Sega CASH CUBE KICK 4 CASH PRIZE User Manual

RND-0051 REV 0

SERVICE MANUAL

CASH CUBE

Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein. After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order to be able to refer to it whenever necessary.

Manufactured in the UK by

CONTENTS

1. BEFORE USING THIS PRODUCT .......................................................................................................3

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION .4

INTRODUCTION TO THIS SERVICE MANUAL ...................................................................................6

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS .....................................................................7

3.1. HANDLING AND INSTALLATION PRECAUTIONS ..........................................................................7

3.2. NAME OF PARTS ..............................................................................................................................8

3.3. ACCESSORIES ...............................................................................................................................10

3.4. ASSEMBLY INSTRUCTIONS..........................................................................................................12

3.4.1. INSTALLING THE POP PANEL.(PUB-5006) ...........................................................................13

3.4.2. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT) .....................................................14

3.4.3. CONNECTION TO THE POWER SUPPLY .............................................................................15

3.5. MOVING THE MACHINE .................................................................................................................16

3.6. ELECTRICAL ASSEMBLY...............................................................................................................17

3.6.1. REMOVING THE ELECTRICAL ASSEMBLY ..........................................................................17

3.7. CONTROL PANEL ...........................................................................................................................18

3.7.1. REPLACING THE CONTROL PANEL .....................................................................................18

3.8. GAME BOARD .................................................................................................................................21

3.8.1. TAKING OUT THE GAME BOARD ..........................................................................................21

3.8.2. COMPOSITION OF GAME BOARD .........................................................................................22

3.9. MONITOR ADJUSTMENT ...............................................................................................................23

3.10. TROUBLESHOOTING .................................................................................................................25

3.11. HOPPER ASSEMBLY ..................................................................................................................26

3.11.1. HOPPER OPERATION .........................................................................................................26

3.11.2. HOPPER ASSEMBLY FAULT FINDING ..............................................................................26

3.12. COIN MECHANISMS ...................................................................................................................28

3.12.1. COIN MECHANISM OPERATION (FOR UK MACHINES)...................................................28

3.12.2. COIN MECHANISM FAULT FINDING..................................................................................28

3.13. FUSES..........................................................................................................................................29

4. REFILL MODE .....................................................................................................................................30

4.1. WHAT IS REFILL MODE? ...............................................................................................................30

4.2. LANDLORD REFILL ........................................................................................................................30

4.3. COLLECTOR REFILL ......................................................................................................................31

4.4. DEALING WITH A HOPPER EMPTY ERROR ................................................................................32

4.5. METERS ..........................................................................................................................................33

5. DATAPORT .........................................................................................................................................34

5.1. WHAT IS THE DATAPORT? ...........................................................................................................34

5.2. SETTING PROCEDURE..................................................................................................................34

5.3. DATAPORT SETTING .....................................................................................................................35

5.4. ERROR ............................................................................................................................................36

6. PERIODIC CHECK AND INSPECTION ..............................................................................................37

6.1. CLEANING THE CABINET SURFACES .........................................................................................37

CONTENTS OF GAME .......................................................................................................................38

7.1. HOW TO PLAY ................................................................................................................................38

7.1.1. OBJECTIVE ..............................................................................................................................38

7.1.2. STAGE SELECT .......................................................................................................................38

7.1.3. CONTROL PANEL....................................................................................................................38

7.1.4. GAME SCREEN .......................................................................................................................39

7.1.4.1. STEP ONE.........................................................................................................................39

7.1.4.2. STEP TWO ........................................................................................................................39

7.1.5. BONUS MONEY .......................................................................................................................40

7.1.6. CONTINUE, COLLECT OR GAME OVER ...............................................................................40

7.1.7. SECOND SHOT........................................................................................................................40

7.1.8. CHANCE ...................................................................................................................................41

8. EXPLANATION OF TEST AND DATA DISPLAY................................................................................42

8.1. SYSTEM TEST MODE ....................................................................................................................43

8.1.1. RAM TEST ................................................................................................................................44

8.1.2. JVS TEST .................................................................................................................................45

8.1.3. INPUT TEST SCREEN .............................................................................................................46

8.1.4. SOUND TEST ...........................................................................................................................46

8.1.5. CRT TEST ................................................................................................................................47

SYSTEM ASSIGNMENTS ........................................................................................................48

8.1.6.

