Schneider Electric TM5 Original instructions

Modicon TM5

EIO0000000889 09/2020
Modicon TM5
Safety Logic Controller SLC100/200 FS Hardware Guide
Original instructions
EIO0000000889.08
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage. © 2020 Schneider Electric. All rights reserved.
2 EIO0000000889 09/2020

Table of Contents

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Functional Safety Information. . . . . . . . . . . . . . . . . . . . . 13
IEC 61508 and Safety Integrity Level (SIL) . . . . . . . . . . . . . . . . . . . . .
Functional Safety Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 TM5CSLC100FS and TM5CSLC200FS . . . . . . . . . . . . . 21
General Information on Safety Logic Controllers. . . . . . . . . . . . . . . . .
Safety Logic Controller Presentation. . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Logic Controller Characteristics . . . . . . . . . . . . . . . . . . . . . . . .
Safety Logic Controller Memory Key. . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Operating and Connection Elements . . . . . . . . . . . . . . . 35
Safety Logic Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logic Processor LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logic Processor Selection Switch and Confirmation Button . . . . . . . .
Safety Terminal Block Presentation . . . . . . . . . . . . . . . . . . . . . . . . . .
Integrated Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sercos III Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 15 19
22 23 25 28
36 38 42 44 47 49 55
57
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4 EIO0000000889 09/2020

Safety Information

Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product.
The qualified person must be able to detect possible hazards that may arise from parameterization, modifying parameter values and generally from mechanical, electrical, or electronic equipment. The qualified person must be familiar with the standards, provisions, and regulations for the prevention of industrial accidents, which they must observe when designing and implementing the system.
INTENDED USE
The products described or affected by this document, together with software, accessories, and options, are programmable logic controllers (referred to herein as “logic controllers”), intended for industrial use according to the instructions, directions, examples, and safety information contained in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated hazards.
6 EIO0000000889 09/2020

About the Book

At a Glance
Document Scope
This manual describes the Safety Logic Controllers SLC100 Sercos III (TM5CSLC100FS) and SLC200 Sercos III (TM5CSLC200FS). These controllers help you to achieve the safety requirements codified in the IEC 61508 standard. The present document also provides part descriptions, specifications and wiring diagrams.
Schneider Electric takes no responsibility for the solutions adopted by you or any customer concerning the circuits, the electrical schematics, and the chosen configuration parameters of the application. The implemented circuits and electrical diagrams and the choice of the system configuration parameter values, including those of TM5CSLC100FS and TM5CSLC200FS, are fully under your control and responsibility.
Validity Note
This document has been updated for the release of EcoStruxure The technical characteristics of the devices described in the present document also appear online.
To access the information online, go to the Schneider Electric home page at The characteristics that are described in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.
TM
Machine Expert V1.2.5.
www.se.com
.
Related Documents
Document title Reference Modicon TM5/TM7 I/O Safety Modules Hardware
Guide PacDrive TM5 / TM7 Safety Flexible System, System
Planning and Installation Guide Modicon M262 Logic/Motion Controller, Programming
Guide
EIO0000000889 09/2020 7
EIO0000000861 (ENG) EIO0000000862 (GER)
EIO0000001064 (ENG) EIO0000001066 (GER)
EIO0000003651 (ENG) EIO0000003652 (FRE) EIO0000003653 (GER) EIO0000003654 (SPA) EIO0000003655 (ITA) EIO0000003656 (CHS) EIO0000003657 (POR) EIO0000003658 (TUR)
Document title Reference
How to Configure the Firewall for PacDrive LMC Controllers, User Guide
EcoStruxure Machine Expert, CommonToolbox, Library Guide
You can download these technical publications and other technical information from our website
www.schneider-electric.com/en/download
at
Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
EIO0000004198 (ENG) EIO0000004199 (GER)
EIO0000004219 (ENG)
.
DANGER
DANGER
POTENTIAL FOR EXPLOSION
Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
Do not substitute components which would impair compliance to Class I, Division 2.Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.
8 EIO0000000889 09/2020
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.Each implementation of this equipment must be individually and thoroughly tested for proper
1
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The Safety Logic Controller system is built to the following safety integrity levels: SIL 3 according to EN/IEC 61508, SILcl 3 according to EN/IEC 62061, in accordance with the applicable standards. However, the definitive SIL and PL of the application depends on the number of safety components, their parameters, and the connections that are made, as per the risk analysis.
The module must be configured in accordance with the application-specific risk analysis and all the applicable standards.
Pay particular attention in conforming to any safety information, different electrical requirements, and normative standards that would apply to your adaptation.
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UNINTENDED EQUIPMENT OPERATION
Perform an in-depth risk analysis to determine the appropriate safety integrity level for your
specific application, based on all the applicable standards.
Do not exceed SIL 3 ratings in the application of this product.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For reasons of Internet security, TCP/IP forwarding is disabled by default. Therefore, you must manually enable TCP/IP forwarding. However, doing so may expose your network to possible cyberattacks if you do not take additional measures to protect your enterprise. In addition, you may be subject to laws and regulations concerning cybersecurity.
UNAUTHENTICATED ACCESS AND SUBSEQUENT NETWORK INTRUSION
Observe and respect any an all pertinent national, regional and local cybersecurity and/or
personal data laws and regulations when enabling TCP/IP forwarding on an industrial network.
Isolate your industrial network from other networks inside your company.Protect any network against unintended access by using firewalls, VPN, or other, proven
security measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products themselves, are generally derived from the terms or definitions of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as
safety, safety function, safe state, fault, fault reset, malfunction, failure
error, error message, dangerous
Among others, these standards include:
WARNING
WARNING
,
, etc.
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests. ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
10 EIO0000000889 09/2020
reduction
Standard Description
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive 2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
requirements
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:
Standard Description IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term hazards, and is defined as it is for a
2006/42/EC
(
zone of operation
) and
ISO 12100:2010
may be used in conjunction with the description of specific
hazard zone
or
danger zone
in the
Machinery Directive
.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present documentation. For more information concerning the individual standards applicable to the products described herein, see the characteristics tables for those product references.
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Modicon TM5 Functional Safety Informat ion EIO0000000889 09/2020

Functional Safety Informat ion

Chapter 1
Functional Safety Information
What Is in This Chapter?
This chapter contains the following topics:
IEC 61508 and Safety Integrity Level (SIL) 14
Functional Safety Certification 15 Training 19
Topic Page
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Functional Safety Information

IEC 61508 and Safety Integrity Level (SIL)

Introduction
The TM5CSLC100FS and TM5CSLC200FS Safety Logic Controllers are part of a Safety-Related System certified according to IEC 61508 by TÜV NORD.
IEC 61508 Description
The IEC 61508 is a technical standard concerning the functional safety of electrical, electronic or programmable electronic safety-related systems.
A safety-related system is a system that is required to perform one or more specific functions to ensure that risks are kept at or below an acceptable level. Such functions are defined as safety functions.
A system is defined “functionally safe” when random, systematic, and common cause equipment or machine failures do not lead to malfunctioning of the system and do not result in injury or death of humans, spills to the environment, and loss of equipment and production.
Description of the Safety Integrity Level (SIL)
Safety-related functions are executed to help achieve and maintain the defined safe state of a system. The IEC 61508 specifies four levels of safety performance for a safety-related function. These are called Safety Integrity Levels (SIL), ranging from 1 (the lowest) to 4 (the highest). The TM5CSLC100FS and TM5CSLC200FS Safety Logic Controllers are certified for use in SIL 3 applications in which the de-energized state is the defined safe state.
14
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Functional Safety Certification

Introduction
The TM5CSLC100FS and TM5CSLC200FS Safety Logic Controllers are certified
by TÜV NORDfor use in applications up to and including SIL 3 according to IEC 61508 and IEC 62061.
This certification verifies that the Safety Logic Controllers are compliant with the following standards:
IEC 61508: Functional safety of electrical/electronic/programmable electronic safety-related
systems, Parts 1 to 4, 2010, up to SIL 3
ISO 13849-1: Safety of machinery - Safety-related parts of control systems - Part 1: General
principles for design, 2015, up to PL e (Category 4)
IEC 62061: Safety of machinery - Functional safety of safety-related electrical, electronic, and
programmable electronic control systems, 2005 (A1:2013), up to SILcl 3
NOTE: Using Safety Logic Controller equipment is a necessary but insufficient precondition for the certification of a SIL 3 application. A SIL 3 application must also fulfill the requirements of the IEC 61508, IEC 61511, IEC 61131-2, and other application standards.
Functional Safety Parameters
The Functional Safety parameters according to EN ISO 13849 are as follows:
Performance Level for
SDI (safety-related digital input) to SDO (safety-related digital output): up to PL eSAI (safety-related analog input) to SAO (safety-related analog output): up to PL e
Category: up to 4
Functional Safety Information
Classification of the Schneider Electric Products
The Safety Logic Controllers are dedicated to perform safety-related functions. The Safety Logic Controller system consist of the controller supporting the Sercos III fieldbus network. The controller then interfaces with the Sercos III Bus Interface, TM5/TM7 Safety-Related I/O modules, and other safety-related devices such as drives and third-party devices. However, it also supports other modules, enabling you to add non-safety-related parts to your SIL 3 project.
Therefore, the Schneider Electric products must be distinguished into:
safety-related modules andnon-safety-related modules
In contrast to the safety-related modules, non-safety-related modules are not used to perform safety-related functions. They are certified as non-interfering modules for use with the Safety Logic Controller. A detected error in one of these modules does not interfere with the execution of the safety-related functions.
EIO0000000889 09/2020 15
Functional Safety Information
Safety-Related Products of the Safety Logic Controller System
The Safety Logic Controller system is comprised of the following safety-related products:
Type Module Reference Safety Logic Controller, SLC 100 Sercos III, 24 Vdc TM5CSLC100FS
Safety Logic Controller, SLC 200 Sercos III, 24 Vdc TM5CSLC200FS
Safety-related Module 2DI 24 Vdc Sink TM5SDI2DFS Safety-related Module 4DI 24 Vdc Sink TM5SDI4DFS
Safety-related Module 20DI 24 Vdc Sink TM5SDI20DFS
Safety-related Module 2DO 24 Vdc, 0.5 A TM5SDO2TFS Safety-related Module 2DO 24 Vdc, 2 A TM5SDO2TAFS
Safety-related Module 4DO 24 Vdc, 0.5 A TM5SDO4TFS Safety-related Module 2DO TM5SDO2TRFS
Safety-related Module 4DO 24 Vdc, 2 A TM5SDO4TAFS
Safety-related Module 6DO 24 Vdc, 0.2 A TM5SDO6TBFS Safety-related Module 2DI (2 test (pulse) outputs), 2DO 24 Vdc, 6 A TM5SDM4DTRFS
Safety-related Module 6DI, 2DO 24 Vdc TM5SDM8TBFS
Safety-related Module 2x2AI 4-20 mA 24 bits TM5SAI4AFS Safety-related Module 2x2AI Thermocouple J/K/N/S/R/C/T TM5STI4ATCFS
Safety-related Counter Module DC1 7 kHz 24 Vdc Sink TM5SDC1FS Safety-related Power Distribution Module PS 1DO 24 Vdc TM5SPS10FS
IP67 Block, 8 DI, 24 Vdc TM7SDI8DFS
IP67 Block, 8 DI, 4 DO, 2 A TM7SDM12DTFS TM5 Bus Base for safety-related Electronic modules, safety coded, internal I/O
supply interconnected Safety-related Terminal Block, 12-pin, safety coded TM5ACTB52FS
Memory Key, 8 MB
(1) A memory key is required for operation of the Safety Logic Controller, and is sold separately. For more information concerning the role of the memory key in the Safety Logic Controller system, refer to Safety Logic Controller Memory Key
(1)
(see page 28)
.
TM5ACBM3FS
TM5ACSLCM8FS
16
Only modules certified as safety-related modules are allowed to perform safety functions. Make certain that neither inputs nor outputs of non-safety-related modules are used for safety-related inputs or outputs.
EIO0000000889 09/2020
IMPROPERLY CONFIGURED SAFETY-RELATED SYSTEM
Use only safety-certified products for use in a safety-related system.Use only Schneider Electric authorized products in a Safety Logic Controller system.
Failure to follow these instructions will result in death or serious injury.
NOTE: The Sercos III Bus Interface, required for communication with TM5 Safety-related modules, is considered a non-interfering module and does not contribute nor detract from the safety function of the controller. The safety layer part of the Sercos III communication is managed inside the Safety-related modules and not in the Sercos III Bus Interface.
Available Bus Interface
The following Schneider Electric bus interface is available:
Module Type Module Reference Sercos III Bus Interface TM5NS31
NOTE: The Sercos III Bus Interface, required for communication with the safety-related expansion modules, is considered a non-interfering module and does not contribute nor detract from the safety-related function of the controller. The safety layer part of the Sercos III communication is managed inside the safety-related modules and not in the Sercos III Bus Interface.
For more information on safety-related product architectures, refer to TM5 / TM7 Safety-Related System I/O Architecture
Installation Guide)
Functional Safety Information
DANGER
(see PacDrive TM5 / TM7 Safety Flexible System, System Planning and
.
DANGER
IMPROPER SAFETY-RELATED SYSTEM
Use only modules designated as safety-related modules to perform safety-related functions.Make sure that neither inputs nor outputs of non-safety-related modules are used for safety-
related outputs.
Failure to follow these instructions will result in death or serious injury.
Probabilities of Failure
For SIL 3 applications, IEC 61508 defines the following probabilities of failure on demand (PFD) and probabilities of failure per hour (PFH) depending on the mode of operation:
PFD ≥ 10PFH ≥ 10
EIO0000000889 09/2020 17
-4
to < 10-3 for low demand mode of operation
-8
to < 10-7 for high demand mode of operation
Functional Safety Information
Defined Safe State and Life Span
For more information on the defined safe state of modules in the case of detected errors as well as on the life span, refer to Defined Safe State and Life Span
Modules, Hardware Guide)
(see Modicon TM5/TM7, I/O Safety
.
18
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Training

Introduction
As stated in the IEC 61508, Part 1, App. B, all persons involved in a Safety Lifecycle activity must have the appropriate training, technical knowledge, experience, and qualifications relevant apply the products specified in the present document. Training, technical knowledge, experience, and qualifications should be assessed in relation to each particular application.
NOTE: Make sure you possess all information and skills required to install, run, and maintain Safety-Related Systems correctly.
Functional Safety Information
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Functional Safety Information
20
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Modicon TM5 SLC 100 Sercos III and SL C 200 Sercos III EIO0000000889 09/2020

TM5CSLC100FS and TM 5CSLC200FS

Chapter 2
TM5CSLC100FS and TM5CSLC200FS
What Is in This Chapter?
This chapter contains the following topics:
General Information on Safety Logic Controllers 22
Safety Logic Controller Presentation 23 Safety Logic Controller Characteristics 25
Safety Logic Controller Memory Key 28
Topic Page
EIO0000000889 09/2020 21
SLC 100 Sercos III and SLC 200 Sercos III

General Information on Safety Logic Controllers

General Overview
Safety Logic Controllers manage the tasks within a safety-related application and provide the following functionalities:
configuration managementparameter managementexecution of the safety-related application program
NOTE: The safety-related modules must be connected through a Sercos III Bus Interface.
Configuration Management
The configuration management monitors the safety-related configuration of the application in the Safety Logic Controller and provides the following functions:
Helps ensure a consistent, safety-related configuration.Verifies the module types, as well as the hardware and firmware versions, with those specified
in the Safety Logic Controller application.
Verifies the configuration at startup and periodically during operation.
Parameter Management
When replacements are needed, the parameter management system helps to ensure that newly installed modules are assigned correct parameters that apply to the application in the Safety Logic Controller.
The parameter management provides the following functions:
Helps to ensure consistent parameters on the safety-related I/O modules.Verifies the parameters with those specified in the Safety Logic Controller application.Independently performs complete parameter downloads.
Memory Key
The memory key on the Safety Logic Controller supports the following features:
holds the safety-related application that is loaded at boot-up.storage medium for the application, configuration, and parameters.application transfer of safety-related functions to another Safety Logic Controller.
NOTE: A memory key is required for operation of the Safety Logic Controller. For more information concerning the role of the memory key in the Safety Logic Controller system, refer to Safety Logic Controller Memory Key
22
(see page 28)
.
EIO0000000889 09/2020

Safety Logic Controller Presentation

Features
The table below describes the features of TM5CSLC100FS and TM5CSLC200FS :
Feature TM5CSLC100FS TM5CSLC200FS
System module Safety CPU Standard Safety CPU Plus Maximum I/O modules
via Sercos III interface Interfaces Sercos III, controlled node, integrated 2x switch
Application memory exchangeable application memory: memory key Dimensions (W x H x D) 87.5 x 99 x 75 mm (3.44 x 3.89 x 2.92 inches)
Ordering Information
The figure below presents TM5CSLC100FS and TM5CSLC200FS in combination with the required accessories:
20 safety-related modules 100 safety-related modules
SLC 100 Sercos III and SLC 200 Sercos III
EIO0000000889 09/2020 23
SLC 100 Sercos III and SLC 200 Sercos III
The table below presents the references for the Safety Logic Controllers and the terminal block:
Number Reference Description Color
1 TM5CSLC100FS SLC 100 Sercos III red
TM5CSLC200FS SLC 200 Sercos III
2 TM5ACTB52FS
(see page 44)
3
(1) Included in delivery of TM5CSLC100FS/TM5CSLC200FS
TM5ACLPR10
(1)
(1)
NOTE: A memory key is required for operation of the Safety Logic Controller, and is sold separately. For more information concerning the role of the memory key in the Safety Logic Controller system, refer to Safety Logic Controller Memory Key
TM5 terminal block, 12-pin, safety coded red
TM5 Locking plate white
(see page 28)
.
24
EIO0000000889 09/2020

Safety Logic Controller Characteristics

Introduction
This section describes the characteristics of TM5CSLC100FS and TM5CSLC200FS:
FIRE HAZARD Use only the correct wire sizes for the maximum current capacity of the power supplies. Failure to follow these instructions will result in death or serious injury.
UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the characteristics tables. Failure to follow these instructions can result in death, serious injury, or equipment damage.
General Characteristics
The table below provides general characteristics of TM5CSLC100FS and TM5CSLC200FS :
SLC 100 Sercos III and SLC 200 Sercos III
DANGER
WARNING
General Characteristics Status indicators
Diagnostics Diagnostics for controller functions, Sercos III and memory key
Cooling convection Power consumption 5.1 W
Certifications and standards
EIO0000000889 09/2020 25
Controller stateSercos IIIMemory key
are indicated by status LED.
CECSA, Class I., Div. 2cULus
EN 62061EN ISO 13849-1IEC 61508
SLC 100 Sercos III and SLC 200 Sercos III
Operating Conditions
The table below lists the operating conditions for TM5CSLC100FS and TM5CSLC200FS:
Operating Conditions Mounting orientation horizontal or vertical
Operating temperature horizontal installation 0...+55 °C (+32...131°F)
Relative humidity 5...95%
Installation at altitudes above sea level: Up to 2000 m (up to 6561 ft) no derating
EN 60529 Protection IP20
Storage and Transport Conditions
The table below lists the storage and transport conditions for TM5CSLC100FS and TM5CSLC200FS:
Storage and Transport Conditions
Temperature -25...+70 °C (-13...+158 °F) Relative humidity 5...95%
vertical installation 0...+45 °C (+32...113 °F)
> 2000 m (>6561 ft) reduction of ambient temperature
by 0.5 °C per 100 m (32.9 °F per 328 ft)
Controller Characteristics
The table below lists the controller characteristics for TM5CSLC100FS and TM5CSLC200FS:
Controller Fastest task class cycle time 2 ms
Memory Key slot 1x
Real-time clock
Modular interface slots none Processor Intel XSCALE 266 MHz
Fieldbus Characteristics
The table below lists the fieldbus characteristics for TM5CSLC100FS and TM5CSLC200FS:
Fieldbus
Type Sercos III
26
non-volatile memoryresolution 1 second
EIO0000000889 09/2020
Fieldbus
Design internal 2x switch
Cable length maximum 100 m (328 ft) between two stations (segment length)
Transfer rate 100 MBit/s Full Duplex
Power Supply Characteristics
The table below lists the power supply characteristics for TM5CSLC100FS and TM5CSLC200FS:
Power supply
Rated voltage + 24 V (-15% / +20%)
Reverse polarity reaction yes Fuse integrated, cannot be exchanged
Functionality Characteristics
The table below lists the functionality characteristics for TM5CSLC100FS and TM5CSLC200FS:
Functionality TM5CSLC100FS TM5CSLC200FS
Number of supported safety-related I/O devices
SLC 100 Sercos III and SLC 200 Sercos III
2x shielded RJ45 port
maximum 20 maximum 100
Safety-Related Characteristics
The table below lists the safety-related characteristics for TM5CSLC100FS and TM5CSLC200FS:
Characteristic Value
Category according to EN ISO 13849 CAT 4
Maximum performance level according to EN ISO 13849 PL e Maximum safety integrity level according to IEC 62061 SIL 3
Maximum safety integrity level according to IEC 61508 SIL 3
PFH
PFD
-9
<1*10
<1*10<2*10
-5
at a proof test interval of 10 years
-5
at a proof test interval of 20 years
PT maximum 20 years
DC >90%
SFF >90% MTTFd >100 years
Life time
(see Modicon TM5/TM7, I/O Safety Modules,
20 years
Hardware Guide)
EIO0000000889 09/2020 27
SLC 100 Sercos III and SLC 200 Sercos III

Safety Logic Controller Memory Key

Presentation
A memory key is required for operation of the Safety Logic Controller, and is sold separately. The table below presents the reference for the memory key:
Reference Description Color
TM5ACSLCM8FS Safety Logic Controller memory key, 8 Mb Gray and red
Functions of the Memory Key
The memory key is required to load the program, parameters and configuration into the Safety Logic Controller when it boots up. In addition, you can use the key to store the program, the parameters, and the system configuration and transfer the data to another Safety Logic Controller.
The memory key is equipped with a mechanical locking mechanism to help prevent removal during operation:
Locking mechanism
Unlocked memory key: Locked memory key:
First Insertion and Confirmation of the Memory Key
Before applying power to the Safety Logic Controller for the first time, you have to insert the memory key.
To confirm the first insertion of a memory key, proceed as follows:
Step Action Result
1 Ensure that the Safety Logic Controller is not
under power.
2 Insert the memory key in the Safety Logic
Controller and apply power to the Safety Logic Controller.
28
-
The FW-ACKN LED illuminates.
EIO0000000889 09/2020
SLC 100 Sercos III and SLC 200 Sercos III
Step Action Result
3 Move the selection switch to SK-XCHG and
press the confirmation button.
4 Engage the mechanical locking mechanism. -
5 Open EcoStruxure Machine Expert - Safety,
connect to the Safety Logic Controller and set a new password for the Safety Logic Controller (refer to EcoStruxure Machine Expert - Safety User Guide).
The ENTER LED illuminates. The memory key insertion is confirmed.
NOTE: To allow the connection between
EcoStruxure Machine Expert - Safety and the Safety Logic Controller via the Sercos bus, appropriate Ethernet settings have to be applied on the standard controller. Refer to the
M262 Programming Guide Services (see Modicon M262 Logic/Motion Controller, Programming Guide)
refer to the User Guide
Firewall for PacDrive LMC Controllers (see How to Configure the Firewall for PacDrive LMC Controllers, User Guide) CommonToolbox Library Guide (see EcoStruxure Machine Expert, CommonToolbox, Library Guide)
information on related IEC application functions.
6 Download your valid safety-related application
on the Safety Logic Controller (refer to EcoStruxure Machine Expert - Safety User Guide).
7 Execute a complete validation of the Safety
Logic Controller functional safety system.
-
-
, chapter
for information on IP forwarding
settings. For PacDrive,
Ethernet
How to Configure the
provides
. The
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that the Safety Logic Controller is stopped before attempting to insert or remove the
memory key.
Each time the memory key is used (inserted/replaced), carefully verify that the loaded safety
application is the one that was intended for the particular system.
Conduct a complete functional test of the system, composed of the Safety Logic Controller
plus all input and output hardware connected to it, after using the memory key to overwrite your safety-related application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000000889 09/2020 29
SLC 100 Sercos III and SLC 200 Sercos III
NOTE: You can verify your safety-related application by examining the project CRC and the date that were saved with the application on the memory key. For more information, refer to the EcoStruxure Machine Expert - Safety User Guide.
Removing a Memory Key
Removing a memory key results in a boot status change (the LED indicators F, I and L illuminate) and a disabling of the safety-related functions. In addition, removing the memory key during operation can corrupt the data on the memory key.
INTERRUPTION OF SAFETY-RELATED FUNCTION AND POSSIBLE LOSS OF MEMORY KEY DATA
Do not remove the memory key when the Safety Logic Controller is in a RUN state.Engage the locking mechanism while the key is inserted in the Safety Logic Controller.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
To remove the memory key, proceed as follows:
Step Action
1 Ensure that the Safety Logic Controller is STOPPED or that power has been removed. 2 Disengage the mechanical locking mechanism.
3 Pull the memory key out of the Safety Logic Controller.
NOTE: The Safety Logic Controller requires a valid memory key to operate.
WARNING
Copying to a Memory Key
Copying to a memory key is a function that allows you to copy the configuration data from the Safety Logic Controller to another memory key. The application and parameters are not copied to the memory key.
Pre-requisite 1: The Safety Logic Controller is operational, therefore, with an existing memory key. Pre-requisite 2: You have another memory key, already containing an application valid for the
present Safety Logic Controller.
30
EIO0000000889 09/2020
SLC 100 Sercos III and SLC 200 Sercos III
To transfer the configuration data to another memory key, proceed as follows:
Step Action Result/Comment
1 Set the selection switch to SK-COPY position
and press the confirmation button.
NOTE: Refer to Logic Processor Selection
Switch and Confirmation Button
(see page 42)
2 Dis-engage the mechanical locking
mechanism and replace the existing memory key by the other memory key.
.
(1)
NOTE: Do not move the selection switch. It
remains on the position SK-COPY.
3
Press the confirmation button
4 Move the selection switch to SK-XCHG and
press the confirmation button.
5 Engage the mechanical locking mechanism. ­6 Execute a complete validation of the Safety
Logic Controller functional safety system.
(1) If no memory key is inserted after 30 seconds, the Safety Logic Controller switches to boot status (the
LED indicators F, I and L illuminate).
(2) If the other memory key is not acknowledged after 30 seconds, the function ends, that is, in case the
function is triggered inadvertently, the copy function ends automatically after 30 seconds.
(2)
.
Result: The ENTER LED illuminates and the SKEY LED flashes. The existing memory key configuration data is saved to an internal, temporary file on the Safety Logic Controller to be later transferred to the other memory key, and the FW-ACKN LED flashes when the action is completed.
A maximum of 30-second delay is provided for this step. The FW-ACKN LED flash frequency increases after 20 seconds to signal the end of that delay.
The internal, temporarily saved configuration file is transferred to the memory key.
Result: The ENTER LED illuminates. The memory key replacement is confirmed
(see page 32)
-
.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that the Safety Logic Controller is stopped before attempting to insert or remove the
memory key.
Each time the memory key is used (inserted/replaced), carefully verify that the loaded safety
application is the one that was intended for the particular system.
Conduct a complete functional test of the system, composed of the Safety Logic Controller
plus all input and output hardware connected to it, after using the memory key to overwrite your safety-related application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000000889 09/2020 31
SLC 100 Sercos III and SLC 200 Sercos III
NOTE: You can verify your safety-related application by examining the project CRC and the date that were saved with the application on the memory key. For more information, refer to the EcoStruxure Machine Expert - Safety User Guide.
Confirming Memory Key Insertion
The following procedure authorizes the safety-related application stored on the memory key to be used with the Safety Logic Controller. In addition, after confirmation, the application on the memory key is compared with that in execution memory, and if they are different, the application on the memory key is transferred to the Safety Logic Controller.
To confirm the insertion of a memory key, proceed as follows:
Step Action Result
1 Ensure that the Safety Logic Controller is
STOPPED.
2 Insert the memory key in the Safety Logic
Controller.
NOTE: The Safety Logic Controller requires a
valid memory key to operate.
3 Move the selection switch to SK-XCHG and
press the confirmation button. 4 Engage the mechanical locking mechanism. -
5 Execute a complete validation of the Safety
Logic Controller functional safety system.
-
The FW-ACKN LED illuminates.
The ENTER LED illuminates. The memory key replacement is confirmed
-
(see page 32)
.
32
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that the Safety Logic Controller is stopped before attempting to insert or remove the
memory key.
Each time the memory key is used (inserted/replaced), carefully verify that the loaded safety
application is the one that was intended for the particular system.
Conduct a complete functional test of the system, composed of the Safety Logic Controller
plus all input and output hardware connected to it, after using the memory key to overwrite your safety-related application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: You can verify your safety-related application by examining the project CRC and the date that were saved with the application on the memory key. For more information, refer to the EcoStruxure Machine Expert - Safety User Guide.
EIO0000000889 09/2020
Creating a Memory Key Backup
The procedure described in Copying to a Memory Key memory key backup by using a second memory key with an identical safety-related application. After executing the procedures, two identical memory keys are available.
Formatting the Memory Key
The following procedure allows you to format the memory key. Only use this procedure if your firmware update was not successful or the memory has a detected error.
A formatting of the memory key deletes the current memory key data, including your password.
LOSS OF MEMORY KEY DATA
Create a memory key backup before formatting the memory key.Connect to the EcoStruxure Machine Expert - Safety software to assign a new password.
Failure to follow these instructions can result in equipment damage.
To format the memory key, proceed as follows:
Step Action Comment / Result
1 Ensure that the Safety Logic Controller is
stopped.
2 Move the selection switch to the unlabeled
position between SK-XCHG and FW-ACKN.
(see page 30)
NOTICE
SLC 100 Sercos III and SLC 200 Sercos III
can also be used to create a
-
3 Press the confirmation button for a minimum of
20 to 30 s to receive a confirmation.
EIO0000000889 09/2020 33
After 20 s, the ENTER LED illuminates.
NOTE:
When you have released the confirmation
button, the ENTER LED remains illuminated for another second.
When you press the confirmation button for
less than 20 s, it has no effect.
When you press the confirmation button for
longer than 30 s, the ENTER LED flashes for 5 s to display a detected error.
Result: The LED will indicate that there is no valid application on the key
SLC 100 Sercos III and SLC 200 Sercos III
Step Action Comment / Result
4 Follow the procedures necessary to add a valid
application to the key.
-
34
EIO0000000889 09/2020
Modicon TM5 Operating and Connectio n Elements EIO0000000889 09/2020

Operating and Connectio n Elements

Chapter 3
Operating and Connection Elements
Information
This chapter provides information on operating and connection elements, as well as the LED indicators of the Safety Logic Controller.
What Is in This Chapter?
This chapter contains the following topics:
Safety Logic Controller Description 36 Logic Processor LED Indicators 38
Logic Processor Selection Switch and Confirmation Button 42
Safety Terminal Block Presentation 44 Integrated Power Supply 47
Sercos III Interface 49
Topic Page
EIO0000000889 09/2020 35
Operating and Connection Elements

Safety Logic Controller Description

Description
The LED indicators, buttons and switches are integrated to operate the Safety Logic Controller. The following figure presents the operating and connection elements:
36
Description Refer to
1 Confirmation button Confirming a Function
2 Selection switch Description of the Selection Switch Functions
(see page 43)
(see page 42)
3 Logic processor Logic Processor LED indicators
4 Sercos III interface Sercos III interface
5 Integrated power supply Integrated Power Supply 6 Sercos address switches Sercos Address
7 Terminal block for Safety Logic Controller
power supply
Safety-Related Terminal Block Presentation
(see page 44)
(see page 49)
(see page 51)
(see page 38)
(see page 47)
EIO0000000889 09/2020
Operating and Connection Elements
Description Refer to
8 Sercos III connection with 2 x RJ45 Sercos III RJ45 Ports
9 Memory key slot / slot cover Safety Logic Controller Memory Key
(seepage52)
(see page 28)
These components enable you to perform the following operations:
module replacementfirmware updatememory key replacement, including a possible transfer of module configuration from the
previous memory key
support for the replacement of Safety Logic Controller
EIO0000000889 09/2020 37
Operating and Connection Elements

Logic Processor LED Indicators

Description of the LED Indicators for the Logic Processor
The figure and table present the LED indicators for the logic processor of the TM5CSLC100FS and TM5CSLC200FS:
LED indicator
R/E N/A off Boot phase -
ENTER
(1) When a module scan is being executed, the ENTER, MXCHG, and FW-ACKN LED indicators are flashing. (2) When the controller is in error state, the states of the other L ED indicator s ( R/E, ENTER, MXCHG, and FW-ACKN)
are not updated.
LED color LED status Description Instructions / information for
the user
green on Application found and executed
flashing Application exists but is not being
processed
orange on EcoStruxure Machine Expert -
Safety software is in RUN (Debug) state
flashing EcoStruxure Machine Expert -
fast flashing No application found on the
(1)
green on Waiting for confirmation -
1x flash every 0.8 s Confirmation of correct entry flashes (1 Hz) for 5sOperator error detected
Safety software is in STOP (Debug) state or HALT (Debug) state, application stopped
memory key
38
EIO0000000889 09/2020
Operating and Connection Elements
LED indicator
MXCHG
LED color LED status Description Instructions / information for
the user
(1)
orange off Valid module configuration -
Replacement of one module detected
Select the position 1 on the selection switch and press the confirmation button ENTER.
Replacement of two modules detected
Select the position 2 on the selection switch and press the confirmation button ENTER.
Replacement of three modules detected
Select the position 3 on the selection switch and press the confirmation button ENTER.
Replacement of four modules detected
Select the position 4 on the selection switch and press the confirmation button ENTER.
Replacement of more than four modules detected
Select the position n on the selection switch and press the confirmation button ENTER.
Missing module detected -
FW­ACKN
orange off Valid firmware configuration -
(1)
flashing Firmware update successful Select the position FW-ACKN
on the selection switch and press the confirmation button ENTER.
on Memory key was exchanged Select the position SK-XCHG
on the selection switch and press the confirmation button ENTER.
(1) When a module scan is being executed, the ENTER, MXCHG, and FW-ACKN LED indicators are flashing. (2) When the controller is in error state, the states of the other LED ind ica tor s (R/E, ENTER, MXCHG, and FW-ACKN)
are not updated.
EIO0000000889 09/2020 39
Operating and Connection Elements
LED indicator
F A I L
LED color LED status Description Instructions / information for
the user
red FAI LThese four LEDs indicate first the
­boot status, then, when the system is running, the general state of the controller.
x- xx
Boot phaseLoading of the firmwareMemory key is missingProject CRC (Cyclic
Redundancy Check) is wrong or not defined
Safety Logic Controller cycle
time is exceeded
If the LED status persists:
Refer to the Safe logger for
additional diagnostic information on the error.
Verify if the memory key is
plugged correctly.
Re-download the
corresponding project, and verify the project CRC.
Verify the cycle time and
increase it if necessary. x x x x Hardware test (max. approx. 5 s) -
x X x X Initialization and start-up of the
firmware
---X Pre-operational state
- - - - Operational state xxxx
Controller in error state
(2)
x = illuminated X= brightly illuminated
- = off
alternating flashing of FI and AL
EcoStruxure Machine Expert ­Safety software is connected and in RUN (Debug) state
SKEY orange off No access to the memory key -
flashing Access to the memory key
(1) When a module scan is being executed, the ENTER, MXCHG, and FW-ACKN LED indicators are flashing. (2) When the controller is in error state, the states of the other L ED indicator s ( R/E, ENTER, MXCHG, and FW-ACKN)
are not updated.
Testing the LED Indicators for the Logic Processor
Follow this procedure to test the LED indicators:
Step Action
1 Position the selection switch to TEST.
40
EIO0000000889 09/2020
Step Action
2 Press the confirmation button.
Result: All LED indicators on the logic processor illuminates for as long as you press the confirmation button.
Operating and Connection Elements
EIO0000000889 09/2020 41
Operating and Connection Elements

Logic Processor Selection Switch and Confirmation Button

Overview
Whenever you make a change in the configuration (module or memory key replacement, or firmware update), you need to acknowledge the change on the Safety Logic Controller using the selection switch and the confirmation button.
The following figure presents the selection switch and the confirmation button:
Description of the Selection Switch Functions
The following table describes the selectable functions:
Selection switch position Function Description
FW-ACKN Firmware update To acknowledge the firmware update on one or more
modules
SK-XCHG Memory key replacement
To confirm the memory key replacement
(see page 30)
SK-COPY Memory key copy
To copy of the configuration data from the memory key
(see page 30)
SCAN Scan To perform a module scan
TEST Test
1, 2, 3, 4, n Module(s) replacement To confirm the replacement of 1, 2, 3, 4 or more than 4
(1) Triggers an automatic restart.
(see page 40)
To perform a LED indicator test
module(s)
(1)
(1)
(1)
42
EIO0000000889 09/2020
Confirming a Function
To confirm a configuration change, proceed as follows:
Step Action 1 Select the desired function by means of the selection switch.
NOTE: If you do not place the selection switch properly, the LED ENTER flashes for 5 s to
display a detected error. Example: To replace one specific module, place the selection switch on 1. If the selection switch
is not set to 1 when only one module was replaced, an error is detected and the LED ENTER flashes for 5 s.
2 Press the confirmation button for 0.5 to 5 s to receive a confirmation.
Result: After 0.5 s, the LED ENTER is illuminated.
3 Release the confirmation button.
Result: The LED ENTER remains illuminated for additional 0.8 s.
NOTE: If you release the confirmation button before 0.5 s, it has no effect. If you press the confirmation
button longer than 5 s, the LED ENTER flashes for 5 s to display a detected error.
Operating and Connection Elements
EIO0000000889 09/2020 43
Operating and Connection Elements

Safety Terminal Block Presentation

TM5ACTB52FS Features
The safety-related modules and the Safety Logic Controllers are wired by means of the TM5ACTB52FS Safety terminal block:
Features Type of terminal block 12-pin, safety coded terminal block
Features
Ordering Information
The following figure presents the TM5ACTB52FS Safety terminal block:
tool-free wiring with push-in technologysimple wire release using leverallows labeling of each terminalallows plain text labelingtest access for standard probespotential for customer coding
44
The following table presents the reference for the Safety terminal block:
Reference Description Color TM5ACTB52FS 24 Vdc / 230 Vac, 12-pin terminal block for
safety-related modules and Safety Logic Controllers, safety coded
red
EIO0000000889 09/2020
INCOMPATIBLE COMPONENTS CAUSE ELECTRIC SHOCK OR ARC FLASH
Do not associate components of a slice that have different colors.Verify that correct terminal blocks (minimally, matching colors and correct number of
terminals) are installed on the appropriate electronic modules.
Failure to follow these instructions will result in death or serious injury.
Characteristics
This section describes the characteristics of the TM5ACTB52FS Safety terminal block, you can also refer to TM5 Environmental Characteristics
Hardware Guide)
FIRE HAZARD
Use only the correct wire sizes for the maximum current capacity of the I/O channels and
power supplies.
For relay output (2 A) wiring, use conductors of at least 0.5 mm
rating of at least 80 °C (176 °F).
For common conductors of relay output wiring (4 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm (176 °F).
Failure to follow these instructions will result in death or serious injury.
Operating and Connection Elements
DANGER
(see Modicon TM5/TM7, I/O Safety Modules,
.
DANGER
2
(AWG 20) with a temperature
2
(AWG 16) with a temperature rating of at least 80 °C
WARNING
UNINTENDED EQUIPMENT OPERATION Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION Do not exceed any of the rated values specified in the characteristics tables. Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000000889 09/2020 45
Operating and Connection Elements
The following table lists the characteristics of the TM5ACTB52FS:
Characteristics
Type of terminal block Push-in terminal block Distance between
contacts
Contact resistance ≤ 5 mΩ Maximum current carrying capacity of the
connector
Connection cross section
Cable type Copper wires only
LOOSE WIRING CAUSES ELECTRIC SHOCK Do not insert more than one wire per connector of the spring terminal blocks unless using a
double wire cable end (ferrule). Failure to follow these instructions will result in death or serious injury.
left - right 4.2 mm / 0.16 in
above - below 10.96 mm / 0.43 in
10 A / contact
NOTE: The electrical characteristics of the individual
modules must be respected.
solid wire
multi-wire
with wire cable ends
-
0.08 mm
0.25 mm
0.25 mm2 ... 1.5 mm2 / AWG 24 ... 16
Up to 2x 0.75 mm wire cable ends
2
... 2.5 mm2 / AWG 28 ... 14
2
... 2.5 mm2/ AWG 24 ... 14
DANGER
2
(AWG 2 x 24 ... 2 x 18) with double
46
EIO0000000889 09/2020

Integrated Power Supply

Presentation
A power supply is integrated in the Safety Logic Controller TM5CSLC100FS and TM5CSLC200FS.
LED indicators
The following figure presents the status LED indicators for integrated power supply:
The following table describes the LED status for the integrated power supply:
LED indicator LED color LED status State description
DCOK green on Power applied to the controller
Operating and Connection Elements
off No power applied to the controller
Wiring Diagram
DANGER
FIRE HAZARD Use only the correct wire sizes for the maximum current capacity of the power supplies. Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OVERHEATING AND FIRE
Do not connect the modules directly to line voltage.Use only isolating PELV systems according to IEC 61140 to supply power to the modules.Connect the 0 Vdc of the external power supplies to FE (Functional Earth/ground).
Failure to follow these instructions will result in death or serious injury.
EIO0000000889 09/2020 47
Operating and Connection Elements
The following figure presents the wiring diagram of the power supply for the Safety Logic Controller:
1 Internal electronics 2 PS1: External isolated power supply 24 Vdc (-15% / +20%) 3 External fuse, Type T slow-blow, 1 A, 250 V
48
EIO0000000889 09/2020

Sercos III Interface

LED Indicators for the Sercos III Interface
The following figure presents the LED indicators for the Sercos III interface of the TM5CSLC100FS and TM5CSLC200FS:
The following LED indicators are provided:
StateS3S3 P1S3 P2
Operating and Connection Elements
State LED Indicator
The State LED is a green (status) / red (error) dual LED indicator: The following table describes the State LED indicator:
LED color LED status State description
- off No supply voltage applied or device is inoperable. green on No detected error, bus interface is initialized and ready for operation.
green flashing (12.5 Hz) Initialization phase (booting of the I/O modules or setting up the I/O
green flashing (4 Hz) Recoverable error detected, such as missing I/O module (this LED
green flashing (0.66 Hz) New or modified configuration data (I/O modules or bus interface) have
red flashing (8 Hz) Unrecoverable error detected (for example, lack of resources, error
functional groups).
indicator is reset when the error state is corrected).
been received but not yet stored in the flash memory.
detected in the firmware data flow).
NOTE: After applying power to the bus interface, several red flashing signals are displayed. These signals are not error indications, but indication of the initialization process.
EIO0000000889 09/2020 49
Operating and Connection Elements
NOTE: If the firmware update is unsuccessful (corrupted file, interruption of the update, etc.), the bus interface restarts with the previous version of the firmware.
S3 (Sercos III) LED Indicator
The following table describes the S3 LED indicator:
LED color LED status State description Instructions
- off Power is removed or there is no
green on Active Sercos III connection without
green flashing (4 Hz,
125 ms)
red on Sercos III diagnostic class error has
red/green flashing (4 Hz,
125 ms)
(1) IdentifyDevice is a parameter in EcoStruxure Machine Expert.
communication due to a connection interruption.
a detected error in the Communication Phase 4 (CP4).
The device is in Loopback mode. Loopback describes the situation in which the Sercos III telegrams have to be sent back on the same port on which they were received. Possible causes:
line topologySercos III ring break
been detected on port 1 and/or Sercos III communication is no longer possible on the ports (for example due to an encoder error).
Detected communication error. Possible causes:
improper functioning of the
telegram
detected CRC (Cyclic
Redundancy Check) error
Apply power or verify physical connections
n.a.
Close the ring.
Reset condition
clear the detected device
errors
acknowledge the detected
error in the menu
switch from CP2 to CP3
alternatively.
NOTE: Diagnostic
messages pending in the system are not acknowledged by this.
Reset condition
The configuration indicates
the detected error
acknowledge the detected
error.
switch from CP2 to CP3
alternatively.
NOTE: Diagnostic
messages pending in the system are not acknowledged by this.
50
EIO0000000889 09/2020
LED color LED status State description Instructions
orange on The device is in a communication
orange flashing (4 Hz,
125 ms)
(1) IdentifyDevice is a parameter in EcoStruxure Machine Expert.
S3 P1/S3 P2 LED Indicators
The following table describes the S3 P1 (Port 1) and S3 P2 (Port 2) LED indicators:
LED color LED status State description
- off no cable connected green flashing active Sercos III communication
green on link, but no telegrams / communication (for example controller is
Sercos Address
The Sercos address is set by two switches. Positioning the switches at 0 triggers the auto­addressing feature.
NOTE: Only Sercos addresses between 1 and 255 are allowed. The following figure presents the Sercos address switches:
Operating and Connection Elements
n.a. phase CP0 up to and including CP3. Sercos III telegrams are received.
Device identification Triggered by using the
parameter IdentifyDevice
or the DriveAssistant tool.
booting)
(1)
NOTE: The Sercos address is in hexadecimal notation. Set the address (1...255 dec) manually by the two Sercos address switches.
EIO0000000889 09/2020 51
Operating and Connection Elements
The following table describes the Sercos address, set with the 2 hexadecimal switches:
Sercos address Description
0 dec (0 hex) Auto-addressing (not a valid address)
1-255 dec (1-FF hex) Manual addressing
(1) IdentificationMode is a parameter in EcoStruxure Machine Expert.
Example: In order to set the Sercos address 190 (dec) / BE (hex), set the two hexadecimal switches as
follows:
Switch x1 = ESwitch x16 = B
For PacDrive LMC controllers, the setting 0 is recognized when the
value SerialNumberController or TopologyAddress or ApplicationType is selected for the parameter
(1)
IdentificationMode
For Modicon TM262M• controllers, the setting 0 is recognized, when
.
the value Topology mode is selected for the parameter
IdentificationMode
For PacDrive LMC controllers, this setting is recognized when the
(1)
.
value SercosAddress is selected for the parameter
IdentificationMode
For Modicon TM262M• controllers, this setting is recognized when
(1)
.
the value Sercos mode is selected for the parameter
IdentificationMode
(1)
.
Sercos III Ports
The following figure presents the RJ45 connectors of the Safety Logic Controller:
1 Sercos III PORT A (P1) 2 Sercos III PORT B (P2)
52
EIO0000000889 09/2020
Operating and Connection Elements
The following table lists the pin assignments for the RJ45 connectors:
Pin Assignment
1 RXD (Receive Data) 2RXD\
3 TXD (Transmit Data)
4 Termination 5 Termination
6TXD\
7 Termination 8 Termination
For more information about the Sercos III ports, refer to Fieldbus Characteristics
(see page 26)
.
EIO0000000889 09/2020 53
Operating and Connection Elements
54
EIO0000000889 09/2020
bus base
DC
Modicon TM5 Glossary EIO0000000889 09/2020

Glossary

B
A bus base is a mounting device that is designed to seat an electronic module on a DIN rail and connect it to the TM5 bus for Safe Logic Controllers. Each bus base extends the TM5 data and the power buses and the 24 Vdc I/O power segment. The electronic modules are added to the TM5 system through their insertion on the base bus. The bus base also supplies the articulation point for the terminal blocks.
D
diagnostic coverage Fractional decrease in the probability of dangerous hardware failures resulting from the operation
of the automatic diagnostic tests (definition IEC 61508) The fraction of the possible dangerous failures λ
diagnostics and failures which remain undetected. λ
D=λDD+λDU
The diagnostic coverage (DC) defines the fraction of the dangerous failures which are detected.
• DC
λ
DD=λD
• (1-DC)
λ
DU=λD
The definition may also be represented in terms of the following equation, where DC is the diagnostic coverage, λ
is the probability of detected dangerous failures and λD total is the
DD
probability of total dangerous failures:
is divided into failures which are detected by
D
M
MTTFd
mean time to failure - dangerous
EIO0000000889 09/2020 55
Glossary
PFD
PFH
P
probability of failure on demand (definition IEC 61508) For a single channel system the average probability of a failure on demand is calculated as follows:
For a dual channel system the average probability of a failure on demand is calculated as follows:
For a dual channel system, also the Common Cause effect (CC) must be considered. The common cause effect ranges from 1% to 10% of PFD
probability of dangerous failure per hour (definition IEC 61508)
and PFD
CH1
(=1/RRF).
CH2
PT
SFF
56
proof test interval
S
safe failure fraction
EIO0000000889 09/2020
Modicon TM5 Index EIO0000000889 09/2020

Index

C
certification
TM5ACBM3FS,
characteristics
TM5ACBM3FS, TM5CSLC100FS, TM5CSLC200FS,
confirmation button
TM5CSLC100FS, TM5CSLC200FS,
connection elements
TM5CSLC200FS,
connection elements
TM5CSLC100FS,
44
44
25 25
42 42
36
36
I
IEC 61508
defined safe state, Emergency Shutdown (ESD), ESD (Emergency Shutdown), Safety Integrity Level (SIL), SIL (Safety Integrity Level),
IEC61508
functional safety,
integrated power supply
TM5CSLC100FS, TM5CSLC200FS,
intended use,
6
14
14
47 47
14 14
14 14
M
memory key
TM5ACSLCM2FS, TM5ACSLCM8FS,
memory key
TM5ACSLCM2FS, TM5ACSLCM8FS,
23 23
28 28
O
operating conditions
TM5ACBM3FS,
operating elements
TM5CSLC200FS,
operating elements
TM5CSLC100FS,
ordering information
TM5CSLC100FS, TM5CSLC200FS,
44
36
36
23 23
P
PFD (probability of failure on demand, PFH (probability of failure per hour), power consumption
TM5ACBM3FS, probability of failure on demand (PFD), probability of failure per hour (PFH),
44
17
17
17
17
L
LED
TM5CSLC100FS,
LED indicators
TM5CSLC100FS, TM5CSLC200FS, 23,
EIO0000000889 09/2020 57
38
23
38
qualification of personnel,
S
selection switch
TM5CSLC200FS, selection switch
TM5CSLC100FS,
42
42
6
Q
Index
Sercos III interface
TM5CSLC200FS,
Sercos III interface switch
TM5CSLC100FS,
storage conditions
TM5ACBM3FS,
49
49
44
T
TM5ACTB52FS,
safety terminal block,
transport conditions
TM5ACBM3FS,
23
44
44
58
EIO0000000889 09/2020
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