Sega FZERO TWIN User Manual
420-6770-01UK REV 0
SERVICE MANUAL
TWIN TYPE
Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein.
After reading this manual, be sure to keep it available nearby the product or somewhere convenient in
order to be able to refer to it whenever necessary.
Manufactured in the UK by
CONTENTS
1. BEFORE USING THIS PRODUCT.................................................................................................. 5
1.1. Inspections Immediately After Transporting The Product To The Location................................................6
2. INTRODUCTION TO THIS SERVICE MANUAL.............................................................................. 8
3. INSTALLATION AND SERVICE INSTRUCTIONS........................................................................... 9
3.1. Handling And Installation Precautions........................................................................................................9
3.2. Coin Handling...........................................................................................................................................11
3.3. Name Of Parts.........................................................................................................................................12
3.4. Accessories..............................................................................................................................................13
3.5. Shipping The Game Board and GD-ROM Drive......................................................................................14
3.5.1. How To Use The Triforce Carton Box...................................................................................14
3.6. Shipping The GD-ROM Drive...................................................................................................................15
3.7. Assembly Instructions ..............................................................................................................................16
3.7.1. Applying The Play Instructions.............................................................................................17
3.7.2. Assembling The Cockpit.......................................................................................................18
3.7.3. Securing In Place (Leg Adjuster Adjustment)........................................................................19
3.7.4. Billboard Installation.............................................................................................................21
3.7.5. Installing The AC Covers (Wire Covers )..............................................................................22
3.7.6. Coin Handling Installation.....................................................................................................23
3.7.6.1. Wiring Connections.......................................................................................................24
3.7.7. Communication Cables........................................................................................................25
3.7.8. Connection To The Power Supply........................................................................................26
3.7.9. Assembly Check ..................................................................................................................28
3.7.9.1. Memory Test.................................................................................................................28
3.7.9.2. Input Test......................................................................................................................29
3.7.9.3. Sound Test....................................................................................................................30
3.7.9.4. CRT Test ......................................................................................................................30
3.7.9.5. Output Test...................................................................................................................31
3.7.10. Moving The Machine........................................................................................................32
3.8. Fuses.......................................................................................................................................................33
3.9. Maintenance ............................................................................................................................................34
3.9.1. Removing The Control Panel ...............................................................................................35
3.9.1.1. Adjusting/Replacing The Volume...................................................................................36
3.9.1.2. Greasing .......................................................................................................................38
3.9.2. Steering Unit........................................................................................................................39
3.9.2.1. Adjusting And Replacing The Y-Axis VR .......................................................................40
3.9.2.2. Replacing The Microswitches........................................................................................46
3.9.2.3. Greasing .......................................................................................................................49
3.9.3. Card Reader/Writer Unit.......................................................................................................50
3.9.3.1. Setting Dedicated Cards................................................................................................50
3.9.3.2. Head Cleaning ..............................................................................................................52
3.9.3.3. Clearing Card Jams.......................................................................................................53
3.9.4. Accelerator & Brake.............................................................................................................54
3.9.4.1. Removing the Accelerator & Brake................................................................................54
3.9.4.2. Adjusting the V.R. .........................................................................................................55
3.9.4.3. Replacing the V.R. ........................................................................................................56
3.9.4.4. Greasing .......................................................................................................................56
3.10. Replacement Of Fluorescent Lamp And Other Lamps........................................................................57
3.10.1. Fluorescent Lamp Replacement .......................................................................................57
3.11. Cleaning The Cabinet Surfaces............................................................................................................58
3.12. Seat (Greasing To Seat Rail Portion)...................................................................................................58
3.13. Troubleshooting....................................................................................................................................59
3.13.1. Card Reader/Writer ..........................................................................................................59
3.13.2. Troubleshooting (When No Error Message Is Shown).......................................................62
3.14. Gameboard..........................................................................................................................................65
3.14.1. Removing The Board........................................................................................................65
3.14.2. Removing The GD-ROM Drive.........................................................................................66
3.14.3. Removing The Game Board (Triforce)..............................................................................68
3.14.4. Composition Of The Game Board.....................................................................................69