8.1.7. COIN ASSIGNMENTS..............................................................................................................49

8.1.8. BOOKKEEPING........................................................................................................................50

8.1.9. BACKUP DATA CLEAR............................................................................................................50

8.1.10. CLOCK SETTING .................................................................................................................51

8.1.11. DIMM BOARD TEST.............................................................................................................51

8.2. GAME TEST DESCRIPTION MODE ...............................................................................................52

8.2.1. GAME TEST MENU SCREEN .................................................................................................52

8.2.2. INPUT TEST SCREEN .............................................................................................................52

8.2.3. OUTPUT TEST SCREEN .........................................................................................................53

8.2.4. GAME ASSIGNMENTS SCREEN ............................................................................................53

8.2.5. DIFFICULTY SETTING SCREEN ............................................................................................54

8.2.6. CREDIT SETTING SCREEN ....................................................................................................55

8.2.7. HOPPER BOARD TEST MENU SCREEN ...............................................................................56

8.2.8. BOOKKEEPING SCREEN........................................................................................................61

8.2.9. BACKUP DATA CLEAR SCREEN ...........................................................................................78

9. DESIGN RELATED PARTS ................................................................................................................79

10. PARTS LIST ........................................................................................................................................80

10.1. Assembly Structure ......................................................................................................................80

10.2. PUB-00003UK ~ CASH CUBE KICK 4 CASH PRIZE .................................................................81

10.3. PUB-1000UK ~ ASSY CABI.........................................................................................................82

10.4. PUB-1001UK ~ ASSY SUBCABI .................................................................................................85

10.5. PUB-1100UK ~ ASSY AC UNIT...................................................................................................86

10.6. PUB-1110UK ~ ASSY METER UNIT ...........................................................................................87

10.7. PUB-1120UK ~ ASSY CASH DOOR ...........................................................................................88

10.8. PUB-1140UK ~ ASSY FRONT DOOR.........................................................................................89

10.9. PUB-1160UK ~ ASSY SELECTOR..............................................................................................90

10.10. PUB-1170UK ~ ASSY MASK .......................................................................................................91

10.11. PUB-4100UK ~ ASSY ELEC........................................................................................................92

10.12. PUB-4200UK ~ ASSY XFMR .......................................................................................................93

10.13. PUB-20003UK ~ ASSY CTRL PNL K4C EXP .............................................................................94

10.14. PUB-40003UK ~ ASSY MAIN BD K4C EXP ................................................................................95

10.15. K4C-INST-PUB ~ ASSY INST KIT K4C PUB SWP .....................................................................96

11. APPENDIX A - ELECTRICAL SCHEMATIC .......................................................................................97

11.1. WIRE COLOURS .........................................................................................................................97

11.2. ELECTRICAL SCHEMATIC .........................................................................................................97

11.3. SCHEMATIC DRAWING 1 ...........................................................................................................98

11.4. SCHEMATIC DRAWING 2 ...........................................................................................................99

1. BEFORE USING THIS PRODUCT

To ensure the safe usage, be sure to read the following before using the product. The following instructions are intended for the use of QUALIFIED SERVICE PERSONNEL ONLY

If any activity is carried out on the product, this should be done only after carefully reading and sufficiently understanding the instructions.

Only qualified service personnel should carry out maintenance on the product.

Depending on the potential risk, terms such as” explanation is given that requires special attention. SEGA is not responsible for injury or damage caused by use in a manner contrary to the instructions given in this document.

In order to prevent accidents warning stickers and printed instructions are applied in the places where a potentially hazardous situation relating to the product could arise. Be sure to comply with these warnings.

Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation that can result in death or serious injury.

Indicates that mishandling the product by disregarding this caution will cause a potentially hazardous situation that can result in personal injury and or material damage.

This is cautionary information that should be complied with when handling the product. Indicates that mishandling the product by disregarding this will cause a potentially hazardous situation that may not result in personal injury but could damage the product.

Be sure to turn off the power and disconnect from the mains supply before working on the machine.

Ensure that the correct fuses are fitted to the machine. Details of these are enclosed in the Service Manual.

Ensure that only qualified Service Engineers perform any maintenance work on the machine.

Specification changes, removal of equipment, conversion and/or additions not designated by SEGA are not permitted and will invalidate this product’s CE conformity.

