Scotsman CME506,CME656,CME806 User Manual

USER MANUAL
INDICACIONES PARA EL USO
MODE D’EMPLOI
MANUALE D’USO
CME506
CME656
GEBRAUCHSANWEISUNG
CME806
20010 Bettolino Di Pogliano Milanese Milano (Italy) - Via Puccini, 22 Telephone: 02/93960.1 lines with automatic selection TELEFAX: 02/93550500 - TELEX: 332531
English ......................Page 2
Français .....................Page 6
Italiano ......................Pagina 10
Español......................Página 14
Deutsch......................Seite 18
1
User Manual for
TO INSTALL THE MACHINE
This machine is designed to fit the following Scotsman storage bins:
Modular Ice Cubers models CME506 - CME656 -
CME806
TABLE OF CONTENTS
Introduction .................PAGE 2
Warranty ..................PAGE 2
Installation .................PAGE 2
B 390 or BH 550 or any other 762mm wide Scotsman Ice Storage Bins.
In addition, there may be other bins that can be used, check Scotsman’s sales literature for application information.
A stacking kit, for like models, is KSCME656.
Note: This model fills the bin very full, and only shut off when ice has filled the bin enough to back up into the base of the ice machine.
Installation Limitations:
This ice system is designed to be installed indoors, in a controlled environment:
Min Max Air Temperature 10 C 40 C Water Temperature 5 C 40 C Water Pressure 1 bar 5 bar Voltage -5% +10%
(Compared to the nameplate)
Location & Assembly............PAGE 2
Plumbing ..................PAGE 3
Electrical ..................PAGE 3
Final Check List...............PAGE 3
Initial Start Up ...............PAGE 4
Maintenance.................PAGE 5
Failure Analysis...............PAGE 5
INTRODUCTION:
This product manual contains the information needed for the setup, installation, initial start up, sanitation and maintenance of this ice machine. Keep it for future reference.
There are 3 models covered in this manual: CME506 or CME656 or CME806.
WARRANTY:
Operating the machine outside of the limitations is misuse and can void any warranty.
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and design are subject to change without notice.
LOCATION & ASSEMBLY:
After uncrating and inspection, the unit is ready for installation. It is important that the machine be installed in a location where it has enough space around it to be accessible for service, and minimum of 150 mm be allowed at the back, left and right sides for air circulation on air cooled models. If installed in a corner or with another cabinet next to the right/left side, a air baffle should be installed on the back of the cabinet to minimize air re-circulation.
Try to avoid hot, dirty and crowded locations.
The warranty conditions are those supplied by the official distributor for your area. In case of parts, only GENUINE service parts may be used.
2
Storage Bin:
FOR THE ELECTRICIAN
Tip the storage bin on its back, using parts of the carton to protect the exterior finish. Install the legs or casters into the threaded holes in the bottom of the bin.
Note: Stacked applications may not use casters.
Turn the leg levelers all the way in preparation for leveling later. Return the bin to the upright position, remove any paper covering the bin gasket.
Ice Maker:
The machine is heavy, so the use of a mechanical lift is recommended for lifting the machine high enough to install on top of the bin. After the unit is on the bin, align it with the back. Secure it to the bin with the two metal straps and 4 bolts provided.
FOR THE PLUMBER
PLUMBING CONNECTIONS MUST
CONFORM TO ALL APPLICABLE CODES
CONNECT TO POTABLE WATER SUPPLY ONLY
Water Inlet
Air Cooled Models:
The recommended water supply is clean, cold water. Use 3/8" O.D. copper tubing, connect to the 3/8" male flare at the back of the cabinet. Install a hand valve near the machine to control the water supply.
ELECTRICAL CONNECTIONS MUST
CONFORM TO ALL APPLICABLE CODES
The electrical power to the unit is supplied through the junction box at the rear of the machine.
Check the nameplate (located on the back panel) for the voltage requirements, and for the minimum circuit ampacity. The machine requires a solid chassis to earth ground wire.
The ice maker should be connected to its own electrical circuit so it would be individually fused. Voltage variation must remain within design limitations, even under starting conditions.
The electrical disconnect switch with fuse protection must be a two pole type with a minimum of 3 mm between open contacts.
After Utility Connections:
1. Level the bin left to right at the canopy; level the ice machine reservoir front to back at the white plastic cover next to the water pump. To level use the leg levelers on the end of the legs.
2. Wash out the bin. If desired, the interior of the bin could be sanitized.
3. Locate the ice scoop (if supplied) and have it available for use when needed.
Water Cooled Models:
A separate 3/8" O.D. copper line is recommended, with a separate hand valve to control it. It is connected to a 3/8" FPT condenser inlet at the back of the cabinet.
Drains
Air Cooled Models:
There is one 3/4" FPT drain at the back of the cabinet, the drain line is of the gravity type, and a 3 cm per meter fall is an acceptable pitch for the drain tubing. There should be a vent at the highest point of the drain line, and the ideal drain receptacle would be a trapped and vented floor drain. Use only 3/4" rigid tubing.
Water Cooled Models:
In addition to the above mentioned drain, a separate condenser drain must be installed. Connect it to the 1/2" condenser drain connection at the back of the cabinet.
Storage Bin: A separate gravity type drain needs to be run, similar to the air cooled drain. Insulation of this drain line is recommended.
FINAL CHECK LIST
1. Is the ice system installed indoors in a location where the air and water temperatures are controlled, and where they do not exceed the design limitations?
2. Is there an electrical service disconnect within sight of the installed machine? Has the voltage been checked, and compared to nameplate requirements?
3. Have all the plumbing connections been made and checked for leaks?
4. Has the machine and bin been leveled?
5. Is there a minimum of 150 mm clearance at the back, left and right side of the machine for proper service access and air circulation?
6. Is the water pressure a minimum of 1 bar?
7. Has the machine been secured to the bin?
3
8. Have all unpacking materials been removed?
Freeze Cycle:
9. Is there a water shut off valve installed near the machine?
10. Has the bin interior been wiped clean or sanitized?
SYSTEM CONTROLLER:
Indicator Lights:
Bin Full: On when bin is full, goes on and off as ice falls
during a harvest cycle.
Freeze: On when the unit is in the Freeze cycle.
Harvest: On when the unit is in the Harvest cycle.
Clean: On when the unit is in the Clean cycle.
Off: On when the unit has been switched off.
Water Error: On when there is a problem with the water
system.
Refrigeration Error: On when there is a problem with the refrigeration system.
FOR THE INSTALLER
INITIAL START UP
The Freeze indicator light will come on. The machine will stay in a Freeze cycle for many minutes.
Under certain low temperature conditions, the pump may stop for a few seconds. After that the inlet water valve will refill the reservoir.
The fan motor (of air cooled models) will begin to turn and soon warm air will be forced out the back of the cabinet.
Harvest Cycle:
The Harvest indicator light will be ON,
The hot gas valve will open.
The water pump will stop. It will restart in less than a minute.
The Inlet water valve will open. The machine will fill the reservoir and overflow it for a specified number of seconds then shut off.
The Bin Full indicator light will go on and off as ice falls from the evaporators.
6. After a few minutes the machine will return to a freeze cycle.
1. Remove the front panel.
2. Locate the System Controller.
3. Switch on the electrical power. Note that the LED or indicator lights all flashed on briefly.
4. Open the water supply valve.
5. Push and release the Freeze cycle push button (the Freeze indicator light will blink until the compressor starts). The next several operations are automatic.
Initial Start (30 seconds)
The Freeze light will begin to blink.
The inlet water valve will open to fill the reservoir and will shut off when the reservoir is full.
The water pump starts to pump water.
The inlet water valve opens again to refill the reservoir.
After 30 seconds the compressor starts.
7. Replace the front panel.
8. Give the owner/user the manual, instruct him/her in the operation of the unit, and make sure they know who to call for service.
Notes On Operation:
1. The electric eyes signal the ice machine to shut off whenever the bin becomes full. After the eyes sense that there is ice between them, the ice machine will shut off at the end of the next harvest cycle. This last harvest cycle will be longer than the rest.
2. The ice machine will not restart after the bin has filled up for 4 minutes.
3. If the bin controls sense a bin full signal before any water is used (float stem up), the machine will shut off on bin full.
How To Operate The System Controller
The System Controller is a microprocessor device that receives input from several sources and switches various components on and off.
Its manual control is thru the use of the Push Button Control Switches
4
1. Freeze Button. Pushing and releasing this button starts
or restarts the machine.
2. Harvest Button: Pushing and releasing this button will cause the machine to go directly to a Harvest Cycle. Can be done from Freeze or Off. The machine will switch Off at the end of the Harvest cycle.
FAILURE ANALYSIS
(What to do before calling for service)
If the machine does not work:
Is the power on?
3. Clean Button: Pushing and releasing this button will cause the machine to go into a clean cycle. After the ice machine cleaner has circulated for about 10 minutes, a second push of this button will start the rinse period.
4. Off Button: Pushing and releasing this button will switch the machine OFF at the end of the next cycle. If the button is pushed and HELD for more than 3 seconds, the unit will switch off immediately.
To Reset: First push and release the Off button, then push and release the Freeze button.
SANITIZING AND CLEANING
The following is a list of recommended maintenance that will help keep the machine running with a minimum of problems.
Maintenance and Cleaning should be scheduled at a minimum of twice per year.
Ice Making System: In place cleaning
WARNING: Before proceeding with any cleaning and maintenance operation, make sure that the electrical power has been disconnected.
Is the water supply on?
Are the water filters plugged up?
If the machine does not make enough ice.
Are the air or water temperatures too high?
Is the air filter in the machine dirty?
If the machine makes incorrect shape ice cubes?
Has the machine received its twice per year water system cleaning?
Monthly:
Wipe clean the ice storage bin liner, using a mild detergent solution diluted in lukewarm water.
Rinse it and then thoroughly disinfect its surfaces by wiping them with a liquid algaecide.
Clean the outside of the cabinet with a mild detergent solution.
Cleaning of water system.
This is critical to the proper operation of the ice machine. Call the authorized Service Agent at least twice per year.
5
Manuel D’Utilisation Pour
Machine À Glacons Modulaire.
Modeles CME 506 - CME 656 -
GARANTIE:
Les conditions de garantie sont celles indiquées par le distributeur officiel de votre secteur. En cas de besoin seules les pièces de rechanges d’origine peuvent être utilisées.
POUR INSTALLER LA MACHINE
Cette machine est conçue pour être posée sur les cabines de stockage suivantes:
B 390 ou BH 550 ou n’importe quel autre cabine de stockage ayant une largeur de 762 mm.
En outre, il y a peu être d’autre cabines susceptible d’être utilisés, vérifiez sur la documentation commercial, les informations sur leurs applications.
Un kit de superposition pour ce modèle est KSCME656.
CME806
TABLES DES MATIERES
Introduction .................PAGE 6
Garantie ...................PAGE 6
Installation .................PAGE 6
Emplacement et assemblage ........PAGE 7
Plomberie .................. PAGE 7
Electricité .................. PAGE 7
Liste de contrôles final ...........PAGE 8
Démarrage initial ..............PAGE 8
Maintenance.................PAGE 9
Analyse des pannes .............PAGE 9
Ce modèle de machine remplie complètement la cabine de stockage et ne s’arrête que lorsque la glace remplie la cabine de stockage, au point de remonter jusqu’au châssis de la machine.
LIMITE D’INSTALLATION:
Cette fabrique de glace est conçue pour être installée à l’intérieur, dans un environnement contrôlé.
Min. Max. Température de l’air 10 °C 40 °C Température de l’eau 5 °C 40 °C Pression de l’eau 1 Bar 5 Bar Tension -5% +10%
(Comparer à la plaque signalétique).
Utiliser la machine en dehors de ces limites est un usage abusif et peut annuler toutes les garanties.
Les machines à glaces SCOTSMAN sont conçues et construites avec un grand respect de sécurités et de performances.
INTRODUCTION :
Ce manuel contient les informations nécessaires pour agencer, installer, démarrage initial, nettoyage et maintenance de cette machine à glaçons. Gardez le pour de futur questionnements.
Ce manuel couvre deux modèles: CME 506 ou CME 656 ou CM806.
SCOTSMAN se réserve le droit de changer la conception et ou de l’ améliorer à tous moments.
Les caractéristiques et les conceptions sont sujets a des changements sans préavis.
6
Loading...
+ 15 hidden pages