Scotts S2348,S2048,S2554 Technical Manual

S2048, S2348 and S2554

SCOTTS YARD AND GARDEN TRACTORS

TECHNICAL MANUAL

TM1777 (24Feb00)

Replaces TM1777 (10Mar99)

Litho in English

This technical manual is written for an experienced
technician and contains sections that are specifically for
this product. It is a part of a total product support
program.

The manual is organized so that all the information on a
particular system is kept together. The order of grouping
is as follows:

INTRODUCTION

Safety

Specifications and
Information

• Table of Contents

• Specifications

• Component Location

• System Schematic

• Theory of Operation

• Troubleshooting Chart

• Diagnostics

• Tests & Adjustments

• Repair

Note: Depending on the particular section or system

being covered, not all of the above groups may be
used.

Each section will be identified with a symbol rather than a
number. The groups and pages within a section will be
consecutively numbered.

Engine – 20, 23 & 25 HP

Electrical System

Hydrostatic Power Train

Steering

We appreciate your input on this manual. If you find any
errors, or want to comment on the layout of the manual,
please mail your comments back to us.

All information, illustrations and

specifications in this manual are based on

the latest information available at the time of

publication. The right is reserved to make

changes at any time without notice.

COPYRIGHT

Deere and Co.

John Deere Worldwide Commercial and

Consumer Equipment Division

Horicon, WI

All rights reserved

2/24/00

©

2000

Brakes

Attachments

Miscellaneous

M

1 - 1

SAFETY

RECOGNIZE SAFETY INFORMATION

This is the safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert to
the potential for personal injury.

Follow recommended precautions and safe servicing
practices.

Understand Signal Words

A signal word—DANGER, WARNING, or CAUTION—
is used with the safety-alert symbol. DANGER
identifies the most serious hazards.

HANDLE FLUIDS SAFELY-AVOID
FIRES

Be Prepared For Emergencies

DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention
to safety messages in this manual.

REPLACE SAFETY SIGNS

Replace missing or damaged safety signs. See the
machine operator’s manual for correct safety sign
placement.

When you work around fuel, do not smoke or work near
heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and
debris.

Do not store oily rags; they can ignite and burn
spontaneously.

Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance

service, hospital, and fire department near your
telephone.

1 - 2

2/24/00

SAFETY

USE CARE IN HANDLING AND
SER VICING BATTERIES

Prevent Battery Explosions

• Keep sparks, lighted matches, and open flame
away from the top of battery. Battery gas can
explode.

• Never check battery charge by placing a metal
object across the posts. Use a volt-meter or
hydrometer.

• Do not charge a frozen battery; it may explode.
Warm battery to 16°C (60°F).

Prevent Acid Burns

• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, eat holes in clothing,
and cause blindness if splashed into eyes.

USE SAFE SERVICE PROCEDURES
Wear Protective Clothing

Wear close fitting clothing and safety equipment
appropriate to the job.

Prolonged exposure to loud noise can cause
impairment or loss of hearing. Wear a suitable hearing
protective device such as earmuffs or earplugs to
protect against objectionable or uncomfortable loud
noises.

Operating equipment safely requires the full attention
of the operator. Do not wear radio or music
headphones while operating machine.

Service Machines Safely

• Avoid acid burns by:

1. Filling batteries in a well-ventilated area.

2. Wearing eye protection and rubber gloves.

3. Av oiding breathing fumes when electrolyte is
added.

4. Avoiding spilling or dripping electrolyte.

5. Use proper jump start procedure.

• If you spill acid on yourself:

1. Flush your skin with water.

2. Apply baking soda or lime to help neutralize the
acid.

3. Flush your eyes with water for 10_15 minutes.

4. Get medical attention immediately.

• If acid is swallowed:

1. Drink large amounts of water or milk.

2. Then drink milk of magnesia, beaten eggs, or
vegetable oil.

3. Get medical attention immediately.

Tie long hair behind your head. Do not wear a necktie,
scarf, loose clothing, or necklace when you work near
machine tools or moving parts. If these items were to
get caught, severe injury could result.

Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.

Use Proper Tools

Use tools appropriate to the work. Makeshift tools and
procedures can create safety hazards. Use pow er tools
only to loosen threaded parts and fasteners. For
loosening and tightening hardware, use the correct size
tools.

