This manual provides the specifications and the
step-by-step procedures for the installation,
startup, operation, maintenance and cleaning for
the CU0515 ice machine.
NOTE. To retain the safety and performance built
into this ice machine, it is important that installation
and maintenance be conducted in the manner
outlined in this manual.
Service Diagnosis ········································ Page 12
Service Diagnosis ········································ Page 13
Maintenance And Cleaning Instructions ····························· Page 14
Cleaning Water System ····································· Page 15
July 2007
Page 1
Page 2
Specifications
CU0515
The ice machine must be installed indoors in a
controlled environment.
MinimumMaximum
Air Temp50
Water Temp40
0
F.950F.
0
F.1000F.
Water Pressure20 PSI80 PSI
Voltage103.5126.5
Operating the ice machine outside of the above
limitations, or outdoors, is potentially damaging to
the machine, and it is misuse of the machine. This
may void the warranty.
Scotsman Ice Systems are designed and
manufactured with the highest regard for safety
and performance. They meet or exceed the
standards of agencies like NSF and UL..
Scotsman assumes no liability or responsibility of
any kind for products manufactured by Scotsman
hat have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
UNPACKING AND INSPECTION
1. Call your authorized SCOTSMAN Distributor or
Dealer for proper installation.
2. Remove the front panel of the unit and inspect
for any concealed damage. Notify carrier of your
claim for the concealed damage.
3. Check that refrigerant lines do not rub against or
touch other lines or surfaces, and that the fan
blade moves freely.
4. Check that the compressor fits snugly onto all its
mounting pads.
5. Remove all internal support packing and
masking tape.
This model is supplied from the factory completely
pre-wired and require only electrical power
connections to the wire cord provided at rear of the
unit.
Make sure that the ice machine is connected to its
own circuit and individually fused (see data plate
for maximum fuse size). This is a cord-connected
unit designed for 115 volt AC power, with a
maximum fuse size of 15 amps.
Low voltage can cause improper operation and
may be responsible for serious damage to the
overload switch and motor windings that is not
covered by warranty.
NOTE. All external wiring should conform to
national, state and local standards and regulations.
Check voltage on the line and the ice maker’s data
plate before connecting the unit. Extension cords
must not be used.
Location: If the unit is built into a cabinet with no
side ventilation, the ice production will be reduced
by 20% of rated capacity, restricted space of an
inch or so on each side will cause a 10%
reduction. Six inches of space to the left and right
will allow the unit to operate satisfactorily.
To keep your SCOTSMAN CUBER at peak
performance levels, periodic maintenance checks
must be carried out as indicated on Maintenance
and Cleaning section of this manual.
Warranty
The warranty statement for this product is provided
separately from this manual. Refer to it for
applicable coverage. In general warranty covers
defects in material or workmanship. It does not
cover maintenance, corrections to installations, or
situations when the machine is operated in
circumstances that exceed the limitations printed in
this manual.
The daily ice-making capacity is directly related to
the condenser air inlet temperature, water
temperature, conditions of the condenser air filter
and age of the machine.
July 2007
Page 3
Page 4
Water Supply And Drain Connections
CU0515
General
When choosing the water supply for the ice cuber
consideration should be given to:
a) Length of run
b) Water clarity and purity
c) Adequate water supply pressure
Low water pressure, below 20 psi may cause a
malfunction.
Water containing excessive minerals will tend to
produce cloudy colored ice cubes, plus scale
build-up on parts of the water system.
Water Supply
The recommended water supply line is a 3/8" o.d.
copper tube, the water pressure must have a
minimum incoming pressure of 20 psig.
Connect the tubing to the 3/4" GAS / BSPP thread
water inlet fitting at the back of the ice maker. An
adapter is available, the part numbers are:
F733219-03 and F640134-00.
Water Drain
The recommended drain tube is a plastic or flexible
tube with 18 mm (3/4") I.D. which runs to an open
trapped and vented drain.
Note: Although soft, easily kinked vinyl tubing is
not recommended for a drain, a short length of ¾”
ID vinyl tubing is required to connect a rigid drain
tube to the 20 mm (25/32”) fitting on the back of
the machine.
NOTE. The water supply and the water drain must
be installed to conform to the local code. In some
case a licensed plumber and/or a plumbing permit
is required.
