Scotsman CMS1002R Installation Manual

CMS1002R

INTRODUCTION

This manual is intended as a reference for the installation and service of a Scotsman ice maker model CMS1002.

This model is a remote condenser cuber, 30" wide and should be connected to a Scotsman remote condenser.

TABLE OF CONTENTS

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Environmental Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

For the Installer

Machine & Bin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Page

Coupling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Service Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Parts lists and wiring diagrams are in the center of this manual, printed on yellow paper.

September, 1993

Page 1

CMS1002R

SPECIFICATIONS

Always refer to the nameplate, located on the back of the cabinet, for the:

••model number,

••serial number,

••basic electrical

requirements,

••minimum circuit ampacity,

••maximum fuse size,

••and refrigerant charge.

A serial number plate with the model number, serial number and refrigerant charge is located behind the front panel, below the control box.

The unit comes from the factory with the correct refrigerant charge contained in the receiver. The refrigerant charge information is for recharging, should that be necessary.

All utility connections and refrigerant line connections are made at the back of the ice maker.

Before beginning installation, be sure that all of the components necessary for complete assembly of the ice system are available, and are the correct components with regard to model, voltage, and finish.

A stacking kit (KSCMS) is required for stacking CMS1002 ice machines. It interconnects the sonor bin ice level controls. CMS1002 may only be stacked onto another CMS1002.

The CMS1002 will fit any 30" wide Scotsman bin without a bin top. Other bins require a bin top.

Model Number Dimensions W"

x D" x H" CMS1002RE-32A 30 x 24 x 27 208-230/60/1 R-22 256 oz. CMS1002RE-3A 30 x 24 x 27 208-230/60/3 R-22 256 oz.

* The total system refrigerant charge is contained within the receiver of the ice machine. This number is for recharging purposes only. If the nameplate has a different value, go by the nameplate.

Use Scotsman Remote Condensers RC1022 or RC1222. Use precharged tubing kit RT2225 (25’), RT2240 (40’), or RT2275 (75’).

Air Temperature (cabinet)

Minimum 50 Maximum 1000 F. 1200 F. +10% 1000 F

F. -200 F. -5% 400 F

Basic Electrical Refrigerant Type Refrigerant Charge*

Remote Condenser Air Temperature

Voltage Water Temperature

September, 1993

Page 2

FOR THE INSTALLER: Environmental Limitations

CMS1002R

Installation Limitations

The ice making portion of this ice system is designed to be installed indoors, in a controlled environment.

Minimum Maximum

Air Temp 50 Water Temp 40 Water Pressure 20 PSI 80 PSI Voltage 197 253 Operating the ice machine outside of the above

limitations, or outdoors, is potentially damaging to the machine; also it is misuse of the machine, which may void the warranty.

Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL, NSF, and CSA.

Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman.

F. 1000F.

Water Limitations

An ice machine is a food manufacturing plant; it takes a raw material, water, and turns it into a food product, ice. The purity of the water is very important in obtaining pure ice and in maximizing product life. These general recommendations should help keep the ice maker clean:

1. Filter the water used to produce ice. Water filters vary greatly in ability and function. Install one that filters out suspended solids to a dimension of 5 microns or smaller. The finer the filter the better, but finer filters will clog sooner than course ones. It may be necessary to add a course filter ahead of the fine filter to prolong filter life.

2. Check with a water treatment specialist for a water test, and recommendations regarding filters and treatment.

Service Limitations

Some space on the sides, the back and the top should be allowed for service and utility connections.

Scotsman reserves the right to make design changes and/or improvements at any time.

Specifications and design are subject to change without notice.

NAMEPLATE, LOCATED ON

BACK PANEL.

A SERIAL NUMBER PLATE IS

LOCATED BEHIND THE

FRONT PANEL, NEAR THE

CONTROL BOX.

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CMS1002R

FOR THE INSTALLER: Machine & Bin Assembly

Overview:

This ice system is comprised of 4 major assemblies:

1. The ice storage bin.

2. The ice maker itself.

3. The interconnecting refrigerant lines.

4. The remote condenser. Additionally, there will be interconnecting wires

between the ice maker and the condenser. The Scotsman remote condenser is powered from the ice maker. The condenser must be located above the ice maker, usually on the roof.

Storage Bin:

1. Measure the location of the ice machine floor drain relative to the installed location of the bin. Route all drain lines so that when the machine is installed in its normal position, the drain tubes terminate just above the floor drain.

2. Using corner posts from the bin’s carton as a cushion, lay the bin on its back.

3. Install the legs into the leg sockets.

4. Move bin back to an upright position.

5. Remove all material that is packed inside the bin.

Ice Maker:

1. Arrange for proper electric, water and drain. See instructions for the plumber and for the

electrician.

2. Position the ice storage bin in the selected location which should have a minimum room temperature of 50-degrees F. and maximum room temperature of 100 degrees F.

3. Inspect the bin top mounting gasket which should be flat, with no wrinkles, to provide a good water seal when the cuber is installed on top of the bin.

4. Install the modular cuber on top of the bin using care to be sure a good seal is made between the two cabinets, use of a mechanical lift is recommended. Align the holes in the bottom back of the cabinet to mate with the two mounting straps on the top rear of the bin.

5. Use bolts and straps found in the hardware package to secure the ice machine to the ice storage bin. Attach the bin bumpers to the bin with the bolt holding the mounting strap to the bin.

When alignment and leveling are completed, tighten the bolts to secure the mounting straps.

September, 1993

Page 4

FOR THE PLUMBER

WATER TREATMENT

DEVICE

BACK VIEW OF MACHINE ON BIN:

INLET WATER AND DRAIN

CONNECTIONS

CMS1002R

Water Supply

The recommended water supply line is a 3/8-inch O.D. tubing with a minimum operating pressure of 20 PSIG and a maximum of 80 PSIG.

Connect to cold water supply line with standard plumbing fittings, with shut off valve installed in an accessible place between the water supply and the cuber. ln some cases a plumber will be required.

Drain Connections:

All drains are gravity type and must have a minimum of 1/4 inch per foot fall on horizontal runs.

VENT FOR ICE

MACHINE DRAIN

⁄4" FPT DRAIN

FITTING

The drains to be installed must conform with the local plumbing codes. Use only 3/4" rigid tubing. The ice machine’s drain must be separate from the bin’s drain. Both use 3/4" FPT fittings. Insulation of the bin drain is recommended.

Install a vertical open vent on the drain line(s) high point to ensure proper draining. The ideal drain receptacle is a trapped and vented floor drain.

CONFORM TO ALL LOCAL CODES.

⁄8" MALE FLARE WATER INLET

BIN DRAIN

OUT THE BOTTOM

OF THE BIN

VENT FOR BIN

FLOOR DRAIN

⁄4" FPT

DRAIN

SHUT OFF

VALVE

September, 1993

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CMS1002R

FOR THE INSTALLER: Remote Condenser

Locate the condenser as near as possible to the interior location of the ice maker.

Location of the condenser is limited by the specific length of pre-charged refrigerant tubing supplied for the application. The pre-charged tubing connects the icemaker to the remote condenser. The condenser must be above the ice maker.

Select the best available location, protecting the condenser from extremes of dirt, dust, and sun.

Meet all applicable building codes. Roof Attachment:

Install and attach the remote condenser unit to the roof of the building, using the methods and practices of construction that conform to the local building codes, including having a roofing contractor secure the condenser to the roof.

Pre-charged Line Routing

/////////////////////////////CAUTION/////////////////////////////// Do not connect pre-charged tubing until all routing

and forming of the tubing is complete. See the coupling instructions for connecting instructions.

SCOTSMAN REMOTE

CONDENSER

PRE-CHARGED

REFRIGERANT

LINE SET

////////////////////////////////////////////////////////////////////////////

1. Each set of precharged refrigerant lines consists of a 3/8 inch diameter liquid line, and a 1/2 inch diameter discharge line. Both ends of each line have quick connect couplings, one end has flexible tubing: that end goes to the icemaker.

Note: The openings in the building ceiling or wall, listed in the next step, are the minimum sizes recommended for passing the refrigerant lines through.

2. Have the roofing contractor cut a minimum hole for the refrigerant lines of 1.75". Check local codes, a separate hole may be required for the electrical power to the condenser.

/////////////////////////////CAUTION//////////////////////////////// DO NOT KINK OR CRIMP REFRIGERANT

TUBING WHEN INSTALLING IT. ////////////////////////////////////////////////////////////////////////////

3. Route the refrigerant lines through the roof opening.

Any excess tubing MUST be retained within the building.

4. Spiral any excess length of pre charged tubing inside the building. Use a horizontal spiral (as illustrated) to avoid any traps in the lines.

5. Have the roofing contractor seal the holes in the roof per local codes.

Follow straight line routing whenever possible.

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FOR THE INSTALLER: Coupling Instructions

CMS1002R

/////////////////////////////CAUTION///////////////////////////// The couplings on the sets of precharged lines are

self sealing when installed properly. Carefully follow the instructions:

//////////////////////////////////////////////////////////////////////////

1. Remove the protector caps and plugs. Wipe the seats and threaded surfaces with a clean cloth to be certain that no foreign matter remains on them.

2. Lubricate the inside of the couplings, especially the O-Rings with refrigerant oil.

•• The 3/8 inch liquid line (schrader valve end)

goes to the remote condenser fitting marked “liquid line”.

•• The other end of the liquid line goes to the

icemaker fitting marked “liquid line.”

•• The 1/2 inch discharge line (schrader valve

end) goes to the remote condenser fitting marked “discharge line”.

•• The other end of the discharge line goes to the

icemaker fitting marked “discharge line”.

3. Begin tightening the couplings together by hand, then using two wrenches (it is important that ONLY the nut on the precharged lines be turned, the other parts of the couplings must NOT be allowed to turn or the process will tear out the diaphragms and they will be loose in the refrigeration system) tighten the coupling until it bottoms out or a definite increase in resistance is felt.

ONLY TURN NUT ON

TUBING KIT, HOLD

TUBING STATIONARY

USE TWO

WRENCHES

4. Using a marker or pen, mark a line lengthwise from the coupling union nut to the bulkhead. Then tighten the coupling and additional 1/4 turn. As the nut turns, the line will show when 1/4 turn is made.

5. After all connections are made, and after the king valve has been opened, check the couplings for leaks.

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CMS1002R

FOR THE ELECTRICIAN: Electrical Connections

See the NAMEPLATE for current requirements to determine wire size to be used for electrical hookup. The cuber requires a solid chassis to chassis earth ground wire. See Wiring Diagram.

Be certain the cuber is connected to its own electrical circuit and individually fused. Voltage variation should not exceed ten percent of the nameplate rating, even under starting conditions. Low voltages can cause erratic operation and may be responsible for serious damage to the icemaker.

Electrical connections are made at the rear of the icemaker, inside the junction box.

/////////////////////////////CAUTION///////////////////////////////

Do not switch the ice maker on at this time, make certain the master and compressor switches are OFF when power is connected to the icemaker. Power must be connected to the ice maker long enough in advance of start up to allow the crankcase heater to warm the compressor, usually about 12 hours.

////////////////////////////////////////////////////////////////////////////// Scotsman Condenser:

Separate electrical connections are made from the ice maker to the condenser, as there is line power interconnecting the icemaker to the condenser.

All external wiring should conform to the national, state and local electrical code requirements. Usually an electrical permit and services of a licensed electrician will be required.

REMOTE CONDENSER ELECTRICAL

CONNECTION (SCOTSMAN CONDENSER)

TERMINAL STRIPS

POWER SUPPLY TO

REMOTE SCOTSMAN

CONDENSER

POWER SUPPLY

TO ICE MAKER

September, 1993

Page 8

FOR THE INSTALLER: Final Check List

1. Is the ice maker cabinet in a room where ambient temperatures are within the minimum and maximum temperatures specified?

2. Is there clearance at both sides of the cabinet and at the back and top for service and utility connections?

3. Has water supply pressure been checked to insure a minimum of 20 PSIG and a maximum of 80 PSIG operating pressure?

4. Is the cabinet level?

5. Check that any shipping material has been removed from inside the cabinet.

6. Have all electrical and piping connections been made?

7. Are the Master and Compressor switches on OFF?

8. Has power been connected to the ice maker?

CMS1002R

9. Is the water supply line shut off valve installed?

10. Check all refrigerant lines and conduit lines, to guard against vibration or rubbing and possible failure.

11. Have the bin and cabinet been wiped clean and sanitized?

12. Has the Field Quality Audit form been properly filled out? Check for correct model and serial numbers from Serial nameplate, then mail the completed form to the SCOTSMAN factory.

13. Has the owner been given the name and telephone number of the authorized SCOTSMAN Service Agency serving him?

September, 1993

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