DO NOT

fasteners. Avoid bodily injury caused by slipping
wrenches. Use only service parts meeting Jo hn Deere
specifications.

use U.S. measurement tools on metric

2/24/00

1 - 3

SAFETY

Park Machine Safely

Before working on the machine:

1. Lower all equipment to the ground.

2. Stop the engine and remove the key.

3. Disconnect the battery ground strap.

4. Hang a “DO NOT OPERATE” tag in operator
station.

Support Machine Properly And Use
Proper Lifting Equipment

Using High Pressure Washers

Directing pressurized water at electronic/electrical
components or connectors, bearings, hydraulic seals,
fuel injection pumps or other sensitive parts and
components may cause product malfunctions. Reduce
pressure and spray at a 45 to 90 degree angle.

Illuminate Work Area Safely

Illuminate your work area adequately but safely. Use a
portable safety light for working inside or under the
machine. Make sure the bulb is enclosed by a wire
cage. The hot filament of an accidentally broken bulb
can ignite spilled fuel or oil.

Work In Ventilated Area

If you must work on a lifted machine or attachment,
securely support the machine or attachment.

Do not support the machine on cinder blocks, hollow
tiles, or props that may crumble under continuous load.
Do not work under a machine that is supported solely
by a jack. Follow recommended procedures in this
manual.

Lifting heavy components incorrectly can cause severe
injury or machine damage. Follow recommended
procedure for removal and installation of components
in the manual.

Work In Clean Area

Before starting a job:

1. Clean work area and machine.

2. Make sure you have all necessary tools to do your
job.

3. Have the right parts on hand.

4. Read all instructions thoroughly; do not attempt
shortcuts.

Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in a n enclosed area,
remove the exhaust fumes from the area with an
exhaust pipe extension.

If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.

WARNING: California Proposition 65

Warning:
Diesel engine exhaust and some of its constituents are

known to the State of California to cause cancer, birth
defects, and other reproductive harm.

Gasoline engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

Remove Paint Before Welding Or
Heating

Avoid potentially toxic fumes and dust. Hazardous
fumes can be generated when paint is heated by
welding, soldering, or using a torch. Do all work outside
or in a well ventilated area. Dispose of paint and
solvent properly. Remove paint before welding or
heating: If you sand or grind paint, avoid breathing the
dust. Wear an approved respir ator. If you use solvent or
paint stripper, remove stripper with soap and water
before welding. Remove solvent or paint stripper
containers and other flammable material from area.
Allow fumes to disperse at least 15 minutes before
welding or heating.

1 - 4

2/24/00

SAFETY

Avoid Harmful Asbestos Dust

Avoid breathing dust that may be generated when
handling components containing asbestos fibers.
Inhaled asbestos fibers may cause lung cancer.

Components in products that may contain asbestos
fibers are brake pads, brake band and lining
assemblies, clutch plates, and some gaskets. The
asbestos used in these components is usually found in
a resin or sealed in some way. Nor mal handling is not
hazardous as long as airborne dust containing
asbestos is not generated.

Avoid creating dust. Never use compressed air for
cleaning. Avoid brushing or grinding material
containing asbestos. When servicing, wear an
approved respirator. A special vacuum cleaner is
recommended to clean asbestos. If not available, apply
a mist of oil or water on the material containing
asbestos. Keep bystanders away from the area.

SERVICE TIRES SAFELY

AVOID INJURY FROM ROTATING
BLADES, AUGERS AND PTO
SHAFTS

Keep hands and feet away while machine is running.
Shut off power to service, lubricate or remove mower
blades, augers or PTO shafts.

HANDLE CHEMICAL PRODUCTS
SAFELY

Explosive separation of a tire and rim parts can cause
serious injury or death.

Do not attempt to mount a tire unless you have the
proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Ne v er weld
or heat a wheel and tire assembly. The heat can cause
an increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.

Check wheels for low pressure, cuts, bubbles,
damaged rims or missing lug bolts and nuts.

Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used
with John Deere equipment include such items as
lubricants, coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health
hazards, safety procedures, and emergency response
techniques. Check the MSDS before you start any job
using a hazardous chemical. That way you will know
exactly what the risks are and how to do the job safely.
Then follow procedures and recommended equipment.

Dispose of Waste Properly

Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste
used with John Deere equipment include such items as
oil, fuel, coolant, brake fluid, filters, and batteries. Use
leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead
someone into drinking from them. Do not pour waste
onto the ground, down a drain, or into any water
source. Inquire on the proper way to recycle or dispose
of waste from your local environmental or recycling
center, or from your John Deere dealer.

2/24/00

1 - 5

SAFETY

LIVE WITH SAFETY

Before returning machine to customer, make sure
machine is functioning properly, especially the safety
systems. Install all guards and shields.

1 - 6

2/24/00