SHARP 27US60-S100, 27U-S60 Service Manual

27U-S60 27U-S100

SERVICE MANUAL

S42H827U-S60/

COLOR TELEVISION

Chassis No. C/D-BM

27U-S60

MODELS

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

27U-S100

CONTENTS

Page

» ELECTRICAL SPECIFICATIONS .........................................................................................................1

» IMPORTANT SERVICE SAFETY PRECAUTION .................................................................................2

» LOCATION OF USER'S CONTROL .....................................................................................................4

» INSTALLATION AND SERVICE INSTRUCTIONS................................................................................6

» CHASSIS LAYOUT .............................................................................................................................12

» BLOCK DIAGRAM ..............................................................................................................................13

» SCHEMATIC DIAGRAMS ...................................................................................................................14

» PRINTED WIRING BOARD ASSEMBLIES ........................................................................................20

» REPLACEMENT PARTS LIST............................................................................................................23

» PACKING OF THE SET ......................................................................................................................31

ELECTRICAL SPECIFICATIONS

POWER INPUT.................................................... 120 V AC 60 Hz

POWER RATING ..................................................................105 W

PICTURE SIZE ........................................... 2,187cm2 (339sq inch)

CONVERGENCE ............................................................. Magnetic

SWEEP DEFLECTION .................................................... Magnetic

FOCUS ............................................... Hi-Bi-Potential Electrostatic

INTERMEDIATE FREQUENCIES

Picture IF Carrier Frequency ..................................... 45.75 MHz

Sound IF Carrier Frequency...................................... 41.25 MHz

Color Sub-Carrier Frequency .................................... 42.17 MHz

(Nominal)

AUDIO POWER

OUTPUT RATING .....................1.5W + 1.5W (at 10% distortion

and Dual CH Operate)

SPEAKER

SIZE ...............................................................9x5cm (Oval type)

VOICE COIL IMPEDANCE ............................ 32 ohm at 400 Hz

ANTENNA INPUT IMPEDANCE

VHF/UHF.....................................................75 ohm Unbalanced

TUNING RANGES

VHF-Channels...............................................................2 thru 13

UHF-Channels ............................................................14 thru 69

CATV Channels ...........................................................1 thru 125

(EIA, Channel Plan U.S.A.)

Specifications are subject to change without prior notice.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

27U-S60 27U-S100

IMPORTANT SERVICE SAFETY PRECAUTION

Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:

WARNING

1. For continued safety, no modification of any circuit should be attempted.

2. Disconnect AC power before servicing.

3. Semiconductor heat sinks are potential shock hazards when the chassis is operating.

4. The chassis in this receiver has two ground systems which are separated by insulating material. The nonisolated (hot) ground system is for the B+ voltage regulator circuit and the horizontal output circuit. The isolated ground system is for the low B+ DC voltages and the secondary circuit of the high voltage transformer. To prevent electrical shock use an isolation transformer between the line cord and power receptacle, when servicing this chassis.

CAUTION: FOR CONTINUED PROTECTION AGAINST A RISK OF FIRE, REPLACE ONL Y

4A 125V

WITH SAME TYPE 4A-125V FUSE.

SERVICING OF HIGH VOLTAGE SYSTEM AND PICTURE TUBE

When servicing the high voltage system, remove the static charge by connecting a 10k ohm resistor in series with an insulated wire (such as a test probe) between the picture tube ground and the anode lead. (AC line cord should be disconnected from AC outlet.)

1. Picture tube in this receiver employs integral implosion protection.

2. Replace with tube of the same type number for continued safety .

3. Do not lift picture tube by the neck.

4. Handle the picture tube only when wearing shatterproof goggles and after discharging the high voltage anode completely .