3.14.4.1. DIP SW Setting ............................................................................................................69
3.14.5. Replacing The Main Board Battery ...................................................................................70
3.14.6. Replacing The DIMM Board Battery Pack.........................................................................72
3.14.6.1. Warnings And Restrictions Concerning The Battery Pack.............................................72
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3.14.7. Shipping The Game Board And GD-ROM Drive...............................................................75
3.14.7.1. How To Use The Triforce Carton Box ...........................................................................75
3.14.8. Machine Set Up................................................................................................................76
3.14.8.1. Network Play ................................................................................................................77
3.15. Periodic Check And Inspection.............................................................................................................82
4. HOW TO PLAY..............................................................................................................................83
4.1. Game Description....................................................................................................................................83
4.1.1. Game Outline.......................................................................................................................84
4.1.2. Game Mode.........................................................................................................................85
4.1.3. Playing the Game ................................................................................................................85
4.1.3.1. The Card Check Screen................................................................................................85
4.1.3.2. The F-Zero License Card Screen ..................................................................................86
4.1.3.3. The Name Entry Screen................................................................................................86
4.1.3.4. The License Card Screen..............................................................................................86
4.1.3.5. The Versus Screen........................................................................................................87
4.1.3.6. The Course Select Screen.............................................................................................88
4.1.3.7. The Machine Select Screen ..........................................................................................88
4.1.3.8. The Machine Setting Screen .........................................................................................89
4.1.3.9. Race .............................................................................................................................89
4.1.3.10. VS Result Screen .........................................................................................................90
4.1.3.11. Results Screen (Race Mode), Time Attack Ranking Screen (Time Attack Mode) .........90
4.1.3.12. The Pilot Points Screen ................................................................................................90
4.1.3.13. The Configuration Screen.............................................................................................91
4.1.3.14. Memory Card Screen ....................................................................................................91
4.1.3.15. The Password Screen...................................................................................................92
4.1.3.16. The Game Over Screen................................................................................................92
4.1.4. Other Warnings....................................................................................................................93
4.1.4.1. Error Display.................................................................................................................93
4.1.4.2. Secret Codes ................................................................................................................93
5. MAINTENANCE INSTRUCTIONS..................................................................................................94
5.1. Explanation Of Test And Data Display.....................................................................................................94
5.1.1. VTS Assembly .....................................................................................................................95
5.2. System Test Mode...................................................................................................................................96
5.2.1. RAM Test.............................................................................................................................97
5.2.2. Media Board Test.................................................................................................................98
5.2.3. System Information..............................................................................................................99
5.2.4. JVS Test............................................................................................................................ 100
5.2.5. Sound Test.........................................................................................................................101
5.2.6. C.R.T Test .........................................................................................................................101
5.2.7. System Assignments.......................................................................................................... 102
5.2.7.1. Coin Assignments .......................................................................................................102
5.2.7.2. Coin/Credit Setting (Coin Chute Common Type)......................................................... 103
5.2.7.3. Coin/Credit Setting (Coin Chute Individual Type) ........................................................104
5.2.8. Clock Setting......................................................................................................................107
5.2.9. Network Setting.................................................................................................................. 108
5.2.10. Game Test Mode ............................................................................................................110
5.2.10.1. Game Test Menu........................................................................................................ 110
5.2.10.2. Input Test ...................................................................................................................111
5.2.10.3. Output Test .................................................................................................................112
5.2.10.4. Game Assignments.....................................................................................................114
5.2.10.5. Network Settings.........................................................................................................116
5.2.10.6. Card Test ....................................................................................................................117
5.2.10.7. Callibration .................................................................................................................121
5.2.10.8. Bookkeeping...............................................................................................................126
5.2.11. Backup Data Clear..........................................................................................................128
6. COIN MECH INSTALLATION AND CREDIT BOARD SET UP .....................................................129
6.1. Introduction............................................................................................................................................129
