Schneider Electric TM5 Hardware Guide
ModiconTM5
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Modicon TM5
PCI Modules
Hardware Guide
09/2020
EIO0000003173.00
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 EIO0000003173 09/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 TM5 System General Rules for Implementing . . . . . . . . 13
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . .
Wiring Rules and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCI Modules Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 TM5 System PCI General Overview. . . . . . . . . . . . . . . . 25
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 TM5PCRS2 PCI Communication Electronic Module . . . 27
TM5PCRS2 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM5PCRS2 Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM5PCRS2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 TM5PCRS4 PCI Communication Electronic Module . . . 33
TM5PCRS4 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM5PCRS4 Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM5PCRS4 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 TM5PCDPS PCI Communication Electronic Module . . . 39
TM5PCDPS Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM5PCDPS Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM5PCDPS Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
17
18
20
25
28
30
31
34
36
37
40
42
43
45
49
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4 EIO0000003173 09/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
6 EIO0000003173 09/2020
About the Book
At a Glance
Document Scope
This manual describes the hardware implementation of the Modicon TM5 PCI modules. It provides
parts descriptions, specifications, wiring diagrams, installation and setup for
Modicon TM5 PCI modules.
Validity Note
This document has been updated for the release of EcoStruxureTM Machine Expert V1.2.5.
The technical characteristics of the devices described in the present document also appear online.
To access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/
The characteristics that are described in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
Related Documents
Title of Documentation Reference Number
Modicon TM5 Expansion Modules Configuration Programming
Guide
Modicon Flexible TM5 / TM7 System - System Planning and
Installation Guide
Modicon TM5 PCI Modules Instruction Sheet
.
EIO0000003179 (Eng)
EIO0000003180 (Fre)
EIO0000003181 (Ger)
EIO0000003182 (Spa)
EIO0000003183 (Ita)
EIO0000003184 (Chs)
EIO0000003161 (Eng)
EIO0000003162 (Fre)
EIO0000003163 (Ger)
EIO0000003164 (Spa)
EIO0000003165 (Ita)
EIO0000003166 (Chs)
BBV56042
You can download these technical publications and other technical information from our website
at https://www.se.com/ww/en/download/ .
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Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
POTENTIAL FOR EXPLOSION
Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
Do not substitute components which would impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.
DANGER
DANGER
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WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
Each implementation of this equipment must be individually and thoroughly tested for proper
1
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as
safety, safety function, safe state, fault, fault reset, malfunction, failure
error, error message, dangerous
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
General principles for design.
Part 1: General requirements and tests.
reduction
requirements
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
,
, etc.
10 EIO0000003173 09/2020
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term
hazards, and is defined as it is for a
2006/42/EC
(
zone of operation
) and
ISO 12100:2010
may be used in conjunction with the description of specific
hazard zone
or
danger zone
in the
Machinery Directive
.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.
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ModiconTM5
TM5 System General Rules for Implementing
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TM5 System General Rules for Implementing
Chapter 1
TM5 System General Rules for Implementing
What Is in This Chapter?
This chapter contains the following topics:
Installation and Maintenance Requirements 14
Wiring Rules and Recommendations 17
Environmental Characteristics 18
PCI Modules Installation 20
Topic Page
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TM5 System General Rules for Implementing
Installation and Maintenance Requirements
Before Starting
Read and understand this chapter before beginning the installation of your TM5 System.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.
NOTICE
ELECTROSTATIC DISCHARGE
Store all components in their protective packaging until immediately before assembly.
Never touch exposed conductive parts such as contacts or terminals.
Failure to follow these instructions can result in equipment damage.
Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
14
DANGER
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Programming Considerations
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Operating Environment
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Individual I/O modules may differ in terms of operating temperature de-ratings or other
important environmental characteristics. For the specific information, refer to the hardware guide
for your particular module.
TM5 System General Rules for Implementing
WARNING
WARNING
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