Schneider Electric ACECFR20101SE, ACECFR40200SE, ACECFR20200SE, ACECFR20201SE, ACECFR40101SE User Manual

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Installation Manual
Cooling Solutions
EcoBreeze™ System
ACECFR20101SE, ACECFR20200SE, ACECFR20201SE, ACECFR40101SE, ACECFR40200SE, ACECFR40201SE
990-3976D-001
Publication Date: June 2014
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Schneider Electric IT Corporation Legal Disclaimer
The information presented in this manual is not warranted by the Schneider Electric IT Corporation to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, Schneider Electric IT Corporation assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this Publication.
The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by Schneider Electric IT Corporation. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.
IN NO EVENT SHALL SCHNEIDER ELECTRIC IT CORPORATION, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY OF SCHNEIDER ELECTRIC IT CORPORATION OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF SCHNEIDER ELECTRIC IT CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SCHNEIDER ELECTRIC IT CORPORATION RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE.
Copyright, intellectual, and all other proprietary rights in the content (including but not limited to software, audio, video, text, and photographs) rests with Schneider Electric It Corporation or its licensors. All rights in the content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information.
This Publication shall not be for resale in whole or in part.
Contents
General Information................................................................... 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Inspecting the Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Storing the equipment before installation . . . . . . . . . . . . . . . . . . . . . . . . 2
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Model identification label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Other components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Access Door and Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Component Identification......................................................... 5
EcoBreeze Frame and Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Module — front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Remote display interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Site Preparation .......................................................................... 8
Incoming power supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Piping/plumbing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Service access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Weights and Dimensions .......................................................12
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation ..................................................................................13
Lifting and Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
EcoBreeze System Installation i
Mechanical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Position the EcoBreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Unwrap the equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Remove the tension rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lower Module drop-down box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Water supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Power supply to EcoBreeze Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Remote display interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Building Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
EcoBreeze System Installationii

General Information

Safety

Read and adhere to the following important safety considerations when working with this cooling unit.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Turn off all power supplying this equipment before working on the equipment. All electrical work must be performed by licensed electricians. Practice Lockout/Tagout procedures. Do not wear jewelry when working with electrical equipment.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD FROM MOVING PARTS
Keep hands, clothing, and jewelry away from moving parts. Check the equipment for foreign objects before closing the doors and starting the equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
DAMAGE TO EQUIPMENT OR PERSONNEL
The equipment is heavy and can easily be tipped. For safety purposes, adequate personnel must be present when moving this equipment.
Failure to follow these instructions can result in death, injury, or equipment damage.
CAUTION
HAZARD TO EQUIPMENT OR PERSONNEL
All work must be performed by Schneider Electric authorized personnel.
Failure to follow these instructions can result in injury or equipment damage.
1EcoBreeze System Installation

Inspecting the Equipment

Inspect for missing components. All shipped loose components are identified by part number and description on the bill of lading. Ensure each item is present before accepting delivery of the unit.
Filing a claim. If damage has occurred, or if shipped loose parts are missing, report it
immediately to the delivering carrier and note the problem on the receiving copy of the bill of lading. Failure to do so will result in replacement parts and repairs being billed to the customer.
In case of shipping damage, do not operate the equipment. Keep all packaging for inspection by the shipping company and contact Schneider Electric.

Storing the equipment before installation

WARNING
DAMAGE TO EQUIPMENT OR PERSONNEL
• Do not remove tension rods until the EcoBreeze™ Frame is placed and secured on its supports.
• Move the EcoBreeze Frame directly from the truck to its permanent foundation or supports. If it must be stored temporarily, it must be placed on a flat and level surface to avoid damage.
• Leave the protective plastic wrap in place until you are prepared to install the equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Heavy: Ensure the lifting equipment has sufficient capacity for the load.
The recommended tools for moving the equipment include the following:
Crane
(Frame,
ductwork)
EcoBreeze System Installation2

Model Identification

Model identification label location

Frames

SKU Description
ACECFR20101SEn* 6 m (20 ft) ISO Frame 400/3/50
ACECFR20200SEn* 6 m (20 ft) ISO Frame 480/3/60
ACECFR20201SEn* 6 m (20 ft) ISO Frame 600/3/60
ACECFR40101SEn* 12 m (40 ft) ISO Frame 400/3/50
ACECFR40200SEn* 12 m (40 ft) ISO Frame 480/3/60
ACECFR40201SEn* 12 m (40 ft) ISO Frame 600/3/60
*Where n is the number of Modules populating the Frame upon order.
na3462a

Modules

SKU Description
ACEC101SE EcoBreeze Module 400/3/50
ACEC200SE EcoBreeze Module 480/3/60
ACEC201SE EcoBreeze Module 600/3/60

Other components

SKU Description
ACECINS100SE Frame install kit
ACECCP100SE EcoBreeze remote interface panel
ACECSJ100SE EcoBreeze screw-jack assembly
3EcoBreeze System Installation

Access Door and Panel Operation

Module access doors and panels have latches with a locking mechanism. Secondary door latches are provided on doors on compartments that have positive air pressure to prevent the doors from opening quickly if a door is opened while the unit is in operation.
WARNING
HAZARD OF ELECTRIC SHOCK
To avoid possible personal injury or death, re-engage the access door locking mechanism after access to a compartment for inspection or service requirements.
Failure to follow these instructions can result in death or serious injury.
na3463a
Frame access panels and the main power enclosure have locking latches that open with a key.
na3584a
EcoBreeze System Installation4

Component Identification

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ACCESS
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Item Description
EcoBreeze Frame and Module assembly* 1 1
Remote display interface 1 1
Frame electrical panel latch tool 4 4
Module access door latch tool 4 8
Water treatment module signal generator key 1 1
Technical manuals 5 5
Pipe adapter kit (50 Hz only)
3/4 NPT x 3/4 - 14 BSPT (4) 2-in. NPT x 2 - 11 BSPT (1)
* Version shown is the 12 m (40 ft) model.
Esc
Quantity 20 ft
Quantity 40 ft
11
5EcoBreeze System Installation

EcoBreeze Frame and Modules

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Item Description
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ACCESS
ISO corner fittings Return air inlets Module anchor brackets Module Tension rods and mounts Screw-jack mounting points Water drain outlet Water supply inlets Frame main power enclosure Frame power distribution panel Direct digital controller (DDC)
panel
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SUPPLY BLOWER ACCESS
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ACCESS
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EcoBreeze System Installation6
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