Water Inlet
Connection
Water Drain
Connection
Back View of Utility Connections
July 2007
Page 4
Page 5
CU0515
Final Check List
1. Is the unit in a room where ambient
temperatures are above a minimum of 10oC (50
even in winter months?
2. Is there at least a 15 cm (6") clearance around
the unit for proper air circulation?
3. Is the unit level? (IMPORTANT)
4. Have all the electrical and plumbing connections
been made, and is the water supply shut-off valve
open?
5. Has the voltage been tested and checked
against the data plate rating?
6. Has the water supply pressure been checked to
ensure a water pressure of at least 20 psi.
7. Check all refrigerant lines and conduit lines to
guard against vibrations and possible failure.
o
F)
8. Have the bolts holding the compressor down
been checked to ensure that the compressor is
snugly fitted onto the mounting pads?
9. Have the bin liner and cabinet been wiped
clean?
10. Has the owner/user been given the User
Manual and been instructed on the importance of
periodic maintenance checks?
11. Has the Manufacturer’s registration card been
filled in properly? Check for correct model and
serial number against the serial plate and mail the
registration card to the factory.
12. Has the owner been given the name and the
phone number of the authorized SCOTSMAN
Service Agency serving him?
Connect Power, Water and Drain. Level the cabinet.
July 2007
Page 5
Page 6
Operating Instructions
CU0515
Start Up
After having correctly installed the ice maker and
completed the plumbing and electrical
connections, perform the following “Start-up”
procedure.
A. Remove the condenser air filter then remove the
front panel, Locate the cleaning switch on the
control box.
B. Switch the cleaning switch to the cleaning
position. This will close the electrical circuit to the
water inlet valve and to the hot gas valve
C. Switch the power ON and push the green button
switch. Unit will start up in charging cycle mode.
During this cycle the components energized are:
Water Inlet Solenoid Valve
·
Hot Gas Solenoid Valve
·
Water Pump
·
Fan Motor
·
D. Operate the unit in the water charging cycle for
about three/four minutes till water flows out from
the drain hose, then move the cleaning switch to
the operation position.
NOTE. During the charging cycle, the water inlet
solenoid valve is energized. The water flows
through the valve to the back side of the
evaporator platen and then down to fill up the ice
machine sump for the next freezing cycle.
Cleaning
Switch
Air Filter Removal
Green Power
Switch
Front View With Front Panel Removed
July 2007
Page 6
Page 7
CU0515
Operational Checks
E. The unit now starts its first freezing cycle with
the following components in operation:
Compressor
·
Water Pump
·
Fan Motor
·
F. Look through the ice discharge opening and
confirm that the spray system is correctly seated
and that the water jets uniformly reach the interior
of the inverted cup molds; also make sure that the
plastic curtain is hanging freely and excessive
water is not flowing through it.
G. During the freeze cycle, the evaporator will
remove heat from the water sprayed into the ice
making molds and warm air will be discharged
from the cabinet.
H. When the evaporator temperature reaches a
preset value ( -7.6
thermostat or cube size control changes its
contacts; the freezing cycle ends and starts the
defrost or harvest cycle.
Freezing time will range between 20 and 22
minutes in a 70
time for temperature above, shorter when below.
Average complete cycle range is about 23 to 25
minutes.
o
F. to 11.5oF.) the evaporator
o
F ambient temperature. Longer
Remove the ice from the storage bin thermostat.
The ice maker should restart automatically in
three-four minutes.
NOTE. The bin thermostat is factory set at 1
o
(35
F) OUT and 4oC (39oF) IN.
M. Re-attach the front panel, then instruct the
owner/user on the general operation of the ice
machine and about the cleaning and care it
requires.
Small
Indent
Normal Size and Shape
o
C
I. Check, during the first defrost/harvest cycle, that
the incoming water flows correctly into the sump to
re-fill it and the surplus overflows through the
overflow drain tube.
J. Check the size and shape of the ice cubes just
released. Right size must have a small depression
about 3/16” in their crown. If not, wait for the
second defrost/harvest cycle before performing
any adjustment.
K. If required, adjust the length of the freezing
cycle by turning the knob of the cube size control
or evaporator thermostat located in front of the
control box until the correct ice cube size is
achieved.
If the ice cubes are shallow and cloudy, it is
possible that the ice maker runs short of water
during the end of the freezing cycle or, the quality
of the supplied water requires the use of an
appropriate water filter or conditioner.
L. During the defrost or harvest cycle hold a
handful of ice cubes against the bulb of the storage
bin thermostat; the ice machine switch OFF in
about one-two minutes.
Shallow Cube
Cube too Small
Thick Bulge
Oversized
August 2012
Page 7
Page 8
Component Description
Water Pump
The water pump operates continually throughout
the freezing cycle. The pump forces the water from
the sump to the spray system and through the
spray nozzles so it sprays into the inverted cup
molds to be frozen into crystal clear ice cubes.
Water Inlet Solenoid Valve
The water inlet solenoid valve is energized only
during the defrost cycle. When energized it allows
a metered amount of incoming water to flow over
the evaporator cavity to assist the hot gas in
defrosting the ice cubes.
The water running over the evaporator cavity drops
by gravity, through the weep holes of the platen,
into the sump.
Hot Gas Solenoid Valve
The hot gas solenoid valve consists basically in
two parts: the valve body and the valve coil.
Located on the hot gas line, this valve is energized
by the contacts 3-2 of the evaporator thermostat
during the defrost cycle.
CU0515
Water Circuit, Freeze Cycle
During the defrost cycle the hot gas valve coil is
activated so to attract the hot gas valve piston in
order to give way to the hot gas discharged from
compressor to flow directly into the evaporator
serpentine to defrost the formed ice cubes.
Bin Thermostat
The bin thermostat control body is located in the
front of control box behind the front louvered panel.
The thermostat sensing tube is located into a bulb
holder on the side wall of the ice storage bin where
it automatically shuts the ice machine OFF when in
contact with the ice and re-starts the ice machine
when the ice is removed. Factory settings are 1oC
o
F) OUT and 4oC (39oF) IN.
(35
Cube Size Control (Evaporator Thermostat)
The cube size control (evaporator thermostat)
body is located in the front of control box behind
the front louvered panel; it’s basically a reverse
acting temperature control which closes contacts
3-2 when its temperature decreases and closes
the opposite contacts 3-4 when the temperature
rises.
Water Circuit, Harvest Cycle
July 2007
Page 8
Page 9
CU0515
Operation - Electrical Sequence
The following charts illustrate which switches and
components are ON or OFF during the two phases
of the icemaking cycle.
Refer to the wiring diagram for reference.
FREEZING CYCLE
Electrical componentsONOFF
Compressor•
Water Pump•
Fan Motor•
Hot Gas Valve•
Inlet Water Valve•
Electrical ControlsCLOSEOPEN
Evaporator Thermostat (contacts 3-4)•
Evaporator Thermostat (contacts 3-2)•
Bin Thermostat•
HARVEST CYCLE
Electrical componentsONOFF
Compressor•
Water Pump•
Fan Motor (Air cooled only)•
Hot Gas Valve•
Inlet Water Valve•
Electrical ControlsCLOSEOPEN
Evaporator Thermostat (contacts 3-4)•
Evaporator Thermostat (contacts 3-2)•
Bin Thermostat•
February 2008
Page 9
Page 10
Freeze Cycle
CU0515
Average Discharge Pressure
A/C: 100 to 155 PSIG
·
Suction Pressure
End Freeze Cycle: 0 to 1.5 PSIG
·
Refrigerant Metering Device:
Capillary tube
·
Refrigerant Charge (R-134a)
9.5 oz.
·
The thermostat sensing bulb is located into a
plastic tube (bulb holder) secured by two clips
directly to the evaporator serpentine. This control
determines the length of the freezing cycle and
correspondingly the size of the cubes.
A lower setting will produce a larger cube
(oversize) while a higher setting a smaller cuber
(shallow size).
When closed on contacts 3-2 (adjustable between
o
-7.6
F. and 11.5oF.) it activates the defrost or
harvest cycle components. The cube size control is
pre-set at the factory (knob in the black dot
position) and doesn’t require any adjustment when
the ambient temperature remains between 15 and
o
30
C (60 and 90oF).
Fan Motor
The fan motor is electrically connected in parallel
to the water pump and it operates continuously
only during the freezing cycle keeping the proper
head pressure by circulating air through the
condenser fins.
Compressor
The hermetic compressor is used to circulate
refrigerant throughout the entire system. It
compresses the low pressure refrigerant vapor
causing its temperature to rise and become high
pressure hot vapor (hot gas) which is then
released through the discharge valve.
Water Spray System
Sprays the water into each individual cup to be
frozen into ice.
Harvest continues until the thermostat warms up to
about 36
freeze mode.
Cycle Times:
Listed information is for new, clean machines in a
stabilized situation. Some unit to unit and cycle to
cycle variation is normal.
90°F/70°F (32°C/21°C)
Freezing time: 20 to 21 minutes
Harvest time: 1:15 to 1:30 minutes
Total time: 21:30 to 23 minutes
Weight: 1 lb
Water Drain: 1 qt. water
70°F/50°F (21°C/15°C)
Freezing time: 17:30 to 18 minutes
Harvest time: 1:30 to 1:45 minutes
Total time: 19 to 19:30 minutes
Weight: 1 lb
o
F. where the unit switches back into a
Water Drain: 1.6 qt. water.
August 2012
Page 10
Page 11
CU0515
Cleaning Switch
Located on the bottom side of the control box, it is
used to energize the water inlet and the hot gas
valves to fill the sump of the machine with water
when needed.
Green Master Switch Push Button
Located in the front of the machine it’s used to
switch ON and OFF the unit by pushing its green
push button. When ON, its green light is ON.
Red Alarm/Re-Set Push Button
Located in the front of the machine (just beside the
Master Switch) it works in conjunction with the
Cleaning Remind Board and it’s activated when:
1. ON steady with machine in OFF mode
o
Condensing temperature is higher then 70
o
F. (air cooled version)
158
2. Blinking twice and repeat with machine in OFF
mode
Condenser sensor out of order.
3. ON steady with machine in ON mode
Condenser air filter needs to be cleaned.
4. Slow blinking with machine in ON mode.
Water system needs to be cleaned.
In the first case the machine can be Re-Set by
pushing and holding the Red Alarm Re-Set Button
for 5 seconds till the Red Light is OFF.
In the second case, first replace the condenser
sensor then, push and hold the Red Re-Set Button
for 5 seconds.
Cleaning Reminder PC Board
Located on the front left side of the machine, it
works in conjunction with the condenser sensor
and the Red Alarm Re-Set Push Button.
It consists of
·
Printed Circuit Board with a step down
transformer (115V - 12V)
·
Relay
Cor
Red socket for the Water Level Sensor (future
·
use)
Black socket for the Condenser Sensor and
·
White socket for the Red Alarm Re-Set Push
·
Button
The main function of this PC Board is to switch the
machine OFF when the condensing temperature is
too high or signal the need for cleaning the
condenser air filter or the water system. The time
between the signal for the cleaning of the water
system can be modified according to the setting of
the two Dip Switches as below:
Time12
1 MonthOnOn
3 MonthsOffOn
6 MonthsOnOff
1 YearOffOff
Once the water system has been cleaned, push
and hold the Red Alarm Re-Set Button for more
then 20 seconds until it starts to blink. That will
reset the control.
Condenser Air Filter
It is located in front of the air cooled condenser. It
can be removed by pulling it through the opening
in the front panel for cleaning or replacing. A lower
plastic guide, installed inside the unit, is used for
the correct sliding and location of the air filter.
Condenser Sensor
The condenser temperature sensor probe, located
within the condenser fins detects the condenser
temperature variations and signals them by
supplying current, at low voltage, to the P.C.
BOARD.
In case the condenser temperature rises and
reaches 70
cause an immediate and total stop of the
machine’s operation.
o
C (160oF) – the control system will
·
Dip Switch with two keys
·
Jumper for the set up of the Cut OFF/Alarm
condensing temperature (70oC 158oF.- jumper
OUT - for air cooled)
·
green four wire connector for power IN and
OUT
July 2007
Page 11
Page 12
CU0515
Service Diagnosis
SYMPTOMPOSSIBLE CAUSESUGGESTED CORRECTION
Unit will not runBlown fuseReplace fuse & check for cause of blown fuse.
