Servend SV150, MDH-302 Parts List

Servend 3 & 4 Flavor Remote Box

SV150/175 & MDH302 with Crusher Aftermarket Installations

INSTALLATION & SERVICE GUIDE

Part Number 020001309

Notice: DO NOT throw this manual away.

This manual contains important information regarding this product.

Keep this manual at the dispenser location.

Manitowoc Beverage Equipment

2100 Future Drive Sellersburg, IN 47172-1868

Tel: [phone] Fax: [phone] www.manitowocbeverage.com

In accordance with our policy of continuous product development and improvement, this information is subject to change at any time without notice.

January 29, 2007 REV0

FOREWORD

Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/ operator, service agent, and installer of this equipment. Please read this manual before installation or operation of the machine. A qualified service technician should perform installation and startup of this equipment. Consult the Troubleshooting Guide within this manual for service assistance.

If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and serial number available when you call.

Your Service Agent___________________________________________________________________

Service Agent Telephone Number ______________________________________________________

Your Local MBE Distributor ___________________________________________________________

Distributor Telephone Number _________________________________________________________

Model Number ______________________________________________________________________

Serial Number _______________________________________________________________________

Installation Date _____________________________________________________________________

UNPACKING AND INSPECTION

Note: The unit was thoroughly inspected before leaving the factory. Any damage or irregularities should be noted at the time of delivery.

WARRANTY INFORMATION

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically excludes all beverage valve brixing, general adjustments, cleaning, accessories, and related servicing.

Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves the MBE factory.

No equipment may be returned to Manitowoc Beverage Equipment without a written Return Materials Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to the sender at the sender’s expense.

Please contact your local MBE distributor for return procedures.

TABLE OF CONTENTS

FOREWORD ........................................................................................................	3
UNPACKING AND INSPECTION.........................................................................	3
WARRANTY INFORMATION ...............................................................................	3
SAFETY ...............................................................................................................	5
CARBON DIOXIDE WARNING .........................................................................................	5
GROUNDING INSTRUCTIONS ........................................................................................	6
INSTALLATION ....................................................................................................	7
ESSENTIAL TOOLS .........................................................................................................	7
MODULE INSTALLATION ................................................................................................	7
SV MODULE INSTALLATION ...........................................................................................	7
MDH MODULE INSTALLATION .......................................................................................	8
REMOTE BOX INSTALLATION (APPLIES TO ALL UNITS) ...........................................	10
BACK ROOM TASKS ......................................................................................................	11
SV150 & 175 INSTALLATION COMPLETION ................................................................	12
MDH 302 INSTALLATION COMPLETION ......................................................................	12
PLUMBING DIAGRAM ...................................................................................................	13
OPERATION ......................................................................................................	14
LOGIC MATRIX ..............................................................................................................	14
CONNECTORS...............................................................................................................	16
SANITARY LEVERS .......................................................................................................	16
SERIAL PLATE...............................................................................................................	16
PROGRAMMING MODES ..............................................................................................	17
DISPENSING MODES ....................................................................................................	17
CHANGING NUMBER OF ACTIVE FLAVORS ...............................................................	18
STEADY OR FLASHING TOUCH PAD LED ...................................................................	19
TIME DELAY AFTER DISPENSE ....................................................................................	19
USER MAINTENANCE ......................................................................................	20
PREVENTATIVE MAINTENANCE ..................................................................................	20
BEVCLEAN™ PROCESS ...............................................................................................	20
CONVENTIONAL CLEAN/SANITIZE METHOD..............................................................	21
EXPLODED VIEWS, PARTS & DIAGRAMS .....................................................	22
SV MODULE EXPLODED VIEW PARTS LIST ...............................................................	22
MDH MODULE EXPLODED VIEW PARTS LIST ............................................................	23
REMOTE BOX ASSEMBLY ............................................................................................	24
SV150/175 REMOTE BOX KIT .......................................................................................	25
MDH REMOTE BOX KIT ................................................................................................	26
WIRING DIAGRAM .........................................................................................................	27
TROUBLESHOOTING .......................................................................................	28
INDEX.................................................................................................................	31

Installation and Service Manual

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual. Learn how to operate the unit properly. Do not allow anyone to operate the unit without proper training and keep it in proper working condition.

Unauthorized modifications may impair function and/or safety and affect the life of the unit.

NSF CERTIFICATION

For the revised Product to be considered certified, the certified field modification Flavor Magic shall be used only on the following certified products: Manitowoc Beverage Equipment, Servend Models MD-150, MD-175, MD-200, MD-250, MDH-302, MDH-402, SV-150, SV-175, SV-200 and SV-250.

CARBON DIOXIDE WARNING

DANGER: Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO2 gas causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO2 gas leak is suspected, particularly in a small area, immediately ventilate the area before repairing the leak. CO2 lines and pumps should not be installed in an enclosed space. An enclosed space can be a cooler or small room or closet. This may include convenience stores with glass door self serve coolers. If you suspect CO2 may build up in an area, venting of the B-I-B pumps and / or CO2 monitors should be utilized.

QUALIFIED SERVICE PERSONNEL

WARNING: Only trained and certified electrical and plumbing technicians should service this unit. All wiring and plumbing must conform to national and local codes.

SHIPPING, STORAGE, AND RELOCATION

CAUTION: Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting in damage to internal components.

ADDITIONAL WARNINGS

Installation and start-up of this equipment should be done by a qualified service technician. Operation, maintenance, and cleaning information in this manual are provided for the user/operator of the equipment.

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Installation and Service Manual

SAFETY

GROUNDING INSTRUCTIONS

WARNING: Risk of electrical shock. Connect to a properly grounded outlet only.

This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

DANGER – Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

WARNING – When using electric appliances, basic precautions should always be followed, including the following:

a)Read all the instructions before using the appliance.

b)To reduce he risk of injury, close supervision is necessary when an appliance is used near children.

c)Do not contact moving parts.

d)Only use attachments recommended or sold by the manufacturer.

e)Do not use outdoors.

f)For a cord-connected appliance, the following shall be included:

•Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

•Unplug from outlet when not in use and before servicing or cleaning.

•Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Return appliance to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.

g)For a permanently connected appliance – Turn the power switch to the off position when the appliance is not in use and before servicing or cleaning.

h)For an appliance with a replaceable lamp – always unplug before replacing the lamp.

Replace the bulb with the same type.

i)For a grounded appliance – Connect to a properly grounded outlet only. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

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				Installation and Service Manual
		INSTALLATION
		ESSENTIAL TOOLS
•	Tubing Cutters	•	Power drill
•	Oetiker pliers	• Six (6) inch adjustable wrench
• Phillips and slotted screwdriver		•	Tape Measure

MODULE INSTALLATION

The Flavor Magic Module is compatible with both SV and MDH units. See the appropriate section for instructions on attaching the module assembly to the unit. For SV units, also see SV merchandiser assembly instructions.

SV MODULE INSTALLATION

FIGURE 1

1Disconnect electrical power to ice drink dispenser.

2Remove merchandiser from dispenser. Remove light bulb in work area. Remove the splash panel from dispenser.

3Remove “Push for Ice” lever from rocking chute where the Flavor Magic is to be installed

4Remove the caps from the valves on either side of the rocking chute.

5Hook the flanges on the module assembly, 020001154, over the valve mounting cap on either side of the rocking chute. Center the assembly, so there is clearance between the chute and brackets.

(see figure 1)

6Loosen, but do not remove, the thumb screws on either side of the module assembly. Pull the plastic module forward. (see figure 2)

7Make sure the tubing is through the plastic clips and loops toward the bottom plate. Allowing the module to slide forward and back w/o straining the tubes.

(see figure 3)

8Replace “Push for Ice” lever in lower position holes on rocking chute or replace with sanitary lever as required by local codes. Check to assure door lock is functioning properly.

FIGURE 2

FIGURE 3

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Installation and Service Manual

INSTALLATION

MDH MODULE INSTALLATION

FIGURE 4

FIGURE 5

1.Measure The Merchandiser Depth from valve mount cap to the outside. If the depth approximately 5 inches, STOP. This version of Flavor Magic is not compatible with the merchandiser frame. Contact the factory to order a compatible merchandiser frame.

2.Disconnect electrical power to ice drink dispenser.

3.Remove translite and lamps in work area. Remove the splash panel from dispenser.