X-RADIA TION AND HIGH VOLTAGE LIMITS

1. Be sure all service personnel are aware of the procedures and instructions covering X-radiation. The only potential source of X-ray in current solid state TV receivers is the picture tube. However, the picture tube does not emit measurable X-Ray radiation, if the high voltage is as specified in the "High Voltage Check" instructions. It is only when high voltage is excessive that Xradiation is capable of penetrating the shell of the picture tube including the lead in the glass material. The important precaution is to keep the high voltage below the maximum level specified.

2. It is essential that servicemen have available at all times an accurate high voltage meter. The calibration of this meter should be checked periodically.

3. High voltage should always be kept at the rated value

−no higher. Operation at higher voltages may cause a failure of the picture tube or high voltage circuitry and;also, under certain conditions, may produce radiation in exceeding of desirable levels.

4. When the high voltage regulator is operating properly there is no possibility of an X-radiation problem. Every time a color chassis is serviced, the brightness should be tested while monitoring the high voltage with a meter to be certain that the high voltage does not exceed the specified value and that it is regulating correctly.

5. Do not use a picture tube other than that specified or make unrecommended circuit modifications to the high voltage circuitry.

6. When trouble shooting and taking test measurements on a receiver with excessive high voltage, avoid being unnecessarily close to the receiver. Do not operate the receiver longer than is necessary to locate the cause of excessive voltage.

2 2

IMPORTANT SERVICE SAFETY PRECAUTION

(Continued)

27U-S60 27U-S100

BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)

Before returning the receiver to the user, perform the following safety checks.

1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the receiver.

2. Inspect all protective devices such as non-metallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacity networks, mechanical insulators, etc.

3. To be sure that no shock hazard exists, check for leakage current in the following manner.

• Plug the AC cord directly into a 120 volt AC outlet, (Do not use an isolation transformer for this test).

• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or electrical ground connected to earth ground.

• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity to measure the AC voltage drop across the resistor.

• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor. AII checks must be repeated with the AC line cord plug connection reversed. (If necessary, a nonpolarized adapter plug must be used only for the purpose of completing these check.) Any current measured must not exceed 0.5 milliamp. Any measurements not within the limits outlined above indicate of a potential shock hazard and corrective action must be taken before returning the instrument to the customer.

1.5k ohm 10W

0.15µF

TEST PROBE

TO EXPOSED

MET AL PARTS

234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121

CONNECT TO KNOWN EARTH GROUND

SAFETY NOTICE

Many electrical and mechanical parts in television receivers have special safety-related characteristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features are identified by "å" and shaded areas in the Replacement Parts Lists and Schematic Diagrams.

234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121

For continued protection, replacement parts must be identical to those used in the original circuit. The use of substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire, X-radiation or other hazards.

27U-S60 27U-S100

Front Panel

POWER

→

Press On. Press again Off.

→

LOCATION OF USER'S CONTROL

(27U-S60)

VIDEO IN 2 L-AUDIO-R

(VIDEO/AUDIO terminals are also provided on the rear.)

SENSOR AREA FOR REMOTE CONTROL

→

Press Accesses MAIN MENU. Press again Exits MAIN MENU.

Basic Remote Control Functions

POWER

Press On.

→

Press again Off.

REMOTE KEYPAD

Accesses any channel from keypad.

FLASHBACK

Returns to previous channel.

VOLUME UP/DOWN

(+) Increases sound. (–) Decreases sound.

• In menu mode, changes or selects the TV adjustments.

MUTE

Press Mutes sound. Press again Restores sound.

• CLOSED CAPTION appears when sound is muted.

→

VOLUME UP/DO WN

(+) Increases sound. (–) Decreases sound.

CHANNEL UP/DOWN – MENU

( ) Selects next higher channel. ( ) Selects next lower channel.

• Press both at the same time to access the MAIN MENU screen.

Infrared T r ansmitter Window

INPUT

Press Switch to external video

→

INPUT 1 mode. Press 2 times Switch to external video INPUT 2 mode. Press 3 times Switch back to the original TV mode.

CHANNEL UP/DOWN

( ) Selects next higher channel. ( ) Selects next lower channel.

• Moves the “ screen.

→

Press Accesses MAIN MENU. Press again Exits MAIN MENU.

DISPLAY

→

Press Displays receiving channel f or four seconds. Press again Removes display.

• Temporarily displays receiving channel when in Closed Caption mode.

→

” mark of the MENU

→

LOCATION OF USER'S CONTROL

Front Panel

POWER

Press On.

→

Press again Off. SENSOR AREA FOR

REMOTE CONTROL

Press Accesses MAIN MENU. Press again Exits MAIN MENU.

→

(27U-S100)

VOLUME UP/DO WN

(+) Increases sound. (–) Decreases sound.

VIDEO IN 2 L-AUDIO-R

(VIDEO/AUDIO terminals are also provided on the rear.)

CHANNEL UP/DOWN – MENU

( ) Selects next higher channel. ( ) Selects next lower channel.

• Press both at the same time to access the MAIN MENU screen.

27U-S60 27U-S100

Basic Remote Control Functions

POWER

Press On.

→

Press again Off.

REMOTE KEYPAD

Accesses any channel from keypad.

FLASHBACK

Returns to previous channel.

PERSONAL PREFERENCE

With the Personal Pref erence buttons, you can program your favorite programs by using the 4 categories A, B, C and D. The channels can be accessed quickly by using these buttons.

VOLUME UP/DOWN

(+) Increases sound. (–) Decreases sound.

• In menu mode, changes or selects the TV adjustments.

Press Accesses MAIN MENU. Press again Exits MAIN MENU.

CATV/DVD-TV/VCR MODE SELECT SWITCH

In TV/VCR position, sends power and channel select commands (Channel up/down and Random Access buttons) to the TV and VCR control. In CATV/DVD position, sends power and channel select commands to a cable TV con verter and DVD control.

DVD/VCR CONTROL

→

POWER

DVD

DISPLAY

VCR

1 2 3 4 5 6 7 8 9

FLASHBACK

PERSONAL PREFERENCE

A B C D

VOL

—

MENU MUTE

REW PLAY FF

PAUSE

TV • CATV • VCR • DVD

STOP REC

ENTER

100

CATV TV

DVD VCR

CH/SKIP

INPUT

VOL

Infrared Transmitter Window

DISPLAY

→

Press Displays receiving channel for four seconds. Press again Removes display.

→

• Temporarily displays receiving channel when in Closed Caption mode.

INPUT

→

Press Switch to external video INPUT 1 mode. Press 2 times Switch to external video

→

INPUT 2 mode. Press 3 times Switch back to the

→

original TV mode.

ENTER

Used in some instances where a Cable Converter Box requires an “enter” command after selecting channels, when using the REMOTE KEYPAD button.

CHANNEL UP/DOWN

( ) Selects next higher channel. ( ) Selects next lower channel.

• Moves the “

” mark of the MENU

screens.

MUTE

→

Press Mutes sound. Press again Restores sound.

→

• CLOSED CAPTION appears when sound is muted.

Note:

• The above shaded buttons on the Remote Control glow in the dark. To use the glow-in-the-dark display on the remote control, place it under a fluorescent light or other lighting.

• The phosphorescent material contains no radioactive or toxic material, so it is safe to use.

• The degree of illumination will vary depending on the strength of lighting used.

• The degree of illumination will decrease with time and depending on the temperature.

• The time needed to charge the phosphorescent display will vary depending on the surrounding lighting.

• Sunlight and fluorescent lighting are the most effective when charging the display.

27U-S60 27U-S100

INSTALLATION AND SERVICE INSTRUCTIONS

Note: (1)When performing any adjustments to resistor controls and transformers use non-metallic

screwdrivers or TV alignment tools.

(2)Before performing adjustments, the TV set must be on at least 15 minutes.

CIRCUIT PROTECTION

The receiver is protected by a 4.0A fuse (F701), mounted on PWB-A, wired into one side of the AC line input.

X-RADIA TION PROTECTOR CIRCUIT TEST

After service has been performed on the horizontal deflection system, high voltage system, B+ system, test the X-Radiation protection circuit to ascertain proper operation as follows:

1. Apply 120V AC using a variac transformer for accurate input voltage.

2. Allow for warm up and adjust all customer controls for normal picture and sound.

3. Receive a good local channel.

4. Connect a digital voltmeter to TP653 and make sure that the voltmeter reads 21.9 ±1.4V.

5. Apply external 27.8V DC at TP653 by using an external DC supply, TV must be shut off.

6. To reset the protector , unplug the AC cord and make a short circuit between TP651 and TP652. Now make sure that normal picture appears on the screen.

7. If the operation of the horizontal oscillator does not stop in step 5, the circuit must be repaired before the set is returned to the customer.

HIGH VOLTAGE CHECK

High voltage is not adjustable but must be checked to verify that the receiver is operating within safe and efficient design limitations as specified checks should be as follows:

1. Connect an accurate high voltage meter between ground and anode of picture tube.

2. Operate receiver for at least 15 minutes at 120V AC line voltage, with a strong air signal or a properly tuned in test signal.

3. Enter the service mode and select the service adjustment "S03" and Bus data "01" (Y-mute on).

4. The voltage should be approximately , 30.5kV (at zero beam). If a correct reading cannot be obtained, check circuitry for malfunctioning components. After the voltage test, make Y-mute off to the normal mode.

27U-S60

Window 2: DEF

DEF

RETURN

FIX V ALUE

FEATURE

D01 D03 D05

RETURN

D02 D04 D06

Window 5: FIX VALUE

Window 1: ADJUSTMENT CATEGORIES

SERVICE MODE

DEF SIGNAL FEATURE FIX V ALUE EEPROM

RETURN

Window 3: SIGNAL

SIGNAL

S01

S13 RETURN

S02

S14

F01 F02

F13 F14

RETURN NEXT

F15 F16

F27

F26

RETURNPREVIOUS

Window 4: FEATURE

M01 M02

M05

M03 M04

RETURN

27U-S100

For adjustments of this model, the bus data is converted to various analog signals by the D/A converter circuit.

Note: There are still a few analog adjustments in this series such as focus and master screen voltage. Follow

the steps below whenever the service adjusment is required.

To enter the service mode and exit service mode.

While pressing the Vol-up and Ch-up buttons at the sametime, plug the AC cord into a wall socket. Now, the TV set is switched on and enters the service mode. To exit the service mode, turn the television off by pressing the power button.

1. Service mode.

Before putting unit into the service mode, check that customer adjustments are in the normal mode. Use the reset function in the video adjustment menu to ensure customer control are in their proper (reset) position.

2. Service number selection.

In the service mode, you will see the window screen as window 1. There are 4 adjustment categories 2DEF, 3SIGNAL, 4FEATURE, 5FIX VALUE as show in Figure A.

Press CH UP/DOWN button for selection and enter by VOL UP or VOL DOWN. Press CH UP/DOWN button to select the adjustment item and VOL UP/DOWN to adjust the data number for each categories.

(OSD disturbance can be erased by R/C display key) (Note: EEPROM - factory used only)

Figure A: ADJUSTMENT CATEGORIES

27U-S60 27U-S100

Below are the adjustments ranges and initial values for FIX V ALUE category.

FIX V ALUE

SERVICE

POSITION

F01 OPTION 1 00-FF B1 *1 F02 OPTION 2 00-FF 07 27 F03 E-SAVE 00-3F 2A 2A F04 TUNER SETUP 00, 01 00 00 F05 R-TONE RD 00-7F 03 03 F06 R-T ONE BD 00-7F 7C 7C F07 B-TONE RD 00-7F 00 00 F08 B-TONE BD 00-7F 04 04 F09 FM LEVEL 00-1F 16 16 F10 AFC GAIN 00, 01 00 00 F11 G DRIVE 00, 0F 0F 0F F12 FBT BLK SW 00, 01 01 01 F13 V COMP 00-07 07 07 F14 OSD CONT 00-03 01 01 F15 SHARPNESS 00-3F 0D *2 F16 FLT SYS 00-07 01 01 F17 KILLER OP 00-07 02 02 F18 PRE SHOOT 00-03 00 00 F19 CORING 00-03 04 04 F20 DC REST 00-03 02 02 F21 BS S TART 00-03 01 01 F22 BS GAIN 00-03 01 01 F23 ABL START 00-07 00 00 F24 R/B ANGLE 00-0F 08 08 F25 H BLK R 00-0F 03 03 F26 H BLK L 00-0F 00 00 F27 YC 00-07 05 04

ADJUST ITEM

RANGE

DATA

INITIAL VALUE

(Hex)

*1: adjust item

ADJUST ITEM OPTION 1 B1 B3

27U-S60 27U-S100

MODEL

*2: type of tuner

TUNER TYPE VTUVTST5UF740 13 15

A68ADT2506 A68QDN891X

CRT

Table - A

Below are the ranges and initial values for each adjustment and in each categories.

DEF

SERVICE

POSITION

D01 H-PHASE 00-1F 0C D02 V-SIZE 00-7F 40 D03 V-POSITION 00-3F 20 Must be "20" D04 CC-POSITION 00-FF 1A D05 V-LINEARITY 00-1F 10 Must be "13" D06 V-S-CORRECTION 00-1F 10 Must be "14"

ADJUST ITEM

RANGE

DATA

INITIAL VALUE

ADJUSTMENT CONTENTS

T able - B

SIGNAL

SERVICE

POSITION

S01 RF AGC 00-3F 14 S02 VIDEO LEVEL 00-07 03 Must be "4"

S03 Y-MUTE 00-03 00 S04 SUB BIAS 00-FF 30 Must be "30"

S05 R-BIAS 00-FF 00 S06 G-BIAS 00-FF 00 S07 B-BIAS 00-7F 00 S08 R-DRIVE 00-7F 53 S09 B-DRIVE 00-7F 53 S10 CONTRAST 00-7F 5A S11 TINT 00-7F 40 S12 COLOR 00-7F 40 S13 BRIGHTNESS 00-7F 40 S14 BRIGHTNESS 2 00-7F 40

ADJUST ITEM

RANGE

Note: Refer to the SERVICE ADJUSTMENT for each corresponding values.

DATA

T able - C

INITIAL VALUE

ADJUSTMENT CONTENTS

"01": Y -MUTE, "02": V-STOP & Y-MUTE

Activate color killer circuit.

"03":

FEATURE

SERVICE

POSITION

M01 MS LEVEL 00-0F 0A M02 MTS-VCO 00-3F 20 M03 FILTER 00-3F 1C M04 LOW SEPARA TION 00-3F 20 M05 HIGH SEPARATION 00-3F 1B

ADJUST ITEM

RANGE

Note: Refer to the SERVICE ADJUSTMENT for each corresponding values.

DATA

T able - D

INITIAL VALUE

ADJUSTMENT CONTENTS

27U-S60 27U-S100

Holding down both the Vol-up/Ch-down buttons on the TV set at service mode for more than 2 seconds will automatically write the above initial values into IC2102.

P ART REPLACED

NECESSARY

IC2001

IC201

IC2102

IC3001 X CRT X

ADJUSTMENT

UNNECESSARY

NOTES

Data is stored in IC2102. The adjustment is needed to compensate for characteristics

of parts including IC201.

Holding down both the Vol-up/Ch-down buttons on the TV set in the service mode for more than 2 seconds will automatically write the above initial values into IC2102.

Adjust items related MTS only. Adjust items related to picture tube only.

T able - E

+ 21 hidden pages