Main switch in OFF positionTurn switch to ON position
Bin thermostat set improperlyAdjust rotating its setting screw
Loose electrical connectionsCheck wiring
Red Alarm light ONToo Hi Condensing
Temperature
Red Alarm light Blinking
Twice
Compressor cycles
intermittently
Cubes too smallCube size control set improperlyCheck and adjust for proper operation.
Condenser sensor out of orderReplace it and repeat
Low voltageCheck circuit for overloading
Non-condensable gas in systemPurge the system
Dirty condenserClean with vacuum cleaner, air or stiff brush.
Air circulation blockedAllow sufficient air space all around unit.
Compressor starting device
loose wires
Reset the machine (Push & hold the Reset
Button for 5 seconds) and check for reason why
Check voltage at the supply to the building. If
low, contact the power company
(DO NOT use wire brush).
Check for loose wires in starting device.
Capillary tube partially restrictedRecover charge, add new gas & drier, after
evacuating system with vacuum pump.
Moisture in the systemSame as above.
Shortage of waterSee remedies for shortage of water.
Shortage of refrigerantCheck for leaks & recharge.
Cloudy cubesShortage of waterSee remedies for shortage of water.
Dirty water supplyUse water softener or water filter.
Undercharge of refrigerantCharge to data plate indication.
Discharge head pressure too
high
Clogged air filterClean or replace.
line
Too short defrost timeCheck temperature control. Replace if
Cube size control set for too
large
Water inlet valve not openingValve coil with open winding. Replace valve.
Hot gas valve orifice restrictedReplace hot gas valve assy.
Purge the system.
Relocate the unit or provide for more ventilation.
Recover charge, add new gas & drier, after
evacuating system with vacuum pump.
See incorrect discharge pressure.
Check water valve strainer and flow control. If
necessary enlarge the flow control orifice.
necessary.
Re-set cube size control.
Air vented holes in mold cups
plugged
Discharge head pressure too
low
Unit won’t harvestInoperative cube size controlReplace cube size control
Hot gas valve not openingValve coil with open winding. Replace valve.
Water solenoid valve not
opening
Incorrect discharge pressureDirty air filterClean or replace.
Inoperative hi press controlReplace.
Excessive water in unit baseWater tubing leaking Check.Tighten or replace.
July 2007
Page 13
Clean out holes.
See incorrect discharge pressure
Valve coil with open winding. Replace valve.
Page 14
Maintenance And Cleaning Instructions
CU0515
GENERAL
The periods and the procedures for maintenance
and cleaning are given as guides and are not to be
construed as absolute or invariable. Cleaning,
especially, will vary depending upon local water
and ambient conditions and the ice volume
produced; and, each ice machine must be
maintained individually, in accordance with its
particular location requirements.
Ice Machine
The following maintenance should be scheduled at
least two times per year on these ice machines.
1. Check and/or replace the water filter (if used).
2. Check that the ice machine is leveled in side to
side and in front to rear directions.
3. Check for water leaks and tighten drain line
connections. Pour water down bin drain line to be
sure that drain line is open and clear.
4. Check size, condition and texture of ice cubes.
Perform adjustment of cube size control as
required.
Clean - Replace Of Air Condenser Filter
1. Withdraw the air filter from the front through the
opening of the front panel.
2. Remove the front panel.
3. Blow pressurized air on the opposite direction of
the condenser air flow so to remove the
dust accumulated. If pressurized air is not
available, use tap water always in the counter flow
air direction. Once cleaned shake it so to remove
most of the accumulated water, then dry it using an
hair dryer.
NOTE. In case the air filter strainer is damaged
replace it with a new one.
4. Return the front panel to its normal position.
5. Install filter by pushing it through the front panel
opening.
5. Check the bin thermostat to test shut-off.
Put a scoop full of ice cubes in contact with the bin
thermostat bulb for at least one minute.
This should cause the ice maker to shut off. Within
few seconds after the removal of the ice from bin
thermostat bulb, the ice machine restarts.
NOTE. Within minutes after the ice is removed
from the bulb holder tube, the sensing bulb inside
the tube will warm up and cause the ice machine
to restart. This control is factory set and should not
be reset until testing is performed.
6. Check for refrigerant leaks.
NOTE. Standard equipped with an air condenser
filter as well as a Cleaning Reminder Board to
remind to the end user the need for the cleaning of
the air filter or of the water system (Red Alarm
Light ON Steady or Blinking respectively with
machine in operation).
July 2007
Page 14
Page 15
CU0515
Cleaning Water System
1. Remove the ice from the bin.
2. Remove the air filter and then the front panel.
3. Rotate control knob counter clockwise to the Off
position.
4. Turn off the water supply to the ice machine.
5. Remove top panel.
6. Remove plastic panel (evaporator cover) that
covers evaporator section.
7. Remove clamp and drain cap from the bottom of
the reservoir, allow all the water to drain out.
Pour Scale Remover Over The Evaporator
Section
12. Operate the machine with the cleaning toggle
switch in the Operation position for 5 minutes.
13. Switch the cleaning toggle switch to the
Cleaning position and operate the machine for 1
minute.
Remove Drain Cap
8. Return the drain cap and clamp to their original
positions.
9. Mix approximately 3 ounces (1/10 liter) of
Scotsman Clear 1 Scale Remover with 1.5 quarts
(1.5 liter) of warm (95-115
o
F.) potable water, and
pour this solution over the evaporator section
(bright metal tubing and inverted cups in white
plastic tray at the top of the ice machine).
Ice machine cleaner
contains acids. Acids can
cause burns.
If concentrated cleaner comes
in contact with skin, flush with
water. If swallowed, do NOT
induce vomiting. Give large
amounts of water or milk. Call
Physician immediately. Keep
out of the reach of children.
10. Return the evaporator cover removed in step 6
to its normal position.
11. Rotate the control knob to the Normal position.
14. Repeat steps 12 and 13 three times. After the
third time rotate the control knob counter clockwise
to the Off position.
15. Remove evaporator cover. Pour hot water over
the entire surface of the evaporator section. Return
evaporator cover to its original position.
16. Pour hot water into the bin to melt any ice
produced during cleaning, and to clean out the
drain. Wipe the interior of the bin with mild soap
and hot water, rinse with cold water.
To sanitize, mix a locally approved sanitizer
solution and perform steps 17-31. A possible
sanitizer solution may be obtained by mixing 1
ounce of household bleach with 2 gallons of warm
(95-115
o
F) water.
17. Remove plastic panel (evaporator cover) that
covers evaporator section.
18. Remove clamp and drain cap from the bottom
of the reservoir, allow all the water to drain out.
19. Return the drain cap and clamp to their original
positions.
20. Pour sanitizer solution over the evaporator
section (bright metal tubing and inverted cups in
white plastic tray at the top of the ice machine).
21. Spray or wash the bottom of the evaporator
cover and the edges of the evaporator section with
the sanitizing solution.
July 2007
Page 15
Page 16
CU0515
22. Return the evaporator cover removed in step
17 to its normal position.
23. Rotate the control knob to the Normal position.
24. Operate the machine with the cleaning toggle
switch in the Operation position for 4 minutes.
25. Switch the cleaning toggle switch to the
Cleaning position and operate the machine for 1
minute.
26. Repeat steps 23 and 24 five times. After the
fifth time rotate the control knob counter clockwise
to the Off position.
27. Remove evaporator cover. Pour sanitizer
solution over the entire surface of the evaporator
section and wash or spray the evaporator cover
bottom with sanitizer. Return evaporator cover to
its original position.
28. Remove curtain, remove clamp and drain cap
from the bottom of the reservoir, allow all the water
to drain out. Return the drain cap and clamp to
their original positions.
29. Thoroughly spray or wipe the interior of the ice
storage bin, bottom of the evaporator cover and
the spray platform with the sanitizing solution.
30. Completely immerse the curtain in the
sanitizing solution.
31. Return the evaporator cover and curtain to
their original positions.
32. Reconnect water supply.
33. Rotate control knob to its original position.
Switch the cleaning toggle switch to the Cleaning
position for two minutes and then switch it to the
Operation position. Operate the machine until one
batch of ice has been released into the bin. Pour
warm water over the ice to melt it.
34. Return the front panel to its original position
and secure with the original screws.
Remove Thumb Screw Holding Curtain
Remove Curtain
July 2007
Page 16
Page 17
SCOTSMAN ICE SYSTEMS
775 Corporate Woods Parkway, Vernon Hills, IL 60061
800-533-6006
www.scotsman-ice.com
17-3188-01
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