Sega SONIC SPORTS AIR HOCKEY, BG-X005SGA User Manual

BG-X005SGA

MANUAL

Forward

First, we would like to thank you for purchasing the Sonic

4-Player Air Hockey Table. The product can bea2or4player
game for the whole family to enjoy.

For your own safety, please carefully read through the instruction

that indicates precautions to be taken prior to the assembly of the
product. We hope that you can quickly be accustomed to it and
comfortably play the product.

Note before assembling

1.Ensure there is sufficient space assembling the Air Hockey Table.

2.Need at least 4 people to do the assembly, please ensure safety
when moving the components.

3.Please ensure all parts are accessible before assembling.

Tools required for assembling

Screw Driver

Scissors (Pliers)

Electronic Screw Driver

Air Hockey Access Key (game key)

*:Note Self preparation on the tools indicated above

Be careful not to damage the product when using the tools to assemble.

1.

List of Parts

Power Switch

Blower Access Door

Main Body

Overhead Bar

Key and Screws Storage Box

Legs & Leg Levelers

4Sets

Side Guards

Center Guard

SEGA

X1

X4

Plastic Bar Bracket Cover (black)

Overhead Bar

X1

Scoreboard

X1

Puck and Mallet Box

X2

Center Guard Bracket

X2

X2

Scoreboard Brackets (1 set)

Overhead Bar Bracket (2 sides)

2.

List of Parts

Plastic Sonic Sign

Mallets x8
Pucks x20

Power Cable

Spray Wax for Tabletop

X2

< 24>X

<>X16

List of Screws

Big Flathead Screw (4mm x 12mm)

Scoreboard x 12
Aluminum Side Guard Brackets

x12

Roundhead Screw (8mm x 25mm)

Legs x 16

Big Flathead Screw (5mm x 35mm)

Plastic Bar Bracket Cover(black)

x8

<>X8

Flat Washer (8mm x 16mm)

Legs x 16

<>X16

<>X19

Big Flathead Screw (5mm x 15mm)

Sonic Sign Fastener x 3
Overhead Bar Bracket x 12
Center Guard x 4

Big Flathead Screw (4mm x 8mm)

Side Guards x 8

<>X8

3.

Assembly Instruction

Step 1 Remove the 4 legs from the box screw the leg levelers onto it. Attach

:;

onto the bottom of the table Align the holes of legs to the holes on
the bottom of the table, and then secure it with big flathead

and flat

washer (8mm x 16mm)

leg levelers x 4

.

screw (5mm x 35mm)

roundhead screw (8mm x 25mm)
flat washer (8mm x 16mm)

Step 2 Once the legs are tightly

:

screwed on to the table base,
flip and position the table by

90 degree angle this action

;

would require at least 3~4
people, then flip it again in
same manner to conclude
with the upright position as
shown on the diagram:

FINISHED PICTURE

4.

Assembling Instruction

Step 3 Attach the center guard on one side with big flathead screw (5mm x 15mm).

:

As to the other side, insert the center guard into the iron plate first before

screw it tightly

.

Insert the center guard into the other
side first and then screw to the iron
plate

,

.

Screw the iron plate on one side with
big flathead screw (5mm x 15mm)

FINISHED PICTURE

()Finished as shown

5.

Assembling Instruction

Step 4 Attach the overhead bar bracket with big flathead screw (5mm x 15mm).

:

Note: DO NOT screw it too tightly, only screw-in by 1/3 as overhead bars need to be
placed in first, so do not tightly screw on both sides.

Use 4 of the big flathead screw mm x mm

( ) (5 15 )

to screw in the overhead bar bracket but not tightly

-,.

()Finished as shown

FINISHED PICTURE

6.

Assemble Instruction

Step 5 Connect the Scoreboard and the overhead bar. Place the sonic sign

:

fastener on the centre of the overhead bar then tightly screw it with 3
big flathead screw mm x mm Then use 4 big flathead
screw mm x mm to connect the Scoreboard with the sonic sign

fastener.

(4 12 )

.

(5 15 ). ( )

3 x big flathead screw (5mm x 15mm)

4 x big flathead screw (4mm x 12mm)

()

Step 6 Screw the sonic sign fastener on the scoreboard Use 8 big flathead

:.()

screw mm x mm to screw the sonic sign fastener tightly onto
the scoreboard

(4 12 )

.

8 x big flathead screw (4mm x 12mm)

7.

FINISHED PICTURE

Assemble Instruction

Step 7 Connect the Scoreboard with the overhead bar then insert the set into the overhead bar

:

bracket Note the connector plugs need to be inserted into the overhead bar bracket

.:

first. Please do not bend or press the connector wires.

Insert the Scoreboard set (including the overhead bar)
into the overhead bar bracket NOTE the part with
the connector plugs should face inside.

,:

Connector plug end

Connector plug end need to pass through the
overhead bar bracket first set

Insert trough

Step 8 Plug-in all the plugs on the connector plug end in accordance to its colors.

:

NOTE: plug-in tightly.

All plugs are separated by colors

8.

Assemble Instruction

Step 9 Use the open cut side of the overhead bar plastic cover, and then insert it into the

Plastic cover with the plastic bar bracket cover

then place the set onto the overhead bar

:-

overhead bar protection cover. Lastly attach the whole cover onto the side panel
Before attaching it on ensure the overhead bar is placed into the open cut of the
overhead bar plastic cover Then cover it with the overhead bar protection cover.

,-

.

Open-cut

Place the plastic bar bracket cover onto the

overhead bar plastic cover

.

Step 10 Tightly screw on the plastic bar bracket cover on both sides with 4 big flathead

Center guard needs to be attached into
the upper holes2

:()

screw mm x mm The center guard needs to be attached into the upper

holes of the plastic bar bracket cover

(5 35 ). (2)

.

Use 4 big flathead screw (5mm x 35mm)

FINISHED PICTURE

9.

Assemble Instruction

Step 9 Use the open cut side of the overhead bar plastic cover, and then insert it into the

Plastic cover with the plastic bar bracket cover

then place the set onto the overhead bar

:-

overhead bar protection cover. Lastly attach the whole cover onto the side panel
Before attaching it on ensure the overhead bar is placed into the open cut of the
overhead bar plastic cover Then cover it with the overhead bar protection cover.

,-

.

Open-cut

Place the plastic bar bracket cover onto the

overhead bar plastic cover

.

Step 10 Tightly screw on the plastic bar bracket cover on both sides with 4 big flathead

Center guard needs to be attached into
the upper holes2

:()

screw mm x mm The center guard needs to be attached into the upper

holes of the plastic bar bracket cover

(5 35 ). (2)

.

Use 4 big flathead screw (5mm x 35mm)

FINISHED PICTURE

9.

BG-X005-SGA

Description of Motherboard Controls

DIP Sw2

Game Test

DIP Sw1

Transform
NO-NC button

Volume adjustment knob

SD card installment

LEDA: Running LED lights around

table

NC2 : Display panel connection

outlet

NC313 : Direct Current (DC)

Input outlet

NC35 : A1 Output Control point

NC36 : B1 Output Control point

NC311 : Electro-magnet switch

for goal gates (solenoid)

Nc3 : Rail Strike Detector

NC4 : Strike Detector

NC40 : Strike Detector

NC41 : Strike Detector

NC42 : Strike Detector

NC43 : Strike Detector

Rail

Rail

Rail

Rail

NC310 : Blower output

NC312 : Alternating Current

(AC) Output

R3 : Sound Effect and

Volume adjustment

VF1 : Total Volume

Adjustment

SPEAK : Sound Output

10.

BG-X005-SGA

Description on locations of controls

Winning light control

board

Display panel light and
puck exit slot light control
card

Power for motherboard

Motherboard

Counters

Motherboard: Controls the game operation, light signals and sounds of the

machine.

Power for Motherboard: Supplies the power to motherboard and other control

cards.

Winning light control card: Controls the winning lights on the score board.

Display panel light and puck exit slot light control card: Controls the display

panel lights and puck slot lights.

Counters: Counts the number of games, coins inserted and lottery tickets

given.

11.

BG-X005-SGA

Description of light signals and DIP SW

Error Message Lights

Light A Goal Sensor signal
Light B Start button Light signal
Light C Insert Coin mechanism Light signal
Light D Ticket Light signal
Light E Rail Noise strike Light signal

Note : If these lights are on there is an error .

ABCDE

DIP SW 1

DIP SW 2

DIP Sw11 12345678

COIN1 CREDIT1

TICKET W9/L3

SRTIKE B
SOUND C

BG-X005-SGA DIP SW----------------ADJUSTMENT

O=OFF I=ON

12
13
14
21
31
41

FREE PLAY

OUT W18/L4
PUT W22/L5

NONE
W3/L1
W6/L2

W26/L6
W36/L7

A

NO SOUND

DIP SW 1

I

DIP Sw11 12345678

I

I

I

O

I

O

I

I

O

O

I

I

I

O

I

O

O

O

I

O

O

O

O

I

I

I

I

O

I

O

I

I

O

O

I

I

I

O

I

O

O

O

I

O

O

O

O

I

I

O

I

I

O

O

O

TICKET

DEMO
SOUND

NO LIMIT

GOAL 6

TO 5

WIN 4

NO LIMIT

TIME

OUT 3

WINNER ONLY

OFF

BOTH

ON

O

O

I

9
8
7

3

10

8
6
4

2
1

O

O

I

I

I

O

O

I

O

O

I

I

I

DIP SW 2

O
O
O
O

I
I
I
I

O

O

I

O

O

I

I

I

O

O

I

O

O

I

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I

12.

O
O
O
O

I
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I

O

BG-X005-SGA

Explanation and Analysis of machine components

DIP SW

SW 13

SW 11

SW 12

SW 11: Adjust numbers of coins inserted and lottery tickets given and sound of strikes
SW12: Adjust numbers of balls, time, which lottery ticket exit slot to use when winning

loosing and demonstrating sound

/

SW13: Adjust money course signal NO or NC

Bounced Light Control Card

Lights control card for 4 handrails

Winning Light Control Card

Green light
control card

Signal

point

light()

Output

cord

Power point
Red +5V
Black GND

Puck exit slot light control card

Power
signal
point

Red light
control card

13.

BG-X005-SGA

Explanation and Analysis of machine components

Power Supply

DC +5 , 20A DC +12 , 8.5A

Puck Exit Slot Light Set

Counter

2P Ticket

Counter

1P Ticket

Counter

Insert Coin Counter

Transformer

Puck Exit Slot Light

Puck Exit Slot

Platform connected to Main body

AC Florescent

Red Light
Power Point

Green Light Power Point

Light Power Point

Monitor Signal Point

DC, G, +12V Power Point

Automatic
Spit-out

Lottery
Ticket
Button

220V,3A,660W

110V US ONLY

Ticket Machine

Signal

Light

Power Pin

Ticket
Machine

Small
Control
Card

14.

BG-X005-SGA

To Eliminate Malfunction on goal gate

When puck cannot emerge check whether the puck course is blocked with foreign
object s Clean it if needed

(). .

,

Magnetic puck solenoid

IR Goal Sensor puck detector()

If the puck cannot be emerged when the game begins (stuck), please check whether the

magnetic puck solenoid is in force or whether the course is blocked with foreign object

(s) etc….

If goal sensor cannot detect please block the goal sensor first to see whether the sensor
is working by checking on whether the goal sensor light signal is on or not on the
motherboard. If there is no light or the light stays on continuously, then it means the goal
sensor is broken. Please change it accordingly.

,

15.

Troubleshooting

I. PC Board Lights

If lights on Pc Board are on for coin mechanism and/or ticket
dispenser , there is an error for the corresponding light(s).

II. Ticket Dispenser

Flashing light on ticket dispenser means out of tickets.
Restart table if light does not appear with new tickets inserted.

III. Coin Mechanism/Acceptor

Make sure to replace the sample plastic coin with the desired number
of coins. Coin Acceptor must be on N.O.(normally open)setting.

IV. Puck Release

If puck is grtting stuck inside of the release door , the following need
to be check for possible errors :

1) Check for debris , shavings , paper and other emains lodged
inside the return unit.

2) Puck has chips not allowing it to fall through the return unit
Replace or sand puck.

3) Wire connector to release solenoid has become unplugged/
damaged/stuck/broken.

4) Release solenoid needs to be replaced.

.

V. Push Start Sound

If you hear PUSH START the following need to be checked and
corrected. It is an error message. Restart the table after every time
changes/new settings are made. ON/OFF switch is underneath the
table , next to the power display.

1) Machine is out of tickets.

2) Both coin acceptors and ticket dispensers are properly plugged
in and connected.

3) Any damage to connection pins/other wirse.

4) Make sure both ticket dispensers are on the following settings
N.O (Normally Open) and not on continuous dispense.

5) Both coin acceptors are on the N.O (Normal Open) settings.

6) The correct numbers of coins have inserted to play the game.

“”,

VI. NOTE

There is no start button located on commercial air hockey machines.

16.

Care & Maintenance

Keep these tips in mind for best operating performance

●.Turn the adjustable leg bolts to create a leveled playing field

●

Place puck in the middle of the table: if it moves to a certain

side, raise accordingly.

●

Avoid direct sunlight if table is placed outdoors.

●

Avoid exposure to wetness when placed in basement or

wet area.

●

Do not shake or drop when transporting.

●

Replace puck when moving slowly during game play. Light

sanding of puck can also smooth puck.

●

Check air holes periodically to ensure smooth air hockey play.

●

Do not use sharp objects on playfield.

●

Keep table surface always clean and dust free.

●

When cleaning table surface use a soft dry cloth and polishing

spray. DO NOT APPLY WATER.

DO NOT APPLY AMMONIA BASED PRODUCTS such as

●

window/glass cleaner.

Polish spray/wax is provided inside the mallet kit.

●

Polish spray/wax table monthly to ensure best playfield.

●

Wax the table surface periodically to ensure smooth air hockey

●

play.

17.