Purpose Adjustment/Setting/Check

Function

(Purpose)

Related soft SW SW 86-1, 2 (call sound)

Operation/procedure

The following test sound is delivered to the line and the speaker to adjust the sound kind and volume.

The send level to the line is the set value of soft SW.

The set values of the selected sound kind and volume are written to each soft SW.

1. Sound kinds pattern

Sound kinds (Test sound)

1 Call sound NS S M L 01 to 35 2 Line monitor sound

(Test sound: Communication signal sound)

3 On hook

(Test sound: Communication signal sound)

4 Read complete

sound

5 Communication

end sound

6 DTMF signal send

sound

NS=No Sound S=Small M=Medium L=Large

2. Sound volume pattern

Sound

volume

1234567 1234567 01 S M L 20 S M L 02 S M L 21 S M L 03 S M L 22 S M L 04 S M L 23 S M L 05 S M L 24 S M L 06 S M L 25 S M L 07 S M L 26 S M L 08 S M L 27 S M L 09 S M L 28 S M L 10 S M L 29 S M L

11 S M L 3 0 S M L 12 S M L 31 S M L 13 S M L 32 S M L 14 S M L 33 S M L 15 S M L 34 S M L 16 S M L 35 S M L

Speaker sound volume adjustment

SW 85-1, 2 (line monitor sound) SW 84-1, 2 (on hook) SW 88-1, 2 (read end sound) SW 89-1, 2 (communication end sound) SW 87-1, 2 (DTMF send sound) SW75-1, 2 (send end sound length) SW75-3, 4 (receive end sound length)

Sound volume set value Sound

0 123

NS S M L 01 to 35

Setting

Disable

NS S M L 01 to 35

VR set value

S M L 01 to 35

Sound

volume

volume Pattern

VR set value

66-38

Purpose Adjustment/Setting/Check Function (Purpose)

Operation/procedure

Read/write the time (year, month, day, min., sec.) on RTC of FAX PWB.

Note: Executable only when the FAX is installed.

66-41

Purpose Adjustment/Setting/Check Function (Purpose) Related soft SW SW12-6 to 7, SW55-1 to 7

Operation/procedure

The call signal from CI pin is detected to deliver the call sound to the line and the speaker. The volume of call sound follows the soft SW.

Signal detection and delivery of pseudo-call sound at detection are executed until the interruption command is provided by pressing the [BACK] key.

Note: Executable only when the FAX is installed.

66-50

Purpose Adjustment/Setting/Check Function

(Purpose)

Operation/procedure

SRAM data in FAST area is initialized.

Note: Executable only when the FAX is installed.

66-51

Purpose Adjustment/Setting/Check Function (Purpose) Related soft SW SW13-3, 4 (call sound volume)

Operation/procedure

The detection test of signals is performed and the test result is displayed.

1. Detected signal

Detected in off-hook. CI, CNG, FNET, DTMF Detected in off-hook. BusyTone, CNG

CI displays the detected ring pattern simultaneously.

Time setting/check

CI signal check

FAST SRAM clear

Signal detection check

SW32-1 to 4 (Distinctive Ring) SW12-6, 7 (CI detection pattern) (00:4 Sine wave 10:3 Sine wave 01:2 Sine wave) SW26-3, 4 (speaker volume) SW35-3, 4 (CI extinction maximum OFF time) SW51-7, 8 (BT detection cycle) SW52-1, 2 (BT/DT detection level) SW55-1 to 7 (detection possible time of CI signal) SW56-5, 6 (DT, BT filter efficiency) SW56-7 (DP, BT detection level)

DialTone, CED SDT, flag, DTMF

AR-5127 SIMULATION 8 - 38

2. Display combination

Combination Hook state A CI, CNG, FNET On hook B CED, CNG, BusyTone, DTMF Off hook C CED, Flag, BusyTone D CED, Flag, DialTone E CED, Flag, SDT

The display conforms to the detection frequency and pattern specified according to each country information.

The detection signal level conforms to the range set by the soft SW.

The detected table and routines are shared with actual communications.

Note: Executable only when the FAX is installed.

66-52

Purpose Adjustment/Setting/Check Function (Purpose) Pseudo-ringer check

Operation/procedure

• The pseudo-ringer sound is provided in both of the main speaker and the external telephone.

• Holding the handset or the external telephone set stops the bell. Hanging it restarts ringing. This operation is continued until the interruption command is supplied by pressing the [BACK] key.

• The LCD displays the TEL/LIU status, indicating the HOOK condition.

• During sending the pseudo-ringer, RBT (Ring Back Tone) is delivered to the line.

• The bell is ON for 1sec and OFF for 2sec. When off-hooking with the bell ON, the HOOK detection at pseudo-ringer ringing can be checked. When off-hooking with the bell OFF, the HOOK detection before pseudo-ringer ringing can be checked.

Note: Executable only when the FAX is installed.

Note Japan only

66-53

Purpose Adjustment/Setting/Check Function (Purpose) SRAM backup

Operation/procedure

Used to save the SRAM data to the expanded memory and read it.

When reading, however, the current FAX software version and the header FAX software version are collated together. If they are not identical, reading cannot be performed.

1. Back-up targets

Target data Registration information, soft SW information,

FAX counter information (Information for each department is not required.)

Data out of target Image management information,

communication reservation information

2. Internal process

SRAM stack processing

1) Used to check if the installed expansion memory is ready to use.

If an expanded memory is available, write the target data of the SRAM.

2) After completion of writing, management information is written to

the management information block.

3) For the management information, refer to the table below.

However, the FAX program version No. area is written into the data version no. area (FFF0 - FFFF).

Lowest

address

0000 to

Area name Content

Reserved

Expanded

memory

Upper 2MB

←

FFAF FFB0 to

FFCF FFD0 to

FFDF FFE0 to

FFEF FFF0 to

FFF1 FFF2 to

FFF3 FFF4 to

TEST pattern TEST pattern

*Reference

ROM data

ASCII 16 Byte REGISTRATION

name Data version

No. Write

complete FLG SRAM clear

flag Start address Data start address

ASCII 16 Byte FAX program

version No.

ERASE=H'FFFF

←

Completion=H'0000

Clear/No=H'0000

Invalid

Clear/Yes=H'0001

←

FFF7 FFF8 to

End address Data end address

←

FFFB FFFC to

SUM Data check sum

←

FFFF

*TEST pattern

Recognized that the card normally reads the next data.

Address Date Address Date Address Date

FFB0 0001 FFBC 0040 FFC8 1000 FFB2 0002 FFBE 0080 FFCA 2000 FFB4 0004 FFC0 0100 FFCC 4000 FFB6 0008 FFC2 0200 FFCE 8000 FFB8 0010 FFC4 0400 – – FFBA 0020 FFC6 0800 – –

Additional process when turning on the power

In normal cases, when installation of an expanded memory is detected after turning ON the power, the expanded memory is cleared. When, however, there are some SRAM data in the expanded memory, it must not be cleared. When the ROM data name (FED0 - FFDF) in the management information of the expanded memory is "REGISTRATION," the expanded memory is not cleared.

Process when reading the expanded memory

1) After checking the data in the management information, reading from the expanded memory and writing into the SRAM are performed.

2) After completion of writing into the SRAM, the expanded memory is initialized for normal use again.

3) After completion of initializing the expanded memory, the SRAM RESTORE operation of the simulation is terminated.

Remark 1: SRAM data saving procedure

1) Before saving, install the expanded memory to be used. (During power OFF)

2) In the SRAM backup menu (66-53), SRAM BACK UP is selected, and the process to save SRAM data into the expanded memory is executed.

3) After completion of saving, turn off the power.

Remark 2: SRAM data reading procedure

1) Install the expanded memory into which data are written according to the above procedures. (During power OFF)

2) In the SRAM backup menu (66-53), SRAM RESTORE is selected to write the SRAM data which was saved into the expanded memory into the SRAM of the FAX board.

Note: Executable only when the FAX is installed.

AR-5127 SIMULATION 8 - 39

[9] TROUBLE CODE LIST

1. List

Trouble

code

Main

Sub

code

E1 00 IMC board communication trouble MCU

10 IMC board trouble 11 IMC ASIC error 12 IMC CODEC error 13 IMC board flash ROM error 14 IMC board Work RAM error 15 IMC board Page Memory error 16 IMC board image compression store

memory error 17 IMC board smoothing IC error 80 IMC PWB communication trouble

(protocol) 81 IMC PWB communication trouble (Parity) 82 IMC PWB communication trouble

(Overrun) 84 IMC PWB communication trouble

(Framing) 88 IMC PWB communication trouble (Time-

out)

E7 02 LSU trouble

10 Shading trouble (black correction) 11 Shading trouble (white correction) 12 Shading trouble

F1 00 Finisher communication trouble FIN

01 Finisher jogger shift trouble 06 Finisher shift motor abnormality 08 Finisher staple shift motor trouble 11 Pusher motor trouble 15 Finisher elevator motor trouble

F2 02 Toner supply failure

04 Identification error

Model error

Type error

Destination error

Data abnormality

Misc error

F5 02 Copy lamp lighting abnormality F6 00 F6-**: MCU-FAX communication trouble MCU

10 FAX control PWB trouble 80 FAX control PWB communication trouble

(Protocol) 81 FAX control PWB communication trouble

(Parity) 82 FAX control PWB communication trouble

(Over-run) 84 FAX control PWB communication trouble

(Framing) 88 FAX control PWB communication trouble

(Timeout) 99 Machine-FAX board language error

Trouble contents

Trouble

detection

Trouble

code

Main

Sub

code

F9 00 F9-**: MCU-PRT communication trouble MCU

10 Printer PWB trouble 80 Printer PWB communication trouble

(Protocol)

81 Printer PWB communication trouble

(Parity)

82 Printer PWB communication trouble

(Overrun)

84 Printer PWB communication trouble

(Framing)

88 Printer PWB communication trouble

(Timeout)

99 Machine-PCL board language error H2 00 Thermistor open detection H3 00 Heat roller abnormally high temperature H4 00 Heat roller abnormally low temperature H5 01 5 continuous T10D(T20D) not-reaching

L1 00 Scanner feed trouble L3 00 Scanner return trouble L4 01 Main motor lock

L6 10 Polygon motor lock trouble L8 01 Zero cross detection error

U2 04 EEPROM communication error

U7 00 RIC communication trouble U9 00 U9-**: MCU-OPE communication trouble OPE

CE 00 The other communication error has

EE EL Developer adjustment trouble (Over-

PF 00 RIC copy inhibit signal received

JAM

02 Fusing thermistor abnormality

11 Shifter motor trouble

11 Counter check sum error

12 Adjustment value check sum error

20 Machine speed code data error

40 CRUM chip communication error

80 Operation control PWB communication

trouble (Protocol)

81 Operation control PWB communication

trouble (Parity)

82 Operation control PWB communication

trouble (Overrun)

84 Operation control PWB communication

trouble (Framing)

88 Operation control PWB communication

trouble (Time-out)

99 Operation panel language error

occurred.

01 The print server card (AR-NC3D) is not

installed or defective.

02 The specified mail server or the FTP

server is not found.

03 The specified server does not

correspond during image transmission.

04 The entered account name of the FTP

server or the password is invalid.

05 The entered directory of the FTP server

is invalid.

toner abnormality)

EU Developer adjustment trouble (Under-

toner abnormality)

Trouble contents

detection

Network

Trouble

AR-5127 TROUBLE CODE LIST 9 - 1

2. Self diagnostics

Trouble

code

Main

Sub

code

E1 00 Content E1-**: MCU-IMC communication trouble

Details Communication establishment error/

Cause IMC PWB connector disconnection

Check and remedy

10 Content IMC PWB trouble

Details Communication trouble between MCU and

Cause IMC PWB connector disconnection

Check and remedy

11 Content IMC board ASIC error

Details ASIC abnormality on IMC board Cause IMC board abnormality Check

and remedy

12 Content IMC board CODEC IC error

Details CODEC IC (JBIG chip) abnormality on

Cause IMC board abnormality Check and remedy Remarks JBIG IC abnormality

13 Content IMC board flash ROM error

Details Flash ROM abnormality on IMC board Cause IMC board abnormality Check and

remedy

Remarks Program ROM abnormality

14 Content IMC board Work RAM error

Details IMC extended compression memory

Cause IMC expanded memory module

Check and remedy

Remarks Extend memory abnormality for

Details of trouble

framing/parity/protocol error

IMC PWB MCU PWB harness failure Motherboard connector pin breakage IMC PWB ROM defect, data failure Check the connectors and harness of the IMC PWB and MCU PWB. Check the grounding of the copier. Check the ROM of the IMC PWB.

IMC PWB

IMC PWB MCU PWB harness failure Motherboard connector pin breakage IMC PWB ROM defect, data failure

Check the connectors and harness of the IMC PWB and MCU PWB. Check the grounding of the copier. Check the ROM of the IMC PWB.

Replace the IMC PWB.

IMC board

Replace the IMC PWB.

Replace the IMC PWB. "When the program download is abnormally terminated, a error may occur. In this case, download the program again."

module installation error IMC extended compression memory access error

installation trouble IMC expanded memory module trouble IMC expanded memory contact trouble IMC board abnormality Check installation of the expanded memory module. (Spec: Added to Slot 1.) Replace the expanded memory module. Replace the IMC PWB.

compressed image store (DIMM module)

Trouble

code

Main

Sub

code

E1 15 Content IMC board Page Memory error

Details IMC Page Memory abnormality Cause IMC board abnormality Check

and remedy

Remarks Print Buffer Memory abnormality

16 Content IMC board compression image store

Details IMC standard compression memory

Cause IMC board abnormality Check

and remedy

17 Content IMC board smoothing IC error

Details IMC smoothing IC abnormality Cause IMC board abnormality Check and remedy

80 Content IMC PWB communication trouble

Details Communication trouble between MCU and

Cause IMC PWB connector disconnection

Check and remedy

81 Content IMC PWB communication trouble (Parity)

Details Communication trouble between MCU and

Cause IMC PWB connector disconnection

Check and remedy

82 Content IMC PWB communication trouble

Details Communication trouble between MCU and

Cause IMC PWB connector disconnection

Check and remedy

Details of trouble

Replace the IMC PWB.

memory error

access error

Replace the IMC PWB.

(protocol)

IMC PWB (Protocol error)

IMC PWB MCU PWB harness failure Motherboard connector pin breakage IMC PWB ROM defect, data failure

Check the connectors and harness of the IMC PWB and MCU PWB. Check the grounding of the copier. Check the ROM of the IMC PWB.

printer IMC (Parity error)

IMC PWB MCU PWB harness failure Motherboard connector pin breakage IMC PWB ROM defect, data failure

Check the connectors and harness of the IMC PWB and MCU PWB. Check the grounding of the copier. Check the ROM of the IMC PWB.

(Overrun)

IMC PWB (Overrun error)

AR-5127 TROUBLE CODE LIST 9 - 2

Trouble

code

Main

Sub

code

E1 84 Content IMC PWB communication trouble

Details Communication trouble between MCU and

Cause IMC PWB connector disconnection

Check and remedy

88 Content IMC PWB communication trouble (Time-

Details Communication trouble between MCU and

Cause IMC PWB connector disconnection

Check and remedy

E7 02 Content LSU trouble

Details BD signal from LSU is not detected in a

Cause LSU connector or LSU inside harness

Check and remedy

10 Content Shading trouble (black correction)

Details CCD black reference plate scan level

Cause Flat cable installation failure to CCD unit

Check and remedy

11 Content Shading trouble (white correction)

Details Improper CCD white reference plate

Cause Flat cable installation failure to CCD unit

Check and remedy

Details of trouble

(Framing)

IMC PWB (Framing error)

out)

IMC PWB (Time-out error)

IMC PWB MCU PWB harness failure Motherboard connector pin breakage IMC PWB ROM defect, data failure

Check the connectors and harness of the IMC PWB and MCU PWB. Check the grounding of the copier. Check the ROM of the IMC PWB.

constant cycle. (Kept OFF or ON)

trouble or disconnection Polygon motor rotation abnormality Laser does not illuminate. MCU PWB failure Check for disconnection of the LSU connector. Check the LSU operation with SIM 61-1. Check that the polygon motor rotates normally. Check laser LED lighting. LSU replacement Replace the MCU PWB.

abnormality when the copy lamp turns off.

CCD unit error Check flat cable installation to the CCD

unit. Check CCD unit.

reading level for copy lamp lighting

"Dirt on the mirror, lens, and reference white plate" Copy lamp operation error CCD unit abnormality MCU PWB abnormality (Occurred in the SPF scan position.) "Clean the mirror, the lens, and the reference white plate." Check the copy lamp light quantity and its operation. (SIM 5-3) Check CCD unit. Check MCU PWB.

Trouble

code

Main

Sub

code

E7 12 Content Shading trouble

Details White correction is not completed in the

Cause Flat cable installation failure to CCD unit

Check and remedy

F1 00 Content Finisher communication trouble

Details Communication line test error occurs when

Cause Connection trouble or disconnection of the

Check and remedy

01 Content Side guide plated home position error

Details The side guide plate cannot return to the

Cause Side guide plate drive motor abnormality

Check and remedy

06 Content Offset motor trouble

Details When the offset motor of the finisher is

Cause Offset motor abnormality

Check and remedy

08 Content Staple motor error

Details The staple motor cannot return to the

Cause Staple motor abnormality

Check and remedy

Details of trouble

specified number of times.

"Dirt on the mirror, lens, and reference white plate" Copy lamp lighting trouble CCD unit abnormality MCU PWB abnormality

"Clean the mirror, the lens, and the reference white plate." Check the copy lamp light quantity and its operation. (SIM 5-3) Check CCD unit. Check MCU PWB.

power is turned on or after the exit of a simulation mode. Error in Finisher communication

connector and harness between the body and the finisher. Finisher control PWB trouble Control PWB failure Malfunction by noises

Turn off/of the power to cancel the trouble. Check connector/harness of communication line Replace the finisher control PWB.

home position.

Side guide plate home position sensor abnormality

Use SIM3-3-1 to check the side guide plate motor operation.

driven it does not reach the specified position.

Offset motor origin sensor abnormality Finisher PWB abnormality Use SIM 3-3-6 to check the offset motor operation.

home position.

Staple motor home position sensor abnormality Staple unit abnormality

Use SIM 3-3-7 to check the staple motor operation.

AR-5127 TROUBLE CODE LIST 9 - 3

Trouble

code

Main

Sub

code

F1 11 Content Rear edge plate home position error

Details The rear edge plate cannot return to the

Cause Rear edge plate drive motor abnormality

Check and remedy

15 Content Finisher lift-up motor trouble

Details The finisher lift-up motor does not reach

Cause Lift-up motor abnormality

Check and remedy

F2 02 Content Toner supply failure

Details The value judged from the actual toner

Cause Developing unit trouble

Check and remedy

04 Content Identification error

Details Identification error

Cause CRUM chip failure

Check and remedy

Details of trouble

home position.

Side guide plate home position sensor abnormality Finisher PWB abnormality

Use SIM 3-3-2 to check the rear edge plate motor operation.

the specified position.

Lift-up motor upper limit sensor abnormality Finisher PWB abnormality

Use SIM 3-3-5 to check the lift-up motor operation.

supply hysteresis differs greatly from the toner sensor value.

Toner supply abnormality caused by installation of unpacked toner cartridge

Replace the developing unit Use SIM 25-1 to perform DV stirring.

Model error Typ e error Destination error Data abnormality Misc error

When the CRUM trademark differs. When the CRUM company code differs. Model error When the boot program model code does not match with the CRUM model information. Typ e error When the CRUM type is other than [Genuine/Conversion/Production rotation]. Destination error The destination of the body differs from that of the CRUM. Data abnormality The initial check information includes an erroneous value. When the max. toner supply time is 00: When the print hard stop is 00:

Erroneous developing unit Replace the CRUM chip.