6.1.1. Price Of Play Settings UK..................................................................................................131
6.1.2. Price Of Play Settings Euro ...............................................................................................132
6.1.3. Price Of Play Settings Austria-Czech-Denmark-Norway-Israel-France2 ............................133
7. DESIGN RELATED PARTS..........................................................................................................134
8. PARTS LIST.................................................................................................................................135
8.1. Assembly Structure................................................................................................................................135
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8.2. FZR-00001UK TOP ASSY TWIN..........................................................................................................136
8.3. FZR-10001UK ASSY COCKPIT 1P ......................................................................................................138
8.4. DUT-1120UK ASSY SUB MAIN BASE.................................................................................................141
8.5. FZR-1550 ASSY MONITOR COVER L 2P ...........................................................................................142
8.6. APC-1560 ASSY SPEAKER L.............................................................................................................143
8.7. FZR-1555UK ASSY MONITOR COVER R 2P......................................................................................144
8.8. APC-1565 ASSY SPEAKER R............................................................................................................145
8.9. FZR-20001UK ASSY CONTROL PANELSTD......................................................................................146
8.10. FZR-2500 ASSY STEERING.............................................................................................................148
8.11. FZR-2600 ASSY HANDLE MECHA..................................................................................................151
8.12. FZR-2150UK-ASSY START VIEW ...................................................................................................153
8.13. FZR-2160UK ASSY MEMORY SLOT ...............................................................................................154
8.14. ORT-1100UK ASSY PEDAL BASE ORT..........................................................................................155
8.15. SPG-2200 ASSY BRAKE & ACCELL...............................................................................................156
8.16. FZR-1600UK ASSY SEAT TWIN 1P.................................................................................................158
8.17. FZR-4500UK ASSY MAIN BD...........................................................................................................160
8.18. FZR-4600UK ASSY ELEC BD ..........................................................................................................161
8.19. FZR-1510UK ASSY BASE LID R......................................................................................................163
8.20. FZR-INST-TW ASSY INST KIT FZR TWIN.......................................................................................164
8.21. FZR-0200UK ASSY BILLBOARD......................................................................................................165
8.22. FRI-0300UK ASSY COINCHUTE TOWER FRI................................................................................167
8.23. ORT-0500UK ASSY WIRE COVER ORT TWIN...............................................................................168
8.24. ORT-0400UK ASSY AC BRKT MAIN................................................................................................169
8.25. ORT-0700UK ASSY AC BRKT SUB.................................................................................................170
8.26. VOF-0450UK CARD UNIT TWIN L...................................................................................................171
8.27. VOF- 0460UK CARD UNIT TWIN R..................................................................................................172
9. APPENDIX A - ELECTRICAL SCHEMATIC..................................................................................173
9.1. Wire Colours..........................................................................................................................................173
9.2. Electrical Schematic ..............................................................................................................................173
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1. BEFORE USING THIS PRODUCT
To ensure the safe usage, be sure to read the following before using the product. The following instructions are
intended for the use of QUALIFIED SERVICE PERSONNEL ONLY.
If any activity is carried out on the product, this should be done only after carefully reading and sufficiently
understanding the instructions.
Only qualified service personnel should carry out maintenance on the product.
Depending on the potential risk, terms such as” WARNING!” “CAUTION” and “IMPORTANT!” are used where an
explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a
manner contrary to the instructions given in this document.
In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially
hazardous situation relating to the product could arise. Be sure to comply with these warnings.
Indicates that mishandling the product by disregarding this warning will cause a potentially
hazardous situation that can result in death or serious injury.
Indicates that mishandling the product by disregarding this caution will cause a potentially
hazardous situation that can result in personal injury and or material damage.
This is cautionary information that should be complied with when handling the product.
Indicates that mishandling the product by disregarding this will cause a potentially
hazardous situation that may not result in personal injury but could damage the product.
Be sure to turn off the power and disconnect from the mains supply before working on the machine.
Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.
Ensure that only qualified Service Engineers perform any maintenance work on the machine.
Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted
and will invalidate this product’s CE conformity.
Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard
will be created if the machine is operated while any parts have been removed. Do not operate the product if any
doors, lids or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or
damage caused by specification changes not designated by SEGA.
Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the
electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and
frequency requirements of the location in which the machine is to be installed.
Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be
clearly read.
To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially
hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has
sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not
operate the machine until an identical item has replaced it.
Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts
are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension
voltage. Only qualified service engineers should perform monitor repair and replacement.
In cases where commercially available monitors and printers are used, only the items relating to this product are
contained in this manual. Some commercially available equipment will have functions and reactions not referred to in
this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or errors be found
please contact SEGA AMUSEMENTS EUROPE LTD.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or
errors be found please contact SEGA.
5
1.1. Inspections Immediately After Transporting The Product To The
Location
• Only QUALIFIED SERVICE PERSONNEL should carry out inspection.
Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after
transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing
this. Before turning on the power, check the following points to ensure that the product has been
transported safely.
• Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product?
• Are castors and leg adjusters present and undamaged?
• Do the power supply voltage and frequency requirements meet with the local supply?
• Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,
connector connections cannot be made successfully. Do not insert connectors forcibly.
• Are all IC’s of each IC BD firmly inserted?
• Does the power cord have any cuts or dents?
• Do fuses meet the specified rating?
• Are such units such as monitors, control equipment, IC BD, etc. firmly secured?
• Are all earth wires connected?
• Are all accessories available?
• Can all doors and lids be opened with the accessory keys and/or tools?
6
CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS
SEGA product has stickers describing the product
manufacture number (Serial Number) and
electrical specification. If you require service
assistance you will require the Serial Number.
Identical machines may have different parts fitted
internally. Only by quoting the Serial Number will
the correct parts be identified.
SEGA product has warning displays on
stickers, labels or printed instructions
adhered/attached to or incorporated in the
places where hazardous situations can arise.
The warning displays are intended for the
accident prevention of customers and service
personnel.
SPECIFICATIONS
Installation Space (cm): 202 x 170
Height (cm): 187
Weight (kg): 492
Power consumption (max): Rated Voltage (V.AC): TBA (See Rating Plate on Base Box)
Rated Current (A): TBA (See Rating Plate on Base Box)
Note: Descriptions in this manual are subject to change without prior notice.
7
2. INTRODUCTION TO THIS SERVICE MANUAL
SEGA ENTERPRISES LTD. supported by its experience in electronic high technology of VLSI’s,
microprocessors etc. and with a wealth of experience, has for more than 30 years been supplying various
innovative and popular games to the world market. This Service Manual is intended to provide detailed
descriptions together with all the necessary information covering the general operation of electronic
assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise especially in
IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before
working on the machine. Should there be any malfunction, non-technical personnel should under no
circumstances touch the internal systems. Should such a situation arise contact our head office.
SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE
Suite 3a
Oaks House
12 - 22 West Street
Epsom
Surrey
United Kingdom
KT18 7RG
8
3. INSTALLATION AND SERVICE INSTRUCTIONS
• Only QUALIFIED SERVICE PERSONNEL should carry out installation and
commissioning.
3.1. Handling And Installation Precautions
When installing or inspecting the machine, be very careful of the following points and pay attention to
ensure that the player can enjoy the game safely.
The game must NOT be installed under the following conditions:
• Outside, the game is designed for indoor use only.
• In areas directly exposed to sunlight, high humidity, dust, excessive heat, or extreme cold.
• In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or
emergency exits.
• On unstable surfaces or surfaces subject to vibration.
• Where liquids, other than routine cleaning, may come into contact with the game.
Important:
• Only Qualified Service Personnel should install this machine.
• Be sure to switch the supply power OFF and remove the mains supply plug from the machine before
any work is carried out on the machine.
• Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The
PCB’s contain static sensitive devices that could be damaged.
• Always return a faulty part to your distributor with adequate packaging and protection.
• When removing the plug from the mains always grasp the plug not the cable.
• Do not use a fuse that does not meet the specified rating.
• Make sure all connections are secure before applying power.
9
Installation Space
10
• Ensure that the mains lead is not damaged. If the mains lead is damaged in any
way there could be a danger of electric shock or a fire hazard.
• Ensure that the power supply is fitted with circuit protection. Using the power
supply without circuit protection is a fire hazard.
3.2. Coin Handling
Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers
Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin
handling option from the approved list. Fit only the coin handling arrangements detailed below and follow
the instructions provided in Section 3.7.6. Failure to fit the coin handling options detailed or failure to
follow the installation instructions will render the machine, under the CE marking directive, void.
Approved coin handling options:
• Coin controls SR3
• Generic mechanical
• Mars (MS111B1 and ME115)
• SECI RM4-G20
11
3.3. Name Of Parts
BILLBOARD
2P SIDE COCKPIT
1P SIDE COCKPIT
29 TYPE MONITOR
Width (cm) Length (cm) Height (cm) Weight (kg)
¯COCKPIT (EACH) 101 165 152 224
COIN CHUTE TOWER 27 33 57 15
BILLBOARD 160.9 61.7 35.4 36
When Assembled 202 170 186.4 492 Approx.
12
3.4. Accessories
The machine is supplied with an installation kit. Please ensure the following parts are supplied:
ITEM PART NO. QTY DESCRIPTION
1 FZR-0200UK 1 ASSY BILLBOARD
2 FRI-0300UK 1 ASSY COINCHUTE TOWER FRI
3 ORT-0500UK 1 ASSY WIRE COVER ORT TWIN
4 DYN-0013 1 JOINT PIPE
5 DYN-0006XUK 1 AC COVER B
6 SRT-0018UK 1 AC COVER C
7 DYN-0019UK 1 AC COVER D
8 RAL-XXXX-14UK 1 TIE BRACKET RALLY
9 SPG-0008 2 BILLBOARD HOLDER
10 422-0911UK 1 PLAY INSTR FZR TWIN MULTI
11 422-0912UK 2 SUB INSTR FZR TWIN MULTI
13 PK0347 1 INST KIT BOX FZR TWIN
15 FZR-0022-01 2 STICKER CARD SLOT FZR B ENG
16 601-11334-01 3 CARD PACKAGE FZR ENG
17 601-11050-91 2 CLEANING KIT
18 220-5753 1 VOL CONT B-5K OHM (TOCOS)
19 PK0343 0.5 PALLET INST KIT
20 FZR-0020UK 2 STICKER CARD SLOT FZR C MULTI
21 FZR-1297UK 2 STICKER MEMORY CAUTION MULTI
22 FZR-2024UK 2 STICKER MEMORY SLOT LWR MULTI
101 440-CS0186UK 2 STICKER C EPILEPSY MULTI
104 OS1241 6.5 TAPE RF20 XWEAVE 50mmX50M ROLL
201 030-000825-SB 20 M8X25 BLT W/S BLK
202 068-852216-0B 20 M8 WSHR 22OD FLT BLK
203 000-P00412-WB 15 M4X12 MSCR PAN W/FS BLK
204 050-F00400 3 M4 NUT FLG SER PAS
401 420-5827 1 SERVICE MANUAL SANWA 31K
402 420-6770-01UK 1 SERVICE MANUAL FZR TWIN
403 OS1019 2 SELF SEAL BAG 9X12.3/4
404 540-0006-01 1 WRENCH M4 TMP PRF
405 540-0007-01 1 WRENCH M5 TMP PRF
406 540-0009-01 1 WRENCH M8 TMP PRF
407 220-5484 1 VOL CONT B-5K OHM
408 SAECE-xxx 1 DECLARATION OF CONFORMITY
409 514-5078-5000 2 FUSE 5X20 CERAMIC SB 5000mA
411 420-6620UK 1 SERVICE MANUAL GD ROM SYSTEM
416 509-6036 1 SW MICRO MATSUSHITA AM51615A7
418 220-5775 1 VOL CONT B-10K OHM W/BD
Item 404-406 - Tamper-proof TORX wrench.
13
3.5. Shipping The Game Board and GD-ROM Drive
Observe the following precautions when sending the TRIFORCE or GD-ROM drive out for servicing or
repairs.
The carton boxes (included) are needed to ship these parts, and should therefore be stored in a safe place
to ensure that they are not lost.
• When sending parts in for repairs, they should be configured as follows:
(1) TRIFORCE:
- Leave the key chip installed in the board.
(2) GD-ROM drive:
- Remove the drive bracket.
- Eject the GD-ROM disc, place it in its case, and store in a safe place.
• Remove the wire harnesses and cables from the TRIFORCE and GD-ROM drive before sending
them in for repairs.
• Do not disassemble the TRIFORCE or GD-ROM drive. Place them in the carton box as is when
sending them in for repairs.
• Provide a clear, detailed description of the game used and the observed problems when sending
to the indicated repair center.
3.5.1. How To Use The Triforce Carton Box
Fold the packaging in the order specified in the diagram and wrap it around the TRIFORCE, making sure
that board and box are aligned correctly. Finally, place it in the carton box.
Failure to wrap the product as specified in the diagram may cause damage to parts.
14
3.6. Shipping The GD-ROM Drive
• When returning the GD-ROM DRIVE for repair or replacement, be sure to package it
in the original card transit box - THERE ARE NO USER-SERVICEABLE PARTS
INSIDE.
• Ensure the GD-ROM Disk is removed and the GD-ROM Drive Lid is replaced on the
unit, with fixing screw, before packaging. Also, remove the GD-ROM Drive Bracket
and store with the four screws for reuse.
• Failure to return the GD-ROM DRIVE in this manner may invalidate the warranty.
15
3.7. Assembly Instructions
• Perform the assembly by following the procedure herein stated. Failure to
comply with the instructions, for example, inserting the plug into an outlet at a
stage not mentioned in this manual can cause an electric shock
• Assembling should be performed as per this manual. Since this is a complex
machine, erroneous assembling can cause damage to the machine, or
malfunction to occur.
• Do not attempt to complete this work alone, a minimum of 2 people are required.
• Only QUALIFIED SERVICE PERSONNEL should carry out assembly.
When carrying out the assembly work, follow the procedure in the following 7 item sequence
STEP 1 ASSEMBLING THE COCKPIT
STEP 2 SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)
STEP 3 BILLBOARD INSTALLATION
STEP 4 INSTALLING THE AC COVERS (WIRE COVERS)
STEP 5 COIN HANDLING INSTALLATION
STEP 6 CONNECTION TO POWER SUPPLY
STEP 7 ASSEMBLY CHECK
Note that the parts contained within the installation kit are required for the assembly work.
• Fit all fixings loosely first as detailed in step 1, then position all components
before finally tightening fixings at step 6.
16
3.7.1. Applying The Play Instructions
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
Supplied in the installation kit are 5 sets of play instructions in 5 languages. Select the language of
your choice and apply in the following areas:
1. 422-0912UK: Instructions (on monitor mask)
2. FZR-1297UK (on top control panel over memory slot)
3. 422-0911UK: Instructions (on top of control panel)
4. FZR-0020UK Card Instructions (on card R/W lid)
5. FZR-2024UK (under memory slot)
17
3.7.2. Assembling The Cockpit
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
1. Place the two cockpits
side by side. Position the
1P cabinet, which has the
IEC inlet at the left hand
side when viewed facing
the monitor. STICKER L
is attached to the back of
the 1P cabinet and
STICKER R on the back
of the 2P cabinet
2. Install the coin chute
tower in between both
cabinets. Open the coin
chute door and the cash
door and secure with the
4 hexagon bolts from
inside the doors. At this
time, make sure the bolts
are only loosely fitted.
Note: Door may open in opposite way to that shown above
3. Install the joint pipe on
the rear-side of both
cabinets by securing with
4 hexagon bolts, at this
time loosely.
18
3.7.3. Securing In Place (Leg Adjuster Adjustment)
• Make sure all of the leg adjusters are in contact with the floor. If they are not the
machines may move and cause injury. This operation requires 2 people.
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
This machine has eight castors and eight leg adjusters. When the installation position is decided, unscrew
the leg adjusters so that they raise each caster a minimum of 5mm from the floor. Make sure the machine
is level.
1. Move the machine to the installation position.
When installing against or close to a wall, be
sure to allow an adequate space to allow the
player access to the machine.
2. Make the leg adjusters contact the floor.
Adjust using a spanner as shown below so
that a minimum of 5mm exists between the
casters and the floor. Make additional
adjustment so that the machine is level.
3. Slide the joint plate onto the shafts of the
indicated leg adjusters. Tighten the lock nut
on all eight leg adjusters. This will secure the
joint plate.
After securing the leg adjuster bolts, fully tighten all bolts temporarily attached in STEP 1 above.
19
Ensure adequate ventilation is maintained as detailed below
20
3.7.4. Billboard Installation
• One person alone cannot perform the installation of the billboard assembly. Seek
assistance before attempting this operation
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
1. Install the billboard base over the two cockpits.
2. Mount the billboard by fitting it onto the billboard base.
3. Install the billboard holders using 2 hexagon bolts each to secure them to the cabinets.
4. Connect the wire connectors from the billboard box to the connectors on the cabinets and install
the connector covers using two screws for each.
21
3.7.5. Installing The AC Covers (Wire Covers )
• Be sure that the machine is not connected to the mains supply before attempting
this operation.
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
The AC Wire Covers are used for protecting the interconnecting wiring and the fibre optic cables. When
carrying out this operation be very careful so as not to trap any wire between the covers. Pay attention
when handling the fibre optic cables as excessive bending may cause damage.
1. Attach AC Cover A to the rear of the cabinet using 5 screws.
2. Make all the wiring connections between the two cockpits and the Coin Chute Tower. The wiring
connectors are colour coded and cannot be fitted into the wrong size connectors. Do not force any
connectors together.
3. Connect the earth wires between the two AC Brkts, the AC Covers and the Coin Chute Tower.
4. Insert the fibre optic cables into the fibre optic connectors. Ensure that the “RX” connection on the
1P cockpit is connected to the “TX” connector on the 2P cockpit. The other fibre optic connects
the “TX” connector of the 1P cockpit to the “RX” connector of the 2P cockpit.
5. Insert AC Cover B into AC Cover A from above and secure using 2 screws. Be sure not to trap
any cables.
6. Secure AC Cover C and AC Cover D using 4 screws each.
22
3.7.6. Coin Handling Installation
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
When fitting the coin mechanism to the door please refer to the specific manufacturers installation
instructions for that coin mechanism. To fit the door to the machine, follow the procedure below.
• Loosen all of the bolts on the frame, which secure the clips.
• Turn all clips in towards the door.
• Position the door into the aperture in the machine.
• Turn the clips around so that they will hold the door in the
machine.
• Tighten all of the bolts.
• Ensure that the door is earthed to the frame and the frame is
earthed to either the VTS bracket or the coin chute tower.
23
3.7.6.1.Wiring Connections.
COIN MECH LOOM INSTALLATION
C220B LM1006IDC
LM1006LAMP-0.1
GENERIC
MECHANICALS
MARS
MS111B1
MARS ME115
SECI, C120,
SR3
LM1008
LM1008-LAMP
LM1007
LM1008-LAMP
OWN LOOM AND
LM1006LAMP-0.1
• Attach the lamp holder to the bracket on the coin return
button.
• Attach one 15-way connector to the C220 coin mech.
• Attach the other 15-way connector to Validator A on the
credit board.
• Attach the 2-way connector to ‘LAMP’ on the VTS
board.
• Fit the two lamp holders behind the coin return buttons.
• Attach the blue cable and orange cable to one mech’s
microswitch switch.
• Attach the blue/green cable and orange/green cable to
the other mech’s microswitch.
• Attach the 2-way mate and lok plug to the 2-way mate
and lok cap provided.
• Attach one 15-way connector to Validator A and the
other to Validator B on the credit board
• Fit the lamp holder to the bracket behind the coin return
button.
• Fit one of the 13-way connectors to the coin mech.
• Fit the other 13-way connector to Validator A on the
credit board. Note the 13-way connector is keyed and
this key must coincide with the key on the credit board.
• Attach the lamp holder to the bracket on the coin return
button.
• Attach the 2- connector to ‘LAMP’ on the VTS board.
• Attach the validator’s own loom to position A on the
credit board
VTS credit board assembly
24
3.7.7. Communication Cables
The master (left) machine’s LAN cable will come pre-connected to hub.
Connect the slave machine’s LAN cable (bundled up at the back in a loop) across via the AC cover to the
hub of the master machine and connect to one of the hub’s ports.
For machine set-up refer to Section 5.2.10.5.
25
3.7.8. Connection To The Power Supply
• This operation may only be carried out once the machine has been completely
assembled.
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
The AC Unit is located on the rear of the 1P cockpit. Using the power
lead supplied connect this to the mains socket at the wall.
1. Turn the mains switch on.
2. Turn the switch on the AC bracket on.
3. Once power is turned on, the fluorescent lamp lights up. The
Start System Screen displays after a lapse of several
seconds. This is followed by the screen that indicates that the
network is currently being checked if the communication
mode has been set. If there is a bad or improper
communication connection, each screen will not proceed to
the next, remaining on the currently Network Check Screen.
If this occurs, resolve the error according to the instructions
in this document.
4. If the communication mode has not been set or the
communication check ends normally, the Motor Check
Screen returns. While the Motor Check Screen is on-screen,
the steering wheel can move either clockwise or counter
clockwise. If you touch the wheel, the motor check is
hindered and the game will not operate normally. So, you
must not touch it at this time. Failures are displayed, if found.
Resolve the errors according to the instructions in this
document.
