Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only.
The contents are subject to change without notice.
AR-F151
CAUTION
This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of
controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eye’s retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time
of servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as
a unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.
LASER WAVE – LENGTH : 780 ∼ 795
Pulse times : 0.481 ms/6 mm
Out put power : 0.20 ± 0.03 mW
CAUTION
INVISIBLE LASER RADIATION,
WHEN OPEN AND INTERLOCKS DEFEATED.
AVOID EXPOSURE TO BEAM.
VORSICHT
UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GEÖFFNET UND
SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
NICHT DEM STRAHL AUSSETZEN.
VARO !
AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ
KATSO SÄTEESEEN.
ADVARSEL
USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR
SIKKERHEDSBRYDERE ER UDE AF
FUNKTION. UNDGÅ UDSAETTELSE FOR
STRÅLNING.
VARNING !
OSYNLIG LASERSTRÅLNING NÄR DENNA DEL
ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD.
BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR FARLIG.
,
AR-F151
At the production line, the output power
of the scanner unit is adjusted to 0.57
MILLI-WATT PLUS 20 PCTS and is
maintained constant by the operation of
the Automatic Power Control (APC).
Even if the APC circuit fails in operation
for some reason, the maximum output
power will only be 15 MILLI-WATT 0.1
MICRO-SEC. Giving and accessible
emission level of 42 MICRO-WATT
which is still-less than the limit of
CLASS-1 laser product.
Caution
This product contains a low power laser
device. To ensure continued safety do not
remove any cover or attempt to gain access
to the inside of the product. Refer all
servicing to qualified personnel.
The foregoing is applicable only to the 220V
model
230V model and 240V model.
VAROITUS! LAITTEEN KÄYTTÄMINEN MUULLA
KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA
TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN
TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.
VARNING - OM APPARATEN ANVÄNDS PÅ ANNAT
SÄTT ÄN I DENNA BRUKSANVISNING
SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS
FÖR OSYNLIG LASERSTRÅLNING, SOM
ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
AR-F151
[1] GENERAL
1. AR-150/155/F151 major functions
Item
Model
AR-15015CPMMBOpt∗1 Opt∗1 OptOpt
AR-15515CPMMBOptOpt
AR-F15115CPMMB
Descriptions of items
CPM:Copy speed (Copies Per Minute)
SB/MB:SB = Manual feed single bypass, MB = Manual feed multi bypass
2 tray:Second cassette unit. The 1 tray unit (AR-DE9) is optionally available.
SPF:Original feed unit
R-SPF:Duplex original feed unit
FAX:FAX function. The AR-FX3 (FAX-SPF and FAX board) is optionally available.)
GDI with USB:GDI printer function with USB. The AR-PG1 (GDI + USB kit) is optionally available.
GDI without USB: GDI printer function without USB. The said model has no option of it.
SOPM:Scan One Print Many function (Many copies are made by one scan.)
Duplex:Auto duplex copy function
Descriptions of table
Standard provision
:
No function or no option available
:
∗1: Incompatible between SPF and FAX function
∗2: 1 tray option for Europe
CPMSB/MB2 traySPFR-SPFFAX
∗2
GDI with
USB
Opt
2. System Configuration
GDI
without
USB
SOPMDuplex
(AR-150)
(Options)
AR-SP3
AR-FX3
(AR-F151)
AR-DE9
(AR-155)
AR-PG1
1 – 1
[2] SPECIFICATIONS
1. Basic specifications of copier
A. Basic specifications
ItemSpec.
TypeDesktop
Copy systemDry, electrostatic
Segment (class)Digital personal copier
External dimensions (W × D × H) (mm)
Weight
B. Operation specification
SectionItemDetailsSpec.
Paper feed
system
Paper sizeA4, B5, A5 (Landscape)
Tray paper feed
section
AB system
Paper
feed
section
Inch system
AB system
Paper for
Duplex
(AR-155
only)
Inch system
∗1: OHP, Label, Postal card: each 1 pc.
Multi bypass paper
feed section
Tray paper feed
section
Multi bypass paper
feed section
Paper weight56 – 80g/m
Paper feed capacity250 sheets
KindsStandard paper, specified paper, recycled paper
TypeXenon lamp
Voltage1.5kV
Power consumption11 ± 3W
Gradation256 gradations/8bit
Writing
section
Writing systemWriting to OPC drum by the semiconductor laser
Laser unitResolution600 dpi
Photoconductor
TypeOPC (30φ)
Life18k
Image forming
Charger
Charging systemSaw -tooth charging with a grid, / (–) scorotron discharge
Transfer system(+) DC corotron system
Separation system(–) DC corotron system
DevelopingDeveloping systemDry, 2-component magnetic brush development system
CleaningCleaning systemCounter blade system (Counter to rotation)
Fusing systemHeat roller system
Upper heat rollerTypeTeflon roller
Fusing section
Lower heat rollerTypeSilicon rubber roller
TypeHalogen lamp
Heater lamp
Voltage100V
Power consumption800W
Power source
VoltageLocal AC voltage
FrequencyCommon use for 50 and 60Hz
Electrical section
Max.AR-150/AR-155: 1000W, AR-F151: 1000W
Average (during copying) *
Power consumption
Average (stand-by) *
Pre-heat mode *
1)
Auto power shut-off mode *
*1) May fluctuate due to environmental conditions and the input voltage.
