Sega F355 CHALLENGE DELUXE TYPE User Manual

1ST PRINTING FEB. 01

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TWIN TYPE

OWNER’S MANUAL

SEGA ENTERPRISES, INC. USA

MANUAL NO. 420-6507-05

VISIT OUR WEBSITE!

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING:

To maintain the safety:

To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary.

Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury.

For the sage usage of the product, the following pictographs are used:

Indicates “HANDLE WITH CARE.” In order to protect the human body an equipment, this display is attached to places where the Owner’s Manual and or Service Manual should be referred to.

Perform work in accordance with the instructions herein stated.

Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work.

Be sure to turn off power before working on the machine.

To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect.

Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage.

Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used). This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the “accurately grounded indoor earth terminal” by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment.

Ensure that the Power Supply used is equipped with an Earth Leakage Breaker.

This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs.

Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock.

Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed.

The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA.

Ensure that the product meets the requirements of appropriate Electrical Specifications.

Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock.

Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read.

To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated.

When handling the Monitor, be very careful. (Applies only to the product w/monitor.)

Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise.

Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.)

Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers.

When transporting or reselling this product, be sure to attach this manual to the product.

In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment.

•

Descriptions herein contained may be subject to improvement changes without notice.

•

The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA.

INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION.

Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfactory status. Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged? Do the power supply voltage and frequency requirements meet with those of the location? Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly. Do power cords have cuts and dents? Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available? Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed?

TABLE OF CONTENTS

BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER’S MANUAL

1. HANDLING PRECAUTIONS ................................................................................................

2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ........................................

3. OPERATION ...........................................................................................................................

4. NAME OF PARTS ...................................................................................................................

5. ACCESSORIES .......................................................................................................................

6. ASSEMBLING AND PRECAUTIONS...................................................................................

7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE .............................

8. CONTENTS OF GAME............................................................................ ..............................

9. EXPLANATION OF TEST AND DATA DISPLAY................................................................

9 - 1 SWITCH UNIT AND COIN METER...................................................................

9 - 2 SYSTEM TEST MODE.........................................................................................

9 - 3 GAME TEST MODE.............................................................................................

10. CONTROL PANEL.................................................................................................................

10- 1 REMOVING THE CONTROL PANEL................................................................

10- 2 ADJUSTING AND REPLACING

THE HANDLE’S (STEERING WHEEL’S) V.R. .................................................

10- 3 GREASING............................................................................................................

11. ACCELERATOR & BRAKE.................................................................................................

11- 1 ADJUSTING AND REPLACING THE V.R. .....................................................

11- 2 GREASING...........................................................................................................

12. PADDLE (WING) SHIFT.......................................................................................................

13. COIN SELECTOR..................................................................................................................

14. MONITOR...............................................................................................................................

14- 1 CAUTIONS AND WARNINGS CONCERNING THE SAFETY FOR

HANDLING THE MONITORS...........................................................................

14- 2 CAUTIONS TO BE HEEDED WHEN CLEANING THE CRT SURFACES.....

14- 3 ADJUSTMENT METHOD...................................................................................

15. REPLACING THE FLOURESCENT LAMP.........................................................................

16. PERIODIC INSPECTION TABLE.........................................................................................

17. TROUBLESHOOTING..........................................................................................................

18. GAME BOARD......................................................................................................................

18- 1 REMOVING THE BOARD.................................................................................

18- 2 FILTER BOARD..................................................................................................

18- 3 ERROR DISPLAY (DRIVE CONTROL BOARD)..............................................

19. DESIGN RELATED PARTS...................................................................................................

20. COMMUNICATION PLAY....................................................................................................

20 - 1 INSTALLATION PRECAUTIONS....................................................................

20 - 2 CONNECTING THE COMMUNICATION CABLES.......................................

20 - 3 SETTING FOR COMMUNICATION PLAY......................................................

20 - 4 CAUTIONS TO BE HEEDED WHEN USING THE TEST MODE..................

21. PARTS LIST............................................................................................................................

