Scotsman CS60 Operator’s Manual

CS60
INTRODUCTION
This service manual co vers the ins tallation, operatio n, maintenance and serv ice of this ice machine.
Table of Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
FOR THE INSTALLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
FOR THE PLUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
INITIAL START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
HOW IT WORKS: COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . Page 7
HOW IT WORKS: WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
HOW IT WORKS: REFRIGERATION . . . . . . . . . . . . . . . . . . . . . . Page 10
HOW IT WORKS: REFRIGERATION . . . . . . . . . . . . . . . . . . . . . . Page 11
OPERATION & ADJUSTMENT: OPERATING CHARACTERISTICS . . . . . . . . . . Page 12
SANITIZING AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
SERVICE DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
SERVICE DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
REMOVAL AND REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . Page 16
REMOVAL AND REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . Page 17
Service Parts lists and Wiring diagrams are located in the center of this manual, printed on yellow paper.
This manual was printed on recycle d paper. Keep this manual for future reference. Note the Warning symbo l, it marks a possib le haza rd.
January 1995
Page 1
2 .2"
CS60
SPECIFICATIONS
17 9/16"
28.42"
5.5"
18"
3/4" HOSE COUPLI NG
THREAD
25/32"
1 .76"
5
.4"
POWER
3.83"
SPECIFICATIONS
Model Number Dimension s
H" X W" X D"
CS60MAS-1A 28.42 X 18 X 20.6 Medium 115/60/1
Cube
Size
The finish is stainle ss st eel. Minimu m circu it ampacity is used to determin e wire size per national elec tric code. Refrig eran t ty pe is R-22.
2 .2"
Basic
Electrical
20.6"
NAMEPLATE LOCATION
Max.
Fuse
Size
15
Refrigerant Charge is 12 oz of R-22.
Always go by the namepate.
OPERATING REQ UIRE MENT S:
MINIMUM MAXIMUM
0
Air Temperature 50 Wate r Temperatu re 40
F. 1000 F.
0
F. 1000 F. Water Pressure 20 PSIG 100 PSIG Voltage 103.5V 126.5V
Scotsman Ice Systems are designed and manufactu re d with the high es t regard fo r sa fety and performance. They meet or exceed the standards o f UL and NSF.
Scotsman assu mes no liability or resp onsibilit y of any kind for products manufactured by Scotsman tha t have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.
Scotsman reserve s th e right to make design changes and/or improvements at an y time. Specification s and designs are subject to change without notice.
January 1995
Page 2
FOR THE INSTALLER
CS60
Location:
Prior consideration for the location shall inc lud e:
••Indoors, with a minimum room tempe ratu re of
0
F. and a maximum room temperature of
50
0
F.
100
••Water tempera tu re to the machin e sh ou ld be
betwee n 40
0
F. and 1000F.
•• Service Access. Allow enough space at the
back of the cabinet for the utilit ies to be connected. Allow enough space for the machine to be pulled out from its ins talled location. Do not build a floor in front of the machine that would preve nt its remov al.
••Air circulation: The front pane l MUST remain
unobstruct ed . Do not blo ck with any type of door or curtain .
If the unit is built in, it will pull air in from the right side of the front panel, and exhaust it out the left side of the front panel. If the left side of the machine is left open, warm air will be discharged from th e left sid e panel.
IF BUILT IN, THIS SIDE
SHOULD BE TIGHT AGAINST
THE CABINET T O PREVENT
AIR RECIRCULATION
WARM AIR DISCHARGE
COOL AIR INTAKE
January 1995
Page 3
CS60
FOR THE PLUMBER
Wat er sup ply an d dra in conne ct ions.
1.The recomme nd ed water supp ly line is a 1/4" o.d. coppe r tube , th e water pressure must have a minimum incoming pressu re of 20 psig.
2.Con ne ct th e tubin g to the 3/4 " hose cou plin g thread water inlet fitting at the back of the ice maker. An optional adapter to go from the 3/4" hose coupling thread to 1/4" compression fitting is available fro m your de ale r under p art numbe r
0533238. Or a similar adapter can be purchased from a
hardware store.