5. Once all the above steps have been completed, the
Advertise Screen displays and voices are output through the
left and right loudspeakers, unless you have set the machine
so that no voices are output during the Advertise mode.
6. This product retains the number of credits and the ranking
data even after the power is turned off. It does not retain data
about the fractional number of coins (i.e., the number of
coins not reaching one credit) or the bonus adder count.
26
ering wheels turn in both
Sound is
emitted
Fluorescent lamps are always lit
On screen
images are
output
Ste
directions
Control Panel
27
3.7.9. Assembly Check
In the Test Mode, ascertain that the assembly has been made correctly and IC BD is satisfactory (see
Section 5.2.1).
In the test mode perform the following test:
3.7.9.1.Memory Test
Selecting RAM TEST or MEDIA BOARD TEST
from the menu screen in System Test mode will
cause the machine to automatically perform a test
of memory on the game boards. If GOOD is
displayed next to the number of each memory
segment, the game boards are working properly.
Select SYSTEM INFORMATION to display
information on the main game board and the media
board. If the information is displayed correctly, this
indicates that the game boards are functioning
properly.
MEDIA BOARD TEST 1/2
DIMM BOARD(TYPE 3)
VERSION ****
STATUS GOOD
CHECKING 100%
DIMM TEST
DIMM0 - GOOD
DIMM1 - NONE
GD-ROM - GOOD
PRESS TEST BUTTON TO EXIT
AUX MEMORY GOOD
TEST BUTTON TO EXIT
MEDIA BOARD TEST 2/2
NETWORK BOARD
CHECKING 100%
NETWORK BOARD TEST
RAM CHECK _ GOOD
-- COMPLETED --
PRESS TEST BUTTON TO EXIT
RAM TEST
VERSION ****
STATUS GOOD
SYSTEM INFORMATION
MAIN BOARD
REGION ****
BOOT VERSION ****
FIRM VERSION ****
FPGA VERSION ****
SERIAL NO. ***************
MEDIA BOARD
DIMM BOARD(TYPE 3) + GDROM
MEMORY SIZE 512MB
FIRM VERSION ****
SERIAL NO. ***************
NETWORK BOARD
FIRM VERSION *****
PRESS TEST BUTTON TO EXIT
28
3.7.9.2.Input Test
Select INPUT TEST from the menu screen in either System Test mode
JVS TEST
INPUT TEST
NODE 1/1
SYSTEM 00
PLAYER 1 1 0000
PLAYER 2 2 0000
COIN 1 1 0000
COIN 2 2 0000
ANALOG 1 0000
ANALOG 2 0000
ANALOG 3 0000
ANALOG 4 0000
ANALOG 5 0000
ANALOG 6 0000
ANALOG 7 0000
ANALOG 8 0000
STEERING X 0(~FF) SERVICE OFF(ON)
STEERING Y 0(~FF) TEST OFF(ON)
PADDLE LEFT OFF(ON)
PADDLE RIGHT OFF(ON)
BOOST OFF(ON)
GAS 0(~FF)
BRAKE 0(~FF)
START BUTTON
VIEW CHANGE 1 OFF(ON)
VIEW CHANGE 2 OFF(ON)
VIEW CHANGE 3 OFF(ON)
VIEW CHANGE 4 OFF(ON)
PRESS TEST AND SERVICE BUTTON TO EXIT
INPUT TEST
29
3.7.9.3.Sound Test
SOUND TEST
OUTPUT TYPE STEREO
RIGHT SPEAKER OFF
LEFT SPEAKER OFF
àEXIT
SELECT WITH SERVICE BUTTON
AND PRESS TEST BUTTON
3.7.9.4.CRT Test
• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
In the system test mode, selecting SOUND TEST
causes the screen (on which sound related BD and
wiring connections are tested) to be displayed.
Check if the sound is satisfactorily emitted from
each speaker and the sound volume is appropriate.
C.R.T. TEST 1/2
C.R.T TEST
PAGE 1/2
RED
In the TEST mode select CRT test to check the
screen is satisfactory.
Although the projector has been set up at the
factory before shipment, check to see if the screen
GREEN
BLUE
WHITE
PRESS TEST BUTTON TO CONTINUE
needs adjustment.
C.R.T. TEST 2/2
PRESS TEST BUTTON TO EXIT
30
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