schneider VW3 A3 311 User Guide

Altivar 61 / 71

Standard Fipio card

User's manual

VW3 A3 311

11/2009

1755883

www.schneider-electric.com

Contents

While every precaution has been taken in the preparation of this document,
Schneider Electric SA assumes no liability for any omissions or errors it may contain,
nor for any damages resulting from the application or use of the information herein.

The products and options described in this document may be changed or modified at
any time, either from a technical point of view or in the way they are operated. Their
description can in no way be considered contractual.

1. Before you begin___________________________________________________________________________________________ 3

2. Documentation structure_____________________________________________________________________________________ 4

3. Introduction_______________________________________________________________________________________________ 5

3. 1. Presentation _________________________________________________________________________________________ 5

3. 2. Notation ____________________________________________________________________________________________ 5

4. Hardware setup ___________________________________________________________________________________________ 6

4. 1. Receipt _____________________________________________________________________________________________ 6

4. 2. Hardware description __________________________________________________________________________________ 6

4. 3. Installing the card in the drive____________________________________________________________________________ 6

4. 4. Switch coding ________________________________________________________________________________________ 7

5. Connecting to the bus_______________________________________________________________________________________ 8

5. 1. Card connector pinout _________________________________________________________________________________ 8

5. 2. Connection accessories ________________________________________________________________________________ 8

5. 3. Wiring example_______________________________________________________________________________________ 8

6. Configuration _____________________________________________________________________________________________ 9

6. 1. Control - Signaling ____________________________________________________________________________________ 9

6. 2. Communication scanner_______________________________________________________________________________ 12

6. 3. Communication faults _________________________________________________________________________________ 14

6. 4. Monitored parameters_________________________________________________________________________________ 15

7. Diagnostics ______________________________________________________________________________________________ 16

7. 1. Checking the address_________________________________________________________________________________ 16

7. 2. LEDs______________________________________________________________________________________________ 16

7. 3. Control - Signaling ___________________________________________________________________________________ 17

7. 4. Communication scanner_______________________________________________________________________________ 18

7. 5. Communication fault__________________________________________________________________________________ 19

7. 6. Card fault __________________________________________________________________________________________ 19

8. Software setup ___________________________________________________________________________________________ 20

8. 1. Configuration in PL7 __________________________________________________________________________________ 20

8. 2. Available objects_____________________________________________________________________________________ 21

8. 3. Periodic variables ____________________________________________________________________________________ 22

8. 4. PKW service ________________________________________________________________________________________ 23

8. 5. Examples __________________________________________________________________________________________ 24

8. 6. Diagnostics in PL7 ___________________________________________________________________________________ 26

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1. Before you begin

Read and understand these instructions before performing any procedure with this drive.

DANGER

HAZARDOUS VOLTAGE

• Read and understand the Installation Manual before installing or operating the Altivar drive. Installation, adjustment,
repair, and maintenance must be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical standards in force concerning
protective grounding of all equipment.

• Many parts of this variable speed drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH.
Use only electrically insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.

• DO NOT short across terminals PA and PC or across the DC bus capacitors.

• Install and close all the covers before applying power or starting and stopping the drive.

• Before servicing the variable speed drive

- Disconnect all power.

- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.

- Lock the disconnect in the open position.

• Disconnect all power including external control power that may be present before servicing the drive. WAIT 15
MINUTES to allow the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure given
in the Installation Manual to verify that the DC voltage is less than 45 VDC. The drive LEDs are not accurate indicators
of the absence of DC bus voltage.

Electric shock will result in death or serious injury.

CAUTION

DAMAGED EQUIPMENT

Do not install or operate any drive that appears damaged.

Failure to follow this instruction can result in equipment damage.

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2. Documentation structure

The following Altivar technical documents are available on the Web site www.schneider-electric.com and on the CDROM delivered with
each drive.

b Installation Manual

This manual describes:

• How to assemble the drive

• How to connect the drive

b Programming Manual

This manual describes:

• The functions

• The parameters

• How to use the drive display terminal (integrated display terminal and graphic display terminal)

b Communication Parameters Manual

This manual describes:

• The drive parameters with specific information (addresses, formats, etc.) for use via a bus or communication network

• The operating modes specific to communication (state chart)

• The interaction between communication and local control

b Modbus, CANopen, Ethernet, Profibus, INTERBUS, Uni-Telway, DeviceNet, Modbus Plus, Fipio,
etc., manuals

These manuals describe:

• Connection to the bus or network

• Configuration of the communication-specific parameters via the integrated display terminal or the graphic display terminal

• Diagnostics

• Software setup

• The communication services specific to the protocol

b Altivar 58/58F Transition Manual

This manual describes the differences between the Altivar 71 and the Altivar 58/58F.

• It explains how to replace an Altivar 58 or 58F, including how to replace drives communicating on a bus or network.

b Altivar 38 Transition Manual

This manual describes the differences between the Altivar 61 and the Altivar 38.
It explains how to replace an Altivar 38, including how to replace drives communicating on a bus or network.

4 1755883 11/2009

3. Introduction

3. 1. Presentation

The standard Fipio communication card VW3 A3 311 is used to connect an Altivar 61 or Altivar 71 drive to a Fipio bus.

The data exchanges permit full drive functionality:

• Control

• Monitoring

• Adjustment

• Configuration

The profile used is FED C 32.

The periodic variables can be configured using the “Communication scanner” function.
The following assignment selections can be made:

- Output: Command, references, frequent adjustments

- Input: Monitoring information (states, measurements, etc.)

The least frequent adjustments and configuration parameters can be written or read using the indexed periodic variables service (PKW).

The card has a 9-way male SUB-D connector for connection to the Fipio bus.

The cable and accessories for connection to the Fipio bus must be ordered separately.

The address of the drive is configured using the switches on the Fipio card.

The graphic display terminal or the integrated display terminal can be used to access numerous functions for communication diagnostics.

3. 2. Notation

Drive terminal displays

The graphic display terminal menus are shown in square brackets.
Example:

The integrated 7-segment display terminal menus are shown in round brackets.
Example: (COM-).

Parameter names are displayed on the graphic display terminal in square brackets.
Example: [Fallback speed]

Parameter codes are displayed on the integrated 7-segment display terminal in round brackets.
Example: (LFF).

Formats

Hexadecimal values are written as follows: 16#
Binary values are written as follows: 2#

[1.9 COMMUNICATION].

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4. Hardware setup

LEDs

Drive addressing switches

9-way male SUB-D connector

4. 1. Receipt

• Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order.

• Remove the option card and floppy disk from their packaging and check that they have not been damaged in transit.

4. 2. Hardware description

4. 3. Installing the card in the drive

See the Installation Manual.

6 1755883 11/2009

4. Hardware setup

4. 4. Switch coding

The switches are used to encode the address (1 to 62) of the drive on the bus.

The switch settings can only be changed when the drive is powered down.

The correspondence between the drive and the position of the switch is as follows:

• 0 = OFF = Switch in upper position

• 1 = ON = Switch in lower position

The address is binary-coded.

The table below indicates the positions of the switches for all configurable addresses:

Address Switches Address Switches Address Switches Address Switches

0 0000 0000 16 0001 0000 32 0010 0000 48 0011 0000

1 0000 0001 17 0001 0001 33 0010 0001 49 0011 0001

02 0000 0010 18 0001 0010 34 0010 0010 50 0011 0010

03 0000 0011 19 0001 0011 35 0010 0011 51 0011 0011

04 0000 0100 20 0001 0100 36 0010 0100 52 0011 0100

05 0000 0101 21 0001 0101 37 0010 0101 53 0011 0101

06 0000 0110 22 0001 0110 38 0010 0110 54 0011 0110

07 0000 0111 23 0001 0111 39 0010 0111 55 0011 0111

08 0000 1000 24 0001 1000 40 0010 1000 56 0011 1000

09 0000 1001 25 0001 1001 41 0010 1001 57 0011 1001

10 0000 1010 26 0001 1010 42 0010 1010 58 0011 1010

11 0000 1011 27 0001 1011 43 0010 1011 59 0011 1011

12 0000 1100 28 0001 1100 44 0010 1100 60 0011 1100

13 0000 1101 29 0001 1101 45 0010 1101 61 0011 1101

14 0000 1110 30 0001 1110 46 0010 1110 62 0011 1110

15 0000 1111 31 0001 1111 47 0010 1111 63 0011 1111

On Fipio, address 0 is reserved for the PLC, which is the bus manager. Address 63 is reserved for the programming or operator terminal.

These two addresses must not, therefore, be used for a drive.
If address 0 has, nevertheless, been configured on the drive, its Fipio card will be deactivated.

No two devices on the Fipio bus should ever have the same address. Continued simultaneous flashing of the LEDs indicates that the drive
cannot connect to the Fipio bus because its address is already occupied by another device.

Examples:

Address 11 = 2#0000 1011

Address 34 = 2#0010 0010

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5. Connecting to the bus

Only pins 6 and 7 are used.

Pin 7

- Signal

Pin 6
+ Signal

TSX PREMIUM PLC

with integrated Fipio master

TSX FP ACC7
line terminator

TSX FP CA

ppp

Trunk cable

Drive

+ VW3 A3 311 Fipio card

Drive

+ VW3 A3 311 Fipio card

TSX FP ACC12
9-way female SUB-D connector

TSX FP ACC7
line terminator

TSX FP ACC12
9-way female SUB-D connector

5. 1. Card connector pinout

9-way male SUB-D

5. 2. Connection accessories

TSX FPACC2 female connector

The drive must be powered down when it is connected to the Fipio bus.

Connection is made via a TSX FP ACC 12 or TSX FP ACC 2 daisy chain or tap
junction connector, which is attached to the Fipio card connector.

5. 3. Wiring example

If a TSX FP ACC 2 tap junction connector is used the Fipio cables and/or the
TSX FP ACC 7 line terminator must be located on the right-hand side.

8 1755883 11/2009

6. Configuration

6. 1. Control - Signaling

Numerous configurations are possible. For more information, refer to the Programming Manual and the Parameters Manual.
The following configurations are just some of the possibilities available.

b Control via Fipio in I/O profile

The command and reference come from Fipio.
The command is in I/O profile.

Configure the following parameters:

Parameter Value Comment

Profile I/O profile The run command is simply obtained by bit 0 of the control word.

Reference 1 configuration Network card The reference comes from Fipio.

Command 1 configuration Network card The command comes from Fipio.

Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[1.6 - COMMAND] (CtL-) [Profile] (CHCF) [I/O profile] (IO)

[Ref.1 channel] (Fr1) [Com. card] (nEt)
[Cmd channel 1] (Cd1) [Com. opt card] (nEt)

b Control via Fipio or the terminals in I/O profile

Both the command and reference come from Fipio or the terminals. Input LI5 at the terminals is used to switch between Fipio and the
terminals.
The command is in I/O profile.

Configure the following parameters:

Parameter Value Comment

Profile I/O profile The run command is simply obtained by bit 0 of the control word.

Reference 1 configuration Network card Reference 1 comes from Fipio.

Reference 1B configuration Analog input 1 on the terminals Reference 1B comes from input AI1 on the terminals.

Reference switching Input LI5 Input LI5 switches the reference (1

Command 1 configuration Network card Command 1 comes from Fipio.

Command 2 configuration Terminals Command 2 comes from the terminals.

Command switching Input LI5 Input LI5 switches the command.

Warning: Reference 1B is directly connected to the drive reference limit. If switching is performed, the functions that affect the reference
(summing, PID, etc) are inhibited.

Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[1.6 - COMMAND] (CtL-) [Profile] (CHCF) [I/O profile] (IO)

[Ref. 1] (Fr1) [Com. card] (nEt)
[Cmd channel 1] (Cd1) [Com. card] (nEt)
[Cmd channel 2] (Cd2) [Terminals] (tEr)
[Cmd switching] (CCS) [LI5] (LI5)

[1.7 APPLICATION FUNCT.] (FUn-)
[REFERENCE SWITCH.]

[Ref.1B channel]
[Ref 1B switching] (rCb) [LI5] (LI5)

(Fr1b) [Ref. AI1] (AI1)

↔1B).

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