22. WIRE COLOR CODE TABE..................................................................................................

23. WIRING DIAGRAM..............................................................................................................

1 - 2 3 - 4 5 - 6 7 8 - 10 11 - 23 24 - 25 26 - 32 33 - 54 34 35 - 47 48 - 54 55 - 57 55

56 57 58 - 59 58 - 59 59 60 - 61 62 - 65 66 - 70

66 - 67 68 69 - 70 71 - 72 73 - 74 75 - 77 78 - 82 78 - 79 80 81 - 82 83 - 84 85 - 88 85

85 - 88 89 89 90 - 134 135 136 - 140

SPECIFICATIONS

Installation Space : 1,632 mm (W) X 1,700 mm (D)

(64.3 in. X 66.9 in.) Height : 1,864 mm (73.3 in.) Weight : Approx 507 kg. ( 1,117.7 lbs.) Power, maximum current : 555 W 6.50 A (AC 110V 50 Hz AREA)

558 W 6.50 A (AC 110V 60 Hz AREA)

536 W 5.70 A (AC 120V 60 Hz AREA)

558 W 3.30 A (AC 220V 50 Hz AREA)

547 W 3.20 A (AC 220V 60 Hz AREA)

568 W 3.30 A (AC 230V 50 Hz AREA)

544 W 3.10 A (AC 230V 60 Hz AREA)

563 W 3.10 A (AC 240V 50 Hz AREA)

533 W 2.90 A (AC 240V 60 Hz AREA) For TAIWAN Power, current : 575 W 7.00 A (MAX.)

440 W 5.30 A (MIN.) MONITOR : 29 TYPE COLOR MONITOR

INTRODUCTION OF THE OWNERS MANUAL

This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product,

F355 challenge TWIN TYPE.

This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, nontechnical personnel should under no circumstances touch the internal system. Please contact where the product was purchased from.

Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual.

STOP

Indicates that mishandling the product by disregarding this display can cause the product's intrinsic performance not to be obtained, resulting in malfunctioning.

IMPORTANT

SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A.

Phone : (415) 701-6580 Fax : (415) 701-6594

DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN

Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock.

Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge.

The location's maintenance man and serviceman are herein defined as follows:

"Location's Maintenance Man" :

Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product.

Activities of Location's Maintenance Man :

Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc.

Serviceman :

Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer. Those who have technical expertise equivalent to that of technical high school graduates as regards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment.

Serviceman's Activities :

Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines.

LISTED

5K92

AMUSEMENT MACHINE

1. HANDLING PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine.

 Before performing work, be sure to turn power off. Performing the work

without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect.

 To avoid electric shock or short circuit, do not plug in or unplug quickly.  To avoid electric shock, do not plug in or unplug with a wet hand.  Do not expose Power Cords and Earth Wires on the surface, (floor, passage,

etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit.

 To avoid causing a fire or electric shock, do not put things on or damage

Power Cords.

 When or after installing the product, do not unnecessarily pull the power cord.

If damaged, the power cord can cause a fire or electric shock.

 In case the power cord is damaged, ask for replacement through where the

product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage.

 Be sure to perform grounding appropriately. Inappropriate grounding can

cause an electric shock.

 Be sure to use fuses meeting specified rating. Using fuses exceeding the

specified rating can cause a fire or electric shock.

 Completely make connector connections for IC BD and others. Insufficient

insertion can cause an electric shock.

 To avoid causing a fire or electric shock, do not make Specification changes

by removing, converting and making additions unless otherwise designated by SEGA.

 Be sure to perform periodic maintenance inspections herein stated.

STOP

 For the IC board circuit inspections, only the logic tester is allowed. The use

 When cleaning the CRT surfaces, use a soft, dry cloth. Do not apply

IMPORTANT!

 The electronic parts on the IC Board could be damaged due to human body's

of a multiple-purpose tester is not permitted, so be careful in this regard.

chemicals such as thinner, benzine, etc.

static electricity. Before performing IC Board related work, be sure to discharge physically accumulated statics by touching grounded metallic surfaces, etc.

