SCHNEIDER Altivar 31H User Manual

Altivar 31H
Installation manual
Variable speed drives for asynchronous motors

Contents

Drive references ______________________________________________________________________________________________ 2 Mounting____________________________________________________________________________________________________ 4 Wiring ______________________________________________________________________________________________________ 8
NOTE: Please also refer to the Programming Manual.
When the drive is powered up, the power components and some of the control components are connected to the line supply. It is extremely dangerous to touch them. The drive cover must be kept closed.
In general, the drive power supply must be disconnected before any operation on either the electrical or mechanical parts of the installation or machine. After the ALTIVAR has been switched off and the display has disappeared completely, wait for 10 minutes before working on the equipment. This is the time required for the capacitors to discharge. The motor can be stopped during operation by inhibiting start commands or the speed reference while the drive remains powered up. If personnel safety requires prevention of sudden restarts, this electronic locking system is not sufficient: fit a cut-off on the power circuit..
The drive is fitted with safety devices which, in the event of a fault, can shut down the drive and consequently the motor. The motor itself may be stopped by a mechanical blockage. Finally, voltage variations, especially line supply failures, can also cause shutdowns. If the cause of the shutdown disappears, there is a risk of restarting which may endanger certain machines or installations, especially those which must conform to safety regulations.
In this case the user must take precautions against the possibility of restarts, in particular by using a low speed detector to cut off power to the drive if the motor performs an unprogrammed shutdown.
The drive must be installed and set up in accordance with both international and national standards. Bringing the device into conformity is the responsibility of the systems integrator who must observe the EMC directive among others within the European Union. The specifications contained in this document must be applied in order to comply with the essential requirements of the EMC directive.
The Altivar 31 must be considered as a component: it is neither a machine nor a device ready for use in accordance with European directives (machinery directive and electromagnetic compatibility directive). It is the responsibility of the end user to ensure that the machine meets these standards.
The drive must not be used as a safety device for machines posing a potential risk of material damage or personal injury (lifting equipment, for example). In such applications, overspeed checks and checks to ensure that the trajectory remains under constant control must be made by separate devices which are independent of the drive.
The products and equipment described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual.
1

Drive references

Single phase supply voltage: 200…240 V 50/60 Hz
3-phase motor 200…240 V
Motor Line supply (input) Drive (output) Altivar 31 Power
indicated on plate (1)
kW/HPAAkAkVAAA A W
0.18/0.25 3.0 2.5 1 0.6 10 1.5 2.3 24 ATV31H018M2
0.37/0.5 5.3 4.4 1 1.0 10 3.3 5.0 41 ATV31H037M2
0.55/0.75 6.8 5.8 1 1.4 10 3.7 5.6 46 ATV31H055M2
0.75/1 8.9 7.5 1 1.8 10 4.8/4.2 (6) 7.2 60 ATV31H075M2
1.1/1.5 12.1 10.2 1 2.4 19 6.9 10.4 74 ATV31HU11M2
1.5/2 15.8 13.3 1 3.2 19 8.0 12.0 90 ATV31HU15M2
2.2/3 21.9 18.4 1 4.4 19 11.0 16.5 123 ATV31HU22M2
Max. line current (2)
at 200 V
at 240 V
Max. prospective line Isc
Apparent power
Max. inrush current (3)
3-phase supply voltage: 200…240 V 50/60 Hz
3-phase motor 200…240 V
Nominal current In (1)
Max. transient current (1) (4)
Power dissipated at nominal load
Reference (5)
Motor Line supply (input) Drive (output) Altivar 31 Power
indicated on plate (1)
kW/HPAAkAkVAAA A W
0.18/0.25 2.1 1.9 5 0.7 10 1.5 2.3 23 ATV31H018M3X
0.37/0.5 3.8 3.3 5 1.3 10 3.3 5.0 38 ATV31H037M3X
0.55/0.75 4.9 4.2 5 1.7 10 3.7 5.6 43 ATV31H055M3X
0.75/1 6.4 5.6 5 2.2 10 4.8 7.2 55 ATV31H075M3X
1.1/1.5 8.5 7.4 5 3.0 10 6.9 10.4 71 ATV31HU11M3X
1.5/2 11.1 9.6 5 3.8 10 8.0 12.0 86 ATV31HU15M3X
2.2/3 14.9 13.0 5 5.2 10 11.0 16.5 114 ATV31HU22M3X 3/3 19.1 16.6 5 6.6 19 13.7 20.6 146 ATV31HU30M3X 4/5 24 21.1 5 8.4 19 17.5 26.3 180 ATV31HU40M3X
5.5/7.5 36.8 32.0 22 12.8 23 27.5 41.3 292 ATV31HU55M3X
7.5/10 46.8 40.9 22 16.2 23 33.0 49.5 388 ATV31HU75M3X 11/15 63.5 55.6 22 22.0 93 54.0 81.0 477 ATV31HD11M3X 15/20 82.1 71.9 22 28.5 93 66.0 99.0 628 ATV31HD15M3X
(1)These power ratings and currents are for a maximum ambient temperature of 50°C and a switching frequency of 4 kHz in continuous
operation.The switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive will reduce the switching frequency in the event of excessive temperature rise. The temperature rise is controlled by a PTC probe in the power module. Nonetheless, the nominal drive current should be derated if operation above 4 kHz needs to be continuous. Derating curves are shown on page 6
Max. line current (2)
at 200 V
at 240 V
Max. prospective line Isc
as a function of switching frequency, ambient temperature and mounting conditions.
Apparent power
Max. inrush current (3)
Nominal current In (1)
Max. transient current (1) (4)
Power dissipated at nominal load
Reference (5)
(2)Current on a line supply with the "Max. prospective line Isc" indicated.
(3)Peak current on power-up, for the max. voltage (240 V + 10%).
(4)For 60 seconds.
(5)Reference for a drive with built-in terminal but no control unit. For a drive with control potentiometer and RUN/STOP buttons, add an A
at the end of the reference, e.g.: ATV31H018M2A.
(6)4.8 A at 200 V/4.6 A at 208 V/4.2 A at 230 V and 240 V.
2
Drive references
3-phase supply voltage: 380…500 V 50/60 Hz
3-phase motor 380…500 V
Motor Line supply (input) Drive (output) Altivar 31 Power
indicated on plate (1)
kW/HPAAkAkVAAA A W
0.37/0.5 2.2 1.7 5 1.5 10 1.5 2.3 32 ATV31H037N4
0.55/0.75 2.8 2.2 5 1.8 10 1.9 2.9 37 ATV31H055N4
0.75/1 3.6 2.7 5 2.4 10 2.3 3.5 41 ATV31H075N4
1.1/1.5 4.9 3.7 5 3.2 10 3.0 4.5 48 ATV31HU11N4
1.5/2 6.4 4.8 5 4.2 10 4.1 6.2 61 ATV31HU15N4
2.2/3 8.9 6.7 5 5.9 10 5.5 8.3 79 ATV31HU22N4 3/3 10.9 8.3 5 7.1 10 7.1 10.7 125 ATV31HU30N4 4/5 13.9 10.6 5 9.2 10 9.5 14.3 150 ATV31HU40N4
5.5/7.5 21.9 16.5 22 15.0 30 14.3 21.5 232 ATV31HU55N4
7.5/10 27.7 21.0 22 18.0 30 17.0 25.5 269 ATV31HU75N4 11/15 37.2 28.4 22 25.0 97 27.7 41.6 397 ATV31HD11N4 15/20 48.2 36.8 22 32.0 97 33.0 49.5 492 ATV31HD15N4
Max. line current (2)
at 380 V
at 500 V
Max. prospective line Isc
Apparent power
Max. inrush current (3)
Nominal current In (1)
Max. transient current (1) (4)
Power dissipated at nominal load
Reference (5)
3-phase supply voltage: 525…600 V 50/60 Hz
3-phase motor 525…600 V
Motor Line supply (input) Drive (output) Altivar 31 Power
indicated on plate (1)
kW/HPAAkAkVAAA A W
0.75/1 2.8 2.4 5 2.5 12 1.7 2.6 36 ATV31H075S6X
1.5/2 4.8 4.2 5 4.4 12 2.7 4.1 48 ATV31HU15S6X
2.2/3 6.4 5.6 5 5.8 12 3.9 5.9 62 ATV31HU22S6X 4/5 10.7 9.3 5 9.7 12 6.1 9.2 94 ATV31HU40S6X
5.5/7.5 16.2 14.1 22 15.0 36 9.0 13.5 133 ATV31HU55S6X
7.5/10 21.3 18.5 22 19.0 36 11.0 16.5 165 ATV31HU75S6X 11/15 27.8 24.4 22 25.0 117 17.0 25.5 257 ATV31HD11S6X 15/20 36.4 31.8 22 33.0 117 22.0 33.0 335 ATV31HD15S6X
(1)These power ratings and currents are for a maximum ambient temperature of 50°C and a switching frequency of 4 kHz in continuous
operation. The switching frequency is adjustable from 2 to 16 kHz. Above 4 kHz, the drive will reduce the switching frequency in the event of excessive temperature rise. The temperature rise is controlled by a PTC probe in the power module. Nonetheless, the nominal drive current should be derated if operation above 4 kHz needs to be continuous. Derating curves are shown on page 6
Max. line current (2)
at 525 V
at 600 V
Max. prospective line Isc
as a function of switching frequency, ambient temperature and mounting conditions.
Apparent power
Max. inrush current (3)
Nominal current In (1)
Max. transient current (1) (4)
Power dissipated at nominal load
Reference
(2)Current on a line supply with the "Max. prospective line Isc" indicated.
(3)Peak current on power-up, for the max. voltage (500 V + 10%, 600 V + 10%).
(4)For 60 seconds.
(5)Reference for a drive with built-in terminal but no control unit. For a drive with control potentiometer and RUN/STOP buttons, add an A
at the end of the reference, e.g.: ATV31H037N4A.
3

Mounting

Dimensions and weights
b
c G==
a
ATV31 a
mm
Hh
b mm
c (1)mmG
mm
hr mm
H mm
Ø mm
For screw
Weight
kg H018M3X, H037M3X Size 1 72 145 120 60±1 5 121.5±1 2 x 5 M4 0.9 H055M3X, H075M3X Size 2 72 145 130 60±1 5 121.5±1 2 x 5 M4 0.9 H018M2, H037M2 Size 3 72 145 130 60±1 5 121.5±1 2 x 5 M4 1.05 H055M2, H075M2 Size 4 72 145 140 60±1 5 121.5±1 2 x 5 M4 1.05 HU11M3X, HU15M3X Size 5 105 143 130 93±1 5 121.5±1 2 x 5 M4 1.25 HU11M2, HU15M2,
Size 6 105 143 150 93±1 5 121.5±1 2 x 5 M4 1.35 HU22M3X, H037N4, H055N4, H075N4, HU11N4,HU15N4, H075S6X, HU15S6X
b
c
ATV31 a
HU22M2, HU30M3X, HU40M3X,
Size 7 140 184 150 126±1 6.5 157±1 4 x 5 M4 2.35
mm
G==
a
b mm
Hh
c (1)mmG
mm
HU22N4, HU30N4, HU40N4, HU22S6X, HU40S6X
HU55M3X, HU75M3X,
Size 8 180 232 170 160±1 5 210±1 4 x 5 M4 4.70 HU55N4, HU75N4, HU55S6X, HU75S6X
HD11M3X, HD15M3X,
Size 9 245 330 190 225±1 7 295±1 4 x 6 M5 9.0 HD11N4, HD15N4, HD11S6X, HD15S6X
(1)For drives in the A range, add 8 mm for the protruding potentiometer button.
hr mm
H mm
Ø mm
For screw
Weight kg
4
Mounting
Mounting and temperature conditions
Install the unit vertically, at ± 10°. Do not place it close to heating elements.
50 mm
50 mm
Removing the protective cover
Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit.
Free space in front of unit: 10 mm minimum.
When IP20 protection is adequate, we recommend that the protective cover on the top of the drive be removed, as shown below.
3 types of mounting are possible:
Type A mounting:
Type B mounting:
Type C mounting:
Free space
Drives mounted side-by-side, protective cover removed (the degree of protection becomes IP20)
Free space
u 50 mm on each side, with protective cover fitted
u 50 mm u 50 mm
u 50 mm on each side, protective cover removed (the degree of protection becomes IP20)
u 50 mm u 50 mm
Example ATV31HU11M3X
5
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