The environmental conditions for assuring the copy quality and the
machine operations are as follows:
(1) Normal operating condition
Temperature:20˚C~25
Humidity:65 ± 5%RH
(2) Acceptable operating condition
Humidity (RH)
85%
60%
20%
10˚C30˚C35˚C
(3) Optical condition
3. Production control number(lot No.)
identification
〈Developing cartridge〉
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
∗:Destination
DivisionNo.
EX Destination
Option Destination
〈Drum cartridge〉
The label on the drum cartridge shows the date of production.
(SOCC production)
A same packG
B same packH
AP
BQ
Humidity (RH)
90%
60%
15%
–25˚C30˚C40˚C
(4) Supply storage condition
Humidity (RH)
90%
20%
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
〈JAPAN production〉
X000119Ver.A1
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.
DivisionNo.
Ex production1
Option2
Same pack3
–5˚C45˚C
3 – 5
Production control
label attachment position
Production control
label attachment position(*1)
AR-F151
A. TD cartridge
1) Remove the waste toner box unit
2) Remove the DVF cover unit.
• When removing, be careful not to break the two pins.
∗1 The production control label is not attached to the cartridge of a
China product.
4. Consumable parts refill procedure
[External view check points]
Check for breakage of the four pins (*) and the ATC sensor connector
of the DV BOX unit.
*Pins*Pins
ATC sensor
connector
Check for breakage of molt and suede.
(For reattachment, refer to the reattachment procedure.)
DV molt FDV molt DV molt R
3) Remove the THBOX unit.
Side sheet FSide sheet R
3 – 6
AR-F151
4) Remove the DV blade.
• Remove excessive glue.
• Remove together with the base PET.
5) Tilt the DV box unit and rotate the DV18T clockwise to remove
developer.
10) Shake the toner box 20 times up and down, and remove the bottle
cap and install the refill hose. Check the label to insure that toner
is suitable for the model.
11) Face the toner supply port of the TH box unit upward, and press
and insert the refill hose into the toner supply port with the toner
bottle kept straight up.
• Hold the left side of the TH box with your hand.
• Press and insert the refill hose completely.
6) Clean the DV box unit by sucking or blowing with a vacuum cleaner
to remove developer from the MG roller and toner from the DV box
unit. Check that there is no toner or no foreign material attached to
the connector and the gear.
7) Shake the developer bottle 10 times up and down, and remove the
bottle cap and supply developer into the DV box unit.
• Slowly slant the bottle to supply developer evenly.
• Check the label to insure that developer is suitable for the model.
8) Install the THBOX unit.
• Insert two bosses of TH box on the drive side into the positioning
hole of the DV box and fix together.
9) Remove the toner cap, look into the toner supply port and stop the
THD Mylar at the position shown in the figure below. (Rotate the
THK gear on the rear side of the TH box counterclockwise to rotate
the TM shaft.)
12) Lift the toner bottle and shake it left and right and supply toner
until the bottle and the filling hose are empty.
• It takes about one minute to fill toner completely in TH BOX UN
from lifting the toner bottle to emptying the bottle and the hose.
• If toner remains in the hose, when removing the hose from TH
BOX UN, the remaining toner may disperse. Use great care for
that.
13) Check that there is no toner remaining in the bottle and remove
the hose, and slowly pull and remove the hose.
(If there is any toner remaining in the bottle or the hose, perform
toner supply again.)
Bend the refill hose and remove it from the TH box unit without
dispersing toner. Attach the toner cap.
• Attach the toner cap with the toner supply port of the TH box unit
faced upward.
3 – 7
AR-F151
14) Clean the DV box unit with alcohol and attach the DV blade.
• After drying the unit, attach the DV blade.
• After attachment, check that there is no scratch and waves on
the DV blade.
• After attachment, be careful not to damage the DV blade.
• Check that there is no foreign material in the DV blade and the
section.
0.5
0.50
0
15) Install the DVF cover to the DV-TH box unit.
16) Clean the waste toner box unit and install it to the DV box unit.
(Check that there is no toner in the waste toner box)
Be careful of the pawl.
17) Replace the IC connector.
Check that there is no oil on the IC connector pins. (Do not touch
with fingers.)
20) Install the MG cover.
Put the unit straight with the MG roller on the upper side. Rotate
the DV18T several times forward and reverse to store developer
on the MG roller into the inside. Check that there is no developer
on the MG roller surface, and install the MG cover.
Note: When attaching the MG cover, be careful not to wind around
the DV blade.
Put a white mark on the above position.
At that time, put marking for checking of the number of refilling.
18) Check the operations of the DV lever and the toner box shutter.
19) Shake the DV box unit 5 times horizontally. Rotate the DV18T
clockwise and check developer state on the MG roller. (Visually
check that developer state is normal and there is no foreign
material.)
Note for MG cover installation
• When installing, check that there is no breakage and peel-off of
the MG cover sheet and the MG cover molt attached to the MG
cover.
• Check that there is no winding into the DV blade, deformation
and scratches of DV molt F and R.
3 – 8
AR-F151
[The reattachment procedure]
Remove the side sheets on the both sides of DV box unit.
Clean the DV box unit with alcohol and reattach the side sheets F and R to the both sides.
00.5
0
0.5
0
DV box unit F side
.
Remove glue completely before reattaching.
.
After drying alcohol, attach the side sheet F,R.
DV box unit R side
Remove the DV molt F,R and DV molt and clean with alcohol.
After attaching the DV molt F and R, attach the DV molt with the
DV molt R edge as the reference.
DV molt F attachment
reference
(DV box edge)
00.5
DV molt attachment
reference
(DV box edge)
0.5
0
DV molt
attachment
reference
(DV box edge)
0.5
DV molt
attachment
reference
(DV box edge)
0.5
0
0.5
0
01
DV molt R
attachment
00.5
reference
(DV box edge)
.
Do not allow clearance between DV molt and DV molt F.
(Pull and attach them. Overlap may be allowed.)
.
Remove glue completely before reattaching.
.
After drying alcohol, attach the DV side sheet.
00.5
projection in the arrow
direction is not allowed.
0
0.5
When attaching the DV molt F,
When attaching the DV molt R,
projection in the arrow
direction is not allowed.
0
0.5
3 – 9
00.5
AR-F151
B. Drum unit
1) Check the external view.
• Check for damage or cracks on the boss and the boss hole.
• Check to insure that the waste toner pipe shutter slides smooth-
ly.
• Check to insure that the star ring and the CRU washer rotate
smoothly.
3) Remove the drum fixing plate and the photoconductor drum.
(Note) Dispose the drum fixing plate which was removed.
L
O
C
K
(2)
(3)
4) Check the cleaning blade and the red felt for no damage.
• If there is any damage, execute all procedures from item 5) and
later.
• If there is no damage, execute the procedure of item 12).
5) Remove the main charger.
(Cleaning the screen grid and the sawteeth.)
2) Remove the drum cover. (4 Lock Tabs)
6) Remove the cleaning blade.
Note: Dispose the cleaning blade which was removed.
3 – 10
AR-F151
7) Clean the cleaning section and the waste toner pipe to remove
waste toner completely with a vacuum cleaner.
8) Remove the felt and duplex tape completely.
Note: Be careful not to scratch or bend the sub blade.
9) Attach the cleaning blade.
Securely insert the plate section of the cleaning blade into the
dove and fix it with a screw.
Do not touch the cleaning blade rubber with your hand.
When attaching the cleaning blade, press the cleaning blade in the
arrow direction and attach.
10) Attach the felt.
12) Attach the drum fixing plate and the photoconductor drum.
Apply grease to the inside of the photoconductor drum. (Dia. 2)
Attach the drum from (b). (Prevention against the sub blade edge
breakage)
Attach the drum so that its position with the sub blade is as shown.
13) Attach the detection gear.
Note:
• The detection gear is not installed to the drum cartridge packed
with the main body. Add a new one.
Attach the mocket with slightly pressing section A of the cleaning blade.
Do not touch the tip of the cleaning blade.
Do not put the mocket under the cleaning blade.
Do not put the mocket on the sub blade.
Do not press the sub blade with the mocket.
11) Attach the main charger.
Securely set the MC holder on the projection of the process frame.
Securely insert two projections of the MC holder into the groove
in the process frame.
When attaching the MC holder ass’y, be careful not to make contact with the cleaning blade.
14) Attach the drum cover.
Note: After attaching the drum cover, do not make a copy.
When attaching the drum cover, engage the detection gear
20T rib with the 30T gear rib, and attach the drum cover to
the process frame.
15) Mark the number of times of recycling on the side of the cover with
white paint.
Max. times of recycling: 5 times
Note: Another method of cleaning the drum counter is avail-