POWER
SUPPLY
3.Install a shut off valve in the incoming water line near the ice maker so that the water can be shut off for service.
4.Con nect a gra vity drain line to the dra in connection at the ice ma ker. A minimum slope of 1/4" fall per foot of horizontal run is recommended. Install th e drain s per the loc al codes.
A vent is reco mmended on the highest poin t of the drain tube , and th e drain tubing mu st be rigid pipe. Do NOT use flexible tubing.
LEVEL THE
UNIT
POWER
CORD
WATER
SUPPLY
SHUT
OFF
WATER FILTER
(FIELD SUPPLIED)
DRAIN
ELECTRICAL
1.Locat e th e namep lat e on the lower re ar pane l and check tha t the locat ion sou rc e volt age an d capacity are correct for this unit . The unit is equipped with a grounded plug connection .
Under no circumstan ces must the gro und post be altered or removed.
Extensio n cords are not pe rmitt ed.
ADAPTER
(FIELD SUPPLIED)
Be certain that the ice make r is conn ect ed to its own electrical circuit and is individu ally fused. The maximum allowable volt age varia tio n should not exceed ten percent of the nameplate rating.
All external wirin g shou ld co nform to the National, State, and local electrical code requirements. Usually an electrical permit and
the services of a licensed electricia n will be required to install the receptacle.
January 1995
Page 4
INSTALLATION
CS60
FINAL CHECK
1.Is th e Cab ine t level?
2.Have all the electrical and piping connections been made?
3.Has th e voltage been teste d and ch eck ed against the nameplate rating?
4.Is th e unit plu gg ed into a sep arat e ele ct ric al circuit?
5.Is the wat er sup ply line shut of f valv e inst alle d and is the water turned on?
POWER?
6.Have the bin interior, and the cabinet exterior been wiped clean?
7.Are all int ern al pa rt s in pla ce, including the spray platf orm a nd curtain?
8.Have the internal refrigerant lines been checked for rubbing and chaffing?
9.Has th e machine been installed where it is indoors, in a cont rolled env ironme nt , with adequate air circulation around the machine, and where it can be serv iced ?
LEVEL?
DRAINS?
WATER?
January 1995
Page 5
CS60
INITIAL START UP
1.Open water supply valve.
2.Move electrical breaker or switch to the on position.
3.Remo ve fro nt panel.
4.Che ck th e cube size control sh af t, it shou ld be in a preset cube size posit ion . If not, turn it clockwise until the unit comes on. Note: cube size adjust men ts may be required . St art with the shaft in the "mid" posit ion.
5. The machine will go thru a "dry" cycle, this will take about 10 minutes. Th en the water f ill and harvest cycle will begin.
6. Observe the water fill cycle:
••The water inlet valve opens .
••Incoming wate r flows from th e valve th rou gh
the tubing to the top of the ice maker.
••Water flows around the inverted ice cube
cups an d drains through holes into the reservoir.
•• The reservoir begins to fill up with water.
••Water continues to enter the machine and
overflows a stan dpipe in the reservo i r and dow n the dr ain.
1
This will take about 3 freeze cycle will begin.
7.Che ck th e operat ion of the fre ezin g cyc le:
⁄2 minutes. Af te r th at th e
If the cu bes are overfilled, adjust the machine to make smaller ice cubes by turnin g the cube size control counter-clockwise.
In both cases , th e ne xt cyc le of cube s harv ested must be observed, and further corrections may be needed.
If the ice cubes are cloudy, an extreme water condition may exist. Confirm that they are cloudy by pla cing them in a glass of co ld water. If, in the water, they remain cloudy, you may want to have the water tested by a water treatment specia list.
If the ice cubes are cloudy only on the bottom or in the center, the machine ma y be running out of water before the end of the fre ezin g cyc le.
10. Test the bin full shu t of f. To test this, ho ld some ice on the bin thermo sta t bra cke t (t he stainless steel tube on the left side of the ice storage bin ). The ice maker sho uld stop within a few minutes of having ice on that tu be.
1 1 . Fill out the W a rra nty Re gis trat ion and Customer Evaluation form, and mail both to Scotsman.
12. Make sure the user unders tand s the operatio n and mainte na nce requ i remen ts for the ice maker. Leave the service manual and the name of the local Scotsma n service agen cy with the us er.
••Compressor is running.
••Water pump is spraying water through the
spray nozzles.
••Ice making begins, the wat er gets very co ld,
and ice begins to form in the cube molds.
8.Che ck th at the plast ic curt ain asse mbly ha ngs down evenly in the openin g and that no larg e streams of water are pa ssin g throug h.
Note: Some wate r will drip from the reservo i r as the machine runs. This is normal.
9.Afte r about 20 minut es the machin e will begin to release the ice , th is is called the harve st cy cle.
Observe the first cube harvest:
••Check the size of the ice cubes.
Note: The normal size of the ice cube has a 1/4" depressio n in the wide end.
If the cu bes are not filled out, adjust the machine to make larger ice cu bes by tu rning the cube size control shaft cloc kwise .
January 1995
Page 6
HOW IT WORKS:
CS60
COMPONENT DESCRIP TI ON
Cube Size Control
The cube size control is loca te d in front of the control box, behind the fron t pa ne l. Th e se nsing capillary tube of the cube size control is routed out of the control box int o its bulb ho lde r on the evaporator coil. It is a reverse acting temperat ure cont rol with doub le throw con ta ct s. Turn ing its knob all the way coun terc lock wise also shuts off the ice maker.
The control det ermine s th e len gth of the freezing cyc le and corres pond ing ly the size of the cube. A lo wer settin g will produce a smaller cube, and a higher setting will make a large r cube. The cube size control changes its contact s whe n th e eva po rat or reaches its preset temperature, starting the harvest cycle. When the sensing tu be of the cu be siz e control reaches th e hig h pres et temp erature, the contact s cha nge again, restarting the freez e cycle.
Compressor Toggle Switch.
The compressor toggle switch is located on the side of the control box. When move d to the ON position, it make s a circuit to the compres sor. When moved to the OFF posit ion , th e other components will still operate.
Water Pump
The water pump operates during the fre ez ing cycle only, pumping water thro ug h the spra y nozzles int o the inve rte d spra y cups.
Inlet Water Solenoid V al ve
The water sole no id valv e, locat ed in the bac k panel of the unit, is energized only durin g the harvest or cleaning cycle s. When energized it allows a metered amou nt of wat er to flow int o the machine (.21 g.p.m.) This water flows to the top of the evaporator and then down into the reservoir.
Bin Thermostat Control
The bin thermo st at control bo dy is loca te d in front of the control box just beside the cube size control. The thermos ta t se nsin g tub e is located in the ice storage bi n on the lef t side wall where is automa tic ally sh uts the ice make r of f when the bin is full and rest arts when ice is removed. Factory settings are 1 degree C (36 degrees F) cut out and 4 degrees C (39 degrees F) cut in. It can be adjusted by turning the adjustment screw visible through the contro l box cover.
Hot Gas V alve Assem bly
The hot gas valve assembly is comprise d of two parts, the valve body and the coil. These p arts are located on the discharge line of the compressor and are activated by the cube size control (harvest cyc le). When the coil of the hot gas valve is energized, it magn etically lifts the plunger in the hot ga s valve body. This allows hot refrigerant gas to by-pass th e co nden ser and go directly to the evaporator.
Spray Pla t form and Chute
The spray syst em use d on this unit is of the station ary typ e. The water is forced by the water pump into the pla tf orm chambe r and spraye d int o the inve rte d cup mo lds throu gh a set of six spray nozzles.
Fan Motor
The fan motor is electrically connec ted through the cube size control and runs only durin g th e freezing cyc le.
Hermetic Motor Compressor
The compress or is a vapor pump , fo rcing refrigera nt gas throu gh ou t the refrigeration system.
January 1995
Page 7
WATER
PUMP
HOT GAS
VALVE
CUBE SIZE
&
ON/OFF
CS60
COMPONENT LOCA T IO N
SPRAY PLATFORM
EVAPORATOR
RESERVOIR
FILL TU BE
WATER RESERVOIR
BIN LE VEL
CONTROL
TUBE
BIN DRAIN
BIN
THERMOSTAT
CONTROL
BOX
WATER
INLET
VALVE
COMPRESS OR
CLEANING
SWITC H
January 1995
Page 8
HOW IT WORKS:
CS60
WATER
Freezing cycl e
The refrigerat ion proce ss crea te s cold temperatures within the evaporator coils and removes heat from the wat er spra yed up into the inverted ice cube cup s. When enough heat is removed, the wat er cha nges into ice, and forms where it is the coldest: in the ic e cube cups.
Minerals contain ed in the supply wat er will not freeze and are drained away. Mostly pure water will be frozen into the ice cubes.
During the freezing cycle , the compres sor, fan motor, and water pump are operatin g. Wa te r is continuou sly free zing or being sprayed and recirculated. When evapora tor temperature is lowered to th e cold temp era tu re set tin g of the cube size control, it ends the freezin g cyc le an d starts the harvest cycle.
Harvest cycle
The hot gas valve opens an d hot refrigera nt gas is disc ha rged into the evaporat or.
The inlet water valve opens an d a fresh supp l y o f wa ter flows t o th e top of the evaporat or and th en drains into the reservoir.
WATER
SPRAY
WATER
PUMP, ON
DURING FREEZE
The cube size control th ermo stat senses the warmer temperat ures of the harv est cycle , an d at a preset temperature, opens the circuit t o the hot gas and inlet wat er valve s. Bot h valves th en close.
The harvest cycle is comple te , and the free zin g cycle restarts .
The automatic ic e making pro ces s con tin ues until the bin is full of ice, and the bin thermostat senses a cold er te mpe ra tu re.
The bin thermostat then opens the circuit to all components and the automatic ice making process stops.
WATER TO
EVAPORAT OR
The ice cubes hav e been releas ed from the inverted cube cups in the evaporator by th e warming eff ec t of the hot refrig era nt gas co nd ensing in the evaporator tu bin g, plus the inc omin g water flowing aroun d the inv erted cups. The release d ice cu be s drop ont o the spray platf orm a nd thro ug h the curt ain assembly int o th e ice st orag e bin .
INLET
WATER
VALVE, OPEN
DURING
HARVEST
DRAINS
January 1995
Page 9
CS60
HOW IT WORKS:
FREEZE CYCLE
REFRIGERATION
The ice cubes are forme d in an inve rt ed mold that is refrigerated.
The refrigerat ion proce ss be gin s at the compress or. The re, ref rige rant vap or is compressed and flows from the compressor throug h the discharge line as a high temperature, high pressure g as. In the discharge line th ere is a stra ine r with two outlets , on e lea ds to the cond enser, and one to a solenoid valve . Be cause the solenoid valve is closed, the gas flows to the condenser, where heat is transferred from the ref rigera nt to the air passing throu gh the con de nse r. The refrigerant then condenses into a high pressure liquid.
EVAPORAT OR
From the condenser, the liquid refrigerant flows throug h the liquid line , and the liqu id line filter-drier. Af ter t he filter drier, the liquid refrigerant enters the metering device, a capillary tube. Af te r pas sing the restriction of the capillar y tube, the refrigerant enters an area of relative low pre ssu re, th e ev ap orator. In the tubing of the ev aporator, the liquid refrigerant expands and evaporates, absorbing heat from the evaporat or tu bing and anything in contact with it such as water sprayed against it.
The refrigeran t, now a low pressure, low temperat ure va por, flows into the accumul ator, which traps exc ess liquid refrigerant. The vapor, now primarily a gas, goes through the suction
CAPILLARY TUBE
DISCHARGE
LINE
SUCTION
LINE
ACCUMULATOR
CONDENSER
LIQUID
LINE
STRAINER
Refrigeration System Schematic
January 1995
Page 10
COMPRESSOR
FILTER-DRIER
HOW IT WORKS:
CS60
REFRIGERATION
HARVEST CYCLE
(When the cubes are released) The ice cubes hav e be en formed in an inv erte d
mold that was refrigerated. Now the refrigeratio n system will c hange to
warm the cube mold and release the cubes. The process begins at the comp ressor. There,
refrigerant vapor is compress e d and flows from the compressor through the di scharge line as a high temperature, high pressure gas. Before the gas gets to the con de nse r,it goes throu gh a strainer, the strainer outlet is connected to two tubes, one of which lead s to an electric va lve, the hot gas sol eno id. When this valve opens, the refrigerant gas follows the path of least resistance and flows through the tu bing from the
EVAPORATOR
hot gas valve to the evapora tor, where the ice cubes are frozen.
At th e evap orat or, th e high te mperature gases are cooled by the cold te mpe rat ures of the cube mold, and cond ense int o liqu id, transfer rin g heat to the mold which warms up and releases the cubes.
The refrigeran t, now a low pressure, low temperat ure va por, flows into the accumul ator, which traps exc ess liquid refrigerant. The vapor, now primarily a gas, goes through the suction line tub e to the compressor where the cycle is repeated.
HOT GAS
SOLENOID
(OPEN)
CAPILLARY TUBE
DISCHARGE LINE
SUCTION
LINE
ACCUMULATOR
CONDENSER
LIQUID
LINE
STRAINER
COMPRESSOR
FILTER-DRIER
January 1995
Page 11
CS60
OPERATI ON & ADJ UST MENT : OP ERA TI NG CHA RACT E RIS T ICS
The informat ion sho wn below cov ers a wide range of air and water temperatures. It is intended as a guideline only, and is based on data compile d from NE W CLE AN un its . Allo w a varia tio n fro m eac h end of the range given .
A. Refrigeration system pressures:
High Side (discharge)
End of Freeze cycle 150 - 160 psig Harvest cycle 100 - 125 psig
Low side (suction)
End of Freeze cycle 10 - 11 psig Harvest cycle (ma ximu m )90 psig
ADJUSTMENT OF THE CUBE SIZE :
Adjust only when cubes are too big or small. (See the illustration at the right.)
1. Remove fron t pane l, loc at e kno b.
2. To increase th e size, turn knob 1/8 turn clockwise. To make the cubes smaller, turn the knob 1/8 turn counterclockwise.
B. Freeze cycle time 20 minutes C. Defrost cycle time 2- 3 minutes D. Compressor amp s
Freeze cycle 4 to 3.4 Harvest cycle 3.8 to 4.1
3. Observe the size of the cube s in th e next two harvest cycles, if more adjust men t is neede d, continue adjustments until the correct size is obtained.
ADJUSTMENT OF THE BIN THE RMOS TA T CONTROL
Adjust the bin thermostat when the ice maker turns off too soon (ice level low) or when it turns off too late (ice storage bin overfills.)
To increase the ice lev el in th e sto rag e bin :
Rotate the bin thermostat adjustment screw (located under front panel on control bo x cov er) clockwise one eight turn at a time until the ice level that the machin e main ta ins is correct.
To decrease the ice level in the storage bin:
Rotate the bin thermostat adjustment screw counterclock wise one eight turn at a time until the ice level is correct.
CORRECT SIZE
TOO SMALL, L ITT LE OR NO
ICE IN THE CENTER OF THE
TOO BIG, THICK BULG E OF
SOLID ICE ON THE END.
January 1995
Page 12
CS60
SANITIZ ING AND CLE A NING
A Scotsman Ice Syst em represents a sizable investment of time and money in any comp any’s business . In order to rece ive th e best return for that invest men t, it MUS T rece ive pe riod ic maint en ance.
It is the USER’S RESPONS IB IL ITY to see that the unit is properly maint ain ed. The followin g is a list of recommended main tena nce that will help keep the machin e running with a minimum of pro ble ms.
Maintenance and Clea ning should be schedule d at a minimum of twice per year.
General
The periods and pr ocedures for maintenance and cleaning are given as a guide. Cleaning will vary depending upon local water con dit ions and the amount of ice used. Each ice maker must be maintained individually, in accordance with its own requirements.
Icemaker In Place Cleaning
1.Remo ve th e ice from the bin.
2. Remove front pa nel.
3. Rotate control knob counter clockwise to the Off position.
4.Remo ve curtain by pulling forward on the left end, and then pulling the curtain to the left and out of the machine.
5.Lif t up spray platf orm, locate stand pipe to the right of the opening, and pull it out to drain th e reservoir. Replace the standpipe, s pray platform, an d curtain.
1
6. Mix approximately 3 ounces ( Scotsman Ice Machin e Clea ne r with 1.5 quarts (1.5 liter) of warm (95 -115 pour this solution into the reservoir at th e curt ain base.
o
⁄10 liter) of
F.) potable water, and
Scotsman Ic e Machine Cleaner contains ac ids. These comp ou nd s may cause burns. If swallowed, DO NO T induce vomiting. Give large amoun ts of water or milk. Call Physician immediately. In case of extern al contact, flush with water.
8. Then switch the cleanin g togg le swit ch to the "cleaning" po sitio n for abo ut three min utes to release all the ice cubes from their cups.
9. Switch the cleanin g toggle switch to the "operation " p osit ion , an d allo w the ma ch ine to run for 30 minutes, or until the next batch of ice is rele a sed into the bin.
10. Pour hot water into the bin to melt the ice produced during cleaning, an d to clean ou t the drain. Wipe the interior of the bin with mild soap and hot water, rinse with cold water .
To sanitize, mix a locally ap proved sanitizer solution and repeat steps 3-10, except substitute the sanitizer solution for the ice machine clean er so lut ion . A possible sanitize r solution may be obtaine d by mixing 1 ounce of household bleach with 2 gallons of warm (95-115
Caution: Do not use the ice produced during cleaning , as it may have a stron g ac id content.
11. Replace th e front panel.
Ice maker Maintenance
1.Shut off wat er sup ply to the ice mak er.
2.Disconnect the water inlet tu be from the connect ion at the back of the ice make r, and check the screen at that point. If very dirty, carefully pull the screen out and clean it. Reassemble water line to ice maker.
3.Open the water shut off valve.
4.Unplug the power cord to disconnect electrical power to the ice maker.
5.Remo ve th e fro nt panel.
6.Clea n the air-coo led con dense r fins us ing a vacuum, whisk broo m, brush, or if needed, coil cleaner. The ice making cap ac ity o f thi s machine is reduced by a dirty condenser coil.
o
F) water.
7. Rotate the control kn ob to the "norma l " position . Operate the machine for 20 min ut es .
January 1995
Page 13
CS60
SERVICE DIAGNOSIS
SYMPTOM POSSIBLE CAUSE SUGGESTED CORRECTION
Unit will not run Blown fuse or breaker Replace fuse & check for cause
of blown fuse, reset breaker.
Compressor cycles intermittently Low voltage Check voltage at the supply to
the building.
Check circuit for overloading. Dirty condenser Clean the condenser Air circulation blocke d around
unit Non condensable gas in system Evacuate and recharge with
Cubes too small Cube size control set too warm Check and adjust for prope r
Partially restricted cap tube Blow charge, evacu ate with new
Moisture in system Same as above Overcharged Same as above Undercharged Same as above , look for a leak.
Cloudy cubes Spray nozzles plu gged Clean
Needs cleaning Clean with Scotsman Ice
Irregular size cubes, some cloudy
Cubes too large Cube size control set improp erly Check and adjust fo r proper
Decreased ice capacit y Inefficien t comp ress or Re pla ce Low Ice Capacity Leaky inlet water Replace valve
Some jets plugged Clean jets Shortage of water Check wat er supply
Non-conde ns ab le gas in the system
High Head Pressure Dirty condenser,
High air temp Relocate machine or water line. Overcharge Repla ce th e ref rig era nt Restricted syste m Replace the drier and refrigerant
Allow sufficien t air arou nd unit
nameplat e charge
operation
drier, weigh in nameplate charge
Machine Clea ner
operation
Replace refrigerant
Worn fan motor,
High air tempera ture
High water temperature
January 1995
Page 14
CS60
SERVICE DIAGNOSIS
SYMPTOM POSSIBLE CAUSE SUGGESTED CORRECTION
Poor harvest Too short defrost Replace cu be siz e contro l
Not enough water Check water supply Hot gas valve does not work Replace Inlet wat er valve plugg ed Clean or replace Air and water temp too low Try to change locatio n
No harvest Cube size control do es not work Replace
Hot gas valve does not work Replace Water inlet valv e does not work Replace
Excessive wat er in ice st orage bin
Drain plugged Clean drain
January 1995
Page 15
CS60
REMOVAL AND RE P LACE M ENT
Electrical Shock Hazard. Disconnect electrical
power before beginning.
Bin Thermostat
Cube Size Control
1.Unplug the ice maker to disconnect electrical power.
2.Remo ve screws and cabine t top, front , and rear panels.
3.Pull knob from cube size control shaf t. Remove screws and control box cover to gain access to th e cube size con tro l b ody. Remove screws and dismount cube size control fro m control box. Disconne ct ele ct ric al wi res from cube size control.
1.Unplug the ice maker to disconnect electrical power.
2.Remo ve scre ws and cabinet front panel.
3.Remo ve scre ws and con trol box cov er, disconnect electrical wires fro m bin th ermos ta t cont rol.
4.Dismou nt bin thermo sta t fro m the control bo x
5.Remo ve rea r pane l.
6.Pull bin th ermos tat capillary line from tube in ice storage bin. Remove complete control from ice machine.
7.Rep lace wit h new control in reverse order of removal.
Cube Size Control Tube. Locate
and Secure in its Original
Position
4.At the top of the mach ine , un clip cube size thermosta t tube hold er from ev aporat or, (retain clips and tube assembly.) Pull cube size control capillary tube from the tube, and remove complete cube size co ntrol from th e ice maker.
5.Insert capilla ry tube on new thermo sta t int o tube holder, be sure that the end cap s are in place.
6.Reve rse th e remo val pro ced ure s to rein sta ll the cube size control. Ad jus t as ne eded.
Refrigerati on Sy stem
Any time the refrigeratio n sys te m is opened, the drier must be replac ed, the syst em ev acu ated and th e exact charg e me a sured into th e s y s tem. Any other procedure is NOT CORRECT, and will result in subst an dard pe rforma nce .
January 1995
Page 16
Cube Size
Control
INLET WATER
VALVE
REMOVAL AND RE P LACE M ENT
Electrical Shock Hazard. Disconnect electrical
power before beginning.
CS60
Water Inlet Valve
1.Unplug the ice maker to disconnect electrical power.
2.Shut off wat er sup ply to ice maker.
3.Remo ve th e lowe r back panel, pull out to expose inlet wat er valve.
4.Disconnect electrical wires from inlet water valve.
Spray Platform
1.Open ice bin door.
2.Pu ll out on the lef t side and remove curtain assembl y.
3.Lif t th e spra y plat fo rm up and pu ll out to get to the water hose at the base of the platform.
4.Pull hose off of conn ection to spray platform, and pull platform from ice maker.
5.To replace, reve rs e the remov al procedures.
CURTAIN
5.Disco nnect water lines to and from wat er valve.
6.Remo ve va lve fro m ice make r.
7.Reve rse remo val procedure to repla ce .
Water Pump
1.Disconnect ice maker from electrical power.
2.Remo ve to p panel.
3.Open ice bin door pull up through top and remove.
4.Remove curtain by pulling forward and out on the left end.
5. Remove 2 screws holding pump bracket t o right side panel.
6. Disconnect 2 electrical leads and 1 ground wire from pump.
7.Pull out spray platf orm, lift pump and disconn ect hose.
8.Pull water pump up and out of ice maker.
9.Dismount water pump from cover assembly (retaining the bra cke ts), and remoun t the replacemen t pu mp in its place .
10. Reverse the bala nce of the st ep s to reassemble .
January 1995
Page 17
Loading...