Warning labels or safety covers for personal protection etc, are component parts of the product. A potential hazard will be created if the machine is operated while any parts have been removed. Do not operate the product if any doors, lids or protective covers become damaged or lost. SEGA is not liable in any whatsoever for any injury and/or damage caused by specification changes not designated by SEGA.

Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker on which the electrical specifications are detailed. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location in which the machine is to be installed.

Install and operate the machine only in places where appropriate lighting is available, allowing warning stickers to be clearly read.

To ensure maximum safety for customers and operators, stickers and printed instructions describing potentially hazardous situations are applied to potentially hazardous locations. Ensure that the product’s operating location has sufficient lighting to allow any warnings to be read. If any sticker or printed warning is removed or defaced, do not operate the machine until an identical item has replaced it.

Exercise great care when handling the monitor (applies only to product with monitor). Some of the monitor (TV) parts are subject to high-tension voltage. Even after turning the power off some components are liable to high-tension voltage. Only qualified service engineers should perform monitor repair and replacement.

In cases where commercially available monitors and printers are used, only the items relating to this product are contained in this manual. Some commercially available equipment will have functions and reactions not referred to in this manual. This manual should be read in conjunction with the specific manufacturer’s manual for such equipment.

Descriptions contained herein may be subject to change without prior notification.

The contents described herein are fully prepared with due care. However, should any question arise or errors be found please contact

SEGA AMUSEMENTS EUROPE LTD

WARNING!

” “

CAUTION

” and “

IMPORTANT

!” are used where an

This machine MUST be EARTHED before use.

1.1. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION

• Only QUALIFIED SERVICE PERSONNEL should carry out inspection.

Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing this. Before turning on the power, check the following points to ensure that the product has been transported safely.

• Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product?

• Are castors and leg adjusters present and undamaged?

Do the power supply voltage and frequency requirements meet with the local supply?

•

• Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,

connector connections cannot be made successfully. Do not insert connectors forcibly.

• Are all IC’s of each IC BD firmly inserted?

• Does the power cord have any cuts or dents?

• Do fuses meet the specified rating?

• Are such units such as monitors, control equipment, IC BD, etc. firmly secured?

• Are all earth wires connected?

Are all accessories available?

•

• Can all doors and lids be opened with the accessory keys and/or tools?

CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS

SEGA product has stickers describing the product manufacture number (Serial Number) and electrical specification. If you require service assistance you will require the Serial Number. Identical machines may have different parts fitted internally. Only by quoting the Serial Number will the correct parts be identified.

SEGA product has warning displays on stickers, labels or printed instructions adhered/attached to or incorporated in the places where hazardous situations can arise. The warning displays are intended for the accident prevention of customers and service personnel.

SPECIFICATIONS

Installation Space (mm): 650 (W) 840 (D)

Height (mm): 1576

Height with Pop Panel (mm): 1916

Weight (kg): 100 Kg (approx.)

Rated Voltage (VAC): 220 - 240

Rated Current (A): 1

Note: Descriptions in this manual are subject to change without prior notice.

2. INTRODUCTION TO THIS SERVICE MANUAL

SEGA ENTERPRISES LTD., supported by its experience in electronic high technology of VLSI’s, microprocessors etc. and with a wealth of experience, have for more than 30 years been supplying various innovative and popular games to the world market. This Service Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product. This manual is intended for those who have knowledge of electricity and technical expertise especially in IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before working on the machine. Should there be any malfunction, non-technical personnel should under no circumstances touch the internal systems. Should such a situation arise contact the nearest branch listed below, or our head office.

SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE

Suite 3a Oaks House 12 - 22 West Street Epsom Surrey United Kingdom KT18 7RG

Telephone: +44 (0) 1372 731820

Fax: +44 (0) 1372 731849

3. INSTALLATION AND MAINTENANCE INSTRUCTIONS

• Only QUALIFIED SERVICE PERSONNEL should carry out installation and maintenance.

3.1. HANDLING AND INSTALLATION PRECAUTIONS

When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely.

The game must NOT be installed under the following conditions:

• Outside, the game is designed for indoor use only.

• In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.

• In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or

emergency exits.

• On unstable surfaces or surfaces subject to vibration.

• Where liquids, other than routine cleaning, may come into contact with the game.

Important:

Only Qualified Service Personnel should install this machine.

•

• Be sure to switch the supply power OFF and remove the mains supply plug from the machine before

any work is carried out on the machine.

• Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The PCB’s contain static sensitive devices that could be damaged.

Always return a faulty part to your distributor with adequate packaging and protection.

•

• When removing the plug from the mains always grasp the plug not the cable.

• Do not use a fuse that does not meet the specified rating.

• Make sure all connections are secure before applying power.

• Ensure that the mains lead is not damaged. If the mains lead is damaged in any

way there could be a danger of electric shock or a fire hazard.

• Ensure that the power supply is fitted with circuit protection. Using the power supply without circuit protection is a fire hazard.

3.2. NAME OF PARTS

3.3. ACCESSORIES

The machine is supplied with an installation kit. Please ensure the following parts are supplied:

• The Installation Kit will be placed in the Cashbox. However larger items (e.g. the Pop

Panel) will be placed in the recess beneath the Test and Service buttons inside the cabinet body.

You must ensure that these items are removed before the machine is powered up.

•

No. PART NUMBER QTY DESCRIPTION COMPONENT REFERENCE

1 PUB-5006 1 POP CASHCUBE 3 SAECE-126 1 DECLARATION OF CONFORMITY K4C

4 PUB-1056-BUK 1 DECAL COIN ENTRY 101 514-5078-3150 1 FUSE 3.15X20 CERAMIC SB 3150mA 401 RND-0051 1 SERVICE MANUAL K4C PUB SWP 402 OS1019 1 SELF SEAL BAG 9X12.3/4 404 PK0061 0.025 BUBBLE WRAP LARGE 1.5M X 45M 405 540-0006-01 1 WRENCH M4 TMP PRF 406 540-0015-01 1 WRENCH M6 TMP PRF

Items 405 & 406 - Tamperproof TORX wrench.

• When returning the GAME BOARD for repair or replacement, be sure to package the entire ASSY SHIELD CASE in the original card transit box - THERE ARE NO USER-SERVICEABLE PARTS INSIDE.

Failure to return the GAME BOARD in this manner may invalidate the warranty.

•

Wrap the ASSY SHIELD CASE with the packaging material and put it in the original transit box as shown. Putting it upside down or packing other than as shown can damage the GAME BOARD and parts.

3.4. ASSEMBLY INSTRUCTIONS

• Perform the assembly by following the procedure herein stated. Failure to comply with the instructions, for example, inserting the plug into an outlet at a stage not mentioned in this manual can cause an electric shock

• Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling can cause damage to the machine, or malfunction to occur.

• Do not attempt to complete this work alone, a minimum of 2 people are required.

• Only QUALIFIED SERVICE PERSONNEL should carry out assembly.

When carrying out the assembly work, follow the procedure in the following three item sequence:

STEP 1

STEP 2

STEP 3

Note that the parts contained within the installation kit are required for the assembly work.

The following tools will be required when installing this machine:

INSTALLING THE POP PANEL

SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)

CONNECTION TO THE POWER SUPPLY

3.4.1. INSTALLING THE POP PANEL.(PUB-5006)

• QUALIFIED SERVICE PERSONNEL should only carry out this operation.

The Pop Panel picks up on the three top fixings of the Monitor Mask Moulding.

To fit:

1 Remove the three screws and washers on top of the Monitor Mask Moulding.

2 Offer up the Pop Panel and align over three fixing holes.

3 Re-fix the screws and washers.

4 Ensure the Monitor Mask Moulding is pushed back and seated properly to the cabinet.

3.4.2. SECURING IN PLACE (LEG ADJUSTER ADJUSTMENT)

•

The nominal position for the leg adjusters is fully retracted. Only extend them if the machine is sited on an uneven surface.

• Only QUALIFIED SERVICE PERSONNEL should carry out this operation.

This machine has two castors (at rear) and two leg adjusters (at front). Where the installation is flat and level, the adjuster should not need to be extended. Only extend the adjusters to prevent the machine from rocking.

To extend the led adjusters:

1. Use a wrench to turn them until the machine is stable and level.

Ensure adequate ventilation is maintained by ensuring there is at least a 150mm gap between the back on the machine and any wall.

3.4.3. CONNECTION TO THE POWER SUPPLY

To connect the machine to the power supply:

1. With the Mains Switch in the ‘O’ position, insert the IEC mains lead plug into the IEC socket.

2. Turn the machine on by switching the Mains Switch to the ‘I’ position.

3.5. MOVING THE MACHINE

• When moving the machine, be sure to remove the plug from the power supply. Moving the machine with the plug inserted can cause the power cord to be damaged, resulting in a fire or electric shock.

• When moving the machine, retract the leg adjusters fully. During movement pay careful attention so that the casters or leg adjusters do not damage any other cabling laid on the floor. Such damage could result in a fire or electric shock.

• Do not push the upper part of the cabinet. Failure to observe this can cause the cabinet to fall forwards and result in accidents.

• When transporting the machine, be sure to hold the handles on the rear of the cabinet. Inclining the machine by holding portions other than the handles can damage the cabinet and/or the floor surface.

• Do not push the pop panel. Failure to observe this may damage the installation portions and may cause unexpected accidents.

• The machine weighs approximately 100Kg and should only be moved by a minimum of 2 people..

To move the machine:

1. Using the handles at the back of the cabinet, tilt the cabinet back until it is balanced safely on the rear castors. EXTREME CARE SHOULD BE TAKEN DURING THIS OPERATION TO AVOID INJURY OR DAMAGE TO THE MACHINE.

2. Carefully roll the machine to the desired position.

3. Tilt cabinet forward until front legs are in contact with the ground – CAUTION, THE MACHINE MAY PULL FORWARDS.

4. Adjust the leg adjusters to ensure cabinet is square and steady if required.

3.6. ELECTRICAL ASSEMBLY

• Before performing work, be sure to turn power off. Working with power on can cause an electric shock or short circuit.

Use care to ensure the wiring is not damaged. Damaged wiring can cause

•

electric shock or short circuit.

• Touching parts of the machine other than those specified here can cause electric shock of short circuit.

• This procedure to be carried out only by QUALIFIED SERVICE PERSONNEL.

3.6.1. REMOVING THE ELECTRICAL ASSEMBLY

1. Remove the two fixings (bolt m4x30 and washer) securing the board.

2. Remove the plastic board cover.

3. Uncouple the loom connectors A to L.

4. Carefully slide the board out from the rear of the cabinet ensuring no damage takes place to the board.

3.7. CONTROL PANEL

• Before starting work, ensure that the cabinet is isolated from the mains by switching off and removing the IEC mains lead from the wall outlet.

• Be careful not to damage wiring. Damaged wiring can cause electric shock and short circuits.

3.7.1. REPLACING THE CONTROL PANEL

1. Power OFF the machine and remove the IEC lead from the wall outlet.

2. Remove the 2 M6 security screws in the top of the Panel.

3. Unlock the Control Panel using the Control Panel Key and open the Panel.

4. Disconnect the earth tags on the control panel.

Note: This illustration may not reflect the actual control panel shipped.

5. Disconnect the front USB connector and looms.

6. Remove the 6 bolts that secure the Control Panel in place.

Be sure to support the weight of the control panel when doing this!

7. Remove the Control Panel

Note: This illustration may not reflect the actual control panel shipped.

3.8. GAME BOARD

• When performing work, be sure to turn power off. Working with power on can cause an electric shock or short circuit.

Be careful not to damage wiring. Damaged wiring can cause an electric

•

shock or short circuit.

• The voltage/amperage ratings for the Game Board are 3.3V 12A, 5.0V 10A and 12V 2A. To avoid risk of fire, never use any board with supply requirements exceeding the above.

• When replacing the Game Board with one not of JAMMA standard, be sure to use only the harness supplied by the manufacturer of the Game Board. Using other harnesses constitutes a fire risk.

3.8.1. TAKING OUT THE GAME BOARD

To take out the game board, remove together with the wooden base on which the Game Board is mounted.

1. Turn power OFF by removing the IEC lead from the wall socket.

2. Disconnect all of the connectors A to H as shown below.

3. Remove fixings 1 and 2.

4. Slide the board assembly out from the cabinet being careful to avoid any damage during removal.

3.8.2. COMPOSITION OF GAME BOARD

PART NO. DESCRIPTION

1 840-0140D-02 ASSY CASE NAO K4C PUB EXP

3.9. MONITOR ADJUSTMENT

The monitor adjustment pcb is located behind the logo plate on the opposite side to the coin entry bezel.

Rotate retaining

bracket to free

Logo Plate.

To gain access to the pcb:

1. Open the control panel after removing the two M6 security screws and using the Control Panel key (see 3.7.1).

2. Loosen the retaining bracket held on with 1 M4 screw to the lower right of the Logo Plate. This allows the bracket to rotate enabling the Logo Plate to be removed.

3. The Monitor Adjustment pcb is located directly behind this plate.

Note:

Problems with the monitor that cannot be corrected by simple adjustment using the pcb are beyond the scope of this manual. Please refer to the monitor manufacturer for further information.

Pentranic Limited. 4 Michaelson Square Kirkton Campus Livingston Scotland UK EH54 7DP

www.pentranic.com

3.10. TROUBLESHOOTING

• Only QUALIFIED SERVICE PERSONNEL should carry out these procedures.

If a problem occurs, first check the wiring connections.

PROBLEMS CAUSE COUNTERMEASURES

When the main switch is turned ON, the machine is not activated

Incorrect power source/voltage. Make sure that the power supply/voltage are

The colour image on the screen is incorrect

The on-screen image of the monitor sways and/or shrinks

Sound is not emitted Sound volume adjustment is not correct. Adjust the volume setting located near the Test

Malfunctioning BD and Amp.

The fluorescent lamp does not light up

The connector is disconnected

No coin recognition. Or Poor coin acceptance rate

Machine not paying out.

The power is not ON. Firmly insert the plug into the outlet.

correct.

AC Unit CIRCUIT PROTECTION DEVICE (i.e.; fuse) was activated due to an instantaneous overcurrent.

Incorrect monitor adjustment. Make appropriate adjustments. Refer to section

The power source and voltage are not correct.

Connector connection is incorrect Check connector connection from Base to

Fluorescent lamp needs replacement Replace the fluorescent lamp.

Coin mech dirty. Clean mech.

Coin mech faulty. Replace coin mech.

Bad loom connections.

Mech not programmed. Replace mech.

Payout Gameboard faulty. Replace Payout Gameboard.

No coins or coins jammed in Hopper. Add coins or clear jam.

Faulty Hopper or Hopper drive PCB Replace hopper or drive PCB

Faulty Hopper internal or external loom to motherboard or drive PCB

First, remove the cause of overcurrent and reinstate the circuit protection device to its original status. Then identify the cause of the fault on the item which caused the overcurrent & fix.

3.9.

Make sure that the power supply and voltage are correct.

and Service switches.

Perform Sound Test to check it.

Speaker

Check connector connections behind the monitor mask.

Check all harness connections for loose wires and fitments.

Check connectors.

24V DC fuse blown on hopper drive board.

Payout Gameboard faulty. Replace Payout Gameboard.

Check fuse.

3.11. HOPPER ASSEMBLY

The machine uses a Coin Controls 24V DC hopper assembly.

3.11.1.HOPPER OPERATION

Each disc contains a number of holes in which coins are held in short stacks. The motor drives the disc via a gear train. As the disc rotates, the coin at the bottom of one of the stacks will make contact with the ejector fingers and start to push the fingers back. Further rotation of the disc will cause the coin to start to move outwards into the exit slot. At this point the spring will be free to pull the ejector fingers forward and push the coin through the exit slot.

A LED transmitter and opto-receiver form an optical detector. The infrared light beam is routed across the exit slot via a light guide. When coin passes through the exit the light beam will be broken and coin output signal will be generated.

The hopper will automatically brake when power is interrupted, or machine placed in the off state, thus preventing overrun and excessive coin payout.

An over current detection circuit reverses the hopper momentarily in the event of a coin jam, and then attempts to continue payout. This oscillation of the disc will continue until either the coins are freed, the hopper is switched off, or the overload trip switches. Should the latter occur the hopper supply must be disconnected, the fault condition must be corrected and the trip be allowed time to cool (Approx. 30 seconds) before the hopper will start.

3.11.2.HOPPER ASSEMBLY FAULT FINDING

Coins fail to unjam

1. Ensure coin exit clear.

2. Ensure no incorrect coins or foreign objects are in the hopper.

3. Ensure no badly bent coins in hopper.

Clearing a coin jam

1. Open the Outer and Service doors to gain access to the Hopper area..

2. Detach the metalwork surrounding the hopper by removing the 2 screws and 3 nuts that hold it in place.

3. Remove all coins from bowl.

4. Remove motor assembly from base.

5. Clear the jammed coin by either:

a. Rotating the disc manually first anti-clockwise then clockwise to free the coin.

O R

NB. Common cause is damaged or bent coins. Do not return damaged coins to bowl.

6. Remove any debris from the disc bed assembly.

7. Clean the exit window opto with a clean dry cloth.

8. Reassemble as described earlier.

9. Refill and test the hopper.

Motor fails to run.

1. Check 24v 5A fuse on the Hopper Drive Board.

2. Hopper over-current protective device tripped (Wait 30 seconds while supply off).

Over payout of coins

1. Check opto area/coin exit for dirt.

Under Payout of coins

1. Ensure hopper contains sufficient coins.

2. Poor connection (check common return wires) to hopper.

b. Push the coin back in using the edge of similar coin.

Dismantling the Hopper

1. Gently pull outwards the securing clips on the back of the base.

2. Tilt the bowl forward until it is clear of the clips.

3. Slide the bowl forward until the locating lugs, at the front of the bowl, are clear of the slots in the base.

4. Lift the motor assembly out of the base.

5. Disconnect the cable from the motor assembly.

Hopper Assembly

1. Connect the cable to the motor assembly, ensuring that the 4-pin connector is the correct way round.

2. Lower the motor assembly into the base, ensuring that the coin exit is in the rear exit position. (Towards Coin exit position).

3. Locate the lugs, on the front of the bowl, into the slots at the front of the base.

4. Gently press down until the securing clips, on the base, click into the slots in the bowl.

Routine cleaning:

All accessible parts of the coin route should be cleaned periodically using a mild detergent on a damp cloth. No spray solvents should be used. Particular attention should be paid to the opto sensor at the coin exit to remove any build up of dirt.

3.12. COIN MECHANISMS

The machine uses a Coin Controls SR5 Coin Mechanism.

3.12.1.COIN MECHANISM OPERATION (FOR UK MACHINES).

COINS ACCEPTED: 5P, 10P, 20P, 50P, £1, £2

COIN ROUTING

The coin mech automatically routes all coins other than £1 coins to the cash box (exit C). £1 coins are routed to the hopper (exit A) until the float is achieved, afterwards they are diverted to the cash box (exit B). The float is maintained by software counting the number of £1 coins entered. The coin mech exits are as follows: A Hopper B Cash Box C Cash Box D Not Used.

SR5 – COIN CONTROL ROUTING PLUG: 18 WAY Pt No PUB-64101UK

5-7,8-15,1Æ13, 10Æ13, 12Æ13, 16Æ13, 17Æ13,

The diode direction is shown as ‘Æ’.

Note: Cash Payout - £1 Hopper only fitted.

3.12.2.COIN MECHANISM FAULT FINDING

There is a green diagnostic LED used to provide a visual indication of the mechanisms current operation and error condition.

1. LED ON = Power ON

2. LED OFF = Power OFF

3. LED will flash OFF once when Coins or Tokens are accepted or if reject Lever is pressed.

4. LED will flash OFF twice if Coin or Token is unrecognised.

5. LED will flash OFF three times if validator or machine has inhibited Coin or Token.

6. LED will flash continuously when in Token Teaching Mode.

For further information on the operation of the coin mechanism, please refer to the Money Controls website:

www.moneycontrols.com/support/

3.13. FUSES

• Never touch places other than those specified. Touching places other than those specified can cause electric shock and short circuit. Disconnect the machine from the supply before attempting the replacement of any fuse.

• Only QUALIFIED SERVICE PERSONNEL should replace FUSES.

• Only replace fuses with ones of the same value and type.

There are a number of fuses used on this machine to protect the user and the machine from damage. Only replace the fuse once you have removed the cause of its failure. Detailed below is a list of the fuses used, their location and if relevant PCB reference:

PART NUMBER LOCATION TYPE & DETAILS QTY

514-5078-3150 STEREO AMP REF. F1, F2 5x20mm CERAMIC SB 3.15A 2

514-5078-4000 SWITCH REG REF. F1 5x20mm CERAMIC SB 4A 1

514-5078-3150 IEC INLET REF. F1 5x20mm CERAMIC SB 3.15A 1

514-5078-6300 CONN. BD. REF. F1 5x20mm CERAMIC SB 6.3A 1

There are also fuses located on the Monitor PCB. Refer to the monitor manufacturer for further information.

+ 71 hidden pages

Sega CASH CUBE KICK 4 CASH PRIZE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual