schneider Altivar 21 11 User Manual

Page 1
Altivar 21
11 to 18.5 kW - IP54 range
Product Environmental Prole
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Product Environmental Prole - PEP
Chrome VI
0.001 %
Lead
0.024 %
Surface mounted components
0.22 %
EPDM
1.06 %
DX51D-AZ
74.06 %
Aluminum alloys
5.37 %
Fe
4.15 %
Steel
1.45 %
PC-FR(40)
2.90 %
Printed circuit in epoxy resin
1.62 %
Through-hole electronic components
3.96 %
Others
(*)
5.21 %
Product overview
The main function of the Altivar 21 range is control and variable speed control of an asynchronous electric motor, mainly for HVAC applications. This range consists of products from 0.75 to 75 kW operating at both 200 and 480 V, single‑phase or three‑phase. The representative product used in the study is the complete Altivar 21 rated 11 kW 480 V (ref. ATV21WD11N4). It is representative of the ATV 21 11 to 18.5 kW IP54 range. The other products in this range are created with the same technology, using the same manufacturing process. The environmental analysis was conducted in accordance with standard ISO 14040 «Environmental management: analysis of the life cycle, principles and framework». It takes account of the various stages in the product life cycle.
Constituent materials
The weight of products in the range varies from 30,300 g to 61,900 g.It is 30,300 g excluding packaging for the analyzed Altivar 21 - 11 kW 480 V. The constituent materials are divided as follows:
Manufacturing
Distribution
(*) The "Others" category includes all elements present at less than 1 %.
All possible measures should be taken by our services, suppliers, and subcontractors so that materials used to make up products in the Altivar 21 range do not contain any substances prohibited by the current regulations
(1)
at the time of its release onto the market.
As standard, this range contains neither batteries, nor storage batteries.
The site where this product range was designed is certied ISO 14001 for
its eco-friendly design process.
(1) list available on request.
This range is manufactured on a Schneider Electric production site that has implemented an environmental management system certied ISO 14001.
Constant process improvement has allowed us to reduce the site’s annual energy consumption by an average of 5 %. Complete sorting of waste has allowed us to attain a recycling rate of 99 %.
The packaging has been designed to be lighter and less bulky in
compliance with the European Union packaging directive 94/62/EC.
The total weight of the packaging is 9,000 g, consisting mainly of cardboard and a wooden pallet. Product distribution channels have been optimized by the setting up of local distribution centers close to the areas where products are purchased.
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Product Environmental Prole - PEP
Utilization
Products in the Altivar 21 - 11 to 18.5 kW IP54 range do not pose any particular nuisance requiring special operating instructions (noise, emissions, etc.). The electrical energy consumed depends on the product setup and operating conditions. Their power consumption varies from 430 W to 603 W. It is 430 W for the
Altivar 21 – 11 kW 480 V and represents 4 % of the total power that ows
through the product.
End of life
At the end of life, products in the Altivar 21 range should be dismantled in order to recycle as many as possible of the various constituent materials. The potential recycling rate is more than 93 %. This percentage includes ferrous metals, aluminum alloys and plastics marked with the recycling symbol. Products in this range also incorporate electronic boards which can be extracted and sent to specialist recycling companies.
End-of-life data is described in detail in the product end-of-life datasheet.
Environmental impacts
The Life Cycle Analysis (LCA) was conducted using EIME (Environmental Impact and Management Explorer) software version 1.6
and its database version 5.4. The product’s hypothetical usable life is 10 years and the electrical
energy model used is the European model.
The scope of the analysis consists of an Altivar 21 - 11 kW 480 V.
The environmental impacts were analyzed on the following stages:
Manufacturing (M) including production of raw materials, Distribution (D) and Use (U).
Presentation of the product’s environmental impacts:
Indicators Unit ATV21 IP54 11 kW 480 V SC (1.000 unité)
S = M + D + U M D U
Raw Material Depletion
Energy Depletion
Water Depletion
Global Warming
Y-1 8.87 10
MJ 2.45 10
3
dm
gCO
2
Ozone Depletion gCFC-11
Air Toxicity
Photochemical Ozone Creation
Air Acidication
Water Toxicity
Water Eutrophication gPO
Hazardous Waste Production
3
m
gC2H
4
+
gH
3
dm
4
kg 2.20 10
3.32 10
1.54 10
1.9
3.17 10
5.47 10
2.62 10
1.24 10
5.12 10
-13
5
4
7
9
3
3
6
2
2
6.70 10
2.73 10
1.44 10
2.02 10
2.45 10
4.30 10
92.4
31.3
3.41 10
4.52 10
2.07
-13
3
3
5
-2
7
5
2
1.06 10
2.33 10
1.44 10
3.82 10
1.77 10
2.04 10
3.11
1.62
2.15 10
9.73 10
7.42 10
-16
2
2
3
-3
6
3
-1
-3
2.16 10
2.42 10
3.16 10
1.52 10
1.89
3.12 10
5.38 10
2.58 10
8.94 10
58.96
2.18 10
-13
5
4
7
9
3
3
5
2
The product life cycle analysis demonstrates that the product use
phase (phase U) is the phase which has most impact on the majority of
environmental indicators. The analysis also shows that the indicators for this phase are strongly
inuenced by the “product heat dissipation” parameter.
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Product Environmental Prole - PEP
System approach
The variable speed drive can produce energy savings by optimizing the operating cycles of asynchronous electric motors. In transient state, products in the Altivar 21 range can reduce an installation’s energy consumption by over half.
The environmental impact values given above are only valid for the
specic context mentioned. They must not be used directly to draw up the
installation’s environmental report.
Glossary
Raw Material Depletion (RMD) This indicator quanties the consumption of raw materials during the life
cycle of the product. It is expressed as the fraction of natural resources that disappear each year, with respect to all the annual reserves of the material.
Energy Depletion (ED) This indicator gives the quantity of energy consumed, whether it be from
fossil, hydroelectric, nuclear or other sources. This indicator takes into account the energy from the material produced
during combustion. It is expressed in MJ.
Water Depletion (WD) This indicator calculates the volume of water consumed, including
drinking water and water from industrial sources. It is expressed in dm3.
Global Warming Potential (GWP) The global warming of the planet is the result of the increase in the
greenhouse effect due to the sunlight reected by the earth’s surface
being absorbed by certain gases known as «greenhouse-effect» gases.
The effect is quantied in gram equivalent of CO2.
Ozone Depletion (OD) This indicator denes the contribution to the phenomenon of the
disappearance of the stratospheric ozone layer due to the emission of certain specic gases. The effect is expressed in gram equivalent of CFC-11.
Photochemical Ozone Creation (POC) This indicator quanties the contribution to the «smog» phenomenon
(the photochemical oxidation of certain gases which generates ozone) and is expressed in gram equivalent of methane (C2H4).
Air Acidication (AA) The acid substances present in the atmosphere are carried by rain.
A high level of acidity in the rain can cause damage to forests.
The contribution of acidication is calculated using the acidication
potentials of the substances concerned and is expressed in mode equivalent of H+.
Hazardous Waste Production (HWP) This indicator calculates the quantity of specially treated waste created
during all the life cycle phases (manufacturing, distribution and utilization). For example, special industrial waste in the manufacturing phase, waste associated with the production of electrical power, etc. It is expressed in kg.
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F - 92500 Rueil-Malmaison (France)
Tel : +33 (0)1 41 29 85 00
http://www.schneider-electric.com
ENVPEP070808EN
We are committed to safeguarding our planet by "Combining innovation and continuous improvement to meet the new environmental challenges".
This document is based on ISO 14020 which relates to the general principles of environmental declarations and the ISO TR 14025 technical report relating to type III environmental
declarations.
It was produced according to the instructions in the PEP drafting guide, version 4.
Published by: Schneider Electric
Produced by: Ameg
10-2007
©2007 - Schneider Electric - All rights reserved
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