4.Remove “Push for Ice” lever from rocking chute where the Flavor Magic is to be installed.

5.Remove the caps from the valves on either side of the rocking chute.

6.Carefully lift up the merchandiser approximately 1 inch on the side where the Flavor Magic is to be installed.

7.Insert the LH mounting bracket, 020000896, under the merchandiser at a 45 degree angle.

(see figure 4)

8.Rotate the bracket vertically hooking the back flange over the valve mounting cap and passing the front plate through the opening in the merchandiser in front of the rocking chute. (see figure 5)

9.Insert the RH mounting bracket, 020000897, under the merchandiser at a 45 degree angle.

(see figure 6)

10rotate the bracket verticality hooking the back flange over the valve mounting cap and passing the front plate through the opening in the merchandiser in front of the rocking chute. (see figure 7)

FIGURE 6

FIGURE 7

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Installation and Service Manual

INSTALLATION

MDH MODULE INSTALLATION

FIGURE 8

FIGURE 9

11.Carefully lower the merchandiser into place.

(see figure 8)

12.Route the tubing and ribbon cables from the module assembly between the opening in the merchandiser and mounting brackets. (see figure 9)

13.Align the channels on the center bracket, 020000898, inside the channels on the LH and RH mounting brackets. (see figure 10)

14.Loosely fasten the thumbscrews on both sides of the bracket assembly

15.Push the plastic module housing against the merchandiser frame. Firmly tighten the thumb screws

(see figure 11)

16.Secure the tubing through the plastic clips on the mounting brackets. (see figure 12)

CAUTION: DO NOT PINCH TUBING BETWEEN CHUTE PLATE AND MERCHANDISER.

17.Check that the mounting brackets are not rubbing the rocking chute. Lift the merchandiser and slide the bracket assembly left or right to allow the brackets to clear the chute.

18.Replace “Push for Ice” lever in lower position holes on rocking chute or replace with sanitary lever as required by local codes. Check to assure door lock is functioning properly.

FIGURE 10

FIGURE 11

FIGURE 12

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Installation and Service Manual

INSTALLATION

REMOTE BOX INSTALLATION (APPLIES TO ALL UNITS)

FIGURE 13

FIGURE 14

FIGURE 15

FIGURE 16

1.Confirm that power to the unit is disconnected.

2.Identify the remote box part# 020000508. Select a location for the box close to the dispenser, but away from patron access. The box must be within 6-8 feet of the back of the unit. Ideal locations include behind the unit, or in a cabinet below the unit. The box may be mounted in any orientation. (see figure 13)

3.Disconnect the valve harness from the load side of the transformer inside the unit’s electrical box. Connect the 24V power harness, 020000590 to the load side of the transformer. Connect the valve harness to the connector on 020000590. (see wiring diagram)

4.Route the 24V power harness, 020000590, behind the splash panel and below the unit to the remote box. Plug the harness into the two pin connector on the box.

5.Connect the control harness, 020000585, to the connectors on the module for the LED and touch pad.

(see figure 14)

6.Route the control harness, 020000585, behind the splash panel and below the unit to the remote box. Plug the harness into the six pin connector on the box. (see figure 15)

7.Check that the wiring length is sufficient to mount the box in the desired location.

8.Route the 4 vinyl tubes from the remote box under the unit, behind the splash panel, and under the valve mounting cap to the area near the tubing connected to the flavor magic.

9.Cut any excess length from the end of the tubing connected to the Flavor Magic module.

10.Place the 1/8" plastic tubing connectors, 020001327 firmly into the 4 tubes attached to the remote box.

11.Firmly connect the tubes attached to the module over the barbed end of the tubing connectors.

(see figure 16)

12.Route the tubing and wiring away from the rocking chute mechanism. Secure the tubing and wiring using the peel and stick plastic clips, 0905403, provided.

(see figure 17)

13.Remove the cover from the remote box by removing the two 8-32 screws and pulling upward on the cover.

14.Route the four (4) line bundle tubing from the backroom to dispenser behind the valve mounting plate.

15.Leave slack in tubing and route to approximate location where the remote box will be located.

16.Locate the valve inlets on the back of the box. Attach nuts, washers and barbed fittings to valve inlets, be sure not to over tighten. (see figure 18)

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