Replace the developing unit

Trouble

code

Main

Sub

code

F5 02 Content Copy lamp lighting abnormality

Details The copy lamp does not light up. Cause Copy lamp error

Check and remedy

Remarks Copy lamp disconnection

F6 00 Content F6-**: MCU-FAX communication trouble

Details Communication establishment error/

Cause FAX control PWB connector disconnection

Check and remedy

10 Content FAX control PWB trouble

Details Communication trouble between MCU and

Cause FAX control PWB connector disconnection

Check and remedy

80 Content FAX control PWB communication trouble

Details Communication trouble between MCU and

Cause FAX control PWB connector disconnection

Check and remedy

Details of trouble

Copy lamp harness abnormality CCD PWB harness abnormality Check the copy lamp (SIM 5-3) When the lamp lights: Check the harnesses and connectors between the CCD unit and the MCU PWB. When the lamp does not light: Check the harness and connector between the copy lamp and the MCU PWB. Replace the copy lamp unit. Replace the MCU PWB.

Cable is not attached.

framing/parity/protocol error

Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error Check connector/harness of FAX control PWB and MCU PWB. Check the grounding of the copier. Check FAX control PWB ROM.

FAX control PWB

(Protocol)

FAX control PWB (Protocol error)

AR-5127 TROUBLE CODE LIST 9 - 4

Trouble

Main code

code

Sub

code

Details of trouble

F6 81 Content FAX control PWB communication trouble

(Parity)

Details Communication trouble between MCU and

FAX control PWB (Parity error)

Cause FAX control PWB connector disconnection

Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check and remedy

Check connector/harness of FAX control PWB and MCU PWB. Check the grounding of the copier. Check FAX control PWB ROM.

82 Content FAX control PWB communication trouble

(Over-run)

Details Communication trouble between MCU and

FAX control PWB (Overrun error)

Cause FAX control PWB connector disconnection

Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage FAX control PWB ROM error/Data error

Check and remedy

Check connector/harness of FAX control PWB and MCU PWB. Check the grounding of the copier. Check FAX control PWB ROM.

84 Content FAX control PWB communication trouble

(Framing)

Details Communication trouble between MCU and

FAX control PWB (Framing error)

Cause FAX control PWB connector disconnection

Defective harness between FAX control PWB and MCU PWB Motherboard connector pin breakage

FAX control PWB ROM error/Data error Check and remedy

Check connector/harness of FAX control

PWB and MCU PWB.

Check the grounding of the copier.

Check FAX control PWB ROM.

88 Content FAX control PWB communication trouble

(Timeout) Details Communication trouble between MCU and

FAX control PWB (Timeout error) Cause FAX control PWB connector disconnection

Defective harness between FAX control

PWB and MCU PWB

Motherboard connector pin breakage

FAX control PWB ROM error/Data error Check

and remedy

Check connector/harness of FAX control

PWB and MCU PWB.

Check the grounding of the copier.

Check FAX control PWB ROM.

Content Machine-FAX board language error Details The machine language setup does not

coincide with the FAX board language

setup. Cause FAX board correction error

SIM setup error Check

and remedy

Check the firmware of the FAX board and

the combination of the panel screen data,

and download the correct version, if

necessary.

Check the machine language information.

(Machine language setup: SIM 26-22)

Trouble

Main code

code

Sub

code

Details of trouble

F9 00 Content F9-**: MCU-PRT communication trouble

Details Communication establishment error/

framing/parity/protocol error

Cause Printer PWB connector disconnection

Harness trouble between the printer PWB and the MCU PWB Motherboard connector pin breakage Printer PWB ROM trouble/Data disturbance

Check and remedy

Check the connectors and harness of the printer PWB and MCU PWB. Check the grounding of the copier. Check ROM on printer PWB.

10 Content Printer PWB trouble

Details Communication trouble between MCU and

printer PWB

Cause Printer PWB connector disconnection

Harness trouble between the printer PWB and the MCU PWB Motherboard connector pin breakage Printer PWB ROM trouble/Data disturbance

Check and remedy

Check the connectors and harness of the printer PWB and MCU PWB. Check the grounding of the copier. Check ROM on printer PWB.

80 Content Printer PWB communication trouble

(Protocol)

Details Communication trouble between MCU and

printer PWB (Protocol error)

Cause Printer PWB connector disconnection

Harness trouble between the printer PWB and the MCU PWB Motherboard connector pin breakage Printer PWB ROM trouble/Data disturbance

Check and remedy

Check the connectors and harness of the printer PWB and MCU PWB. Check the grounding of the copier. Check ROM on printer PWB.

81 Content Printer PWB communication trouble

(Parity)

Details Communication trouble between MCU and

printer PWB (Parity error)

Cause Printer PWB connector disconnection

Harness trouble between the printer PWB and the MCU PWB Motherboard connector pin breakage Printer PWB ROM trouble/Data disturbance

Check and remedy

Check the connectors and harness of the printer PWB and MCU PWB. Check the grounding of the copier. Check ROM on printer PWB.

AR-5127 TROUBLE CODE LIST 9 - 5

Trouble

code

Main

Sub

code

F9 82 Content Printer PWB communication trouble

Details Communication trouble between MCU and

Cause Printer PWB connector disconnection

Check and remedy

84 Content Printer PWB communication trouble

Details Communication trouble between MCU and

Cause Printer PWB connector disconnection

Check and remedy

88 Content Printer PWB communication trouble

Details Communication trouble between MCU and

Cause Printer PWB connector disconnection

Check and remedy

99 Content Machine-PCL board language error

Details The machine language setup does not

Cause PCL board connection error

Check and remedy

H2 00 Content Thermistor open detection

Details Thermistor open detection

Cause Thermistor defect

Check and remedy

Remarks Thermistor open

Details of trouble

(Overrun)

printer PWB (Overrun error)

Harness trouble between the printer PWB

and the MCU PWB

Motherboard connector pin breakage

Printer PWB ROM trouble/Data

disturbance

Check the connectors and harness of the

printer PWB and MCU PWB.

Check the grounding of the copier.

Check ROM on printer PWB.

(Framing)

printer PWB (Framing error)

Harness trouble between the printer PWB

and the MCU PWB

Motherboard connector pin breakage

Printer PWB ROM trouble/Data

disturbance

Check the connectors and harness of the

printer PWB and MCU PWB.

Check the grounding of the copier.

Check ROM on printer PWB.

(Timeout)

printer PWB (Timeout error)

Harness trouble between the printer PWB

and the MCU PWB

Motherboard connector pin breakage

Printer PWB ROM trouble/Data

disturbance

Check the connectors and harness of the

printer PWB and MCU PWB.

Check the grounding of the copier.

Check ROM on printer PWB.

coincide with the PCL board language

setup.

SIM setup error

Check the firmware of the PCL board and

the combination of the panel screen data,

and download the correct version, if

necessary.

Check the machine language information.

(Machine language setup: SIM 26-22)

Fusing unit not installed

Control PWB failure

Fusing section connector contact failure

Fusing unit not installed

Check the harness and the connector of

the thermistor and the MCU.

Clear the display of self-diagnostics with

SIM 14.

Trouble

code

Main

Sub

code

H3 00 Content Heat roller abnormally high temperature

Details The fusing temperature is over 220°C. Cause Thermistor defect

Check and remedy

H4 00 Content Heat roller abnormally low temperature

Details The setup temperature (about 90°C is not

Cause Thermistor defect

Check and remedy

H5 01 Content 5 continuous T10D(T20D) not-reaching

Details T10D(T20D) not-reaching JAM was

Cause The fusing JAM is not completely

Check and remedy

02 Content Fusing thermistor abnormality detect

Details Fusing thermistor temperature transient

Cause Paper wound around the fusing roller.

Check and remedy

Details of trouble

Control PWB failure Fusing section connector contact failure Check the heater lamp blinking with SIM 5-

2. When the lamp blinks normally: Check the thermistor and the harness. Check the MCU PWB thermistor input circuit. If lamp lights and stays lit: Check the power PWB and the MCU PWB lamp control circuit. Clear the display of self-diagnostics with SIM 14.

reached within the specified time (about 35sec) from turning on the power ON SW. (When the temperature falls below 120°C in the standby mode.)

Heater lamp failure Thermostat failure Control PWB failure

Check the heater lamp blinking with SIM 5-

2. When the lamp blinks normally: Check the thermistor and the harness. Check the MCU PWB thermistor input circuit. When the lamp does not light: Check for disconnection of the heater lamp and thermostat. Check the interlock switch. Check the power PWB and the MCU PWB lamp control circuit. Clear the display of self-diagnostics with SIM 14.

JAM

detected 5 continuous times.

removed. (Jam paper remains.) T10D or T20D sensor breakdown or harness connection trouble Fusing unit installation failure Check for jam paper in the fusing section. (paper winding, etc.) Check fusing unit installation Clear the trouble with SIM 14.

abnormality (Paper winding)

Fusing pawl abnormality Fusing unit installation failure

Check for jam paper in the fusing section. (paper winding, etc.) Check installation of the fusing unit. Check the fusing pawl. Clear the trouble with SIM 14.

AR-5127 TROUBLE CODE LIST 9 - 6

Trouble

code

Main

Sub

code

L1 00 Content Scanner feed trouble

Details Scanner feed is not completed within the

Cause Mirror unit defect

Check and remedy

L3 00 Content Scanner return trouble

Details Scanner return is not completed within the

Cause Mirror unit defect

Check and remedy

L4 01 Content Main motor lock

Details The main motor does not rotate.

Cause Main motor defect

Check and remedy

Details of trouble

specified time.

Scanner wire disconnection

Origin detection sensor error

Mirror motor harness abnormality

Check the scanning operation with SIM 1-

Mirror base feed trouble

Check for disconnection of the scanner

wire.

Check the harness and connector

between the mirror motor and the MCU

PWB.

Replace the mirror unit.

Replace the MCU PWB.

When the mirror feeds:

Check the mirror home position sensor

with SiM 1-2.

specified time.

"When OC copying with the mirror at the

home position, the mirror is not in the

home position. "

The scanner wire is disconnected.

Origin detection sensor error

Mirror motor harness abnormality

Check the scanning operation with SIM 1-

Mirror base return trouble

Check for disconnection of the scanner

wire.

Check the harness and connector

between the mirror motor and the MCU

PWB.

Replace the mirror unit.

Replace the MCU PWB.

When the mirror feeds:

Check the mirror home position sensor

with SiM 1-2.

The motor lock signal is detected for 1sec

or more after the main motor rotates.

The motor lock signal is detected for 1sec

during rotation of the main motor.

Main motor connection harness trouble or

disconnection

MCU PWB failure

Check the main motor operation with SIM

25-1.

Check connection of the main motor

harness and connector.

Replace the main motor.

Replace the MCU PWB.

Trouble

code

Main

Sub

code

L4 11 Content Shifter motor trouble

Details The shifter home position detection signal

Cause Shifter motor trouble or harness

Check and remedy

L6 10 Content Polygon motor lock trouble

Details The polygon motor does not rotate.

Cause Polygon motor unit failure

Check and remedy

L8 01 Content Zero cross detection error

Details The zero cross signal is not detected. Cause Power failure

Check and remedy

U2 04 Content EEPROM communication error

Details MCU PWB EEPROM access circuit failure Cause EEPROM defective

Check and remedy

Remarks EEPROM abnormality

11 Content Counter check sum error

Details Counter check sum value stored in the

Cause EEPROM defective

Check and remedy Remarks Checksum error in counter data area

12 Content Adjustment value check sum error

Details Adjustment value check sum error

Cause EEPROM defective

Check and remedy Remarks Checksum error in adjustment value data

Details of trouble

is not detected when the shifter is operating.

connection trouble and disconnection Shifter home position sensor trouble

Check the shift motor operation with SIM 3-11. Check connection of the shifter motor harness/connector. Replace the shifter motor. Replace the MCU PWB.

The motor lock signal is detected for 6sec or more after the polygon motor rotates. The motor lock signal is detected for 1sec during rotation of the polygon motor.

Polygon motor connection harness trouble or disconnection MCU PWB failure

Check the polygon motor operation with SIM 61-1. Check connector/harness of polygon motor Replace the polygon motor. Replace the MCU PWB.

MCU PWB abnormality Check connection of the harness and

connector. Replace the MCU PWB. Power unit replacement

ICU PWB EEPROM access circuit failure Check that the EEPROM is properly set.

Clear trouble with SIM 16. Replace the MCU PWB.

EEPROM is abnormal.

ICU PWB EEPROM access circuit failure Check that the EEPROM is properly set. Clear trouble with SIM 16. Replace the MCU PWB.

(EEPROM)

ICU PWB EEPROM access circuit failure Check that the EEPROM is properly set.

Clear trouble with SIM 16. Replace the MCU PWB.

area

AR-5127 TROUBLE CODE LIST 9 - 7

Trouble

code

Main

Sub

code

20 Content Machine speed code data error

Details The machine information is not identical to

Cause EEPROM defective

Check and remedy Remarks When the boot program speed code does

40 Content CRUM chip communication error

Details Error in MCU-CRUM chip communication Cause CRUM chip failure

Check and remedy

Remarks CRUM communication error

U7 00 Content RIC communication trouble

Details Error in communication with RIC

Cause Connector harness contact trouble or

Check and remedy

U9 00 Content U9-**: MCU-OPE communication trouble

Details Communication establishment error/

Cause Operation control PWB connector

Check and remedy

80 Content Operation control PWB communication

Details Communication trouble between MCU and

Cause Operation control PWB connector

Check and remedy

Details of trouble

the model code speed information.

SIM operation error

Check that the machine set with SIM 26-

57 is identical to the model information.

not match with the body model

information.

Developing unit contact trouble

MCU PWB failure

Replace the CRUM chip.

Check installation of the developing unit.

Clear the trouble with SIM 16.

Replace the MCU PWB.

Error in communication test after turning

on the power or canceling SIM.

disconnection

RIC control PWB trouble

MCU PWB failure

Malfunction by noises

check the communication cable

connectors from the RIC box to the main

body.

framing/parity/protocol error

disconnection

Operation control PWB MCU PWB

harness failure

Check the connectors and harness of the

operation control PWB and MCU PWB.

Check the grounding of the copier.

Check ROM on the operation control

PWB.

trouble (Protocol)

the operation control PWB (Protocol error)

disconnection

Operation control PWB MCU PWB

harness failure

Check the connectors and harness of the

operation control PWB and MCU PWB.

Check the grounding of the copier.

Trouble

code

Main

Sub

code

81 Content Operation control PWB communication

Details Communication trouble between MCU and

Cause Operation control PWB connector

Check and remedy

82 Content Operation control PWB communication

Details Communication trouble between MCU and

Cause Operation control PWB connector

Check and remedy

84 Content Operation control PWB communication

Details Communication trouble between MCU and

Cause Operation control PWB connector

Check and remedy

88 Content Operation control PWB communication

Details Communication trouble between MCU and

Cause Operation control PWB connector

Check and remedy

99 Content Operation panel destination error

Details An error occurred in checking the

Cause Erroneous connection the operation panel

Check and remedy

CE 00 Content The other communication error has

Detail Communication error Cause Network Cable connection failure Check and remedy

Details of trouble

trouble (Parity)

the operation control PWB (Parity error)

disconnection Operation control PWB MCU PWB harness failure Check the connectors and harness of the operation control PWB and MCU PWB. Check the grounding of the copier.

trouble (Overrun)

the operation control PWB (Overrun error)

disconnection Operation control PWB MCU PWB harness failure Check the connectors and harness of the operation control PWB and MCU PWB. Check the grounding of the copier.

trouble (Framing)

the operation control PWB (Framing error)

disconnection Operation control PWB MCU PWB harness failure Check the connectors and harness of the operation control PWB and MCU PWB. Check the grounding of the copier.

trouble (Time-out)

the operation PWB (Time-out error)

disconnection Operation control PWB MCU PWB harness failure Check the connectors and harness of the operation control PWB and MCU PWB. Check the grounding of the copier.

operation panel and the destination of the body.

unit SIM setup error Check the destination information of the operation panel unit and the MCU. (Use SIM 26-22 for the destination of the body.)

occurred.

1) Check that the Network Cable is properly inserted.

AR-5127 TROUBLE CODE LIST 9 - 8

Trouble

code

Main

Sub

code

CE 01 Content The print server card (AR-NC3D) is not

Detail NC3D connection failure Cause NC-3D is not installed to the AR-PB2A

Check and remedy

02 Content The specified mail server or the FTP

Detail The specified mail server or the FTP

Cause Network Cable connection failure

Check and remedy

03 Content The specified server does not correspond

Detail The specified server does not correspond

Cause Network Cable connection failure

Check and remedy

04 Content The entered account name of the FTP

Detail The entered account name of the FTP

Cause Network Cable connection failure

Check and remedy

Details of trouble

installed or defective.

board.

NC-3D control PWB trouble

1) Check that the NC-3D is installed to the AR-PB2A board.

2) Output the NIC Config. Page to check the NIC version.

3) Replace the NIC.

server is not found.

Network setup failure SMTP server/FTP server/NST trouble

1) Check that the Network Cable is

inserted properly.

2) Check that the connected network

supports TCP/IP protocol.

3) Check from the Web Page that the

Primary/Secondary E-mail Server Address or the Destination FTP server/ Desktop PC address are properly set.

4) If the above address is described with

Hostname, check that the DNS server is properly set.

5) Check that the SMTP server/FTP

server/NST causes a trouble or not.

during image transmission.

SMTP server/FTP server/NST trouble

1) Check that the Network Cable is

inserted properly.

2) Check that the SMTP server/FTP

server/NST causes a trouble or not.

server or the password is invalid.

The account name of the FTP server recorded as the destination or the password for the account name is erroneous.

1) Check that the Network Cable is

inserted properly.

2) Check that the account name of the

FTP server recorded as the destination and the password for the account name are proper.

Trouble

code

Main

Sub

code

CE 05 Content The entered directory of the FTP server is

Detail The entered directory of the FTP server is

Cause Network Cable connection failure

Check and remedy

EE EL Content Developer adjustment trouble (Over-toner

Details An abnormality occurred in execution of

Cause Toner concentration sensor abnormality

Check and remedy

EU Content Developer adjustment trouble (Under-

Details An abnormality occurred in execution of

Cause Toner concentration sensor abnormality

Check and remedy

PF 00 Content RIC copy inhibit signal received

Details The copy inhibit command from RIC is

Cause Judged by the host. Check

and remedy

Details of trouble

invalid.

Check that the directory name exists in the FTP server recorded as the destination.

1) Check that the Network Cable is inserted properly.

2) Check that the directory name exists in the FTP server recorded as the destination.

abnormality)

automatic developer adjustment. Sample data over-toner was detected.

Toner concentration trouble Developing unit trouble MCU PWB failure

Use SIM 25-2 to perform the auto developer adjustment.

toner abnormality)

automatic developer adjustment. Sample data under-toner was detected.

Toner concentration trouble Developing unit trouble MCU PWB failure Use SIM 25-2 to perform the auto developer adjustment.

received.

Information the host. Clear trouble with SIM 17.

AR-5127 TROUBLE CODE LIST 9 - 9

[10 ] DISASSEMBLY, ASSEMBLY AND MAINTENANCE

1. Maintenance table

N: Check (Check, clean, replace or adjust according to necessity.)

Y: Cleaning R: Replace L: Lubricate

Unit Parts 50k 100k 150k 200k 250k 300k Note

Process unitDrum RRRRRR

Cleaning blade RRRRRR Drum frame unit NNNRNN Seal F/R NNNNNN MC unit

Separation pawl unit

DV unit Developer RRRRRR

DV seal NNNNNN Side seal (F/R) NNNNNN

Fusing unit Upper heat roller Y Y R Y Y R

Lower heat roller YYYYYR Upper separation pawl Y Y R Y Y R Lower separation pawl YYYYYR Thermistor YYYYYY Upper heat roller gear L L R L L R Upper heat roller bush NNRNNR Lower heat roller bearing NNNNNR Paper guide YYYYYY Cleaning pad NNRNNR

Paper feed Pickup roller (Multi bypass tray) NNNNNNChanging criteria for parts:50k

Separation sheet (Multi bypass tray) NNNNNNChanging criteria for parts:50k Separation roller (Multi bypass tray) NNNNNNChanging criteria for parts:50k Pickup roller (500 sheets tray) NNNNNNChanging criteria for parts:100k Separation sheet (500 sheets tray) NNNNNNChanging criteria for parts:100k

Separation roller (500 sheets tray) NNNNNNChanging criteria for parts:100k Transport roller unit

Ozone filter Ozone filter RRRRRR Others Paper feed rollers YYYYYY

LSU Dust-proof glass

Transport roller unit Y R Y R Y R Unit supply only

Gears RRRRRR

Gears L L L L L L

RRRRRR

NNNNNN

Unit supply only (Individual parts in the unit can not be supplied.) Unit supply only (Individual parts in the unit can not be supplied.)

(Individual parts in the unit can not be supplied.)

Clean only the outer surface of the glass with the developing CRU disassembled (with the LSU attached to the machine).

2. Counter clear 3. List of disassembly and assembly

Item SIM Remarks Maintenance cycle setting SIM 21-1 Jam/trouble counter clear SIM 24-1 Paper feed counter clear SIM 24-2 At maintenance DF/Scan/Stapler counter clear SIM 24-3 At maintenance Maintenance counter clear SIM 24-4 At drum replacement Developing counter clear SIM 24-5 At developer replacement Copy counter clear SIM 24-6 Drum counter clear SIM 24-7 At drum replacement Printer, other counter clear SIM 24-9 FAX related counter clear SIM 24-14 Scanner mode counter clear SIM 24-15

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 1

A. Process unit (1) Drum

B. Developing unit (1) Developer

C. Fusing unit (1) Upper heat roller

Unit Parts

(2) Drum section a. Main charger

b. Cleaning blade c. Drum frame unit d. Moquette F/R e. Separation pawl

(2) DV seal/side seal

(2) Lower heat roller (3) Fusing Separation Pawl (upper) (4) Fusing Separation Pawl (lower) (5) Thermistor (6) Upper heat roller gear (7) Upper heat roller bearing (8) Lower heat roller bearing (9) Paper guide

Unit Parts

D. Paper feed (1) Multi manual

paper feed

(2) Upper 500 sheets tray paper feed

(3) Lower 500 sheets tray paper feed

E. Side door unit (1) Transport roller unit F. 1st paper exit unit (1) Paper exit roller G. Laser unit (1) LSU H. Power unit (1) Power source I. PWB (1) Option CN PWB

(2) MCU PWB (3) Second interface PWB

J.Others Ozone filter

a. Paper feed roller/pickup roller b. Separation sheet a. Paper feed roller b. Pickup roller c. Separation sheet a. Paper feed roller b. Pickup roller c. Separation sheet

b. Cleaning blade

4. Details

A. Process unit

(1) Drum

No. Part name Service items Cycle Remarks

1 Drum Replace 50k

(2) Drum section

a. Main charger

c. Drum frame unit

d. Moquette F/R

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 2

Note: If it disturbs the blade movement, replace it and attach new one.

e. Separation pawl

Disassembly* Hold the tip of the separation pawl and remove it.

Assembly* Press the center of the separation pawl and install it.

No. Part name

1 Cleaning

blade

2 Drum frame

unit

3 Moquette F/R Check 50k 4 MC unit Replace

5 Separation

pawl unit

Service

items

Replace

Check 50k Replace 200k

Check 50k Unit supply only Replace

B. Developing section

(1) Developer

Cycle Remarks

50k

Unit supply only

50k

(Individual parts in the unit can not be supplied.)

(Individual parts in the unit

100k

can not be supplied.)

∗

When assembling, check that the hook is securely engaged in two positions.

(2) DV seal/side seal

3 32

No. Part name Service items Cycle Remarks

1 Developer Replace 50k 2 DV seal Check 50k 3 DV side seal (F/R) Check 50k

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 3

C. Fusing section

(1) Upper heat roller

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 4

(4) Fusing Separation Pawl (lower)

(2) Lower heat roller

(3) Fusing Separation Pawl (upper)

(5) Thermistor

(6) Upper heat roller gear

(7) Upper heat roller bearing

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 5

(8) Lower heat roller bearing

No. Part name Service items Cycle Remarks

1 Upper heat roller Cleaning 50k

Replace 150k

2 Lower heat roller Cleaning 50k

Replace 300k

3 Upper separation pawl Cleaning 50k

Replace 150k

4 Lower separation pawl Cleaning 50k

Replace 300k 5 Thermistor Cleaning 50k 6 Upper heat roller gear Lubricate 50k

Replace 150k 7 Upper heat roller

bearing

8 Lower heat roller

bearing

9 Paper guide Cleaning 50k

10 Cleaning pad U Check 50k

D. Paper feed section

Check 50k

Replace 150k

Check 50k

Replace 300k

Replace 150k

(9) Paper guide

A Paper feed roller B Pickup roller C Separation sheet

(1) Multi manual paper feed

a. Paper feed roller/pickup roller

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 6

Removal*Raise the shutter arm before its removal.

Installation*Install so that the boss of the lever arm comes into the rib of the shutter arm.

b. Separation sheet

Installation*Install so that the cam transmit arm (1) comes under the roller arm (2).

∗

Slightly apply grease GP501MR (UKOG-0012QSZZ) around the axis. One rice grain for each.

No. Part name

1 Pickup roller (Multi

bypass tray)

2 Separation roller (Multi

bypass tray)

3 Separation sheet (Multi

bypass tray)

Service

items

Check

Cycle Remarks

Changing criteria

50k

for parts: 50k Changing criteria

50k

for parts: 50k Changing criteria

50k

for parts: 50k

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 7

(2) Upper 500 sheets tray paper feed

a. Paper feed roller/pickup roller

∗

When replacing, be careful not to adhere conduction grease (black) to the drive section.

Note: When removing the screw 1 in the figure below, use a screw

driver the whole length of which is 5cm or less and the iron tip of which is 3.5cm or less.

Slightly apply grease GE676 (UKOG-0013QSZZ) to the drum boss.

Note: With the toner cartridge installed, do not tilt or shake the devel-

oper cartridge.

b. Separation sheet

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 8

∗

Slightly apply grease GP501MR (UKOG-0012QSZZ) around the axis. One rice grain for each. Grease should not come out when assembling.

No. Part name

1 Pickup roller (500

sheets tray)

2 Separation roller (500

sheets tray)

3 Separation sheet (500

sheets tray)

(3) Lower 500 sheets tray paper feed

a. Paper feed roller/pickup roller

Service

items

Check 50k Changing criteria

Cycle Remarks

for parts: 50k

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 9

b. Separation sheet

∗

Check that two springs are securely inserted into the transfer roller unit bosses.

No. Part name

1 Transport

roller unit

Service

items Cleaning 50k Unit supply only Replace

Cycle Remarks

(Individual parts in the

100k

unit can not be supplied.)

F. 1st paper exit unit

(1) Paper exit roller

∗

Slightly apply grease GP501MR (UKOG-0012QSZZ) around the axis. One rice grain for each. Grease should not come out when assembling.

No. Part name

1 Pickup roller (500

sheets tray)

2 Separation roller (500

sheets tray)

3 Separation sheet (500

sheets tray)

E. Side door unit

(1) Transport roller unit

Service

items

Check 50k Changing criteria for

Cycle Remarks

parts: 100k

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 10

• Remove the delivery frame.

• Remo ve the front right cabinet.

• Remove the MCU PWB section connector.

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 11

Note: Check to confirm that the solenoid shaft is in the gate bracket,

and fix with the screw.

(1) LSU

G. Laser unit

Note: Before removing the left cover, remove the No.1 cassette in

advance.

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 12

Remove the panel unit, before performing the following works.

H. Power unit

(1) Power source

I. PWB

(1) Option CN PWB

(2) MCU PWB

(3) Second interface PWB

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 13

Note: Before removing the left cover, remove the No.1 cassette in

advance.

J. Ozone filter

No. Part name Service items Cycle Remarks

1 Ozone filter Replace 50k

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 14

[11] OTHERS

1. Flash ROM version up procedure

(Items necessary for upgrade)

A Personal computer B RS232C Cross cable (D-sub 9pin to D-sub 9pin, or D-sub 25pin to

D-sub 9pin)

C Software for upgrade

(Type of ROM)

Flash ROM is directly attached to each PWB

(Targeted PWBs)

1 MCU-PWB 2 Panel-PWB

Diagrammatic sketch for upgrade method

(Personal computer)

RS232C connector (9pin or 25pin)

RS232C Cross cable

(D-sub 9pin to D-sub 9pin)

(D-sub 25pin to D-sub 9pin)

I/F Circuit (9pin)

MCU-PWB

Download data

4) Main body side : Turn on the power of the main body. The machine enters the download mode.

5) PC side: Double click "Special" in the main tree item to develop the sub tree items, and double click "All Area Download" in the sub tree items.

6) PC side : The maintenance program asks you the file name. Specify the download file (*.dat).

Download file

• leopXXXX.dat:

Collective download file (Main body, Panel) XXXXT: Whole release version

7) PC side: The download file is specified, download is automatically performed.

Note: If the download file version is older than the machine file version,

the following alert message is displayed during download.

Operation

panel

IMC-PWB FAX-PWB

Finisher

2345

(AR-5127)

(Necessary files for download)

• Maintenance software: mainte.exe

• Loader files Main body loader file: downbios.cvt Panel loader file: pnlbios.cvt

The maintenance program performs the following program download operations:

• Main body program download

A. Program download procedure (Main body

program)

The download procedures of the main body program follows:

1) Preliminary procedure : Connect the PC and the main body with

the download cable (RS-232C cable).

2) PC side: The maintenance program is booted. (Ver. 3.00) The type

selection dialog is shown. Select the type of the machine from the list.

3) PC side : Confirm that the tree is displayed on the maintenance

program.

In this case, press the OK button to interrupt the current download operation, and the next download is performed.

7) PC side: When the message below is displayed, download is completed.

Completion message: DOWNLOAD COMPLETE

8) After-process : Terminate the maintenance program, and turn on the power of the main body.

With the above procedures, download is completed.

∗ If the machine is not booted normally after downloading the pro-

gram, there may be possibility of improper downloading. In that case, repeat procedures 1) – 4) and set the maintenance software to the download mode. Double-click “Special” in the main tree items to developed the sub tree items. Double-click “Error status acquisition” in the sub tree items. If the response is “There is no error.” it is normal. If not, perform downloading again.

AR-5127 OTHERS 11 - 1

2. User programs

User Program Description Default Setting range

Auditing Mode Enables or disables the basic auditing mode, which controls

Copies per Account Displays the total number of copies made against account

Reset Account Resets all audit accounts or selectively resets individual

Account Number Control Account Limit Sets the maximum number of copies which can be made

Account Number Security Key Operator Number Change Exposure Adjust Lightens or darkens copies in the automatic exposure mode. Level 3 5 steps Limit of Copies Sets the maximum number of copies that can be selected. 999 Initial Conditions Sets the copier's initial settings in the ready condition. Stream Feeding Enables the stream feeding mode for copying from the optional

Offset Function Enables/disables the offset function in the center tray. Toner Save Mode Reduces toner consumption. Auto Power Off Sets a time interval after which the copier enters the auto power

Auto Clear Sets a time interval after which the copier returns to the initial

Preheat Mode Sets the time that elapses before the copier enters the preheat

Message Time Sets the length of time that messages are displayed. Normal (6sec) Slow (9sec)/Normal (6sec)/Slow

Disable Auto Paper Selection Disable Auto Tray Switching Disable Job Program Changing Disable SPF Prevents the use of the optional document feeder when it

Disable Center Tray Counting Disable Auto Power Shut-off Disable Beep at Key Touch Disable Backlight Change Total Count Recalls the total counts, including counts of the copier and

access to copier.

numbers.

accounts. Registers accounts, deletes accounts or changes an account number.

against a registered account number. Guards against trial and error entering of audit account numbers. Changes the key operator code number. 00000 (5 digits)

document feeder.

60sec 10/30/60/90/120/240min

shut-off mode.

60sec 0/30/60/90/120/240sec

settings.

15min 1/2/5/10/15/30/60/120/240 min

mode after copying is completed.

(3sec)

Prevents automatic paper selection.

Prevents automatic switching between the paper trays.

Prevents stored programs from being replaced or deleted.

malfunctions. Disables count of paper output tray of the copier.

Disables the auto power shut-off mode.

Enables or disables sounding of beep when keys are touched.

Disables change of LCD backlighting color.

document feeder.

AR-5127 OTHERS 11 - 2

Printed.

No part of this publication may be reproduced,

stored in a retrieval system, or transmitted,

in any form or by any means,

electronic; mechanical; photocopying; recording or otherwise

without prior written permission of the publisher.

Trademark Acknowledgments

Microsoft Windows, MS-DOS, Windows NT, Windows 2000 are trademarks of Microsoft Corporation in the U. S. A. and other countries.

Macintosh, Power Macintosh, Mac OS, LaserWriter, and AppleTalk are registered trademarks of Apple Computer, Inc.

IBM, PC/ AT, and PowerPC are trademarks of International Business Machines Corporation. Pentium is a registered trademark of Intel Corporation. PCL is a trademark of the Hewlett- Packard Company. PostScript is a registered trademark of Adobe Systems Incorporated. NetWare is a registered trademark of Novell, Inc. All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION

Digital Document System Group Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan

2002 July Printed

Sharp AR-5127 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual