Scotts S2546 User Manual

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Lawn Tractor

S2546

OPERATOR’S MANUAL

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Manufactured by John Deere

OMGX10722 K9

North American

Litho in U.S.A.

INTRODUCTION

Introduc tion

THANK YOU for purchasing a Scotts product.

Read this manual and your attachment manual thoroughly. Failure to do so could result in personal injury or equipment damage.

DATE OF PURCHASE: _______________________________

WARNING: The Engine Exhaust

This manual should be considered a permanent part of your machine and should remain with the machine when you sell it.

Product warranty is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The product warranty is explained on the warranty certificate you received from your dealer.

Measurements in this manual are metric units and their U.S. customary equivalents. RIGHT-HAND and LEFTHAND sides are determined by facing in the direction the machine will travel when going forward. When you see a broken line arrow (------>), it indicates the part it is pointing to is hidden.

Record identification numbers below. Be sure to record all the numbers to help in tracing the machine if it is stolen. You also need to give these numbers to your dealer when you order parts.

from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

CALIFORNIA Proposition 65 Warning

DEALER NAME: ____________________________________

DEALER PHONE: ___________________________________

TRACTOR SERIAL NUMBER (A), (Under seat):

__ __ __ __ __ __ __ __ __ __ __ __ __

ENGINE SERIAL NUMBER (B), (Right side of engine):

__ __ __ __ __ __ __ __ __ __ __ __ __

Introduction

Tabl e of C ont ent s

Assembly...............................................................................................................................................1

Safety Signs ...........................................................................................................................................3

Controls .................................................................................................................................................5

Operating Machine ................................................................................................................................6

Operating Mower .................................................................................................................................16

Replacement Parts ............................................................................................................................. 20

Service Machine Safely.......................................................................................................................21

Service Interval Chart..........................................................................................................................22

Service Engine ....................................................................................................................................24

Service Steering and Brakes...............................................................................................................29

Service Mower.....................................................................................................................................31

Service Electrical.................................................................................................................................36

Service Miscellaneous.........................................................................................................................40

Removing Mower.................................................................................................................................44

Installing Mower...................................................................................................................................45

Troubleshooting ..................................................................................................................................47

Storing Machine...................................................................................................................................51

Specifications.......................................................................................................................................53

Warranty.............................................................................................................................................. 55

Index....................................................................................................................................................59

Service Literature ...............................................................................................................................61

All information, illustrations and

specifications in this manual are based

on the latest information at the time of

publication. The right is reserved to

make c hanges at any time without

John Deer e Worldwide Commercial and

Consumer Equipment Division

notice.

Deere & Co.

Horicon, WI

OMGX10722 K9

Tableof Contents

Assembly

Identify Parts

ASSEMBLY

A Operator’s Manual B Safety Video C Bag of Hardware DKey

Bag of Hardware:

• 2 - M8x16 Bolts - Battery

• 2 - M8x16 Nuts - Battery

Connect and Check Battery

cCAUTION: Avoid injury. Prevent Battery

Explosions:

- Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

- Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

-Donotchargeafrozenbattery;itmay explode. Warm batter y to 16° C (60° F)

IMPORTANT: Avoid machine damage. This battery comes fully charged. If the mower is not used by the Service Expiration Date indicated on the battery, charge the battery. (See Charging the Battery in the Service - Electrical section.)

cCAUTION: Avoid injury. DO NOT attempt to

open, add fluid or service battery. Any attempt to do so will void warranty and lead to possible injury.

NOTE: Do not remove the BLACK negative (–) protective cap at this time.

1. Remove and discard the RED positive (+) protective cap from the positive (+) battery terminal.

2. Connect RED positive (+) cable (A) to battery with 6mm hex head bolt and 6 mm flange nut. Tighten securely. Apply petroleum jelly or silicone spray to terminal to prevent corrosion. Install the red terminal cover.

3. Remove and discard the BLACK (–) protective cap from the negative battery terminal.

4. Connect silver braided grounding cable (B) to the negative (–) terminal (C) with remaining 6 mm hex head bolt and 6 mm flange nut and tighten securely. Apply petroleum jelly or silicone spray to terminal to prevent corrosion.

Assembly - Page 1

ASSEMBLY

Checking Tire Pressure

cCAUTION: Avoid injury. Explosive separation

of a tire and rim parts can cause serious injury or death:

- Do not attempt to mount a tire without the proper equipment and experience to perform the job.

- Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

- When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.

- Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

1. Check tires for damage.

2. Check tire pressure with an accurate gauge.

3. Add or remove air, if necessary:

Tire Size Pressure-kPa (psi)

Front: 15-Inch 97 kPa (14 psi) Rear: 20-Inch 69 kPa (10 psi)

Assembly - Page 2

SAFETY SIGNS

Safety Signs

Safety-Alert Symbol

Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert symbol.

On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards.

In this manual, the word CAUTION and this symbol call attention to safety messages.

• Do not mow in reverse

• Look down and behind before and while backing

• Never carry children

WARNING

AVOID SERIOUS INJURY OR DEATH

• Drive up and down slopes, not across

• Avoid sudden turns

• If machine stops going uphill, stop blade and back down slowly

• Keep safety devices (guards, shields, and switches) in place and working

• Read operator’s manual

• When leaving machine: –Stop engine –Set park brake –Remove key

DANGER/POISON

Certification

Your mower has been certified by an independent laboratory for compliance with American National Standard B-71.1, “Safety Specifications” for Power Lawn Mowers, Lawn and Garden Tractors, and Lawn Tractors.

Machine Safety Labels

DANGER AVOID SERIOUS INJURY OR DEATH

SHIELD EYES. EXPLOSIVE GASES CAN CAUSE BLINDNESS OR

INJURY.

•SPARKS

•FLAMES

•SMOKING

SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS

FLUSH EYES IMMEDIATELY WITH WATER. GET MEDICAL HELP FAST. MAINTENANCE-FREE KEEP OUT OF THE REACH OF CHILDREN. DO NOT TIP.

DO NOT OPEN BATTERY!

M96445

• Do not mow when children or others are around

SafetySigns - Page 3

Picture Note: Located on Battery under seat

DANGER

SAFETY SIGNS

DANGER ROTATING BLADE

DO NOT PUT HANDS OR FEET UNDER OR INTO MOWER WHEN ENGINE IS RUNNING

M96445

ROTATING BLADE

DO NOT PUT HANDS OR FEET UNDER OR INTO MOWER WHEN ENGINE IS RUNNING

THROWN OBJECTS

BEFORE MOWING, CLEAR AREA OF OBJECTS THAT MAYBETHROWNBYBLADE

DO NOT OPERATE MOWER WITHOUT DISCHARGE CHUTE OR ENTIRE GRASS CATCHER IN PLACE

M96445

Picture Note: Located on Left-Hand side of deck

M96445

Picture Note: Located on Right-Hand side of deck

SafetySigns - Page 4

Controls

Tractor Controls

CONTROLS

A - Throttle Control B - Foot Pedal - Brake/Return to Neutral C - Reverse Implement Option Switch D - Attachment Lift Lever E - Locking Lever F - Transmission Shift Lever G - Park Brake H-PTODriveLever I - Ignition Switch J - Choke Control

Controls - Page5

OPERATING MACHINE

Operating Machine

Operate Safely

• In additionto reading yourOperator’s Manual,view your Mowing Safety Video.

• Check brake action before you operate. Adjust or servicebrakesasnecessary.

• Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before you operate.

• Clear work area of objects that might be thrown. Keep people and pets out of the work area. Stop machine if anyone enters the area.

• If you hit an object, stop the machine and inspect it. Make repairs before you operate. Keep machine and attachments properly maintained and in good working order.

• DO NOT leave machine unattended when it is running.

• Only operate during daylight or with good artificial light.

• Be careful of traffic when operating near or crossing roadways.

• Do not wear radio or music headphones while operating the machine. Safe operation requires your full attention.

• Older adults are involved in a large percentage of riding mower accidents involving injury. These operators should evaluate their ability to operate a mower safely enough to protect the operator and others from serious injury.

Park Safely

Rotating Blades are Dangerous - Protect Children and Prevent Accidents

PROTECT CHILDREN:

• Never assume that children will remain where you last saw them. Children are attracted to mowing activity, stay alert to the presence of children.

• Keep children in the house when you are operating the machine.

• Turn machine off if a child enters the mowing area.

• Use extra care when you come to blind corners, shrubs, trees, or other objects that may block your vision.

• DO NOT let children or an untrained person operate the machine.

• DO NOT carry or let children ride on machine or any attachment.DO NOT tow children in a car t or trailer.

HELP PREVENT SERIOUS OR FATAL ACCIDENTS:

• Be alert at all times, drive forward carefully. People especially children can move quickly into the mowing area before you know it.

• Back carefully. Disengage mower blades and look behind the machine carefully,especially for children, before you back up.

• DO NOT mow in reverse unless it is absolutely necessary.

• Disengage mower blades when you are not mowing.

• DO NOT operate machine if you are under the influence of drugs or alcohol.

• Stop machine on a level surface, not on a slope.

• Disengage mower blades.

• Lower attachments to the ground.

• Engage park brake.

• STOP engine.

• Remove key.

• Before you leavethe operator’s seat, wait for engine and all moving parts to STOP.

Operating Machine - Page 6

OPERATING MACHINE

Avoid Tipping

• DONOTdrivewheremachinecouldsliportip.

• Stay alert for holes and other hidden hazards in the terrain.

• Keep away from drop-offs.

• Slow down before you make a sharp turn or operate on aslope.

• When pulling loads or using heavy equipment, use only approved hitches, limit loads to those you can safely control, and use counterweights or wheel weights when required per this manual or your attachment manual.

Keep Riders Off

• Only allow the operator on the machine. Keep riders off even if blades are shut off.

• Riders on the machine or attachment may be struck by foreign objects or thrown off the machine causing serious injury.

• Riders obstruct the operator’s view resulting in the machine being operated in an unsafe manner.

Wear Appropriate Clothing

• Drive up and down a hill—not across. Be careful when you change direction on a slope.

• DO NOT stop when going up hill or down hill. If machine stops going up hill, DISENGAGE mower blades and back down slowly.

• DO NOT mow wet grass.Reduced traction could cause sliding.

• DO NOT try to stabilize the machine by putting your foot on the ground.

• Wear close fitting clothing and safety equipment appropriate for the job.

• Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs.

Operating Machine - Page 7

OPERATING MACHINE

Transport Safely

• Use safety lights and devices. Slow moving machines when driven on public roads are hard to see, especially at night. Avoid personal injury or death resulting from a collision with a vehicle.

• Whenever driving on public roads, use flashing warning lights and turn signals according to local regulations. Extra flashing warning lights may need to be installed.

Adjusting Seat

Using the Park Brake

cCAUTION: Avoid injury. Always LOCK park

brake before getting off tractor or leaving tractor unattended.

LOCKING PARK BRAKE:

1. Pivot seat forward on its mounting bracket.

M96454

2. Loosen front seat knobs (A).

3. Slide forward or rearward on mounting bracket to desired position.

4. Tighten seat knobs.

5. Lower seat.

1. Push and hold foot pedal (A) all the way down.

2. Move park brake lever(B) forward, then to the left to lock position.

3. Remove foot from pedal. Pedal should not return to the up position.

Operating Machine - Page 8

OPERATING MACHINE

UNLOCKING PARK BRAKE

1. Push and hold foot pedal (A) all the way down.

2. Move park brake lever (B) to the right, then to the rear.

3. Remove foot from pedal. Pedal should return to the up position.

Starting Engine

cCAUTION: Avoid injury. Start engine ONLY

outdoors or in a well ventilated place. Exhaust fumes are da ngerous.

IMPORTANT: Avoid machine damage. Do not operate starter more than 20 seconds at a time, or you may damage it. If engine does not start: Wait two minutes before you try again. See Troubleshooting section.

NOTE: Engine will not start unless: PTO lever is DISENGAGED, park brake is LOCKED or brake pedal pushed down. The transmission shift lever should be in N (NEUTRAL) position.

4. Push throttle lever (D) up to the FAST ( pull out choke knob (E). As the engine begins to run smoothly, push the choke knob in until it is fully seated.

5. Turn ignition key (F) to start position to crank the engine. Crank engine until it starts, but no longer than 5 seconds.

6. Release key to run position when engine starts. If engine does not start, release key to run position and wait 10 seconds before cranking the engine again.

7. Let engine run for a couple of minutes to warm-up before operating tractor.

r) position and

Using Throttle Control

Always operate the engine at FULL (r)THROTTLE. Operating the engine at less that full throttle reduces the

battery charging rate and reduces fan cooling efficiency of the engine.

Full throttle offers the best bagging and mower performance.

Cold Weather Starting Tips

Always use fresh winter grade fuel.

1. Move transmission shift lever (A) to N (NEUTRAL) position.

Do not crank engine for more than 30 seconds in any single attempt.

During first minute of operation engine may be operated in partial choke to allow smoother running. As engine warms slowly reduce engine speed to the full throttle detent position.

Allow engine to run for a few minutes before using tractor to allow automatic transmission oil to warm. Sluggish transmission response in cold weather indicates that oil has not warmed to allow optimum performance.

2. Lock the park brake (B).

3. Pull PTO lever (C) all the way back to the (OFF) position.

Operating Machine - Page 9

OPERATING MACHINE

Warming and Idling Engine

WARMING ENGINE:

• Run Engine at half speed for 2–3 minutes. IDLING ENGINE:

M96455

• Engine is air-cooled and needs a large volume of air to keep cool. Keep air intake screen (A) on top of engine clean.

• Avoid unnecessary engine idling.

4. Move throttle lever (D) to SLOW (t) position. Let engine run at low throttle a few seconds.

5. Turn key (E) to OFF position.

6. Remove key.

7. LOCK the park brake.

Using Travel Controls

cCAUTION: Avoid injury:

• Before moving forward or rearward, make sure area is clear of bystanders, especially children.

• Disengage mower or attachment before backing up.

TO TRAVEL FORWARD:

Stopping Engine

Move shift lever (A) to the right and forward to desired FORWARD speed.

1. Push down on foot pedal (A).

2. Move transmission shift lever (B) to N (NEUTRAL) position.

3. Pull PTO lever (C) all the way back to the rearward (OFF) position.

Operating Machine - Page 10

OPERATING MACHINE

TO TRAVEL IN REVERSE:

NOTE: The engine and mower will stop as the shift lever is moved to the R (REVERSE) position with mower engaged.

1. Pull PTO lever (C) all the way back to the rearward (OFF) position.

2. Look behind the vehicle to be sure there are no bystanders nearby.

3. Move shift lever (A) rearward to the R (REVERSE) position.

FOR EMERGENCY STOPPING:

1. Push foot pedal (B) fully to stop machine. Transmission shift lever (A) will automatically return to NEUTRAL.

Using Reverse Implement Option

cCAUTION: Avoid injury. Before moving forward

or rearward, make sure area is clear of bystanders, especially children.

NOTE: Operating the mower while backing up is strongly discouraged. The Reverse Implement Option should be used O NLY when operating another attachment or when the operator d eems it necessary to reposition the machine with the mower engaged.

1. Stop the machine FORWARD travel with mower engaged.

2. Look behind the vehicle to be sure there are no bystanders.

3. Push and hold in the reverse implement switch (A) while:

4. Move the drive lever to the R (REVERSE) position.

NOTE: If the engine and mower stop while repositioning the machine, return mower engagement lever to the OFF position and restart the machine. (See Starting The Engine in this section.) Begin again with Step 2.

5. As the machine begins to move rearward, release the reverse implement switch and reposition the machine.

6. Resume FORWARD travel. The mower should continue operating.

7. Repeat Steps 1 through 5 to reposition the machine again.

Operating Machine - Page 11

OPERATING MACHINE

Pushing Machine

IMPORTANT: Avoid transmission damage, DO NOT tow machine.

To move machine when engine is STOPPED:

T esting Safety Systems

cCAUTION: Avoid injury. Engine exhaust fumes

can cause sickness or death. If it is necessary to run an engine in an

enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Use the following checkout procedure to check for normal operation of machine.

If there is a malfunction during one of these procedures, DO NOT operate machine. (See your Authorized Service Center for service.)

Perf orm these tests in a clear open area. Keep bystanders away.

NOTE: Your Lawn Tractor is equipped with a ELECTRONIC SAFETY INTERLOCK. Engine will not start unless: PTO lever is DISENGAGED. Brake pedal is depressed OR parking brake is set.

1. Unlock the park brake (A).

2. Put transmission shift lever (B) in N (Neutral).

3. Push machine to desired location.

Daily Operating Checklist

• Test safety systems.

• Check tire pressure.

• Checkfuel level.

• Check engine oil level.

• Remove grass and debris from machine.

Test 1

1. Operator on seat.

2. Unlock the park brake.

3. Pull PTO lever (A) back to DISENGAGE.

4. Try to start engine.

5. Engine MUST NOT start. If engine starts, there is a problem with your safety interlock circuit. (See your Authorized Service Center.)

Operating Machine - Page 12

OPERATING MACHINE

Test 2

1. Operator on seat.

2. Lock the park brake.

3. Push PTO lever (A) forward to ENGAGE.

4. Try to start engine.

5. Engine MUST NOTstart. If engine starts, there is a problem with your safety interlock circuit. (See your Authorized Service Center.)

Test 4

1. Operator on seat.

2. Push brake pedal down.

Test 3

1. Operator on seat.

2. Lock the park brake.

3. Pull PTO lever (A) back to DISENGAGE.

4. Start engine and move throttle lever (B) to HALFSPEED (

5. Push PTO lever (A) forward to ENGAGE.

6. Move throttle lever to FAST (

7. Raise up off of seat. DO NOT get off tractor.

R)position.

r) speed position.

3. Pull PTO lever (A) back to DISENGAGE.

4. Put transmission shift lever (B) in N (NEUTRAL) position.

5. Start engine and move throttle lever (C) to FAST( speed position.

6. Release brake slowly.

7. Raise up off of seat. DO NOT get off tractor.

8. Engine will begin to stop. If engine does not begin to stop, there is a problem with your safety interlock circuit. (See your Authorized Service Center.)

Test 5

1. Operator on seat.

2. Lock the park brake.

8. Engine will begin to stop. If engine does not begin to stop, there is a problem with your safety interlock circuit. (See your Authorized Service Center.)

Operating Machine - Page 13

OPERATING MACHINE

Test 7

3. Pull PTO lever (A) back to DISENGAGE.

4. Start engine and move throttle lever (B) to FAST ( speed position.

5. Raise up off of seat. DO NOT get off tractor.

6. Engine MUST remain running. If engine does stop, there is a problem with your safety interlock circuit. (See your Authorized Service Center.)

Test 6

cCAUTION: Avoid injury. Before moving

rearward, make sure area is clear of bystanders, especially children.

Test Reverse Implement Option:

1. Start engine.

2. Push PTO lever (A) forward to ENGAGE.

3. Look behind the vehicle to be sure there are no bystanders.

4. Begin REVERSE travel by moving the transmission shift lever to R (REVERSE) position.

Mower and engine should stop operation. If mower or engine continues to operate as tractor begins travel in REVERSE, do not continue to operate mower. (See your Authorized Service Center for service.)

1. Lock the park brake (A).

2. Put transmission shift lever (B) in N (Neutral).

3. Try to push machine manually.

4. Park brake MUST prevent machine from moving. If machine moves, parking brake needs to be adjusted. (See your Authorized Service Center.)

Operating Machine - Page 14

Avoid Damage to Plastic and Painted Surfaces

• DO NOT wipe plastic parts unless rinsed first. (See Correct Cleaning Care in Service-Miscellaneous section.)

• Insect repellent spray may damage plastic and painted surfaces. Do not spray insect repellent near machine.

• Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately.

OPERATING MACHINE

Avoid Using Ground Engaging Equipment

IMPORTANT: Avoid machine damage. This tractor is NOT intended for use with ground engaging equipment. Use of such equipment could result in damage to transmission components.

This tractor is not intended for use with ground engaging equipment such as a rear tiller, disk, blade or plow.

Using Front Weights

cCAUTION: Avoid injury. Tractor front wheel

weights improve stability in most slope operation. To avoid injury, add front wheel weights for better front-end stability and steering when using a rear mounted attachment.

Install front wheel weights, two required, for better stability and steering control when you use equipment such as the rear-mounted grass bagger or dumpcart.

See your Authorized Service Center for Front Weights.

Transporting

Do not tow machine. Use a heavy-duty trailer to transport your machine. Raise mower deck to highest position when transporting to

trailer. Disengage PTO. Drive forward onto trailer. Lower mower or any attachment to trailer deck. LOCK park brake. Be sure trailer has all the necessary lights and signs

required by law. Fasten machine to trailer with heavy-duty straps, chains, or

cables. Both front and rear straps must be directed down and outward from tractor.

Remove front wheel weights when not required.

Using Rear Wheel Weights

Use of rear wheel weights is recommended for improved traction when an attachment, such as snowthrower orblade is used.

See your Authorized Service Center for Rear Weights.

Using Tire Chains

Tire chains are recommended for use with snowthrower and, under certain conditions, the front blade.

See your Authorized Service Center for Tire Chains.

Operating Machine - Page 15

OPERATING MOWER

Operating Mower

Operate Mower Safely

• In additionto reading yourOperator’s Manual,view your Mowing Safety Video.

Check Ground Conditions

• Clear mowing area of objects that might be thrown. Keep people and pets out of mowing area.

• Study mowing area. Set up safe mowing pattern. Do not mow under conditions where traction or stability is doubtful.

• First, test drive area with PTO lever DISENGAGED and mower lowered. Slow down when you travel over rough ground.

• DISENGAGE PTOleverto stop mower bladeswhen you are not using mower.

Using Lift Lever to Raise and Lower Mower

1. Push down on lift lever (A) slightly and hold locking lever (B)downwiththumb.

2. Move lift lever (A) DOWN to LOWER mower or UP to RAISE mower.

3. Release locking lever lock (B) to keep lift lever (A) in position.

Adjusting Cutting Height

Avoid Injury From Contacting Blades

Before you dismount to unplug or adjust mower:

• DISENGAGE PTO lever to stop mower blades.

• STOP the engine.

• LOCK the park brake.

• Remove key.

• Wait for mower blades to STOP.

• Keep hands, feet and clothing away from mower deck when engine is running.

Cutting height can be adjusted from 38 – 102 mm (1-1/2 – 4in).

Check tractor tire pressure. (See Checking Tire Pressure in Service Miscellaneous section.)

To adjust cutting height:

1. Push down on lift lever (A) slightly and hold locking lever (B)downwiththumb.

2. Move lift lever (A) to desired cutting height.

3. Release locking lever (B) to keep lift lever (A) in position.

4. Adjust gage wheels to match cut height desired. (See Adjusting Mower Gage Wheels below.)

Operating Mower - Page 16

OPERATING MOWER

Adjusting Mower Gage Wheels

cCAUTION: Avoid injury, before you adjust gage

wheels: STOP engine, remove key, and wait for blades to STOP.

IMPORTANT: Avoid machine damage. Mower gage wheels must not ride on ground to support mower weight. Adjust gage wheels each time you change cutting height.

1. Check tractor tire pressure. Inflate tires to the correct pressure. (See Checking Tire Pressure in Service Miscellaneous section.)

2. Raise mower lift lever to TRANSPORT (upper) position and adjust cutting height. (See Adjusting Cutting Height in this section.)

Adjusting Mower Level (Side-to-Side)

cCAUTION: Avoid injury, before you adjust

mower: STOP engine, remove key, and wait for blades to STOP.

Be careful, sharp edges on mower blades. Always wear gloves when handling mower blades.

NOTE: A deck leveling gauge (Part Number TY15272) to aid in deck leveling may be obtained through your local Authorized Service Center at a nominal cost.

1. Park tractor on a hard, level surface.

2. Stop engine and remove key .

3. CHECK: Tire pressures must be correct. (See Checking Tire Pressure in Service – Miscellaneous section.)

4. Adjust cutting height to middle position.

3. Remove bolt (A), bushing (B), washer (C), and nut (D).

4. Move lift lever down to desired MOWING position.

5. Move mower gage wheels, one on each side, to one of four holes for desired position. On 46-Inch Mower Deck, move front and rear gage wheels.

6. Bottom of gage wheels should be approximately 6-13 mm (1/4-1/2 in) from the ground when properly adjusted.

7. Install bolt and tighten with nut.

M88571

5. Turn left blade parallel to tractor axle. Hold drive belt and turn right blade parallel to axle.

M40161

6. Measure from each outside blade tip (A) to the level surface. The difference between measurements must not be more than 3 mm (1/8 in).

Operating Mower - Page 17

OPERATING MOWER

7. Loosen top clamping nut (C) facing inside of mower, on left hand side J-bolt (B), approximately one turn.

8. Loosen upper adjusting nut (D).

9. Raise or lower left side of deck.

• To raise: Turn lower adjusting nut (E) towards rear of tractor.

• To lower: Turn lower adjusting nut (E) towards front of tractor.

10.Tighten upper adjusting nut.

11.Tighten clamping nut.

12.Check side-to-side measurements and readjust if necessary.

4. Turn blades so front blade tips (A) point straight forward.

5. Measure from the front of each blade tip to the level surface. The front blade tips must be 6–9 mm (1/4–3/8 in.) lower than rear blade tips or blades will cut grass twice and grass tips will turn brown.

Adjusting Mower Level (Front-to-Rear)

cCAUTION: Avoid injury, before you adjust

mower: STOP engine, remove key, and wait for blades to STOP.

Be careful, sharp edges on mower blades. Always wear gloves when handling mower blades.

IMPORTANT: Avoid machine damage. Make sure each front draft rod is equally tensioned. The installed rods should exhibit identical amounts of movement between left and right rods. If one rod moves more freely than the other, the adjustment nut should be tightened until the movement of the assembly matches that of the other side.

1. Park tractor on a hard, level surface.

2. Stop engine and remove key.

3. CHECK: Tire pressure must be correct. (See Checking Tire Pressure in Service – Miscellaneous section.)

6. Turn nuts (B) on front draft rods (C) equally until adjustment is correct. Tur n nut clockwise to RAISE front of mower deck or counterclockwise to LOWER front of mower deck.

7. Check front-to-rear deck measurements and readjust if necessary.

Operating Mower - Page 18

OPERATING MOWER

Engaging and Disengaging Mower

IMPORTANT: Avoid machine damage. Operate engine at maximum speed when mowing or after mower blade is engaged.

Machine may require 2–3 minutes warm-up period before engaging the mower deck.

Engaging Mower

1. START engine.

Dismounting to Inspect or Unplug Mower or Optional Bagger

cCAUTION: Avoid injury. To help prevent

personal injury, do the following steps before you dismount to inspect or unplug mower or bagger.

1. STOP machine.

2. Move throttle lever (A) to the FAST (

3. Lower mower to cutting height.

4. Push PTO drive lever (B) forward to ENGAGE mower blades.

NOTE: The engine and mower will stop as the gear shiftleverismovedtotheR(REVERSE)positionwith mower engaged.

5. Disengage PTO before shifting to REVERSE.

Disengaging Mower

1. Pull PTO drive lever (A) back to DISENGAGE mower blades.

2. If you hit an object with mower while mowing, STOP mower and engine immediately. Inspect mower for damage.

r) position.

2. Pull PTO drive lever (A) back to DISENGAGE mower blades.

3. Move throttle lever to SLOW (

4. Lower mower to the ground.

5. LOCK park brake.

6. STOP engine.

7. Remove key.

8. Wait for all moving parts to STOP.

t) position.

Operating Mower - Page 19

REPLACEMENT PARTS

Replacement Parts

John Deere Quality

WE RECOMMEND JOHN DEERE quality parts and lubricants, available at your Authorized Service Center.

PART NUMBERS MAY CHANGE, use part numbers listed below when you order. If a number changes, your dealer will have the latest number.

WHEN YOU ORDER PARTS, your Authorized Service Center needs your machine serial number and engine serial number. These are the numbers that you have recorded on the inside front cover of this manual.

Touch-up paint is available in 340 grams (12 oz.) aerosol cans. Scotts Orange (part number: TY24745) and Scotts Grey (part number: TY 24747)

Parts for Tractor

ITEM PART NUMBER

Air Cleaner Elements:

• Foam

• Paper

LG273638S

LG499486S Fuel Filter AM116304 Oil Filter AM125424 Battery TY21752 Spark Plug (Champion – RC-12YC) Fuse-15 amp 99M7065 Headlight Bulb AD2062R Ground Drive Belt GX10065

Parts for Mower Decks

ITEM 46-Inch Deck

Blades: Standard

Mulch Mower Drive Belts GX10176 Leveling Gauge TY15272

(Part numbers are subject to change without notice. Part Numbers may be different outside the U.S.A.)

If you would like a copy of the Parts Catalog for this machine, please use the Order Form in the SERVICE LITERATURE section.

M127466 M119232

Replacement Parts - Page 20

SERVICE MACHINE SAFELY

ServiceMachine Safely

Practice Safe Maintenance

• Understand service procedure before doing work. Keep area clean and dry.

• Never lubricate, service, or adjust machine while it is moving.Keep safety devices in place and in working condition. Keep hardware tight.

• To prevent them from getting caught, keep hands, feet, clothing, jewelry, and long hair away from any moving parts.

• Before servicing machine, disengage all power and stop the engine. Lock park brake and remove the key. Let engine cool.

• Securely support any machine elements that must be raised for service work.

• Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.

wear a suitable protective device such as earplugs.

• Do not wear radio or music headphones while servicing the machine. Safe service requires your full attention.

Avoid Injury From Contacting Blades

Before you unplug or adjust machine:

• STOP the engine.

• Remove key.

• Wait for blades to STOP.

• Keep hands, feet and clothing away from blades when engine is running.

Handling Waste Product and Chemicals

• Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.

• Unauthorized modifications to the machine may impair its function and safety.

Wear Appropriate Clothing

• Wear close fitting clothing and safety equipment appropriate for the job.

• Loud noise can cause impairment or loss of hearing,

• Waste products such as used oil, fuel, coolant, brake fluid, and batteries, can harm the environment and people.

• DO NOT use beverage containers for waste fluids someone may drink from them.

• See your local Recycling Center or John Deere dealer to learn how to recycle or get rid of waste products.

• A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. See your John Deere dealer for the MSDS on chemical products used with your machine.

Service Machine Safely - Page21

SERVICE INTERVAL CHART

Service Interval Chart

Service Intervals

Please use the following timetables to perform routine maintenance on your machine. Service procedures included in this manual but not on this chart are to be performed on an as needed basis.

IMPORTANT: Avoid machine damage. If you operate mower in extreme heat, dust or other severe conditions, service more often than shown below.

Before Each Use

After First 2 Hours

Every 8 Hours

Every 25 Hours

Every 50 Hours

Test safety systems. Check brakes. Check tire pressure. Check/tighten loose hardware. Check engine oil level.

Adjust blade belt tension. Change engine oil.

Check brakes. Check tire pressure. Check engine oil level.

Sharpen/replace blades. Lubricatefrontaxle. Check battery and clean battery terminals. Check transaxle cooling. Change engine oil. * Service air filter pre-cleaner. * Clean air intake screen. *

Inspect muffler

Every 100 Hours

Every Season

Before Storage

Check/tighten loose hardware. Adjust drive belt tension. Clean engine cooling fins Replace engine oil filter.* Replace spark plugs. Replace air filter paper cartridge. *

Adjust blade belt tension. Service air filter pre-cleaner. Clean air screen. Replace spark plugs. Replace fuel filter.

Check/tighten loose hardware. Lubricate front axle and mower spindles. Clean battery terminals. Change engine oil. Inspect muffler

Service Interval Chart - Page 22

SERVICE INTERVAL CHART

Service Record

DATE SERVICE PERFORMED

Service Interval Chart - Page 23

SERVICE ENGINE

ServiceEngine

Adjusting Carburetor

NOTE: Carburetor is calibrated by the engine manufacturer and should not require any adjustments.

If engine is operated at altitudes above 1829 m (6,000 ft.), some carburetors may require a special high altitude main jet. See your John Deere dealer.

Possible engine surging will occur at high rpm with no load (with transmission in “N” neutral and mower blade engagement lever disengaged). This is a normal condition due to the emission control system.

If engine is hard to start or runs rough, check the Troubleshooting section of this manual.

After performing the checks in the troubleshooting section and your engine is still not performing correctly, contact your John Deere dealer.

Avoid Fumes

engines. The use of multi-viscosity oil such as (10W-

30) in ambient temperatures above 4° C (40° F) will result in higher than normal oil consumption. If multiviscosity oil used, check oil level more frequently to prevent any possible damage due to lack of lubrication.

cCAUTION: Avoid injury. Engine exhaust fumes

can cause sickness or death:

- If it is necessary to run an engine in an enclosed area, use an exhaust pipe extension to remove the fumes.

- Always try to work in a well ventilated area.

Engine Oil

cCAUTION: Avoid injury. To prevent injury from

accidental starting, always remove wire from spark plugs and disconnect battery at negative terminal before servicing engine.

Use oil viscosity based on the expected air temperature range during the period between oil changes.

Use a high quality detergent oil classified as:

• API Service Classification SG

• API Service Classification SF

NOTE: Air cooled engines run hotter than automobile

Service Engine - Page 24

SERVICE ENGINE

Checking Engine Oil

IMPORTANT: Avoid machine damage. To avoid engine damage, DO NOT run engine if oil level is below ADD mark.

NOTE: Engine must not be running. Make sure engine is COLD when checking engine oil

level.

1. Park tractor on a level surface.STOP engine. Let engine cool.

2. Lift hood.

3. Clean area around dipstick to prevent debris from falling into crankcase.

Changing Engine Oil and Filter

cCAUTION: Avoid injury. Engine may be hot, be

careful not to burn hands.

IMPORTANT: Avoid machine damage. To extend engine life, when operating mower in extreme heat, dust or other severe conditions, it may be necessary to change engine oil and filter mor e frequently.

1. Run engine to warm oil.

2. Park tractor on level surface. STOP engine. LOCK park brake and remove key.

3. Lift hood.

4. Put drain pan under drain valve.

M96093

4. Remove dipstick (A). Wipe with clean cloth.

5. Reinsert the dipstick into the tube and thread cap tightly onto fill tube. Remove dipstick to check oil level.

6. Oil must be between ADD and FULL marks.

7. Add oil to FULL mark if necessary. DO NOT OVERFILL. (See Engine Oil in this section.)

8. Install and tighten dipstick. Lower hood.

5. Unsnap the dust cap, push and twist to open oil drain (A) and drain oil into oil drain pan.

6. Close drain cap.

M96093

Service Engine - Page 25

SERVICE ENGINE

MX1529

7. Remove old filter (C) and wipe off filter tray with a clean cloth.

8. Lightly oil filter gasket with fresh, clean oil.

9. Install replacement oil filter. Turn oil filter to the right (clockwise) until rubber gasket contacts filter adapter. Tighten filter an additional one-half turn.

10.Remove dipstick (B) and refill with new oil of recommended grade. (See Engine Oil in this section.)

Checking and Cleaning Air Cleaner Elements

IMPORTANT: Avoid machine damage. To extend engine life, when operating mower in extreme heat, dust or other severe conditions, it may be necessary to check/replace air cleaner more frequently.

1. Lift hood.

2. Clean any dirt and debris from the air cleaner before removing cover.

3. Loosen knob (A) and remove cover (B).

11.Check oil level. For correct procedure see Checking Oil Level in this section.

12.Oil level must be between ADD and FULL marks. Do not overfill.

13.Install and tighten dipstick. Lower hood.

14.Start engine and check for oil leaks. Correct any leaks before operating.

15.Run engine at idle for 30 seconds. Stop engine. Wait 30 seconds and check oil level.

16.If necessary, add oil to bring level to FULL mark on dipstick.

Service Engine - Page 26

SERVICE ENGINE

IMPORTANT: Avoid machine damage. To prevent engine damage, DO NOTallow any foreign objects to fall into the carburetor air intak e (C).

if necessary.

8. Carefully clean air cleaner housing. Prevent any dirt from falling into carburetor.

9. Install foam precleaner (E) mesh side up.

10.Install cartridge. Make sure cartridge and seal are properly seated and sealing the carburetor air intake area.

11.Install air cleaner cover and tighten knobs. DO NOT overtighten.

12.Lower hood.

Cleaning Air Intake Screen

IMPORTANT: Avoid machine damage from overheating and damage to e n gine:

• Keep air intake screen free of dust.

• Keep cooling shrouds in place.

1. STOP engine. LOCK park brake and remove key.

2. Lift hood.

4. Avoid dropping anything into the carburetor air intake (C). If anything falls into the carburetor air intake it MUST be remove.

5. Lift out filter cartridge (D) and foam precleaner (E).

Service precleaner:

• Wash precleaner in a solution of warm water and

liquid detergent.

• Rinse precleaner thoroughly. Squeeze out excess

water in a dry cloth until precleaner is completely dry.

• Put approximately 30 ml. (1 oz.) of clean engine oil

onto precleaner. Squeeze precleaner to distribute oil evenly. Squeeze out excess oil with a clean cloth.

IMPORTANT: Avoidmachine damage. A damaged cartridge (D) can allow dirt into the carburetor and can cause poor engine performance, engine damage or failure:

• DO NOT attempt to clean cartridge by tapping against another object.

• Replace cartridge ONLY if very dirty.

• DO NOT use pressurized air to clean cartridge.

• If cartridge is damaged or the seal is cracked, replace.

MX1529

3. Clean air intake screen (A) and external surfaces with rag, brush, vacuum or compressedair.

4. Clean air intake screen (A) and external surfaces with rag, brush, vacuum or compressed air. Lower hood.

Checking Spark Plugs

cCAUTION: Avoid injury. Before you remove

spark plugs, STOP engine and wa it until engine is cool.

1. Stop engine. LOCK park brake. Remove key. Lift hood.

7. Inspect cartridge for damage or excessive dirt. Replace

Service Engine - Page 27

SERVICE ENGINE

Replacing Fuel Filter

cCAUTION: Avoid injury. Keep cigarettes,

sparks, and flames away from the fuel system. Make sure engine is cool to the touch.

IMPORTANT: Avoid machine damage. When disconnecting fuel tank hose from filter, be sure to

hold hose above fuel tank level so fuel does not run out.

NOTE: Change filter when fuel is low in fuel tank.

2. Disconnect spark plug wires (A) and remove spark plugs.

3. Clean spark plugs carefully with a wire brush.

4. Inspect plug for:

• Cracked porcelain.

• Pitted or damaged electrodes.

• Other wear or damage.

5. Replace spark plug(s) if necessary.

6. Check plug gap with a wire feeler gauge, gap should be

0.76 mm (0.030 in.)

7. To change gap, move the outer electrode.

8. Install and tighten spark plugs. Tighten plugs to 24.4 to

29.8N•m(18to22lb-ft).

1. Park tractor on a level surface.

2. STOP engine. LOCK park brake. Remove key. Let engine COOL.

3. Lift hood.

4. Using pliers, slide hose clamps (A) away from fuel filter (B).

5. Disconnect hoses from filter.

IMPORTANT: Avoid machine damage. Filter must be installed with FLOW ARROW pointing in the directionoffuelflow.

6. Position new filter with FLOW ARROW pointing in the direction of fuel flow and connect hoses.

7. Install clamps and check for leaks.

8. Lower hood.

9. Connect the spark plug wire(s).

10.Lower hood.

Service Engine - Page 28

SERVICE STEERING AND BRAKES

ServiceSteeringand Brakes

Grease

JD Moly High Temp

JD High Temp

GREASE-

BIO-GREASE-

- 10°C

- 20°C

- 30°C

- 40°C

- 55°C

50°C 40°C 30°C 20°C 10°C

0°C

122°F 104°F

86°F 68°F 50°F 32°F 14°F

-4°F

- 22°F

- 40°F

- 67°F

Lubricating Front Wheel Spindles, Wheel Bearings and Axle Pivot

NGLI Number

Arctic

Park tractor on flat, level surface. STOPengine, LOCK park brake, DISENGAGE PTO lever, turn key to the OFF position, and remove key.

With a safe lifting device,lift front of tractor just high enough

TS1417

to pivot axle.

Use grease based on the expected air temperature range during the service interval.

The following greases may be used:

• SAE Multipurpose EP Grease with 3 to 5 percent molybdenum disulfide.

• SAE Multipurpose EP Grease.

• Greases meeting Military Specification MIL-G-10924C may be used as arctic grease.

Wheel Spindles

Lubricate wheel spindles (A), one on each side of tractor with multipurpose EP grease or an equivalent.

Turn steering wheel to a full left turn and then full right turn to distribute grease in spindles.

Axle Pivot

Lubricate axle pivot (C) with multipurpose EP grease or an equivalent.

Pivot axle up and down to distribute grease in pivot.

Wheel Bearings

Lubricate front wheel bearings (B), one on each side of tractor with multipurpose EP grease or an equivalent.

Spin wheels to distribute grease in bearings. Lower front of tractor to ground.

Service Steering and Brakes - Page 29

SERVICE STEERING AND BRAKES

Adjusting Brakes

cCAUTION: Avoid injury. Before adjusting

brakes: STOP engine. Remove key. Wait for all moving parts to STOP.

1. Park tractor on flat, level surface. STOP engine, turn key to the OFF position, and remove key.

2. UNLOCK the park brake and release brake pedal.

spring bracket and front edge of brake rod stop tabs. Gap should have a minimum distance of 2 mm (0.08 in).

• Check brake rod compression spring (E). It should not be completely compressed when park brake is locked. A slight air gap should be visible between the coils when proper adjustment is reached.

• Recycle park brake a few times and measure distances each time until specified measurements are obtained.

• Brake lever (F) travel should not exceed 30° (G). If it does, measure brake components individually.

SPECIFICATIONS:

• Spring bracket to stop tabs (minimum): 2 mm (0.08 in)

• Brake lever travel (maximum): 30°

3. Measure distance from inside of brake rod stop tabs (A) to outside of compression spring bracket (B) (located below foot tread area on left-hand side of transmission). Distance (C) should be 2 – 10 mm (0.08 – 0.40 in).

4. If distance is less than or equal to 2 mm (0.08 in):

• Gradually adjust jam nuts (D) until specified measurement is obtained.

• Depress brake pedal and LOCK park brake.

• Measure the distancebetween edge of compression

Service Steering and Brakes - Page 30

SERVICE MOWER

Service Mower

Avoid Injury From Contacting Blades

cCAUTION: Avoid injury. Before you unplug,

adjust or service mower:

-DISENGAGEPTOswitchtostopmower blades.

- Wait for mower blades to STOP.

- LOCK the park brake.

- STOP the engine.

Grease

JD Moly High Temp

JD High Temp

GREASE-

BIO-GREASE-

- 10°C

- 20°C

- 30°C

- 40°C

- 55°C

50°C 40°C 30°C 20°C 10°C

0°C

122°F 104°F

86°F 68°F 50°F 32°F 14°F

-4°F

- 22°F

- 40°F

- 67°F

NGLI Number

Arctic

TS1417

-Removethekey. Clean unit by removing all grass clippings and

dirt from mower deck. Disconnect spark plug wire from spark plug.

Use grease based on the expected air temperature range during the service interval.

The following greases may be used:

• SAE Multipurpose EP Grease with 3 to 5 percent molybdenum disulfide.

• SAE Multipurpose EP Grease.

• Greases meeting Military Specification MIL-G-10924C may be used as arctic grease.

Service Mower - Page 31

SERVICE MOWER

Replacing Mower Drive Belt

cCAUTION: Avoid injury. Before replacing

mower drive belt: STOP engine, remove key, wait for all moving parts to STOP, and wear gloves when replacing belt.

1. STOP engine, LOCK park brake, place gear shift lever in NEUTRAL (N) position, pull PTO drive lever back to DISENGAGE, turn key to the OFF position, and remove key .

2. Remove mower deck. (See Removing Mower in Removing Mower section.)

3. Remove six capscrews and left and right belt guards.

A B

5. Measure distance from bracket (A) to washer (B) on tension rod (C). Distance (D) should be: 20 – 25 mm (0.78 –0.98in).

4. Pull pulley (A) to the left and remove mower drive belt from engine pulley and then remove from mower.

5. Install belt in reverse order of removal.

6. Reinstall belt guards and tighten capscrews securely.

Adjusting Mower Belt Tension

cCAUTION: Avoid injury. Before adjusting

Mower Belt Tension: STOPengine. Remove key. Wait for all moving parts to STOP.

IMPORTANT: Avoid machine damage. Spindle brake engagement must be checked every time the mower belt tension is adjusted or belt damage may occur.

6. If adjustment is required, continue with Step 7.

7. DISENGAGE PTO lever.

8. Remove spring locking pin and washer (E) and disconnect tension rod from blade drive arm.

9. Loosen lock nut (F).

10.Turn fitting on tension rod clockwise to shorten and counterclockwise to lengthen effective rod length.

11.Tighten lock nut (F) to 27 N•m (20 lb-ft.).

12.Assemble tension rod and recheck dimension (D).

13.Check brake clearance. (See Adjusting Spindle Brake in this section.

1. Park tractor on a hard, level surface.

2. Stop the engine, remove key, wait for moving parts to stop.

3. Place mower deck in LOWEST setting.

4. Engage PTO drive lever.

Service Mower - Page 32

SERVICE MOWER

Adjusting Spindle Brake

cCAUTION: Avoid injury from rotating blades.

Mower blades must stop within 5 seconds after mower is turned off. Check spindle brake measurement every 25 hours or once a year (whichever comes first).

IMPORTANT: Avoid machine damage and belt damage.

Spindle brake engagement must be checked and corrected every time the mower belt tension is adjusted.

Mower belt tension should be adjusted, if required, BEFORE brakes are adjusted.

1. Park tractor on a hard, level surface.

2. Stop the engine, remove key, wait for moving parts to stop.

3. Place mower deck in LOWEST setting.

4. Engage PTO drive lever.

5. Check mower belt tension. (See Adjusting Mower Belt Tension in this section.)

7. Measure distance from brake surface (A) to pulley braking surface (B). Brake to Pulley Distance should be: 2 – 3mm(0.08–0.12in).

8. If adjustment is required, turn nut (C) on end of brake rod (D) in correct direction to set brake at proper distance from pulley.

9. Repeat on all brakes.

10.Install belt guard.

6. Remove belt guard.

IMPORTANT: Avoid machine damage. ALL brakes MUST be adjusted. There are THREE spindle brakes on the deck.

Service Mower - Page 33

Checking Mower Blades

SERVICE MOWER

cCAUTION: Avoid injury. Before adjusting

Mower Belt Tension: STOPengine. Remove key. Wait for all moving parts to STOP.

To check for a bent blade:

1. Lower mower. Measure distance between blade tip and flat ground surface.

2. Turn blade 180 degrees. Measure distance between blades other tip and flat ground surface.

3. If the distance between the two measurements is more than 3 mm (1/8 in), install new blade.

M88119b

3. Loosen and remove cap screw (A), hardened washer (B), cupped blade washer (C) and blade (D).

4. Inspect blades; sharpen/balance or replace as necessary.

INSTALLING MOWER BLADES

1. Lightly lubricate cap screw threads with a general purpose grease or oil. This lubrication is to prevent rusting and seizing.

Servicing Mower Blades

cCAUTION: Avoid injury. Be careful, sharp

edges on mower blades. Always wear gloves when handling mower blades.

REMOVING MOWER BLADES

1. Raise mower deck to gain access to mower blades. If necessary, remove mower deck.

2. Using a wooden block, prevent mower blades from spinning.

M88112h

2. Position mower blade (D) with the cutting edge towards the ground onto the mower spindle.

3. Install cupped blade washer (C) with cup side toward the blade.

4. Install hardened washer (B).

5. Install and tighten cap screw (A) by hand until mower blade is in full contact (fully seated) with spindle.

6. With mower blade blocked, to prevent spinning, tighten cap screws to 56 N•m (41 lb-ft.)).

Service Mower - Page 34

SERVICE MOWER

Sharpening Blades

cCAUTION: Avoid injury. Wear goggles and

gloves when you handle blades.

1. Sharpen blades with grinder, hand file or electric blade sharpener.

2. Keep original bevel (A) when you grind.

3. Blade should have 0.40 mm (1/64 in.) cutting edge (B).

Balancing Blades

cCAUTION: Avoid injury. Wear goggles and

gloves when you handle blades.

1. Clean blade.

2. Put blade on nail in vise or on vertical wall stud. Turn blade to horizontal position.

3. If blade is not balanced, heavy end of blade will drop.

4. Grind bevel of heavy end. Do not change bevel.

Service Mower - Page 35

Service Electrical

Checking the Battery

SERVICE ELECTRICAL

cCAUTION: Avoid injury. Sulfuric acid in battery

electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Wear eye protection and avoid spilling or dripping electrolyte.

Flush eyes with water for 15-30 minutes if acid is splashed into eyes.

If acid is swallowed, get medical attention immediately.

DO NOT attempt to open, add fluid or service battery. Any attempt to do so will void warranty andleadtopossibleinjury.

M96453

2. Remove rubber hold-down strap (A).

3. Disconnect negative (–) battery cable (B).

4. Remove red cover (C) from positive (+) battery terminal. Remove positive (+) cable from battery.

5. Remove battery.

6. Install the battery following these steps in reverse order. (See Connect the Battery in the Assembly section.)

Clean Battery and Terminals

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge, if necessary, at 6–10 amperes for 1 hour. (See Charging the Battery in this section.)

Removing and Installing the Battery

cCAUTION: Avoid injury. Always remove

negative (–) battery cable first,and install it las t, to prevent electrical short circuit to chassis.

1. Turn ignition key off and raise seat.

cCAUTION: Avoid injury. Battery gas can

explode, to avoid injury:

- Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level.

- Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer.

- Always remove grounded (-) battery clamp first and replace it la st.

1. Turn ignition key off and raise seat.

Service Electrical - Page 36

SERVICE ELECTRICAL

M96453

2. Remove rubber hold-down strap (A).

3. Disconnect BLACK (–) battery cable (B) first.

4. Disconnect RED (+) battery cable (C). Remove battery from mower.

5. Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells.

6. Rinse the battery with clean water. Let dry.

7. Clean terminals and battery cable ends with wire brush until bright.

8. Apply petroleum jelly or silicone spray to terminal to prevent corrosion.

9. Install battery.(See Removing and Installing the Battery in this section and Connect the Battery in the Assembly section.)

cCAUTION: Avoid injury. BE VERY CAREFUL:

Battery fluid (electrolyte), is a solution of water and sulfuric acid. It is very harmful to eyes, skin, or clothing.

- Wear goggles or an eye shield when you work with a battery.

- If the acid contacts your eyes, skin, or clothing, flush the area imme diately with water. Get medical help, if necessary.

A battery gives o ff gas which can explode. An exploding battery will spray sulfuric acid in all directions.

- Keep cigarettes, sparks, andflames away from the battery.

- Charge the battery in an area with good ventilation.

-DONOTchargeafrozenbattery.

Before you charge a battery:

• Wait until the battery has warmed to room temperature. Do not charge a frozen battery.

Turn OFF and unplug the charger before you connect cables to the battery or disconnect cables from the battery.

If the battery becomes warm to touch during charging:

• Reduce the charging rate OR

Charging the Battery

• Stop charging the battery until it cools.

NOTE: Your charger may have an AUTOMATIC STOP to prevent charging the battery:

• When the battery is fully charged OR

• When the battery is not in condition to take a charge.

cCAUTION: Avoid injury. DO NOT attempt to

open, add fluid or service battery. Any attempt to do so will void warranty and lead to possible injury.Battery gas is explosive:

- DO NOT smoke whil e you charge battery.

- Keep all flames and sparks away.

- DO NOT charge frozen battery.

- DO NOT connect booster battery negative (-) cable to starting vehicle negative (-) terminal.

1. Remove battery from mower. (See Removing and Installing Battery in this section.)

Service Electrical - Page 37

SERVICE ELECTRICAL

2. Connect positive (+) charger cable to positive (+) battery terminal.

3. Connect negative (–) charger cable to negative (–) battery terminal.

4. Plug in charger cord.

5. Charge battery using a 12 Volt battery charger at a rate of 6–10 amperes for a minimum of 1 hour and no more than 2 hours.

6. Unplug charger cord. Remove charger cables.

7. Install battery. (See Removing and Installing Battery in this section.)

TO ENGINE GROUND

VEHICLE BATTERY

2. Connect the other end of positive (+) booster cable to vehicle battery positive (+) post (A).

3. Connect negative (–) booster cable to booster battery negative (–) post (C).

4. Connect the other end of negative (–) booster cable (B) to engine ground away from battery.

BOOSTER BATTERY

Replacing Headlight Bulb

1. Lift hood.

Using Booster Battery

cCAUTION: Avoid injury. Battery gas is

explosive:

- DO NOT smoke while you charge battery.

- Keep all flames and sparks away.

- DO NOT charge frozen battery.

- DO NOT connect booster battery negative (-) cable to starting vehicle negative (-) terminal.

M88559

2. Push in and turn bulb socket (A) 1/4 turn counterclockwise to remove.

3. Replace defective bulb with a new bulb.

4. Insert bulb socket into housing, push in and turn 1/4 turn clockwise to install.

5. Lower hood.

1. Connect positive (+) booster cable to booster battery positive(+) post (D).

Service Electrical - Page 38

SERVICE ELECTRICAL

Replacing Fuse

1. Open hood.

MX1535

2. Pull defective fuse (A) out of socket.

3. Check metal clip in fuse window and discard fuse if clip is broken.

4. Push new fuse into socket.

5. Close hood.

Service Electrical - Page 39

SERVICE MISCELLANEOUS

Service Miscellaneous

Checking Tire Pressure

cCAUTION: Avoid injury. Explosive separation

of a tire and rim parts can cause serious injury or death:

- Do not attempt to mount a tire without the proper equipment and experience to perform the job.

- When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.

- Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

1. Check tires for damage.

2. Check tire pressure with an accurate gauge.

3. Add or remove air, if necessary:

Tire Size Pressure-kPa (psi)

Front: 15-Inch 97 kPa (14 psi) Rear: 20-Inch 69 kPa (10 psi)

Fuel

cCAUTION: Avoid injury. Handle fuel with care,

it is highly flammable and can cause serious injury or death:

- DO NOT refuel machine while you smoke, when machine is near an open flame or sparks, or when engine is running. STOP engine .

- Fill fuel tank outdoors.

- Prevent fires: clean oil, grease and dirt from machine. Clean up spilled fuel immediately.

- Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark.

- To prevent fire and explosion caused by static electric discharge, while you fill tank, use a non-metal fuel container. I f you use a funnel, MAKE SURE IT IS PLASTIC. Avoid using a funnel which has a metal screen or filter.

- Use only clean approved containers and funnels.

- Store oil and fuel in an area protected from dust, moisture and other contamination.

- DO NOT use METHANOL gasoline. METHANOL is harmful to the environment and to your health.

IMPORTANT: Avoid machine damage. Avoid spilling fuel. Fuel can damage plastic and painted surfaces.

DO NOT mix oil with gasoline. Unleaded gasoline with an octane rating of 87 or higher is recommended.

Service Miscellaneous - Page 40

SERVICE MISCELLANEOUS

Using Clean Fuels

Dirt in the fuel system is a major cause of performance problems. Be sure to clean any grass or trash from the top of the tank before removing lid. Use of a PLASTIC funnel with a plastic mesh strainer when filling the tank will prevent most foreign material from entering the tank.

Octane Rating

Regular grade 87 octane unleaded fuel is recommended for use in your tractor.Higher octane fuels will seldom make your tractor perform better. If your tractor develops a starting or performance problem immediately after use of new fuel, change supplier or fuel brand. If the problem still exists after switching fuel, see your John Deere dealer for service.

Fuel Blends

varnish deposits, especially if fuel is stored for several weeks or more.

Using clean, fresh fuel will help to prevent damage to the fuel system and will help maintain peak engine performance. If engine performance problems occur, use fuel from another supplier before suspecting machine problems. Suppliers blend fuels differently and changing suppliers will generally solve any performance problems.

Using Fresh Fuel and Stabilizers

The best thing you can do to ensure peak performance of your engine is to use “fresh” fuel. Your tractor’s engine will perform well with most good-quality fresh fuels regardless of additives. Any fuel will begin to deteriorate and evaporate over time and begin to form gum and varnish deposits in the fuel system. Help to avoid this by buying only enough fuel to last approximately 30 days or add fuel stabilizer immediately.

Adding a fuel stabilizer to the fuel system is recommended any time the tractor will not be operated for more than 60 days. Varnish deposits may build up in the carburetor in as little as a few weeks by using stale, oxygenated fuel.

No stabilizer will work with “stale” fuel, any fuel that is more than 30 days old. (See Preparing Your Engine For Storage in this section for information on adding stabilizer to the fuel.)

Filling Fuel Tank

Fuels are blended to give peak performance during cold weather and warm weather. For cold weather, gasoline is specially blended to provide better starting capabilities. However, avoid prolonged storage of cold-weather blended fuel because it will evaporate more quickly. You may experience longer cranking times in cold weather with “old” fuel. Buy smaller amounts of cold-weather blended fuel in winter.

Fuels used during the summer are not required to provide improved starting properties so they are blended differently. As a result, you may experience hard starting or other performance problems during cold weather if you use fuel remaining from summer uses.

Oxygenated or Reformulated Fuels

Many areas are now required to add “oxygenates” (either alcohol or ether) which blend oxygen into the fuel to help reduce exhaust emissions. If you use oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement. DO NOT use fuel that contains methanol to avoid producing excess emissions.

Although fuels blended with alcohol or ether allow your engine to run cleaner, they may contribute to fuel system damage and performance problems by causing gum and

IMPORTANT: Avoid machine damage. Dirt and water in fuel are major causes of engine performance problems. Prevent dirt and debris from entering the fuel tank when filling.

Fillthetankattheendofeachday’soperationto help keep condensation out of the fuel tank.

Fuel tank capacity: 4.7 L (1.25 gal).

1. STOP engine. If engine is hot let it cool several minutes before you add fuel.

2. Lift hood.

3. Remove grass clippings and other trash from tank area.

Service Miscellaneous - Page 41

SERVICE MISCELLANEOUS

Avoid Damage:

• “Dry wiping” or wiping the plastic surface when it is dry is a major source of minor surface scratches.

M96452

4. Remove fuel tank cap (A).

5. Fill tank with fresh fuel only to bottom of filler neck.

6. Install fuel tank cap and lower hood.

Care for Plastic and Painted Surfaces

PLASTIC SURFACES

The plastic parts on your tractor are made of a blend of polycarbonate and polyester materials. These parts are extremely strong and durable. Unlike painted metal, the plastic parts will never dent or rust. If the plastic parts get scratched, the color will remain the same since the color goes through the entire part.

IMPORTANT: Avoid machine damage. “Dry wiping” or wiping the plastic surface when it is dry will result in minor surface scratches. Always wet the surface before cleaning. Follow correct cleaning and waxing procedures.

Correct Cleaning Care:

NOTE: Follow cleaning procedure every time plastic surfaces are cleaned. DO NOT wipe dry plastic surface with hand or towel.

1. Before washing, rinse hood and entire machine with clean water to remove dirt and dust that may scratch the surface.

2. Wash plastic surface with clean water and a mild liquid automotive washing soap. Use a SOFT,CLEAN cloth (bath towel or automotive mitt) when washing.

3. Dry thoroughly with a SOFT, CLEAN cloth (diaper or bath towel).

4. Wax the surface with a liquid automotive wax. Use products that specifically say “contains no abrasives”.

5. Remove applied wax by hand using a clean, soft cloth.

• DO NOT wipe hood or other plastic parts unless wetted first.

• DO NOT apply wax unless plastic surface has been thoroughly cleaned first.

• DO NOT use abrasive materials, such as polishing compounds, to clean or to wax plastic surface.

• DO NOT wax plastic surfaces without drying first. Hardto-remove water spots will be left.

• DO NOT use solvents or commercial cleaners.

• DO NOT use power buffers to remove wax.

• DO NOT spray insect repellent near machine. Insect repellent spray may damage plastic or painted surfaces.

• Be careful not to spill fuel on any plastic or painted surfaces. Wipe up fuel immediately.

Repair:

• Your John Deere dealer has the professional materials needed to properly remove surface scratches from any plastic surfaces.

• DO NOT attempt to paint over marks or scratches in plastic parts.

• DO NOT use polishing compounds to attempt to remove scratches.

PAINTED METAL SURFACES

Correct Cleaning Care:

Follow automotive practices to care for your tractor painted metal surfaces. Use a high-quality automotive wax regularly to maintain the factory look of your tractor’s painted surfaces.

Repair:

Minor Scratches (surface scratch):

1. Clean area thoroughly to be repaired.

2. Use automotive polishing compound to remove surface scratches.

• DO NOT use rubbing compound to avoid removing paint.

3. Apply wax to entire surface. Deep Scratches (bare metal or primer showing):

1. Clean area to be repaired with rubbing alcohol or mineral spirits.

Service Miscellaneous - Page 42

SERVICE MISCELLANEOUS

2. Use paint stick with factory-matched colors available from your John Deere dealer to fill scratches. Follow directions for use and for drying.

• Apply sparingly to scratch without getting on surrounding painted surface. Fill in scratch to level of surrounding painted area.

• Allow to dry 48 hours in warm weather and up to 30 days in colder temperatures.

3. Use automotive polishing compound to smooth out surface. Do not use power buffer .

4. Apply wax to surface.

Service Miscellaneous - Page 43

REMOVING MOWER

RemovingMower

Removing Mower

cCAUTION: Avoid injury. Before removing

mower on machine: STOP engine. Remove key. Wait for all moving parts to STOP.

• Mower lift lever under tension. To avoid injury, grasp lift lever securely and release lock slowly.

1. STOP engine, LOCK park brake, DISENGAGE PTO lever, turn key to the OFF position, and remove key.

2. Raise mower lift lever to highest position.

3. Put wood blocks under each side of mower.

4. Lower mower lift lever to lowest position, bringing deck down onto blocks.

5. Remove mower deck drive belt from tractor engine pulley.

7. Remove spring locking pins and washers (D) from front draft rods (E) and remove draft arms from front axle brackets. Store draft arms with mower.

6. Remove spring locking pin and washer (A) holding tension rod (B) to blade drive arm (C).

8. Remove spring locking pins and rear draft pins (F), one on each side, from rear draft brackets (G).

9. Raise mower deck lift lever to highest position and remove wood blocks.

10.Pull deck out from under tractor.

Removing Mower - Page 44

INSTALLING MOWER

Installing Mower

cCAUTION: Avoid injury. Before installing

mower on machine: STOP engine. Remove key. Wait for all moving parts to STOP.

• Mower blades are sharp. To avoid injury, always wear gloves when handling mower deck.

• Mower lift lever under tension. To avoid injury, grasp lift lever securely and release lock slowly.

1. STOP engine, LOCK park brake, DISENGAGE PTO lever, turn key to the OFF position, and remove key.

2. Raise mower deck lift lever to the UPPER position.

3. Turn steering wheel fully to the left. Carefully slide the mower deck under the right side of the tractor (with the mower discharge to tractors right side) taking care to avoid interference of the rear draft arms with the underside of the tractor.

4. Lower mower lift lever to the LOWEST position.

Picture Note: Front of left hand front wheel shown.

8. Insert angled end of front draft rod assemblies (G) through holes in front axle brackets (H).

NOTE: The draft rod assemblies are inserted from the inside of the mower deck brackets toward the outside of the bracket.

9. Raise front of deck and block. Insert angled end of front draft rods into forward holes on the front brackets (I) of the mower deck.

10.Secure each draft rod with flat washer and spring locking pin (J).

Picture Note: Left side of tractor shown.

5. Position the deck so the rear draft arms (A) are between the guide rods (B) and the lift arms (C).

6. Lift the mower deck. Place wood blocks under each side of mower deck and align the holes in the front of the rear draft brackets (D) with the holes in the frame bracket (E).

7. Insert rear draft pins (F) through rear draft arms and frame bracket from the outboard side. Secure with spring locking pins.

Picture Note: Shown from behind L.H. front wheel.

11.Pull down on left-hand side of belt guide (K) and rotate awayfrom engine pulley (L). Install belt (M) onto pulley and return guide to original position. Insure that the guide is seated into the hole.

Installing Mower - Page 45

INSTALLING MOWER

12.Raise tension rod (N) and attach to blade drive arm (O) using flat washer (P) and spring locking pin (Q).

13.Raise deck by pressing the lift lever lock and pulling the mower deck lift lever to its highest point.

14.Remove wood blocks from under deck.

15.Check for proper routing and position of all belts.

16.Level mower .(See Adjusting Mower Level (Side-to-Side and Front-to-Rear) in the Operating Mower section.)

17.Adjust gage wheels. (See Adjusting Mower Gage Wheels in the Operating Mower section.)

Installing Mower - Page 46

TROUBLESHOOTING

Troubleshooting

Using Troubleshooting Chart

If you are experiencing a problem that is not listed in this chart, see your Authorized Service Center for service.

Whenyouhavecheckedallthepossiblecauseslistedand you are still experiencing the problem, see your Authorized Service Center.

Engine

IF CHECK

Enginewillnotstart Outoffuel.

Loose or corroded electrical connections. PTO drive lever is in ON position. Fuse is blown. Spark plug wire is loose or disconnected. Brake switch not engaged. Engine flooded. Dirty air filter. Dirty fuel filter. Water in fuel. Bad starter solenoid. Carburetor out of adjustment. Engine valves out of adjustment.

Engine clicks but will not start Weak or dead battery.

Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter.

Engine Hard T o Start Dirty air filter.

Bad spark plug. Weakor dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Below 32°F (0°C)

Troubleshooting - Page 47

TROUBLESHOOTING

IF CHECK

Loss of power Cutting too much grass /too fast.

Throttlein“CHOKE”position. Buildup of grass, leaves and trash under mower. Dirty air filter. Low oil/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment.

Engine continues to run when operator leaves seat

Engine Backfires When Turning Engine “OFF” Engine throttle control not set at “SLOW” position for 30 seconds

Engine will not turn over Clutch/brake pedal not depressed.

Headlight not working Bulb(s) burned out.

Battery will not charge Bad battery cell(s).

Faulty operator-presence safety switch.

before stopping engine.

Attachment clutch is engaged. Weakor dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch.

Loose or damaged wiring. Blown fuse.

Poor cable connections. Faulty regulator/rectifier.

Mower blades will not rotate Obstruction in clutch mechanism, or blades.

Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel.

Troubleshooting - Page 48

TROUBLESHOOTING

IF CHECK

Engine Stops When Shift Lever Is MovedToThe R (REVERSE) Position and Attachment Is Engaged

Normal condition. (See Using Reverse Implement Option in the OPERATING section.)

Mower

IF CHECK

Discharge Chute Plugging Belt worn or installed incorrectly .

Grass too wet. Buildup of grass, leaves and trash under mower. Worn, bent or loose blade. Mower deck not level. Engine rpm too low. Travel speed too fast. Low/uneven tire pressure. Blades improperly installed. Improper blades used.

Patches Of Grass Uncut Travel speed too fast.

Engine rpm too low.

Belt Slipping Debris in sheaves.

Worn belt.

Too Much Vibration Worn, bent or loose blade(s).

Bent blade spindle. Damaged drive belt.

Blades Scalping Grass Cutting too low.

Turning speed too fast. Ridges in terrain. Roughoruneventerrain. Low tire pressure. Mower gauge wheels not adjusted correctly. Bent blade(s).

Uneven Cut Mower not level.

Travel speed too fast. Blades dull, bent or loose. Mower gauge wheels not adjusted correctly. Buildup of grass, leaves, and trash under mower. Bent blade spindle.

Troubleshooting - Page 49

TROUBLESHOOTING

IF CHECK

Grass Tips Are Jagged And Turn Grayish Brown After Mowing

Mower Stops When Shift Lever Is Moved To The R (REVERSE) Position and Mower Is Engaged.

Dull mower blades. Bent blades. Front-to-rear blade adjustment not set properly.

Normal condition. (See Using Reverse Implement Option in the OPERATING section.)

Troubleshooting - Page 50

STORING MACHINE

StoringM achine

Storing Safely

cCAUTION: Avoid injury. Engine exhaust fumes

can cause sickness or death.

- If it is necessary to run an engine in an enclosed area, use an exhaust pipe extension to remove the fumes.

- Always try to work in a well ventilated area.

- DO NOT store vehicle with fuel in the tank inside a building where fumes may reach an open flame or spark.

- Allow engine to cool before storing in an enclosure.

- Remove the battery and store it in a cool dry place where it will not freeze, and where children cannot reach it.

Preparing Engine For Storage

NOTE: Properly preparing your tractor engine for storage will make it easier to start the following season. Engine storage procedure should be used if vehicle is not used for longer than 60 days.

There are two satisfactory methods of preparing the engine for storage: running the engine completely dry of fuel, or filling the fuel tank with a mixture of fresh fuel and fuel stabilizer.

Running engine dry of fuel:

NOTE: Try to anticipate the last time the tractor will be used for the season so very little fuel is left in the fuel tank.

1. Park tractor in a well-ventilated area.

2. Engage park brake and disengage PTO.

3. Turn on engine and allow to run until it runs out of fuel.

4. Turn key to OFF position.

5. Continue with Preparing Engine.

Add fuel and stabilizer mixture to tank:

1. Park tractor in a well-ventilated area.

IMPORTANT: Avoid machine damage. Be sure fuel is fresh when adding fuel stabilizer. Fuel stabilizers are ineffective when added to fuels that aremorethan30daysold.

Preparing Machine for Storage

1. Repair any worn or damaged parts. Replace parts if necessary. Tighten loose hardware.

2. Clean under the deck.

3. Paint scratched or chipped metal surfaces to prevent rust.

4. Wash the machine and apply wax to metal and plastic surfaces. (See SERVICE-MISCELLANEOUS section for care of plastic and metal surfaces.)

5. Run machine for five minutes to dry belts and pulleys.

6. Apply light coat of engine oil to pivot and wear points to prevent rust.

7. Lubricate grease points.

8. Make sure tires are properly inflated.

2. Mix fresh fuel and fuel stabilizer in separate container. Follow stabilizer instructions for mixing.

NOTE: Filling the fuel tank reduces the amount of air in the fuel tank and helps reduce deterioration of fuel.

3. Fill fuel tank with stabilized fuel.

4. Run engine for a few minutes to allow fuel mixture to circulate through carburetor.

5. Continue with Preparing Engine.

Preparing Engine

1. Change engine oil and filter while engine is warm.

2. Service air filter if necessary.

3. Clean debris from engine air intake screen.

4. Remove spark plugs. Put 30 mL (1 oz.) of clean engine oil in cylinders.

5. Install spark plugs, but DO NOT connect spark plug wires.

6. Crank the engine for approximately fiveseconds to allow oiltobedistributed.

Storing Machine - Page 51

STORING MACHINE

7. Clean the engine and engine compartment.

8. Remove battery.

9. Clean the battery and battery posts.

NOTE: The stored battery should be recharged every 90 days.

10.Charge the battery .(See Charging Battery in the SERVICE - ELECTRICAL section.)

11.Store the battery in a cool, dry place where it will not freeze.

12.Store the vehicle in a dry, protected place. If vehicle is stored outside, put a waterproof cover over it.

Removing Machine From Storage

1. Check tire pressure. (See Checking Tire Pressure in Service - Miscellaneous section.)

2. Fill fuel tank. Check engine oil level.

3. Take machine off of blocks or support stands.

4. Charge battery if necessary. Install battery. (See Removing and Installing the Battery in the SERVICEELECTRICAL section.)

5. Check spark plug gap. Install and tighten spark plug(S) to 20 N•m (15 lb-ft.).

6. Lubricate all grease points.

7. Run the engine 5 minutes without the mower or any attachments running to allow oil to be distributed throughout engine.

8. Be sure all shields and guards are in place.

Storing Machine - Page 52

SPECIFICATIONS

Specifications

Engine

EngineManufacturer................................................................Briggs&Stratton

Horsepower(SAE1349) ...............................................................18.6kW (25hp)

Displacement.................................................................... 724cc(44.2cu.in.)

CrankcaseCapacity(WithoutFilter) ..................................................... 1.8L(1.75qt.)

CrankcaseCapacity(WithFilter) ...........................................................1.9L(2qt.)

SparkPlug-Gap .................................................................. 0.76mm(0.030in.)

Cylinders ....................................................................................Two

OilFilter ..................................................................................... Yes

AirFilter .....................................................................Dry,ReplaceableFoam

Transmission ...........................................................................Hydrostatic

TransaxleManufacturer ..................................................................TuffTorq™

TravelSpeed-Forward .......................................................0-8.5km/h(0-5.3mph)

TravelSpeed-Reverse ........................................................0-4.7km/h(0-2.9mph)

Electrical System

ChargingSystem .................................................................DualCircuitAC/DC

ChargingSystemCapacity.................................................................. 2-4Amp

BatteryVoltage.............................................................................12Volts

BatteryType..........................................................................BCIGroupU1

BatteryCCA ..............................................................................190Amp

Fuel

Fuel Type (See Fuel in t he Service Miscellaneous section)

FuelTankCapacity ..................................................................4.7L (1.25Gal)

Dimensions

Height ..............................................................................98cm(38.6in)

Length(Overall).................................................................... 152.4cm (60in)

Width(Overall)...................................................................... 96.5cm (38in)

Weight: ............................................................................ 184kg(406lb)

Specifications - Page 53

SPECIFICATIONS

Tires

Size(Front)............................................................................ 15x6.50-6

Size(Rear)............................................................................. 20x10.0-8

Size(Rear).............................................................................. 20x8.0-8

TirePressure(Front)..................................................................97kPa(14psi)

TirePressure(Rear) ................................................................. 69kPa (10psi)

Mower Deck

Blades-Rotary................................................................................... 3

BladeBoltTorque ..................................................................56N•m (41lb-ft.)

CuttingHeight-Approx............................................................25–102mm (1–4in.)

CuttingWidth......................................................................1168mm (46in.)

Recommended Lubricants

EngineOil.........................................................APIServiceClassificationSGorSF

Grease.................................................................SAEMulti-PurposeEPGrease

(Specifications and design subject to change without notice.)

Specifications - Page 54

WARRANTY

Warranty

LIMITED WARRANTY FOR NEW SCOTTS BRAND

PRODUCTS

Manufactured by John Deere

A. GENERAL PROVISIONS - The warranties described below are provided by John Deere Company (“John Deere”) to the original purchasers of new Scotts Brand Products Manufactured by John Deere. Under these warranties, John Deere will repair or replace, at its option, any covered part which is found to be defective in material or workmanship during the applicable warranty term. Warranty service must be performed by a dealer or service center authorized by John Deere to service the type of product involved, which will use only new or remanufactured parts or c omponents furnished by John Deere. Warranty service will be perfor med without charge to the purchaser for parts or labor.The purchaser will be responsible, however,for any service call and/ or transportation of product to and from the dealer's or service center’s place of business, for any premium charged for overtime labor requested by the purchaser and for any service and/or maintenance not directly related to any defect covered under the warranties below.

B. WHAT IS WARRANTED - All par ts of any new Scotts Brand Product Manufactured by John Deere, except batteries, are warranted for the number of months or operating hours specified below. Warranty statements required by law covering engine emission-related parts and components, are found in the Operator’s Manual delivered with the machine.

EQUIPMENT USE WARRANTY

1) IN RES IDENTIAL (Private Homeowner) APPLICATION

2) IN ANY OTHERAPPLICATION 90 Days

Each warranty term begins on the date of product sale to the purchaser. C. WHATIS NOTWARRANTED - JOHN DEERE IS NOT RESPON SIBLE

D.SECURING WARRANTY SERVICE - To secure warranty service, the purchaser must (1) report the product defect to an authorized dealer and request repair within the applicable warranty term, (2) present evidence of the warranty start date,and (3) make the product available to the dealer or service center within a reasonable period of time.

E. LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE - to the extent permitted by law, neither John Deere nor any company affiliated with it makes any warranties, representations, or promises as to the quality, performance or freedom from defect of the Scotts Brand Products Manufactured by John Deere covered by this warranty. IMPLIED WARRANTIESOF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN DURATION TOTHE APPLICABLE PERIOD OF WARRANTY SET FORTH ON THIS PAGE. TH E PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE ARE THOSE SET FORTH ON THIS PAGE. IN NO EVENT WILL THE DEALER, JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.(Note: Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations and exclusions may not apply to you.) This warranty gives you s pecific

(U.S. Only)

TERM

24 Months

legal rights, and you may also have other rights which vary from state to state.

F. NO DEALER WARRANTY - THE SELLING DEALER MAKES NO WARRANTY OF ITS OWN AND THE DEALER HAS NO AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN DEERE, OR TO MODIFY THE TERMS OR LIMITATIONSOF THIS WARRANTY IN ANY WAY.

G. FAILURE DUE TO IMPROPER SET-UP IS NOT COVERED UNDER WARRANTY

H. If further information is desired, contact a servicing dealer. For the location of servicing dealers in your area call 1-877-356-3698.

LIMITED WARRANTY FOR NEW SCOTTS BRAND

PRODUCTS

Manufactured by John Deere

A. GENERAL PROVISIONS - The warranties described below are provided by John Deere Limited ("John Deere") to the original purchasers of new Scotts Brand Products Manufactured by John Deere. Under these warranties, John Deere will repair or replace, at its option, any part covered under these warranties which is found to be defective in material or workmanship during the applicable warranty term. Warranty ser vice must be performed by a dealer or service center authorized by John Deere to service the type of product involved, which will use only new or remanufactured parts or c omponents furnished by John Deere. Warranty service will be performed without charge to the purchaser for parts or labor. The purchaser will be responsible, however,for any service call and/ or transportation of product to and from the dealer's or service center’s place of business, except where prohibited by law, for any premium charged for overtime labor requested by the purchaser and for any service and/or maintenance not dire ctly related to any defect covered under the warranties below.

B. WHATIS WARRANTED- Subject to paragraph C below,all par ts of any new Scotts Brand Product Manufactured by John Deere, except batteries, are warranted for the number of months or days specified below. Warranty statements required by law covering engine emission-related parts and components, if any, are found in the Operator’s Manual delivered with the product.

EQUIPMENT USE WARRANTY

1) IN RESIDENTIAL (Private Homeowner) APPLICATION

2) IN ANY OTHERAPPLICATION 90 Days

Each warranty term begins on the date of product sale to the purchaser. C. WHATIS NOTWARRANTED - JOHN DEERE IS NOT RESPO NSIBLE

FOR THE FOLLOWING:(1) Used products; (2) Any product that has been altered or modified in waysnot approved byJohn Deere; (3) Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage or accident; (4) Normal maintenance parts and service D.SECURING WARRANTY SERVICE - To secure warranty service, the purchaser must (1) report the product defect to an authorized dealer and request repair or replacement within the applicable warranty term, (2) present evidence of the warranty start date, and (3) make the product availableto the dealer or service center within a reasonable period of time. E. LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES SCOTTSBRAND PRODUCTS MANUFACTURED BY JOHNDEERE - TO THE EXTENT PERMITTED BY LAW,NEITHER JOHN DEE RE NOR ANY COMPANY AFFILIATED WITH IT MAKES ANY WARRANTIES, REPRESENTATIONS, CONDITIONSORPROMISESRESPECTINGTHE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE

(Canada Only)

TERM

24 Months

Warranty - Page 55

WARRANTY

AND COVERED BY THIS WARRANTY OTHER THAN THOSE LISTED ABOVE. THIS EXCLUSION INCLUDES FUNDAMENTAL TERMS, REPRESENTATIONS, CONDITIONS AND WARRANTIES WHICH MAY BE EXPRESSED OR IMPLIED, VERBAL OR OTHERWISE, INCLUDING IMPLIED O R STATUTORY CONDITIONS OR WARRANTIES OF MERCHANTA BILITY AND FITNESS, WHETHER PURSUANT TO THE SALE OF GOODS ACT OR ANY OTHER STATUTE OF ANY PROVINCE OR OTHERWISE, EXCEPT WHERE SUCH IMP LIED OR STATUTORY CONDITIONS OR WARRANTIES MAY NOTBE EXCLUDED BY LAW. F. REMEDIES EXCLUSIVE - THE PURCHAS ER’S ONLYREMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON THE SCOTTS BRAND PRODUCTS MANUFACTURED BY JOHN DEERE A RE THOSE SET FORTH IN THIS WARRANTY EXCEPT FOR THOSE REMEDIES PROVIDED BY LAW WHICH MAY NOT BE EXCLUDED. IN NO EVENT WILL THE DEA LER, JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR INJURIES OR BE LIABLE FOR DAMAGES SUFFERED B Y THE PURCHASER AS A RESULT OF FUNDAMENTA L BREACHES OF CONTRACT OR BREACHES O F FUNDAMENTAL TERMS. The limitations of liability contained in this warranty shall only be effective to the extent permitted by law. This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction. G. NO DEALER WARRANTY - EXCEPT FOR WARRANTIES WHICH MAY NOT BE EXCLUDED BY LAW,THE S ELLING DEALER MAKES NO WARRANTY OF ITS OWN AND THE SELLING DEALER HAS NO AUTHORITYTO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN DEERE, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY IN ANY WAY. H. FA ILUR E DUE TO IMPROPER SET-UP IS NOT COVERED UNDER WARRANTY

I. If further information is desired, contact a servicing dealer.For the location of servicing dealers in your area call 1-877-356-3698

Tire Warranty

John Deere warranty applies for tires available through th e John Deere parts system. For tires not available through the John Deere parts system, the tire manufacturer’swarranty applicable to your machine may not apply outside the U.S. (See your John Deere dealer for specific information.)

Limited Engine Warranty

FEDERAL AND CALIFORNIA EMISSION CONTROL DEFECTS WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS The United States Environmental Protection Agency (EPA), the California

Air Resources Board (CA RB) and Deere & Company (John Deere) are pleased to explain the emission control system warranty on your 1995 and later utility or lawn and garden equipment engine. In California new utility and lawn and garden equipment engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. In other states, new 1997 and later model year equipment engines must be designed, built and equipped, at the time of sale, to meet the U.S. E PA regulations for small non-road engines. The engine must be free from defectsin materials and workmanship which cause it to fail to conform with U.S. EPAstandards for the first two years of engine use from the date of sale to the ultimate purchaser. John Deere must warrant the emission control system on yourutility or lawn and garden equipment engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your utility or lawn and garden equipment engine.

Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission related assemblies.

Where a warrantable condition exists, John Deere will repair your utility or lawn and garden equipment engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE: In California, the 1995 and later utility and lawn and garden equipment

engines are warranted for two years. In other states, 1997 and later model year equipment engines are warranted for two years. If any emission related part on your engine is defective, the part will be repaired or replaced by John Deere.

OWNER’S WARRANTY RESPONSIBILITIES As the utility or lawn and garden equipment engine owner, you are

responsible for the performance of the required maintenance listed in your owners manual. John Deere recommends that you retain all receipts covering maintenance on your utility or lawn and garden equipment engine, but John Deere cannot deny warranty solely for lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the utility or lawn and garden equipment engine owner, you should howeverbe aware that John Deere may deny you warranty coverage if your utility or lawn and garden equipment engine or a part has failed due to abuse, neglect, improper maintenance or unappr oved modifications.

You are responsible for presenting your utility or lawn and garden equipment engine to an authorized John Deere Commercial and Consumer Equipment Retailer as soon as a problem exists.The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact your J ohn Deere Commercial and Consumer Equipment Retailer,or the John Deere Customer Communications Center, 1-800-537-8233.

JOHN DEERE EMISSION CONTROL SYSTEM WARRANTY COVERAGE

LENGTH OF WARRANTY COVERAGE John Deere warrants to the initial owner and each subsequent purchaser

that the lawn and garden equipment engine is:

• Designed, built and equipped so as to conform with all applicable regulations adopted by the California Air Resources Board (CARB) pursuant to its authority in Chapters 1 and 2, Part 5, Division 26 of the Health and Safety Code for 1995 and later equipment engines, and all applicable regulations of the United States Environmental Protection Agency (EPA) for 1997 and later equipment engines; and

• Free from defects in materials and workmanship which can cause the failure of an emission warranted part for a period of two years after the engine is delivered to the initial retail purchaser. John Deere is liable for damages to other engine components caused by the failure of a warranted part during the warranty period. If any emission related part on your engine is defective, the part will be repaired or replaced by John Deer e.

Warranty - Page 56

WARRANTY

WARRANTED PARTS Coverage under this warranty extends only to the parts listed below (the

emission control system parts) to the extent these parts were present on the engine pu rchased.

Fuel Metering System:

Air Induction System:

Particulate Controls:

Exhaust Gas Recirculation (EGR) System:

Ignition System: Spark plugs.

Air Injection System:

Catalyst or Thermal Reactor System:

Miscellaneous Items Used in Above Systems

Since emission related parts may vary slightly from model to model, certain models may not contain all of these par ts and certain models may contain functionally equivalent parts.

WARRANTY SERVICE AND CHARGES Warranty service shall be provided during customary business hours at

any authorized John Deere Commercial and Consumer Equipment Retailer located within the United States of America. Repair or replacement of any warranted part will be performed at no charge to the owner, including diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at an authorized John Deere Com mercial and Consumer Equipment Retailer. Any parts replaced under this warranty shall become the property of John Deere.

MAINTENANCE WARRANTY COVERAGE a) Any warranted part which is not scheduled for replacement as required

maintenance shall be warranted as to defectsfor the warranty per iod. Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period.

b) Any warranted part which is scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted as to defects for the warranty period. Any such part repaired or replaced under the warranty shall be warranted for the remaining warranty period.

c) Any warranted part which is scheduled for replacement as required maintenance shall be warranted as to defects only forthe period of time up

Fuel Metering System: Carburetor and internal parts (or fu el injection

system). Cold start enrichment system. Air/fuel ratio feedback and control system. Air Cleaner Controlled hot air intake system. Intake manifold. Traps, filters, precipitators, and any other device

used to capture particulate emissions. EGR valvebody and carburetor spacer if

applicable. EGR rate feedback and control system.

Magneto or elect ronic ignition system. Spark advance/retard system. Air pump or pulse valve. Valves affectingdistribution of flow. Distribution manifold. Catalytic converter. Thermal reactor. Exhaust manifold. Vacuum,temperature, and time sensitive valves

and switches. Electronic controls. Hoses, belts, connectors, and assemblies.

to the first scheduled replacement for that part. Any such part repaired or replaced under the warranty shall be warranted for the remainder of the period prior to the first scheduled replacement point for that part.

d) Normal maintenance, replacement or repair of emission control devices and systems, which are being done at the customers expense, may be performed by any repair establishment or individual; however,warranty repairs must be performed by an authorized John Deere Commercial and Consumer Equipment Retailer.

e) Any replacement par t that is equivalent in performance and durability may be used in the performance of any non-warranty maintenance or repairs, and shall not reduce the warranty obligations of J ohn Deere.

CONSEQUENTIAL WARRANTY COVERAGE Warranty coverage shall extend to the failure of any engine components

caused by the failure of any warranted part still under warranty. LIMITATIONS

This Emission Control System Warranty shall NOTcover any of the following:

a) Repair or replacement required as a result of (i) misuse or neglect, (ii) improper maintenance or unapproved modifications, (iii) repairs improperly performed or replacements improperly installed, (iv) use of replacement parts or accessories not conforming to John Deere specifications which adversely affect performance and/or durability, (v) alterations or modifications not recommended or approved in writing by John Deere.

b) Replacement parts, other services and adjustments necessary for normal maintenance.

c) Transportation to and from the John Deere Commercial and Consumer Equipment Retailer,or service calls made by the Retailer.

LIMITED LIABILITY a) The liability of John Deere under this Emission Control System

Warranty is limited solely to the remedying of defects in materials or workmanship. This warranty does not cover inconvenience or loss of use of the utility or lawn and garden equipment engine or transportation of the engine to or from the John Deere Commercial and Consum er Equipment Retailer.JOHN DEERE SHALL NOT BE LIABLE FOR A NY OTHER EXPENSE, LOSS, OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL (EXCEPT AS LISTED ABOVE UNDER “COVERAGE”) OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TOUSE THE UTILITY OR LAWN AND GARDEN ENGINE FOR ANY OTHERPURPOSE.

b) NO E XPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY JOHN DEERE WITH RESPECT TO THE ENGINE EXCEPT AS SPECIFICALLY SET FORTH IN THIS DOCUMENT. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTYOF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE EMISSION CONTROL SY STEM WARRANTY TERMS SET FORTH IN THIS DOCUMENT.

c) No dealer is authorized to modify this Federal, California and John Deere Emission Control Sy stem Warranty.

LEGAL RIGHTS This Warranty gives you specific legal rights. You may also have other

rights in the State of California for 1995 and later equipment engines and in other states for 1997 and later equipment engines.

THIS FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEM WARRANTY IS IN ADDITION TO THE JOHN DEERE LIMITED ENGINE WARRANTY.

Warranty - Page 57

WARRANTY

Limited Battery Warranty

NOTE: Applicable in North America only.

TO SECURE WARRANTY SERVICE The purchaser must request warranty service from a John Deere dealer

authorized to sell John Deere batteries, and present the battery to the dealer with the top cover plate codes intact.

FREE REPLACEMENT Any n ew battery which becomes unservice able (not merely discharged)

due to defects in material or workmanship within 90 days of purchase will be replaced free of charge. Installation costs will be covered by warranty if (1) the unserviceable battery was installed by a John Deere factory or dealer, (2) failure occurs within 90 days of purchase, and (3) the replacement battery is installed by a John Deere dealer.

PRO RATA ADJUSTMENT Any n ew battery which becomes unservice able (not merely discharged)

due to defects in material or workmanship more than 90 days after purchase, but before the expiration of the applicable adjustment period, will be replaced upon payment of the battery’s current list price less a pro rata credit forunused months of service. The applicable adjustment period is determined from the Warranty Code printed at the top of the battery and chart below. Installation costs are not covered by warranty after 90 days from the date of purchase.

THIS WARRANTY DOES NOT COVER A. Breakage of the container, cover, or term inals. B. Deprec iation or damage caused by lack of reasonable and necessary

maintenance or by improper maintenance. C. Transportation, mailing, or service call charges for warranty service. LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S

REMEDIES To the extent permitted by law, neither John Deere nor any company

affiliated with it makes any warranties, representations, or promises as to the quality, performance or freedom from defect of the products covered by this warranty.IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT APPLICABLE, SHALL BE LIMITED IN DURATIONTOTHE APPLICABLE ADJUSTMENT PERIOD SET FORTHHERE. THE PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON JOHN DE ERE BATTERIES ARE THOSE SET FORTH HERE. IN NO E VE NT WILL THE DEALER, JOHN DEERE OR ANY COMPANY AFFILIATEDW I TH JOHN DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.(Note: Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages. So these limitations andexclusionsmay not applyto you.) T his warranty gives you specific legal rights, and you may also have some rights which vary from state to state.

NO DEALER WARRANTY The selling dealer makes no warranty of it’s own and the dealer has no

authority to make any representation or prom ise on behalf of John Deere, or to modify the terms or limitations of this warranty in any way.

PRO RATA MONTHS OF ADJUSTMENT

NOTE: If your battery is not labeled with a warranty code, it is a warranty code “B”.

Warranty Code Warranty Period

A 40 Months B 36 Months C 24 Months

Warranty - Page 58

INDEX

Air Cleaner Elements ............................................26

Air Intake Screen, Cleaning ..................................27

Battery and Terminals, Cleaning ..........................36

Battery, Charging the ............................................37

Battery, Checking the ...........................................36

Battery, Removing and Installing .........................36

Battery, Using Booster ..........................................38

Belt Tension, Adjusting Mower ............................32

Belt, Replacing Mower Drive ...............................32

Blades, Balancing .................................................35

Blades, Checking Mower ......................................34

Blades, Servicing Mower

(Removing and Installing) .................................34

Blades, Sharpening ...............................................35

Brake, Adjusting Spindle ......................................33

Brake, Using the Park .............................................8

Brakes, Adjusting - Gear .......................................30

Carburetor, Adjusting ...........................................24

Certification Label ..................................................3

Chains, Using Tire ................................................15

Cleaning Care, Correct ..........................................42

Cleaning Care, Correct for Painted Metal Surfaces 42

Cold Weather Starting Tips ....................................9

Controls, Tractor .....................................................5

Controls, Travel ....................................................10

Cutting Height, Adjusting .....................................16

Dealer Set-up ..........................................................1

Engine for Storage, Preparing ...............................51

Engine Oil .............................................................24

Engine Oil and Filter, Changing ...........................25

Engine, Starting ......................................................9

Engine, Stopping ...................................................10

Engine, Warming and Idling .................................10

Equipment, Avoid Using Ground Engaging .........15

Filter, Replacing Fuel ...........................................28

Fuel .......................................................................40

Fuel Filter, Replacing ...........................................28

Fuel Tank, Filling .................................................41

Fuse, Replacing .....................................................39

Grease .............................................................29, 31

Headlight Bulb, Replacing ....................................38

Height, Adjusting Cutting .....................................16

Implement Option, Using Reverse ........................11

Installing Mower ...................................................45

Interval Chart for Service .....................................22

Labels, Safety ..........................................................3

Leveling Mower Front-to-Rear .............................18

Leveling Mower Side-to-Side ...............................17

Lift Lever to Raise and Lower Mower, Using ......16

Lubricating Wheel Spindles and Wheel Bearings 29

Metal Surfaces, Painted ........................................42

Mower Belt Tension, Adjusting ............................32

Mower Blades, Checking ......................................34

Mower Drive Belt, Replacing ...............................32

Mower Level (Front-to-Rear), Adjusting .............18

Mower Level (Side-to-Side), Adjusting ...............17

Mower, Engaging ..................................................19

Mower, Installing ..................................................45

Mower, Removing ................................................44

Oil, Engine ............................................................24

Oil, Engine Changing ...........................................25

Oil, Engine Checking ............................................25

Operating Checklist, Daily ...................................12

Operating Mower Safely .......................................16

Operating Safely .....................................................6

Painted Metal Surfaces, Cleaning Care ................42

Painted Surfaces Care ...........................................42

Part Numbers ........................................................20

Parts for Mower, Replacement .............................20

Parts for Tractor, Replacement .............................20

Plastic and Painted Surfaces, Care for ..................42

Pushing Machine ...................................................12

Index - Page 59

Removing Mower .................................................44

Reverse Implement Option, Using ........................11

Safety Labels ...........................................................3

Safety Systems, Testing ........................................12

Safety, Operating ....................................................6

Safety, Operating Mower ......................................16

Safety, Service ......................................................21

Safety, Service Mower ..........................................31

Seat, Adjusting ........................................................8

Service Intervals ....................................................22

Service Literature Order Form ..............................61

Service Safety .......................................................21

Spark Plugs, Checking ..........................................27

Spindle Brake, Adjusting ......................................33

Storage, Preparing Engine for ...............................51

Storage, Preparing Machine for ............................51

Storage, Removing Machine from ........................52

Storing Safety .......................................................51

INDEX

Throttle Control, Using ...........................................9

Tire Chains, Using ................................................15

Tire Pressure, Checking ........................................40

Transport Safely ......................................................8

Transporting ..........................................................15

Travel Controls .....................................................10

Troubleshooting Chart, Using ...............................47

Weights, Using Front ............................................15

Weights, Using Rear Wheel ..................................15

Wheel Spindles and Bearings, Lubricating ...........29

Wheels, Adjusting Mower Gage ...........................17

Index - Page 60

SERVICE LITERATURE

Order Form

John Deere Distribution Center - Department S/P P.O. Box 186, Moline, IL 61266-0186 To order these publications, call 1-800-522-7448. If you want manuals or catalogs for equipment not shown on this list,

provide the model number, serial number, and name of the product when you call. Make checks payable to John Deere.

Name _____________________________________ Address ___________________________________ City _______________________________________ State ______________________________________ Zip ____________ Phone: ( ) _______________

Title Number Price Qty Total

Parts Catalog: PC2789 (Call Operator’s Manual OMGX10722 Technical Manual TM1776 Sub-total

1-800-522-7448 for current prices.)

State Sales Tax (Illinois & Iowa only) Shipping & Handling Total Method of Payment

__ Check/Money Order Enclosed __ John Deere Credit Card __ MasterCard __ Visa __ American Express __ Discover __ Farm Plan

CreditCardAcct.No.(13or16digits) ______ - ______ - ______ - ______

Expiration Date: ___________________

Signature: __________________

Service Literature - Page 61

NOTES

Notes

Notes - Page 62

NOTES

Notes - Page 63

INVESTMENT IN QUALITY

Please do not return this tractor to the store where you purchased it.

Your Scotts tractor, designed and built by John Deere, is more than just a purchase, it’s an investment in quality. That quality goes beyond our equipment to your dealer’s parts and service support.

That’s why John Deere has initiated a process to handle your questions or problems, should they arise. If you have questions or problems with your new tractor, please follow the steps below. To locate your nearest authorized Scotts servicing dealer, please call toll free 1-877-864-2295.

Step 1

Refer to your operator’s manual

A. It has many illustrations and detailed information on the safe and proper operation of your equipment.

B. It gives troubleshooting procedures, and specification information.

C. It gives ordering information for parts catalogs, service and technical manuals.

D. If your questions are not answered in the operator’s manual, then go to Step 2.

Step 2

Contact your dealer

A. Your authorized Scotts servicing dealer has the responsibility, authority, and ability to answer questions, resolve problems, and fulfill your parts and service needs. B. First, discuss your questions or problems with your dealer’s trained parts and service staff.

C. If the parts and service people are unable to resolve your problem, see the dealership manager or owner.

D . If your questions or problems are not resolved by the dealer, then go to Step 3.

Step 3

Call the Customer Communications Center

A. Your authorized Scotts servicing dealer is the most efficient source in addressing any concern, but if you are not able to resolve your problem after checking your operator’s manual and contacting your dealer, call the Customer Communications Center. B. For prompt, effective service, please have the following ready before you call:

• The name of the dealer with whom you’ve been working.

• Your equipment model number.

• Number of hours on machine (if applicable). C. Then call 1-877-864-2295 and our advisor will work with your dealer to investigate your concern.

• Your 13-digit serial number which you recorded on the inside front cover of this manual.

• If the problem is with an attachment, your attachment identification number.

Investment in Quality - Page 64

Scotts S2546 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

THANK YOU for purchasing a Scotts product.

TABLE OF CONTENTS

Contents

Assembly

Connect and Check Battery

Checking Tire Pressure

SAFETY SIGNS

Safety-Alert Symbol

WARNING

DANGER/POISON

DANGER

Controls

OPERATING MACHINE

Park Safely

Rotating Blades are Dangerous - Protect Children and Prevent Accidents

Avoid Tipping

Keep Riders Off

Wear Appropriate Clothing

Transport Safely

Cold Weather Starting Tips

Pushing Machine

Test 1

Test 2

Test 4

Test 3

Test 5

Test 7

Test 6

Avoid Damage to Plastic and Painted Surfaces

Transporting

OPERATING MOWER

Check Ground Conditions

Avoid Injury From Contacting Blades

Engaging Mower

Dismounting to Inspect or Unplug Mower or Optional Bagger

Disengaging Mower

REPLACEMENT PARTS

John Deere Quality

SERVICE MACHINE SAFELY

Avoid Injury From Contacting Blades

Handling Waste Product and Chemicals

Wear Appropriate Clothing

SERVICE INTERVAL CHART

Service Record

SERVICE ENGINE

Avoid Fumes

SERVICE STEERING AND BRAKES

Grease

Wheel Spindles

Axle Pivot

Wheel Bearings

SERVICE MOWER

Avoid Injury From Contacting Blades

Grease

Service Electrical

SERVICE MISCELLANEOUS

Fuel

Using Clean Fuels

Octane Rating

Fuel Blends

Using Fresh Fuel and Stabilizers

Oxygenated or Reformulated Fuels

Avoid Damage:

PLASTIC SURFACES

Correct Cleaning Care:

Repair:

Correct Cleaning Care:

Repair:

REMOVING MOWER

INSTALLING MOWER

TROUBLESHOOTING

Engine

Mower

STORING MACHINE

Running engine dry of fuel: