schneider VW3 A3 310d User Guide

2354235 11/2008

Altivar 61/71

Modbus TCP/IP Daisy Chain Ethernet card

User manual

VW3 A3 310d

01/2011

AAV69931

www.schneider-electric.com

Important Information _________________________________________________________________________________________ 5 Before you begin_____________________________________________________________________________________________ 6 Documentation structure_______________________________________________________________________________________ 7 Introduction_________________________________________________________________________________________________ 8

Presentation _____________________________________________________________________________________________ 8 Notation ______________________________________________ __________________________________________________ 8

Hardware setup _____________________________________________________________________________________________ 9

Receipt _________________________________________________________________________________________________ 9 Hardware description ______________________________________________________________________________________ 9 Installing the card in the drive________________________________________________________________________________ 9

Connecting to the Ethernet network_____________________________________________________________________________ 10

Card RJ45 connector pinout________________________________________________________________________________ 10 Example of connection to an Ethernet network _________________________________________________________________ 10 Ethernet network connection elements________________________________________________________________________ 11

Ethernet menu _____________________________________________________________________________________________ 12

Access to Ethernet menu via graphic display terminal____________________________________________________________ 12 Access to Ethernet menu via the integrated display terminal_______________________________________________________ 12 Ethernet menu parameters_________________________________________________________________________________ 13

Configuration ________________________________________ ______________________________________________________ 16

List of functions to be configured ____________________________________________________________________________ 16 Configuring IP addresses__________________________________________________________________________________ 17 Reserving control _____________________________________________________________________________________ ___ 19 Configuring IO Scanning___________________________________________________________________________________ 19 Configuring the control ____________________________________________________________________________________ 20 Configuring the fault management ___________________________________________________________________________ 23 Configuring monitored parameters___________________________________________________________________________ 25

Diagnostics____________________________________________________________________________________ ____________ 26

Signalling LEDs _________________________________________________________________________________________ 26 Available information _____________________________________________________________________________________ 27 Monitoring the control______________________________________________________________________________ _______ 27 Troubleshooting the communication fault______________________________________________________________________ 28 Troubleshooting the card fault ______________________________________________________________________________ 29

Software setup _____________________________________________________________________________________________ 30

List of services supported__________________________________________________________________________________ 30 TCP connections ________________________________________________________________________________________ 30

Modbus TCP server _________________________________________________________________________________________ 31

Modbus TCP frames______________________________________________________________________________________ 31 Drive Modbus servers_____________________________________________________________________________________ 31 Ethernet card parameters__________________________________________________________________________________ 32 List of Modbus functions supported __________________________________________________ ________________________ 35 “Read Holding Registers” (3) function ________________________________________________________________________ 35 “Write Single Register” (6) function___________________________________________________________________________ 36 “Write Multiple Registers” (16 = 16#10) function ________________________________________________________________ 37 “Read/Write Multiple Registers” (23 = 16#17) function____________________________________________________________ 38 “Read Device Identification” (43 = 16#2B) function ______________________________________________________________ 39

IO Scanning service _________________________________________________________________________________________ 40

Presentation ____________________________________________________________________________________________ 40 Periodic variables________________________________________________________________________________________ 40 Address table ___________________________________________________________________________________________ 41

FDR service _______________________________________________________________________________________________ 42

Presentation ____________________________________________________________________________________________ 42 Local configuration _______________________________________________________________________________________ 43 Downloaded configuration _________________________________________________________________________________ 44 Periodic saving____________________ ______________________________________________________________________ 46 Other commands ________________________________________________________________________________________ 46 Configuration file_________________________________________________________________________________________ 46

AAV69931 01/2011 3

Table of contents

Standard Web server ________________________________________________________________________________________ 47

Web server functions _________________________________________________________ ____________________________ 47 Applets ________________________________________________________________________________________________ 48 Access to the Web server__________________________________________________________________________________ 49 Web server user interface__________________________________________________________________________________ 50 “Home” menu ___________________________________________________________________________________________ 50 “Monitoring” menu________________________________________________________________________________________ 50 “Altivar Viewer” page _____________________________________________________________________________________ 51 “Data Viewer” page_______________________________________________________________________________________ 52 “Altivar Chart” page_______________________________________________________________________________________ 53 “Diagnostics” menu_______________________________________________________________________________________ 53 “Ethernet Statistics” page________________ __________________________________________________________________ 54 “Setup” menu ___________________________________________________________________________________________ 54 “HTTP password” and “Data write password pages” _____________________________________________________________ 55 “FDR Agent” page________________________________________________________________________________________ 56 “IO Scanner” page _______________________________________________________________________________________ 58 "Email" page____________________________________________________________________________________________ 61

“Documentation” menu____________________________________________________________________________________ 62 FTP server ________________________________________________________________________________________________ 63 Downloading from the Web server______________________________________________________________________________ 65 SNMP agent _______________________________________________________________________________________________ 68 Setup using PL7____________________________________________________________________________________________ 70 Setup using Concept ________________________________________________________________________________________ 76 Setup using ProWORX NxT___________________________________________________________________________________ 77

4 AAV69931 01/2011

1. Important Information

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personnal injury if the instruction are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow

this symbol to avoid possible injury or death.

NOTICE

Read these instructions carefully, and look at th e equip ment to bec ome fami liar with t he devi ce before t rying to insta ll, operat e, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifie s a procedure.

DANGER

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death, serious injury, or equipment damage.

WARNING

Warning indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.

CAUTION

CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.

PLEASE NOTE

Electrical equipment should be serviced only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. This document is not intended as an instruction manual for untrained persons. © 2006 Schneider Electric. All Rights Reserved.

5 AAV69931 01/2011

2. Before you begin

Read and understand these instructions before performing any procedure with thi s drive.

* For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustabl e-Speed Drive Systems".

DANGER

HAZARDOUS VOLTAGE

• Read and understand this bulletin in its entirety before ins talling or operating Altivar 61 / 71 drive. This equipment must only be installed, adjusted, repaired, and maintained by qualified personnel.

• The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.

• Many parts of this variable speed drive, including the printed circuit board s, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with voltage prese nt.

• DO NOT short across terminals PA and PC or across the DC bus capacitors.

• Install and close all the covers before applying power or starting and stopping the drive.

• Before servicing the variable speed drive

- Disconnect all power.

- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.

- Lock the disconnect in the open position.

• Disconnect all power including external control power that may be present before servicing the drive. WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the DC bus voltage measurement procedure given in the Installation Manual to verify that the DC voltage is less than 45 VDC. The drive LEDs are not accurate indicators of the absence of DC bus voltage.

Failure to follow these instructions will result in death or serious injury.

WARNING

DAMAGED EQUIPMENT

Do not install or operate any drive or drive accessory that appears damaged.The relays, inputs, or outputs of a damaged drive may not operate in a normal manner, leading to unintended equipment operation.

Failure to follow this instruction can result in death, serious injury, or equipment damage.

WARNING

LOSS OF CONTROL

• The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and af ter a path failure. Examples of critical control functions are emergency stop and overtravel stop.

• Separate or redundant control paths must be provided for critical control functions.

• System control paths may include communication links. Considerat ion must be given to the implications of unanticipated transmission delays or failures of the link.*

• Each implementation of an Altivar 71 Modbus TCP/IP Ethernet card must be indi viduall y and thoroughl y tested for proper operation before being placed into service.

Failure to follow this instruction can result in death, serious injury, or equipment damage.

AAV69931 01/2011 6

3. Documentation structure

The following Altivar 61 / 71 technical documents are available on the Web site www.schneider-electric.com and on the CDROM.

b Installation Manual

This manual describes:

• How to assemble the drive.

• How to connect the drive.

b Programming Manual

This manual describes:

• The functions.

• The parameters.

• How to use the drive display terminal (integrated display terminal and graphi c display terminal).

b Communication Parameters Manual

This manual describes:

• The drive parameters with specific information (addresses, formats, etc.) for use via a bus or communication network.

• The operating modes specific to communication (state chart).

• The interaction between communication and local control.

b Modbus®, CANopen®, Ethernet™, Profibus®, INTERBUS, Uni-Telway, DeviceNet™, Modbus® Plus, Fipio™, etc., manuals.

These manuals describe:

• Connection to the bus or network.

• Configuration of the communication-specific parameters via the integrated display terminal or the graphic display terminal.

• Diagnostics.

• Software setup.

• The communication services specific to the protocol .

b Altivar 58/58F Migration Manual

This manual describes the differences between the Altivar 71 and the Altivar 58/58F. It explains how to replace an Altivar 58 or 58F, including how to replace drives communicating on a bus or network.

7 AAV69931 01/2011

4. Introduction

4. 1. Presentation

The Ethernet card (catalog number VW3 A3 310d) is used to connect an Altivar 61 / 71 drive to an Ethernet network using the Modbus TCP/IP protocol and Transparent Ready services.

The VW3 A3 310d card is equipped with two shielded RJ45 Ethernet connector. The accessories for connection to the Ethernet network must be ordered separately. The data exchanges permit full drive functionality:

• Configuration

• Adjustment

• Control

• Monitoring

• Diagnostics The standard Web server (English only) provides access to the following pages:

• Altivar Viewer

• Data Viewer

• Ethernet

• Security Etc.

The standard Web server can be adapted or replaced by a customized server depending on the requirements of the application. The graphic display terminal or the integrated display terminal can be used to access numerous functions for communication diagnostics.

4. 2. Notation

Drive terminal displays

The graphic display terminal menus are shown in square brackets. Example: [1.9 COMMUNICATION].

The integrated 7-segment display terminal menus are shown in round brackets. Example: (COM-).

The parameter names displayed on the graphic display terminal are shown in square brackets. Example: [Fallback speed].

The parameter codes displayed on the integrated 7-segment display terminal are shown in round brackets. Example: (LFF).

Formats

Hexadecimal values are written as follows: 16# Binary values are written as follows: 2#

AAV69931 01/2011 8

5. Hardware setup

LEDs

Shielded female RJ45 Ethernet connector (Port 1)

MAC address label

on the Ethernet card

Shielded female RJ45 Ethernet connector (Port 2)

5. 1. Receipt

• Check that the card catalog number marked on the label is the same as that on t he delivery note corresponding to the purchase order.

• Remove the option card from its packaging and check that it has not been damag ed in transit.

CAUTION

STATIC SENSITIVE COMPONENTS

The Modbus TCP/IP Ethernet card can be damaged by static electricity. Observe electrostatic preca utions when handling and installing the card.

Failure to follow this instruction can result in equipment dama ge .

5. 2. Hardware description

5. 3. Installing the card in the drive

See the Installation Manual.

9 AAV69931 01/2011

6. Connecting to the Ethernet network

8........................1

PLC

ATV61/71 ATV61/71 ATV61/71 ATV61/71 ATV61/71

Daisy chain and/or star topology

Ethernet switch

6. 1. Card RJ45 connector pinout

The Ethernet card is equipped with a shielded RJ45 connector. The shielding is connected to the drive ground. Use an STP (shielded twisted pair) Ethernet cable.

Pin Signal

1TD+ 2TD3 RD+ 4 5 6 RD7 8

The transmission speed is detected automatically by the card (10 Mbps or 100 Mbps). The card can operate in half duplex or full duplex mode, wh eth er conn ected t o a hub or a swi t ch and regardl ess of the t ra nsmission spe ed

(10 Mbps or 100 Mbps). The card supports the ETHERNET 2 frame format (IEEE 802-3 not supported).

6. 2. Example of connection to an Ethernet network

Note: When the topology is a daisy chain, if one drive is turned off, the drive(s) next the drive powered off trip in CNF fault. To keep the

integrity of the Ethernet daisy chain network even if one or several drives are powered off, it is mandatory to add an external permanent 24VDc supply for the drives control bloc.

AAV69931 01/2011 10

6. Connecting to the Ethernet network

6. 3. Ethernet network connection elements

Please consult our catalog “Ethernet TCP/IP and the Web” (available on the Web site www.schneider-electric.com).

Connecting cables

Description Use Length Catalog number

From To m

Straight shielded twisted pair cables

2 RJ45 connectors

ATV71 (+ VW3 A3 310d card)

Hubs

pH 1pp 10

499 N Switches

pS 171 00

499 N

Hubs and switches

Description Characteristics Catalog number Hubs 4 × 10BASE-T ports 499 NEH 104 10

4 × 100BASE-TX ports 499 NEH 141 10 3 × 10BASE-T ports

2 × 10BASE-FL ports, multimode fiber, ST (BFOC) connectors

Switches 5 × 10BASE-T/100BASE-TX ports

Unmanageable basic 4 × 10BASE-T/100BASE-TX ports

1 × 100BASE-FX port, multimode fiber, SC connectors Unmanageable

3 × 10BASE-T/100BASE-TX ports 2 × 100BASE-FX port, multimode fiber, SC connectors Unmanageable

4 × 10BASE-T/100BASE-TX ports 1 × 100BASE-FX port, monomode fiber, SC connectors Unmanageable

3 × 10BASE-T/100BASE-TX ports 2 × 100BASE-FX port, monomode fiber, SC connectors Unmanageable

8 × 10BASE-T/100BASE-TX ports Unmanageable

7 × 10BASE-T/100BASE-TX ports Manageable

5 × 10BASE-T/100BASE-TX ports 2 × 100BASE-FX port, multimode fiber, SC connectors Manageable

5 × 10BASE-T/100BASE-TX ports 2 × 100BASE-FX port, monomode fiber, SC connectors Manageable

2 490 NTW 000 02 5 490 NTW 000 05 12 490 NTW 000 12 40 490 NTW 000 40 80 490 NTW 000 80

499 NOH 105 10

499 NES 251 00

499 NMS 251 01

499 NMS 251 02

499 NSS 251 01

499 NSS 251 02

499 NES 181 00

499 NES 271 00

499 NOS 271 00

499 NSS 271 00

11 AAV69931 01/2011

7. Ethernet menu

RDY NET +0.00 Hz 0A

MAIN MENU

1 DRIVE MENU

2 ACCESS LEVEL 3 OPEN / SAVE AS 4 PASSWORD 5 LANGUAGE

Code Quick

ENT

RDY NET +0.00 Hz 0A

1 DRIVE MENU

1.1 SIMPLY START

1.2 MONITORING

1.3 SETTINGS

1.4 MOTOR CONTROL

1.5 INPUTS/OUTPUTS CFG

Code << >> Quick

1.6 COMMAND

1.7 APPLICATION FUNCT.

1.8 FAULT MANAGEMENT

1.9 COMMUNICATION

1.10 DIAGNOSTICS

1.11 IDENTIFICATION

1.12 FACTORY SETTINGS

1.13 USER MENU

1.14 PROGRAMMABLE CARD

ENT

RUN NET +50.00 Hz 80A

1.9 COMMUNICATION COM. SCANNER OUTPUT MODBUS HMI MODBUS NETWORK CANopen

ETHERNET

Code << >> Quick

XXX

SIM-

ESC

ENT

FCS-

LAC-

CON-

FLt-

ESC

ENT

ESC

Displays the drive state

EtH-

Power-up

7. 1. Access to Ethernet menu via graphic display terminal

The [ETHERNET] submenu is used to configure and display the Ethernet card parameters and can be accessed via the

[1.9 - COMMUNICATION] menu.

If you are using the FDR (Faulty Device Replacement) function, you must also configure the device name in the [7. DISPLAY CONFIG.] menu, [7.1 USER PARAMETERS] submenu, [DEVICE NAME] submenu.

This menu is only accessible in expert mode: In the [2 ACCESS LEVEL] (LAC-) menu, set the level to [expert] (EPr).

7. 2. Access to Ethernet menu via the integrated display terminal

The (EtH-) submenu is used to configure and display the Ethernet card parameters. It can be accessed via the (COM-) menu. Note: The device name required for the FDR (Faulty Device Replacement) function cannot be con figured via the integrated display terminal.

AAV69931 01/2011 12

7. Ethernet menu

7. 3. Ethernet menu parameters

Code Description

(bdr) M [Bit rate]

(PAn-)

(IPC-) (IPC1)

(IPC2) (IPC3) (IPC4)

Transmission speed detected on the network by the Ethernet card Type: Display (read-only) Possible

values:

Default value: [0 Mbps] (0M)

b [DEVICE NAME]

Device name used by FDR service. Accessible with an ATV71 from V1.2 and a ATV61 from V1.3 version. Use the navigation selector button to increment the charac ter (a lph abetic al order) and << a nd > > (F2 and F3) t o switch to the next or previous character respectively. Use F1 to change to ABC, abc, 123, *[-.

Type: Configuration (read and write)

Possible values: 16 characters on 1 or 2 lines. Default value: [0]

b [IP card]

M [139.160.069.241] (139) (160) (069) (241)

Ethernet card IP address

Type: Configuration (read and write)

Possible values:

Default value: [0.0.0.0] (0) (0) (0) (0)

[0 Mbps] (0M): Indeterminate speed (before automatic detection of the Ethernet network speed) [10 Mbps] (10M): 10 Mbps [100 Mbps] (100M): 100 Mbps

Display (read-only)

Display (read-only) if the address has been supplied by a BOOTP or DHCP server

• 0 to 255 for each of fields IPC1, IPC2, IPC3 and IPC4.

• If the value is [0.0.0.0] (0) (0) (0) (0), the Ethernet card waits for an address from a BOOTP or DHCP server.

Note: If you enter a value other than [0.0.0.0] (0) (0) (0) (0), dynamic addressing by a BOOTP or DHCP server is disabled. Note: After dynamic addressing by a BOOTP or DHCP server, the value [0.0.0.0] (0)(0)(0)(0) is replaced by the address supplied.

(IPM-) (IPM1)

(IPM2) (IPM3) (IPM4)

(IPG-) (IPG1)

(IPG2) (IPG3) (IPG4)

b [IP Mask]

M [255.255.254.0] (255) (255) (254) (0)

Subnet mask

Type: Configuration (read and write)

Possible values:

Default value: [0.0.0.0] (0) (0) (0) (0)

Display (read-only) if the address has been supplied by a BOOTP or DHCP server

• 0 to 255 for each of fields IPM1, IPM2, IPM3 and IPM4.

• If the value of the IP address [IP card] is [0.0.0.0] (0) (0) (0) (0), the Ethernet card waits for a mask from a BOOTP or DHCP server.

Note: After dynamic addressing by a BOOTP or DHCP server, the current value is replaced by the address supplied.

b [IP Gate]

M [0.0.0.0] (0) (0) (0) (0)

Gateway IP address

Type: Configuration (read and write)

Possible values:

Default value: [0.0.0.0] (0) (0) (0) (0)

Display (read-only) if the address has been supplied by a BOOTP or DHCP server

• 0 to 255 for each of fields IPG1, IPG2, IPG3 and IPG4.

• If the value of the IP address [IP card] is [0.0.0.0] (0) (0) (0) (0), the Ethernet card waits for a mask from a BOOTP or DHCP server.

Note: After dynamic addressing by a BOOTP or DHCP server, the current value is replaced by the address supplied.

13 AAV69931 01/2011

7. Ethernet menu

Code Description

(IPP-) (IPP1)

(IPP2) (IPP3) (IPP4)

(IPF-) (IPF1)

(IPF2) (IPF3) (IPF4)

(ISA) M [IO Scan.activ.]

(tOUt) M [time out]

b [IP Master]

M [0.0.0.0] (0) (0) (0) (0)

IP address of the device that retains control Type: Configuration (read and write)

Possible values:

Default value: [0.0.0.0] (0) (0) (0) (0)

b [IP FDR]

M [0.0.0.0] (0) (0) (0) (0)

IP address of the FDR server Type: Display (read-only) Possible

values: Default value: [0.0.0.0] (0) (0) (0) (0)

Enable IO Scanner Type: Configuration (read and write) Possible

values: Default value: [Yes] (YES)

Display (read-only) if the address is supplied by a DHCP server

• 0 to 255 for each of fields IPP1, IPP2, IPP3 and IPP4.

• If the value is [0.0.0.0] (0) (0) (0) (0), writing of the control word (CMd) is accepted by the Ethernet card regardless of which device has sent it.

• If the value is other than [0.0.0.0] (0) (0) (0) (0) only the device which has the IP address

[IP Master] is authorized to write the control word (CMd).

Note: This configuration also affects the type of communication monitoring.

• 0 to 255 for each of fields IPF1, IPF2, IPF3 and IPF4.

• If the value is [0.0.0.0] (0) (0) (0) (0), there is no server.

• [No] (nO): IO Scanner disabled.

• [Yes] (YES): IO Scanner enabled.

Ethernet communication monitoring time out Type: Configuration (read and write) Possible

values: Default value: [2.0 s] (2.0)

(FdrU) M [FDR validation]

Enable FDR service Type: Configuration (read and write) Possible

values: Default value: [Yes] (YES)

(LCFG) M [FDR Local Config.]

Selection of local or server configuration Type: Configuration (read and write) Possible

values: Default value: [No] (nO)

(FdrF) M [FDR Error Mgt.]

Enable FDR fault management process Type: Configuration (read and write) Possible

values:

Default value: [Yes] (YES)

• [0] (0): Monitoring disabled.

• [0.5 s] (0.5) to [60.0 s] (60.0): Time out value (unit: 0.1 s).

• [No] (nO): FDR service disabled.

• [Yes] (YES): FDR service enabled.

• [No] (nO): The drive configuration is downloaded from an FDR server.

• [Yes] (YES): The drive configuration is local and saved in a FDR server.

In the event of a problem with the FDR file (missing or invalid):

• [No] (nO): The Ethernet card does not trigger an Ethernet fault (network management).

• [Yes] (YES): The Ethernet card triggers a network management fault.

AAV69931 01/2011 14

7. Ethernet menu

Code Description

(FdrA) M [FDR Action]

FDR service command Type: Command (read and write) Possible

values:

Default value: [IDLE] (IdLE)

(FdrS) M [FDR autosave]

Enable periodic saving of the FDR service Type: Configuration (read and write) Possible

values: Default value: [No] (nO)

(Fdrt) M [FDR t.autosave]

Interval for periodic saving of the FDR service Type: Configuration (read and write) Possible

values: Default value: [10] (10)

(FdrE) M [FDR state]

• [IDLE] (IdLE): No command.

• [SAVE] (SAUE): Command: save.

• [REST] (rESt): Command: download.

• [DEL] (dEL): Command: delete. The command remains displayed during the action then reverts to the value [IDLE] (IdLE).

• [No] (nO): Automatic saving disabled.

• [Yes] (YES): Automatic saving enabled.

• [2] (2) to [9999] (9999): 2 min to 9999 min.

FDR service state Type: Display (read-only) Possible

values:

Default value: [IDLE] (IdLE)

(Fdrd) M [FDR Error Code]

FDR service error code Type: Display (read-only) Possible

values:

Default value: [0] (0)

• [IDLE] (IdLE): “Idle”.

• [INIT] (INIt): Initializatio n .

• [CONF] (CONF): Configuration.

• [RDY] (rdY): Ready.

• [GET] (GEt): Download the current configuration.

• [SET] (SEt): Save the current configuration.

• [APP] (APP): Write the FDR server configuration to the drive.

• [OPE] (OPE): Operational.

• [UCFG] (UCFG): Not configured.

• [0] (0): No fault.

• [2] (2): The FDR configuration file is not compatible with the drive type (example: the drive is not the same rating as that defined in the FDR file).

• [3] (3): Error reading the FDR configuration file on the server.

• [4] (4): Error writing the FDR configuration file to the server.

• [7] (7): Time-out for receipt of the FDR configuration file from the server.

• [9] (9): Duplication of IP address.

• [12] (12): The FDR configuration file is missing.

15 AAV69931 01/2011

8. Configuration

8. 1. List of functions to be configured

The table below gives the list of configuration functions and how they can be accessed:

Functions

Entering the IP addresses ppp FDR

(Faulty Device Replacement)

IO Scanning Reserving control (IP master) pppp

Communication monitoring pppp Security of access

to the standard Web server

Configuration using the drive graphic display terminal or the integrated display terminal is explained in the “Configuration” section. Configuration using the standard Web server is explained in the “Standard Web server” section. For configuration using the PC-Software workshop, refer to the online help.

Note: The Ethernet card saves its configuration (IP address, mask, gateway, etc.) t o the EEPROM each time the config uration is modi fied. Note: For performance reasons, we do not re commend using the drive communicat ion scanner. It is better to use the Ethernet I O Scanner. Note: Configuration must be performed with the motor stopped.

Entering the device name pp Configuration (time delay, etc.) pppp Commands (save, etc.) pp p Enable IO Scanner pppp Configuring the IO Scanner variables pp

Changing the “username” p Changing the “HTTP password” p Changing the “Write password” pp

Graphic

display

terminal

Integrated

display

terminal

PC-Software

software

workshop

Standard

Web

server

AAV69931 01/2011 16

8. Configuration

Static

addressing

DHCP

FDR

BOOTP

Initialization

Power-up

An address has been entered

[IP card] <> 0.0.0.0

No address has been entered

[IP card] = 0.0.0.0

Dynamic

addressing

[FDR validation] = [No]

[FDR validation] = [Yes]

[DEVICE NAME] blank

[DEVICE NAME] has been

entered

8. 2. Configuring IP addresses

b Assigning IP addresses

The drive needs 3 IP addresses:

• The drive IP address.

• The subnet mask.

• The gateway IP address. These IP addresses can be entered directly:

• Using the integrated display terminal.

• Using the graphic display terminal.

• Or using the PC-Software workshop. They can be provided by:

• A BOOTP server (correspondence between the MAC address and the IP addresses).

• Or a DHCP server (correspondence between Device Name [DEVICE NAME] and the IP addresses). If an IP address other than 0.0.0.0 has been entered using the display terminal or the PC-Software workshop, assignment using a server

is disabled.

The BOOTP service is enabled:

• When no IP address other than 0.0.0.0 has been entered.

• And the FDR service has not been enabled ([FDR validation] parameter = [No] or a [DEVICE NAME] has not been entered). The DHCP service is enabled:

• When no IP address other than 0.0.0.0 has been entered.

• And the FDR service has been enabled ([FDR validation] parameter = [Yes] and a [DEVICE NAME] has been entered).

17 AAV69931 01/2011

8. Configuration

b Entering IP addresses in the terminal

In the [1.9 - COMMUNICATION] (COM-) menu, [ETHERNET] (EtH-) submenu, enter the following IP addresses:

- [IP card] (IPC1) (IPC2) (IPC3) (IPC4).

- [IP Mask] (IPM1) (IPM2) (IPM3) (IPM4).

- [IP Gate] (IPG1) (IPG2) (IPG3) (IPG4).

Turn the drive off and then back on again (control voltage if a separate power supply is being used), otherwise the IP addresses are not taken into account.

Note: Before entry begins, the IP address displayed is the active IP address. If this address is modified, the new IP address entered is displayed. This IP address will be effective the next time the drive is turned on.

b Configuring BOOTP

The BOOTP service is used to assign IP addresses from the MAC address. The MAC address consisting of 6 hexadecimal digits (00-80-F4-80-xx-yy) must be entered in the BOOTP server. The MAC address appears on the label attached to the Ethernet card.

In the [1.9 - COMMUNICATION] (COM-) menu, [ETHERNET] (EtH-) submenu:

• Leave the IP address [IP card] (IPC1) (IPC2) (IPC3) (IPC4) at the value [0.0.0.0] (0) (0) (0) (0).

• Do not enable the FDR service: [FDR validation] (FdrU) = [No] (nO).

b Configuring FDR

The FDR service (based on DHCP) is used to assign the IP addresses from the device name that must be entered in the drive and in the FDR server (DHCP).

In the [1.9 - COMMUNICATION] (COM-) menu, [ETHERNET] (EtH-) submenu:

• Leave the IP address [IP card] (IPC1) (IPC2) (IPC3) (IPC4) at the value [0.0.0.0] (0) (0) (0) (0).

• Enable the FDR service: [FDR validation] (FdrU) = [Yes] (YES). For the FDR function, select the drive configuration as either:

•Local: [FDR Local Config.] (LCFG) = [Yes] (YES).

• Downloaded. In this case, it is essential to consult the “FDR Service” section. Enter the device name, [DEVICE NAME], in the [7. DISPLAY CONFIG.] menu, [7.1 USER PARAMETERS] submenu.

This menu is only accessible in expert mode: In the [2 ACCESS LEVEL] (LAC-) menu, set the level to [expert] (EPr). Turn the drive off and then back on again (contro l voltage if a separate power supply is being used), ot herwise the device name is not taken

into account. Note: The FDR function cannot be fully configured using the integrated display terminal as it does not provide access to the device name.

AAV69931 01/2011 18

8. Configuration

8. 3. Reserving control

It is strongly recommended that control should be reserved for a single master device. If control were not to be reserved for a master device (for example a PLC):

• Any other Modbus TCP Ethernet client could send unwanted commands.

• Other clients could use the 8 available TCP connections and prevent the master from having control.

WARNING

IP MASTER NOT SPECIFIED

Use the [IP MASTER] (IPP) menu option to configure a network maste r device. If a vali d IP address for a master devi ce is not specified using this option, other Ethernet cli ents c an sat urate t he TCP c onne ctions or sen d i ncorrec t comma nds le ading to un int ended equ ipment operation.

Failure to follow this instruction can result in death, serious injury, or equipment damage.

To configure this reservation, enter an IP address other than [0.0.0.0] (0) (0) (0) (0) in th e [1.9 COMMUNICATION] (COM-) menu,

[ETHERNET] (EtH-) submenu, [IP Master] submenu.

• If control has been reserved: Only the control word (CMd) written by the master with control will be accepted via IO Scanning or via Modbus TCP messaging. 2 TCP connections are reserved for this device. In this way, you avoid other TCP clients using all the available connections (8 maximum) and the control master therefore no longer being able to access the drive Modbus TCP server.

Other parameters written from other IP addresses are accepted (for example, adjustments or writing a setpoint). When control has been reserved and another device attempts to write the control word (CMd):

- via IO Scanning: The Modbus TCP connection for this client is immediately reinitialized.

- via Modbus TCP messaging: Control is denied.

• If control has not been reserved ([IP Master] = [0.0.0.0] (0) (0) (0) (0)), control can come from any IP address.

8. 4. Configuring IO Scanning

Refer to the “IO Scanning Service” section. The drive IO Scanning service can be enabled or disabled in the [1.9 - COMMUNICATION] (COM-) menu, [ETHERNET] (EtH-)

submenu via parameter [IO Scan.activ.] (IOSA). It is not possible to modify the assignment of the IO Scanning periodic variables using the display terminal (integrated or graphic). To configure IO Scanning, use the standard Web server or the PC-Software workshop.

19 AAV69931 01/2011

8. Configuration

8. 5. Configuring the control

Numerous configurations are possible. For more information, refer to the Programming Manual and the Communication parameters Manual. The following configurations are just some of the possibili ties available.

b Control via Ethernet in I/O profile

The command and setpoint come from Ethernet. The command is in I/O profile.

Configure the following parameters:

Parameter Value Comment

Profile I/O profile The run command is simply obtained by bit 0 of the control word. Setpoint 1 configuration Network card The setpoint comes from Ethernet. Command 1 configuration Network card The command comes from Ethernet.

Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[1.6 - COMMAND] (CtL-) [Profile] (CHCF) [I/O profile] (IO)

[Ref.1 channel] (Fr1) [Com. card] (nEt) [Cmd channel 1] (Cd1) [Com. opt card] (nEt)

b Control via Ethernet or the terminals in I/O profile

Both the command and setpoint come from Ethernet or the terminals. Input LI5 at the terminals is used to switch between Ethernet and the terminals. The command is in I/O profile.

Configure the following parameters:

Parameter Value Comment

Profile I/O profile The run command is simply obtained by bit 0 of the control word. Setpoint 1 configuration Network card Setpoint 1 comes from Ethernet. Setpoint 1B configuration Analog input 1 on the terminals Setpoint 1B comes from input AI1 on the terminals. Setpoint switching Input LI5 Input LI5 switches the setpoint (1 Command 1 configuration Network card Command 1 comes from Ethernet. Command 2 configuration Terminals Command 2 comes from the terminals. Command switching Input LI5 Input LI5 switches the command.

Note: Setpoint 1B is connected to the functions (summing, PID, etc.), which remain act ive, even after switching. Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[1.6 - COMMAND] (CtL-) [Profile] (CHCF) [I/O profile] (IO)

[Ref.1 channel] (Fr1) [Com. card] (nEt) [Cmd channel 1] (Cd1) [Com. card] (nEt) [Cmd channel 2] (Cd2) [Terminals] (tEr) [Cmd switching] (CCS) [LI5] (LI5)

[1.7 APPLICATION FUNCT.] (FUn-) [REFERENCE SWITCH.]

[Ref.1B channel] (Fr1b) [Ref. AI1] (AI1) [Ref 1B switching] (rCb) [LI5] (LI5)

↔1B).

AAV69931 01/2011 20

8. Configuration

b Control via Ethernet in Drivecom profile

The command and setpoint come from Ethernet. The command is in Drivecom profile.

Configure the following parameters:

Parameter Value Comment

Profile Drivecom profile not

separate

Setpoint 1 configuration Network card The command comes from Ethernet.

Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[1.6 - COMMAND] (CtL-) [Profile] (CHCF) [Not separ.] (SIM) (factory setting)

[Ref.1 channel] (Fr1) [Com. card] (nEt)

b Control via Ethernet or the terminals in Drivecom profile

Both the command and setpoint come from Ethernet or the terminals. Input LI5 at the terminals is used to switch between Ethernet and the terminals. The command is in Drivecom profile.

The run commands are in Drivecom profile, the command and the setpoint come from the same channel.

Configure the following parameters:

Parameter Value Comment

Profile Drivecom profile not separate The run commands are in Drivecom profile, the command and the

Setpoint 1 configuration Network card Setpoint 1 comes from Ethernet. Setpoint 2 configuration Analog input 1 on the terminals Setpoint 2 comes from input AI1 on the terminals. Setpoint switching Input LI5 Input LI5 switches the setpoint (1

Note: Setpoint 2 is directly connected to the drive setpoint limit. If switching is performed, the functions that affect the setpoint (summing, PID, etc.) are disabled.

Configuration via the graphic display terminal or the integrated display terminal:

Menu Parameter Value

[1.6 - COMMAND] (CtL-) [Profile] (CHCF) [Not separ.] (SIM)

[Ref.1 channel] (Fr1) [Com. card] (nEt) [Ref.2 chan] (Fr2) [Ref. AI1] (AI1) [Ref. 2 switching] (rFC) [LI5] (LI5)

setpoint come from the same channel.

↔ 2) and the command.

21 AAV69931 01/2011

8. Configuration

b Command in Drivecom profile via Ethernet and setpoint switching at the terminals

The command comes from Ethernet. The setpoint comes either from Ethernet or from the terminals. Input LI5 at the terminals is used to switch the setpoint between Ethernet and the terminals. The command is in Drivecom profile.

Configure the following parameters:

Parameter Value Comment

Profile Drivecom profile separate The run commands are in Drivecom profile, the command and the

Setpoint 1 configuration Network card Setpoint 1 comes from Ethernet. Setpoint 1B configuration Analog input 1 on the terminals Setpoint 1B comes from input AI1 on the terminals. Setpoint switching Input LI5 Input LI5 switches the setpoint (1 Command 1 configuration Network card Command 1 comes from Ethernet. Command switching Channel 1 Channel 1 is the command channel.

Note: Setpoint 1B is connected to the functions (summing, PID, etc.), which remain act ive, even after switching.

Configuration via the graphic display terminal or the integrated display terminal:

setpoint can come from different channels.

↔1B).

Menu Parameter Value

[1.6 - COMMAND] (CtL-) [Profile] (CHCF) [Separate] (SEP)

[Ref.1 channel] (Fr1) [Com. card] (nEt) [Cmd channel 1] (Cd1) [Com. card] (nEt) [Cmd switching] (CCS) [Ch1 active] (Cd1)

[1.7 APPLICATION FUNCT.] (FUn-) [REFERENCE SWITCH.]

[Ref.1B channel] (Fr1b) [Ref. AI1] (AI1) [Ref 1B switching] (rCb) [LI5] (LI5)

AAV69931 01/2011 22

8. Configuration

8. 6. Configuring the fault management

b Communication monitoring

The Ethernet card can detect 2 types of fault:

- Network management faults (server missing, duplication of IP address, etc.).

- Communication faults (time out on the master traffic, etc.).

The associated information is:

Network management Communication

Associated drive fault Code:

Configuring the communication fault

Configuring the drive’s response

[External fault com.] (EPF2)

Parameter:

[FDR Error Mgt.] (FdrF)

Menu:

[1.9 COMMUNICATION] (COM-)

Submenu:

[ETHERNET] (EtH-)

Parameter:

[External fault mgt] (EPL)

Menu:

[1.8 FAULT MANAGEMENT] (FLt-)

Submenu:

[EXTERNAL FAULT] (EtF-)

Ethernet fault type

Code:

[Com. network] (CnF)

Parameter:

[time Out] (tOUt)

Menu:

[1.9 COMMUNICATION] (COM-)

Submenu:

[ETHERNET] (EtH-)

Parameter:

[COM. fault mgt] (CLL)

Menu:

[1.8 FAULT MANAGEMENT] (FLt-)

Submenu:

[COM. FAULT MANAGEMENT] (CLL-)

b Network management fault

The IP address duplication management fault cannot be configured. If the FDR (Faulty Device Replacement) service has been configured, the FDR fault can be disabled via the [FDR Error Mgt.] (FdrF)

parameter, which can be accessed via the [1.9 COMMUNICATION] (COM-) menu, [ETHERNET] (EtH-) submenu. In factory settings mode, a network management fault will trigger a resettable drive fault [External fault com.] (EPF2) and initiate

a freewheel stop.

b Communication fault

It is strongly recommended that control should be reserved for a single master device. Monitoring begins when the first control word is received. Even if the command channel is not the network, a write access on the CMD word is necessary to activate the monitoring of the network.

WARNING

IP MASTER NOT SPECIFIED

Failure to follow this instruction can result in death, serious injury, or equipment damage.

• If control has been reserved: A communication fault is triggered if the Ethernet card does not receive a Modbus TCP requ est within a predefined period of time (time out). Any type of Modbus request from the master device [IP Master] is taken into account (write operation, read operation, etc.).

• If control has not been reserved: A communication fault is triggered if the Ethernet card does not receive a control word write request (CMd) within a predefined period of time (time out). Receipt of the command (CMd) is taken into account regardless of the sender’s IP address.

The “time out” can be set to between 0.5 and 60 s via the graphic display terminal or integrated display terminal in the

[1.9 COMMUNICATION] (COM-) menu, [ETHERNET] (EtH-) submenu via the [time Out] (tOUt) parameter. The default value is 2 s.

In factory settings mode, if Ethernet is involved in the command or setpoint, a communication fault will trigger a resettable drive fault

[Com. network] (CnF) and initiate a freewheel stop.

23 AAV69931 01/2011

8. Configuration

RDY NET +0.00Hz 0A

COM. FAULT MANAGEMENT Network fault mgt : Freewheel CANopen fault mgt : Freewheel Modbus fault mgt : Freewheel

Code Quick

RDY NET +0.00Hz 0A

EXTERNAL FAULT

External fault mgt : Freewheel

Code Quick

For communication faults in the [COM. FAULT MANAGEMENT] (CLL-) submenu via parameter [COM. fault mgt] (CLL)

For network management faults in the [EXTERNAL FAULT] (EtF-) submenu via the [External fault mgt] (EPL) parameter

b Drive response

The drive response to an Ethernet fault can be configured via the graphic display terminal or the integrated display terminal, from the [1.8 FAULT MANAGEMENT] (FLt-) menu:

The values of parameters: [COM. fault mgt] (CLL) that will trigger a drive fault [Com. network] (CnF) and [External fault mgt] (EPL) that will trigger a driv e fault [External fault com.] (EPF2) are:

[Freewheel] (YES): Freewheel stop (factory setting). [Ramp stop] (rMP): Stop on ramp. [Fast stop] (FSt): Fast stop. [DC injection] (dCI): DC injection stop.

The values of parameters [COM. fault mgt] (CLL) and [External fault management] (EPL) which will not trigger a drive fault are:

[Ignore] (nO): Fault ignored. [Per STT] (Stt): Stop according to configuration of [Stop type] (Stt). [fallback spd] (LFF): Change to fallback speed, maintained as long as the fault persists and the run command has not been removed. [Spd maint.] (rLS): The drive maintains the speed at the time the fault occurred, as long as the fault persists and the run command has

not been removed. The fallback speed can be configured in the

[1.8 - FAULT MANAGEMENT] (FLt-) menu via the [Fallback speed] (LLF) parameter.

AAV69931 01/2011 24

8. Configuration

8. 7. Configuring monitored parameters

It is possible to select up to 4 parameters to display their values in the [1.2 - MONITORING] menu on the graphic display terminal. The selection is made via the [6 - MONITORING CONFIG.] menu, [6.3 - COM. MAP CONFIG.] submenu.

Each parameter in the range [Address 1 select.] … [Address 4 select.] is used to select the parameter logic address. Sel ect an address of zero to disable the function.

In the example given here, the monitored words are:

• Parameter 1 = Motor current (LCR): logic address 3204; signed decimal format.

• Parameter 2 = Motor torque (OTR): logic address 3205; signed decimal format.

• Parameter 3 = Last fault occurred (LFT): logic address 7121; hexadecimal format.

• Disabled parameter: address 0; default format: hexadecimal format.

One of the three display formats below can be assigned to each monitored word:

Format Range Terminal display

Hexadecimal 0000 … FFFF [Hex] Signed decimal -32,767 … 32,767 [Signed] Unsigned decimal 0 … 65,535 [Unsigned]

RDY NET +0.00Hz 0A

6.3 COM. MAP CONFIG. Word 1 add. select. : 3204 Format word 1 : Signed Word 2 add. select. : 3205 Format word 2 : Signed Word 3 add. select. : 7121

Code Quick

Format word 33 : Hex

Word 4 add. select. : 0 Format word 4 : Hex

25 AAV69931 01/2011

+ 57 hidden pages