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CONCERNING THE STICKER DISPLAY CONCERNING WARNING DISPLAYS

SEGA product has Stickers describing the product manufacture No. (Serial No.) and Electrical Specifications. Also it has a Sticker describing where to contact for repair and for purchasing parts. When inquiring about or asking for repair, mention the Serial No. and Name of Machine indicated on the Sticker. The Serial No. indicates the product register. Identical machines could have different parts depending on the date of production. Also, improvements and modifications might have been made after the publication of this Manual. In order to meet the above situations, mention the Serial No. when contacting the applicable places.

440-WS0002XEG

SEGA product has warning displays on Stickers, Labels and or printed instructions adhered / attached to or incorporated in the places where a potentially hazardous situation can arise. The warning displays are intended for accident prevention for the customers and for avoiding hazardous situation relating to maintenance and servicing work. There are some portions in the Cabinet, which are subject to high tension voltage, etc. where accidents can be caused merely by touching. When performing the servicing work , be very careful of the warning displays. Especially, any complex repair and replacement work not mentioned herein, should be performed by those technical personnel who have knowledge of electricity and technical expertise. For the prevention of accidents, caution any customer whose act runs counter to the warnings, as to the effect that he must stop the act.

440-WS0002XEG

440-WS0012XEG

440-WS0002XEG

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Serial No. Display

Electrical Specifications Display

2. PRECAUTIONS CONCERNING INSTALLATION

LOCATION

This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning.

 Places subject to rain or water leakage, or places subject to high humidity in

the proximity of an indoor swimming pool and or shower, etc.

 Places subject to direct sunlight, or places subject to high temperatures in the

proximity of heating units, etc.

 Places filled with inflammable gas or vicinity of highly inflammable/volatile

chemicals or hazardous matter.

 Dusty places.  Sloped surfaces.  Places subject to any type of violent impact.  Vicinity of anti-disaster facilities such as fire exits and fire extinguishers.

 The operating (ambient) temperature range is from 5° C to 40° C.

Only in the case a projector is employed, the temperature range is from 5° C to 30° C.

LIMITATIONS OF USAGE REQUIREMENTS

 Be sure to check the Electrical Specifications.

Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electric Specifications can cause a fire and electric shock.

 This product requires the Breaker and Earth Mechanisms as part of the

location facilities. Using them in a manner not independent can cause a fire and electric shock.

 Ensure that the indoor wiring for the power supply is rated at 10A or higher

(AC single phase 100 ~ 120V area), and 5A or higher (AC 220 ~ 240V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock.

 Be sure to independently use the power supply equipped with the Earth

Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs.

 Putting many loads on one electrical outlet can cause generation of heat and a

fire resulting from overload.

 When using an extension cord, ensure that the cord is rated at 10A or higher

(AC 100 ~ 120V area) and 5A or higher (AC 220 ~ 240V area). Using a cord rated lower than the specified rating can cause a fire and electric shock.

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STOP

IMPORTANT!

 For transporting the machine into the location's building, the minimum

 For the operation of this machine, secure a minimum area of 2.2m (W) X 2.3m

MAX. 6.50 A (AC 110V 50 Hz) MAX. 6.50 A (AC 110V 60 Hz) MAX. 5.70 A (AC 120V 60 Hz) MAX. 3.30 A (AC 220V 50 Hz) MAX. 3.20 A (AC 220V 60 Hz) MAX. 3.30 A (AC 230V 50 Hz) MAX. 3.10 A (AC 230V 60 Hz) MAX. 3.10 A (AC 240V 50 Hz) MAX. 2.90 A (AC 240V 60 Hz)

necessary dimensions of the opening (of doors, etc.) are 0.85m(W) and

1.55m(H).

(D). For ventilation, provide an approximately 20cm. space between the rear part of the cabinet and the wall.

Electric current consumption

MAX. 7.00 A (For TAIWAN)

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FIG. 2

3. OPERATION

PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

In order to avoid accidents, check the following before starting the operation:  Check if all of the adjusters are in contact

with the surface. If they are not, the Cabinet can move and cause an accident.

23456789012345678901234567890121234567890123

Ensure that all of the Adjusters are in contact with the floor.

 Do not put any heavy item on this product. Placing any heavy item on the

product can cause a falling down accident or parts damage.

 Do not climb on the product. Climbing on the product can cause falling down

accidents. To check the top portion of the product, use a step.

 To avoid electric shock, check to see if door & cover parts are damaged or

omitted.

 To avoid electric shock, short circuit and or parts damage, do not put the

following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water.

To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause the customers to come into contact with or hit the others and result in injury or trouble.

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PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS)

To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players.

 To avoid injury and accidents, those who fall under the following categories

are not allowed to play the game.

• Those who need assistance such as the use of an apparatus when walking.

• Those who have high blood pressure or a heart problem.

• Those who have experienced muscle convulsion or loss of consciousness when playing video game, etc.

• Those who have a trouble in the neck and or spinal cord.

•Intoxicated persons.

•Pregnant women or those who are in the likelihood of pregnancy.

• Persons susceptible to motion sickness.

• Persons whose act runs counter to the product's warning displays.

 To avoid injury resulting from falling down, and electric shock due to spilled

drinks, instruct the player not to place heavy items or drinks on the product.

 To avoid electric shock and short circuit, do not allow customers to put hands

and fingers or extraneous matter in the openings of the product or small openings in or around the doors.

 To avoid falling down and injury resulting from falling down, immediately

stop the customer's leaning against or climbing on the product, etc.

 To avoid electric shock and short circuit, do not allow the customers to

unplug the power plug without a justifiable reason.

 Immediately stop such violent acts as hitting and kicking the product. Such

violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down.

 Instruct the Player to take firm hold of the Steering Wheel when in play. The

Steering Wheel is equipped with reaction mechanism. Holding the Steering Wheel lightly while playing the game can cause a contingent accident.

 Instruct the customer, other than the Player, not to touch the operation device

when in play. Touching the operation device during play can cause accidents and trouble between customers.

 This product has a difference in grade. To avoid falling down accident,

instruct the player to watch his/her step when getting on/off the Floor Base.

 Instruct the Player to adjust the seat before playing the game. Playing the

game in a forcible posture can cause a contingent accident.

 This product is designed for players taller than 130cm and shorter than

210cm. To avoid accidents, instruct the customers who do not meet the height requirements to refrain from playing the game.

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4. NAME OF PARTS

BILLBOARD

CONTROL PANEL

29 TYPE MONITOR

1P SIDE COCKPIT

TABLE 4

COIN CHUTE TOWER

2P SIDE COCKPIT

FIG. 4 a OVERVIEW

AC COVER

AC UNIT

FIG. 4 b REAR VIEW

Width X Length X Height Weight COCKPIT (per seat) 820 mm X 1,645 mm X 1,520 mm 228 kg COIN CHUTE TOWER 305 mm X 515 mm X 570 mm 15 kg BILLBOARD 1,609 mm X 617 mm X 354 mm 36 kg When assembled 1,632 mm X 1,700 mm X 1,864 mm Approx. 507 kg

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5. ACCESSORIES

When transporting the machine, make sure that the following parts are supplied.

TABLE 5 ACCESSORIES

DESCRIPTION OWNERS MANUAL Part No. (Qty.)

420-6507-05 (1)

Note

Figures

If Part No. has no description, the Number has not been registered or can not be registered. Such a part may not be obtainable even if the customer desires to purchase it. Therefore, ensure that the part is in safekeeping with you.

TAMPERPROOF†WRENCH M8 540-0009-01 (1)

TOOL

AC Cable (Power Cord) 600-6724 600-6729 600-6618 (1) AC 220 ~ 240V AREA

Used for installation, see 5 of Section 6.

(1) AC 110V AREA

KEY MASTER 220-5576 (2)

For opening/closing the doors

JOINT PLATE DYN-0020 (1)

Used for installation, see 2 of Section 6.

KEY (2)

For the CASHBOX DOOR

The Keys are inside the Coin Chute Door at the time of shipment from the factory.

CORD CLAMP 280-5009-01 (1)

Used for securing the power cord. see 5 of Section 6.

VOL CONT B-5K OHM 220-5373 220-5484

Spare, see Section 10, 11.

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(1)

SW MICRO TYPE 509-5357 (1)

For spare, refer to Section 12.

FUSE 7A 514-5036-7000 (2)

Spare, see Section 17.

CONN 22 310-5051-22 (2)

For communication play, refer to Section 20.

FLEX TUBE 310-5050-220090 (1)

For communication play, refer to Section 20.

STICKER NO.OPTION 421-11210 (1)

For communication play, refer to Section 20.

CARTON BOX 601-10835 (1) Used for transporting the Game Board. Refer to the following.

3 5

6 8

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HOW TO USE THE CARTON BOX

STOP

When requesting for the replacement/repair of this product's Game Board (NAOMI BOARD), follow the instructions below. Transporting the Game Board in an undesignated status is unacceptable. An erroneous handling can cause parts

IMPORTANT!

damage.

• Put the Game Board in the Carton Box together with the Shield Case. Do not

• By paying careful attention to the following Figure and the direction shown

• When putting the Shield Case in the Carton Box, do not remove Leg Brackets.

• The projected portions of the packing material is intended for cushioning.

SHIELD CASE BRACKET

unnecessarily disassemble nor remove parts.

by on-Carton-Box printing, put the Shield Case in the Carton Box.

Therefore, do not bend the projected portions.

"CHECK SIDE" Display

SID

FILTER BOARD

Fold the packing material shown in the Figure, enfold the Shield Case and put it in the Carton Box. Positioning the Shield Case upside down or packing in the manner different from what is shown in this Figure can cause the Game Board and other parts to be damaged.

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6. ASSEMBLING AND PRECAUTIONS

 Perform assembly work by following the procedure herein stated. Failing to

comply with the instructions can cause electric shock hazard.

 Assembling should be performed as per this manual. Since this is a complex

machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance.

 Perform connector connection securely. Insufficient insertion can cause

electric shock and short circuit hazards.

 This work should be performed by the Location's Maintenance Man or

Serviceman. Working by those who do not have technical expertise can cause such severe accidents as electric shock. Failing to perform work in accordance with the explanations given in this manual can cause such severe accidents as electric shock to the player during operation.

 Be careful so as not to damage wiring. Damaged wiring can cause electric

shock and short circuit hazards.

When carrying out the assembly work, follow the procedure in the following 7-item sequence:

ASSEMBLING THE COCKPIT

SECURING IN PLACE (ADJUSTER ADJUSTMENT)

INSTALLING THE BILLBOARD

INSTALLING THE AC COVERS (WIRING CONNECTION)

POWER SUPPLY, AND EARTH CONNECTION

TURNING POWER ON

ASSEMBLING CHECK

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Note that the master key and the cashbox door key (accessories) in addition to the tools such as

a Phillips type screwdriver, wrench for M16 hexagon bolt and socket wrench are required for the assembly work.

MASTER KEY

24mm

WRENCH (for M16 hexagon bolt)

Perform the tightening of hexagon bolts described in 1 above after adjusting the adjusters as per 2 . Make sure that until the adjuster adjustments are made, keep the hexagon bolts tightened temporarily.

ASSEMBLING THE COCKPIT

Place the two cockpits side by

side. Position the 1P cabinet at the left-hand side as viewed facing the monitor. STICKER "L" is attached on the back of 1P cabinet, and STICKER "R" on the back of 2P cabinet.

PHILLIPS TYPE SCREWDRIVER

SOCKET WRENCH

STICKER "L"

1P COCKPIT

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FIG. 6. 1 a

Install the coin chute tower in

between both cabinets. Open the coin chute door and the cashbox door to secure with the 4 hexagon bolts from inside the doors. At this time, make sure that the bolts are fastened temporarily.

COIN CHUTE DOOR

HEXAGON BOLT (4) M8 X 20, w/spring washer,

flat washer used.

Install the joint pipe on to the

backside of both cabinets by securing with 4 hexagon bolts (at this time, temporarily).

HEXAGON BOLT (black) (4) M8 X 25, w/spring washer,

flat washer used.

COIN CHUTE TOWER

FIG. 6. 1 b

JOINT PIPE

FIG. 6. 1 c

Attach the blind cap to the head of

each hexagon bolt (6 bolts on each side of the monitor ... a total of 12) by pressing it in.

BLIND CAP (12) SPG-0005

FIG. 6. 1 d

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SECURING IN PLACE (ADJUSTER ADJUSTMENT)

 Make sure that all of the adjusters are in contact with the floor. If they are

not, the cabinet can move and cause an accident.

 Be sure to use plural workers to perform work. Depending on the specific

work, there are some cases in which working by one person alone can cause personal injury and parts damage.

This machine has 8 casters and 8 adjusters (Fig. 6.2a). When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5mm. from the floor and make sure that the machine position is level.

Move the machine to the installation position. When installing the machine against or close to a wall, be sure to secure a passage space to enable the player to take a ride in the machine.

Attach the joint plate for the 2

internal adjusters shown. First, cause the other 6 adjusters to come into contact with the floor. Make adjuster adjustments with a wrench in a manner to ensure the machine's position is level (Fig.6.2b).

After making adjustments, fasten

the adjuster nut upward and secure the height of the adjuster (Fig.6.2b).

ADJUSTER

Attach the joint plate

CASTER

FIG. 6. 2 a BOTTOM VIEW

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ADJUSTER

CASTER

FASTEN UPWARD.

Approx.5mm

ADJUSTER

FIG. 6. 2 b ADJUSTER

Insert the notch portions of the joint

123

plate to the 2 adjuster bolt portions.

Lower the adjuster and fasten the

nut upward. Secure the joint plate with the nuts and the bottom of adjuster.

Secure the joint plate by fastening the nuts and the bottom of

adjuster.

After securing the height of the adjusters, tighten all of the hexagon bolts which were fastened temporarily as per 1 above.

JOINT PLATE

FIG. 6. 2 c JOINT PLATE

FIG. 6. 2 d

Refer to this Fig. (Scale:1/100) for the layout of the place of installation.

Approx. 20cm

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FIG. 6. 2 e

Provide sufficient space so as to allow for ventilation by the ventilation fan.

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INSTALLING THE BILLBOARD

The Billboard is extremely heavy, weighing approximately 36kg. When installing it, be sure to use plural workers. Performing work by one person can cause an accident.

To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Performing work without using the step can cause violent falling down accidents.

Mount the BILLBOARD over the

cabinet. When performing work, be sure to use 3 or more workers.

Take out 3 Truss Screws to open the

BILLBOARD LID.

TRUSS SCREW (3) black M4 X 8

BILLBOARD LID

FIG. 6. 3 a

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For performing work, use 3 or more workers.

By fastening 3 Hexagon Bolts to the inner part of the BILLBOARD inside, secure the

BILLBOARD to the cabinet.

Secure the 2 BILLBOARD HOLDERs with 4 Hexagon Bolts for each to secure the cabinet and

BILLBOARD.

Connect the left & right connectors. Close the BILLBOARD LID and secure with 3 Truss Screws.

Connect the connector.

HEXAGON BOLT (4) black M8 X 25, w/spring washer,

flat washer used

HEXAGON BOLT (4 each) black M8 X 25, w/spring washer,

flat washer used

Connect the connector.

BILLBOARD HOLDER

FIG. 6. 3 b

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INSTALLING THE AC COVERS (WIRING CONNECTION)

 Before starting to work, ensure that the Power SW is OFF. Failure to observe

this can cause electric shock and short circuit hazards.

 Use care so as not to damage wirings. Damaged wiring can cause electric

shock and short circuit hazards.

The AC cover is used for protecting the wiring and optic fiber cables. When performing the work, be very careful so as not to cause damage by catching them. Pay due attention to handling optic fiber cables in particular. Ensure not to cause breakage to the cables due to excessive bending.

Attach AC COVER A to the back of the cabinet (Fig. 6.4) by securing with 5 screws. Make wiring connections between both cabinets & the coin chute tower. Insert the supplied

wiring connectors to the corresponding ones which have an identical color and the same number of pins.

Insert the optic fiber cables to the optic fiber connectors in a manner as applicable. There are "TX" and "RX" connectors. Make sure to connect the "TX" connector of one cabinet to the "RX" connector of the other cabinet (see Sec. 20).

Secure the wiring and optic fiber cable with cord clamps in AC COVER A. Install AC COVER B. Insert AC COVER B to AC COVER A from above and secure with 4

screws.

AC COVER B

SCREW (2) black M4 X 8, w/flat &

spring washers

AC COVER A

SCREW (5) black M4 X 8, w/flat & spring washers

FIG. 6. 4

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POWER SUPPLY, AND EARTH CONNECTION

 Be sure to independently use the power supply socket outlet equipped with an

Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs.

 Ensure that the "accurately grounded indoor earth terminal" and the earth wire

cable are available (except in the case where a power cord plug with earth is used). This product is equipped with the earth terminal. Connect the earth terminal and the indoor earth terminal with the prepared cable. If the grounding work is not performed appropriately, customers can be subjected to an electric shock, and the product's functioning may not be stable.

 Ensure that the power cord and earth wire are not exposed on the surface

(passage, etc.). If exposed, they can be caught and are susceptible to damage. If damaged, the cord and wire can cause electric shock and short circuit accidents. Ensure that the wiring position is not in the customer's passage way or the wiring has protective covering.

 After wiring power cord on the floor, be sure to protect the power cord.

Exposed power cord is susceptible to damage and causes an electric shock accident.

The AC Unit is mounted on the 1P COCKPIT. The AC Unit incorporates the Main SW, earth terminal and Inlet.

Ensure that the Main SW is OFF.

MAIN SW

CIRCUIT PROTECTOR

Main SW off

EARTH TERMINAL Connect with the

indoor earth terminal.

INLET

To the Power Supply Socket outlet

FIG. 6. 5 a AC unit

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Connect one end of the earth wire to the

AC Unit earth terminal, and the other end to the indoor earth terminal. The AC Unit earth terminal has a Bolt and Nut combination. Take off the Nut, pass the earth wire through the Bolt, and fasten the Nut. Note that the Earth Wire is incorporated in the Power Cord for the Areas of AC 120V (USA) and AC 220 ~ 240V, and therefore, this procedure is not necessary.

Firmly insert the power plug into the

socket outlet. Insert the opposite side of Power Cord plug to the AC Unit's connector ("INLET").

Perform wiring for the Power Cord and Earth Wire. Install protective covering for the Power Cord and Earth Wire.

Connect the Earth Wire to the Earth Terminal.

FIG. 6. 5 b Earth Wire Connection

HOW TO USE THE CORD CLAMP

Wiring Cover

FIG. 6. 5 c Connecting Power Cord and Earth Wire

In case the Power Plug is apt to come out of place, secure the Power Cord to the periphery of the AC Unit with the Cord Clamp (an accessory).

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TURNING POWER ON

Turning the AC UNIT's MAIN SW on will cause the machine to start the POWER ON check and GAME BOARD SYSTEM check automatically. In the POWER ON check, the steering wheel turns left and right, then returns to the centering position and stops. In this check, the values of V. R. inside the control panel are corrected. Until the check is finished (the steering wheel stops automatically), do not touch the steering wheel or play the game. If you do, the steering wheel reaction during the game (reaction at the time of a course-out or crashing) can not be obtained correctly. In a case of an abnormal reaction during the game, turn the power on again from the beginning and complete the power-on check. Note that turning power on when the Steering Wheel is fully turned right or left may sometimes

not allow for performing power on check satisfactorily. Ensure the Steering Wheel is in the centering position, and then turn on power. During game board system checking, the check mode will appear on the monitor. After one minute, the screen proceeds to the network check. During network checking, "CHECKING NETWORK NOW" is displayed on the screen. When the network checking is finished, the DEMO mode will appear on the monitor screen. After 30 seconds, if the network check is not finished, check connections for Communication.

MODE : MASTER

naomi multi system.

The steering wheel turns left/right automatically.

CHECKING NETWORK NOW

NETWORK CHECK SCREENGAME BOARD SYSTEM CHECK SCREEN

FIG. 6. 6

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ASSEMBLING CHECK

In the TEST MODE, ascertain that the assembly has been made correctly and IC BD. is satisfactory (refer to Section 9). In the test mode, perform the following test:

(1) MEMORY TEST

RAM TEST

IC29 GOOD IC35 GOOD IC16 GOOD IC18 GOOD IC20 GOOD IC22 GOOD IC09 GOOD IC10 GOOD IC11 GOOD IC12 GOOD

PRESS TEST BUTTON TO EXIT

(2) INPUT TEST

Å° INPUT TEST Å°

- SYSTEM SWITCH CHUTE #1 OFF CHUTE #2 OFF TEST OFF B TEST OFF SERVICE OFF B SERVICE OFF

- GAME SWITCH START OFF SC OFF TC OFF ABS OFF IBS OFF

- WING SHIFT WING L ON WING R OFF

- ANALOG DEVICE HANDLE 7B H ACCEL 2E H BRAKE 2F H

- OTHER DEVICE VISUAL MEMORY UNCONNECTED

Selecting the RAM TEST on the system test mode menu screen causes the on-board memory to be tested automatically. The game board is satisfactory if the display beside each IC No. shows GOOD.

Selecting the INPUT TEST on the game test mode menu screen causes the screen (on which each switch and V.R. are tested) to be displayed. Press each switch. For the coin switch test, insert a coin from the coin inlet with the coin chute door open. If the display beside each switch indicates "ON," the switch and wiring connections are satisfactory. Check the display of V. R. value for the steering wheel and accelerator & brake. If the V. R. values are not satisfactory, refer to Sections 10 & 11.

PRESS SERVICE + TEST BUTTON TO EXIT

(3) OUTPUT TEST

Å° OUTPUT TEST MENU Å°

LAMP TEST DRIVE BOARD TEST

-> EXIT TO SYSTEM TEST MODE

SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON

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The OUTPUT TEST menu screen in the game test mode allows Lamp and Motor to be checked. Check if Lamp and Motor are satisfactory.

(4) SOUND TEST

Å° SOUND TEST Å°

TITLE '-------' MUSIC STOP MUSIC FADEOUT SE-M0 No.0 SE-M1 No.0 SE-M2 No.0 SE-S0 No.0

-> EXIT

SELECT WITH SERVICE BUTTON AND PRESS TEST BUTTON

(5) C.R.T. TEST

C.R.T. TEST 1/2

1 32

RED

GREEN

BLUE

WHITE

PRESS TEST BUTTON TO CONTINUE

In the game test mode, selecting SOUND TEST causes the screen (on which sound related BD and wiring connections are tested) to be displayed. Check if the sound is satisfactorily emitted from each speaker and the sound volume is appropriate.

In the system test mode menu, selecting C.R.T. TEST allows the screen (on which the monitor is tested) to be displayed. Although the monitor adjustments have been made at the time of shipment from the factory, color deviation, etc., may occur due to the effect caused by geomagnetism, the location building's steel frames and other game machines in the periphery. By watching the test mode screen, make judgment as to whether an adjustment is needed. If it is necessary, adjust the monitor by referring to Section 14. Use the DEMAG SW to remove color deviation due to magnetization. (see Sec. 9)

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C.R.T. TEST 2/2

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PRESS TEST BUTTON TO EXIT

Perform the above inspections also at the time of monthly inspection.

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+ 114 hidden pages

Sega F355 CHALLENGE DELUXE TYPE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual