Schneider ABL8RPS24050 User Manual

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Magelis Box PC

EIO0000000856 09/2012

Magelis Box PC

User Manual

09/2012

www.schneider-electric.com

EIO0000000856.02

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

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Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Part I General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Federal Communications Commission Radio Frequency Interference

Statement - For U.S.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Qualified Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

European (CE) Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Hazardous Location Installations - For USA and Canada. . . . . . . . . . . . . 25

Chapter 2 Physical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Box PC Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Chapter 3 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Characteristics of the Box PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Box PC Interface Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Chapter 4 Dimensions/Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Box PC Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Preparing to Install the Box PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Part II Implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Chapter 5 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

First Power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Chapter 6 Box PC Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Connecting the DC Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Box PC Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

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Chapter 7 Configuration of the BIOS. . . . . . . . . . . . . . . . . . . . . . . . . 83

BIOS Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Advanced Menu - USB Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Boot Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Security Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Exit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Chapter 8 Hardware Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Before Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Uninterruptible Power Supply (UPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

PCI / PCIe Card Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Compact Flash (CF) Card Installation and Removal . . . . . . . . . . . . . . . . 117

RAID Option Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Fan Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Part III Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Chapter 9 Connections to PLCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Connection to PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Chapter 10 System Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

System Monitor Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

System Monitor Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Chapter 11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Reinstallation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Regular Cleaning and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Appendix A Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Accessories for the Box PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

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Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

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At a Glance

Document Scope

About the Book

This manual describes the configuration and usage of the Universal and Performance Box PCs, part of the range of Magelis industrial PCs, for its cataloged and configured product offers.

The Box PC is designed to operate in an industrial environment.

1 Cataloged product offer:

z HMI BUCND1E•• - Box PC Universal Embedded 1 slot

z 24 Vdc z 1.6 GHz Atom processor z 1024 MB RAM z 4 GB Compact Flash card z Windows® Embedded Standard 2009

z HMI BUFND1P•• - Box PC Universal 1 slot

z 24 Vdc z 1.6 GHz Atom processor z 1024 MB RAM z 32 GB Flash drive (SSD) z Windows® XP Professional SP3

z HMI BUHND1P•• - Box PC Universal 1 slot

z 24 Vdc z 1.6 GHz Atom processor z 1024 MB RAM z 250 GB Hard disk drive (HDD) z Windows® XP Professional SP3

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z HMI BUFND2P•• - Box PC Universal 2 slots

z 24 Vdc z 1.6 GHz Atom processor z 1024 MB RAM z 32 GB Flash drive (SSD) z Windows® XP Professional SP3

z HMI BUHND2P•• - Box PC Universal 2 slots

z 24 Vdc z 1.6 GHz Atom processor z 1024 MB RAM z 250 GB Hard disk drive (HDD) z Windows® XP Professional SP3

z HMI BPFDD27•• - Box PC Performance 2 slots

z 24 Vdc z 2.26 GHz Core 2 Duo processor z 2048 MB RAM z 32 GB Flash drive (SSD) z Windows® 7 Ultimate (64 bit)

z HMI BPHDD27•• - Box PC Performance 2 slots

z 24 Vdc z 2.26 GHz Core 2 Duo processor z 2048 MB RAM z 250 GB Hard disk drive (HDD) z Windows® 7 Ultimate (64 bit)

z HMI BPFDD57•• - Box PC Performance 5 slots

z 24 Vdc z 2.26 GHz Core 2 Duo processor z 2048 MB RAM z 32 GB Flash drive (SSD) z Windows® 7 Ultimate (64 bit)

z HMI BPHDD57•• - Box PC Performance 5 slots

z 24 Vdc z 2.26 GHz Core 2 Duo processor z 2048 MB RAM z 250 GB Hard disk drive (HDD) z Windows® 7 Ultimate (64 bit)

NOTE: The part number for your unit may not be included in the user manual. Commercial part numbers listed in the user manual are for products available when the user manual was published. New part numbers may be added to the product range.

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New and existing cataloged part numbers are always composed of a prefix (HMI), a space, followed by a serial arrangement of 9 characters (letters or numbers). Each one of the 9 characters matches with one characteristic of the cataloged Box PC, such as storage device size, storage device type, memory size, and bundled software.

The following table is a legend that identifies the features corresponding to each character of the part number:

Character Number Prefix 123456789

Part Number Example HMI B P H N D 5 7 0 1

iPC Family Box PC B

iPC Type Performance U

Universal P

Drive Hard disk drive (HDD) H

Flash drive (SSD) F

Compact Flash (CF) C

CPU Type Atom N270 (Universal) N

Core 2 Duo P8400 (Performance) D

Power Supply DC with battery backup B

DC D

Expansion Slots 1 1

Operating System Windows XP Professional P

Windows Embedded Standard 2009 E

Windows 7 Ultimate (32-bit for Universal and 64-bit for Performance English MUI)

Bundled Software None 0

Vijeo Citect RunTime 500 I/O Full F

Vijeo Citect RunTime 1200 I/O Lite L

Other application •

Hardware Iteration Initial 1

Second 2

etc. etc.

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2 Configured product offer:

In addition to the catalog offer, other configurations may be available in some countries.

These configured offers use a fixed method of identification. The configured part numbers are always composed of an arrangement of 20 characters (letters or numbers). The 6 first characters are always HMI PCC. Each one of the following 14 characters matches with one characteristic of the configured Box PC, such as storage device size, storage device type, memory size, and bundled software.

This offer has similar characteristics and functionalities as the cataloged offer described in this manual.

In addition to this part number, a configuration number is printed on the product label.

The configuration number format is as follows:

Character Number Prefix (1-6) 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part Number Example HMI PCC P 1 7 1 B D 2 3 S 2 1 V 0 0

iPC Family Box PC B

Product Generation First generation 1

Second generation 2

Third generation 3

Display None (Box) B

Expansion Slots 0 slot 0

1 slot = 1 PCIe C

1 slot = 1 PCI 1

2 slots = 1 PCI+1 PCIe 2

2 slots = 2 PCI A

2 slots = other configuration 4

5 slots = 2 PCI+3 PCIe 5

5 slots = 4 PCI+1 PCIe B

5 slots = other configuration 7

CPU Type Atom N270 (Universal) B

Core 2 Duo P8400 (Performance) C

Power Supply DC with interface for Battery backup B

DC D

DC with filter for marine F

DC with interface for Battery backup and filter for marine

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Character Number Prefix (1-6) 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part Number Example HMI PCC P 1 7 1 B D 2 3 S 2 1 V 0 0

RAM (Configuration available depending on model)

1 GB (Universal only) 1

2GB 2

3GB=1GB+2GB (Universal only) 3

4 GB = 2 GB + 2 GB (Performance only) 4

6 GB = 2 GB + 4 GB (Performance only) 6

8 GB = 4 GB + 4 GB (Performance only) 8

Operating System None 0

Windows Embedded Standard 2009 (32-bit, English

MUI)

Windows XP Professional (32-bit, English MUI) 3

Windows Embedded Standard 7 Premium (32-bit,

English MUI)

Windows 7 Ultimate (32-bit, English MUI) 5

Windows 7 Ultimate (64-bit English MUI) 6

Storage Device None N

CF 2 GB B

CF 4 GB C

CF 8 GB D

HDD default size K

SSD 15 GB S

SSD 32 GB (default) T

Slide-in Equipment None 0

DVD writer 1

HDD size same as default 2

SSD size same as default 3

DVD writer + HDD 4

DVD writer + SDD 5

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Character Number Prefix (1-6) 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part Number Example HMI PCC P 1 7 1 B D 2 3 S 2 1 V 0 0

Options None 0

RAID 1

Second DVI port 2

RAID + second DVI 3

Com port RS-422 - RS-485 4

Com port + second DVI 5

Com port + RAID 6

RAID + Second DVI + Com port RS-422 - RS-485 7

Software Bundle None N

Vijeo Citect Lite 1200 I/O L

Vijeo Citect Full 500 I/O V

Vijeo Designer RT unlimited licence H

Reserved None 0

NOTE: All instructions applicable to the enclosed product and all safety precautions must be observed.

Validity Note

This documentation is valid for Magelis Box PC.

The technical characteristics of the devices described in this manual also appear online. To access this information online:

Step Action

1 Go to the Schneider Electric home page www.schneider-electric.com.

2 In the Search box type the reference of a product or the name of a product range.

z Do not include blank spaces in the model number/product range. z To get information on a grouping similar modules, use asterisks (*).

3 If you entered a reference, go to the Product datasheets search results and click on

the reference that interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you.

4 If more than one reference appears in the Products search results, click on the

reference that interests you.

5 Depending on the size of your screen, you maybe need to scroll down to see the data

sheet.

6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.

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The characteristics that are presented in this manual should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the manual and online information, use the online information as your reference.

Registered Trademarks

PL7, Vijeo Designer, Vijeo Citect and Unity are registered trademarks of Schneider Electric.

Microsoft® and Windows® are registered trademarks of Microsoft Corporation.

Intel®, Atom®, and Core 2 Duo® are registered trademarks of Intel Corporation.

IBM® is a registered trademark of International Business Machines Corporation.

General Overview

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Subject of this Part

What Is in This Part?

General Overview

This part provides an overview of the Magelis Box PC products.

This part contains the following chapters:

Chapter Chapter Name Page

1 Important Information 19

2 Physical Overview 31

3 Characteristics 41

4 Dimensions/Assembly 47

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General Overview

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Magelis Box PC

Important Information

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Important Information

General

This chapter describes specific aspects related to the operation of the Box PC.

What Is in This Chapter?

This chapter contains the following topics:

Federal Communications Commission Radio Frequency Interference Statement - For U.S.A.

Qualified Personnel 21

Certifications and Standards 22

European (CE) Compliance 24

Hazardous Location Installations - For USA and Canada 25

Topic Page

EIO0000000856 09/2012 19

Important Information

Federal Communications Commission Radio Frequency Interference Statement

- For U.S.A.

FCC Radio Interference Information

This equipment has been tested and found to comply with the Federal Communications Commission (FCC) limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial, industrial or business environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause or be subject to interference with radio communications. To minimize the possibility of electromagnetic interference in your application, observe the following two rules:

z Install and operate the Box PC in such a manner that it does not radiate sufficient

electromagnetic energy to cause interference in nearby devices.

z Install and test the Box PC to ensure that the electromagnetic energy generated

by nearby devices does not interfere with the Box PC’s operation.

WARNING

ELECTROMAGNETIC / INTERFERENCE

Electromagnetic radiation may disrupt the Box PC’s operations, leading to unintended equipment operation. If electromagnetic interference is detected:

z Increase the distance between the Box PC and the interfering equipment. z Reorient the Box PC and the interfering equipment. z Reroute power and communication lines to the Box PC and the interfering

equipment.

z Connect the Box PC and the interfering equipment to different power supplies. z Always use shielded cables when connecting the Box PC to a peripheral device

or another computer.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Qualified Personnel

General

Only qualified personnel can install, operate, and maintain the product. A qualified person is one who has skills and knowledge related to the construction, operation, and installation of electrical equipment, and has received safety training to recognize and avoid the hazards involved. Refer to the most current release of NFPA 70E®, Standard for Electrical Safety in the Workplace, for electrical safety training requirements or other applicable standards in your location. Examples of qualified personnel may include:

z at the application design level, engineering department personnel who are

z at the equipment implementation level, personnel who are familiar with the

z at the operation level, personnel who are experienced in the use and control of

z for preventive or corrective maintenance, personnel trained and qualified in

Important Information

familiar with automation safety concepts (for example, a design engineer)

installation, connection and commissioning of automation equipment (for example, an installation assembly or cabling engineer or a commissioning technician)

automation and computing equipment (for example, an operator)

regulating or repairing automated and computing devices (for example, an operating technician or after-sales service technician.)

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Important Information

Certifications and Standards

Agency Certifications

Schneider Electric submitted this product for independent testing and qualification by third-party agencies. These agencies have certified this product as meeting the following standards.

z Underwriters Laboratories Inc., UL 508 and CSA C22.2 N° 142, Industrial Control

Equipment

z Underwriters Laboratories Inc., UL 1604, ANSI/ISA 12.12.01 and

CSA C22.2 N° 213, Electrical Equipment for Use in Class I, Division 2 Hazardous (Classified) Locations

Schneider Electric is in the process of certifying compliance with the following standards.

z GOST certification. Please refer to product markings. z ATEX certification by Technical Inspection Association. Please refer to product

label.

z Merchant Navy rules. Products are designed to comply with Merchant Navy rules.

Please refer to the Schneider Electric Web site for Merchant Navy rules installation guidelines.

For detailed information contact your local distributor and see the catalog and markings on the product.

Compliance Standards

Schneider Electric tested this product for compliance with the following compulsory standards.

United States:

z Federal Communications Commission, FCC Part 15

Europe: CE

z Directive 2006/95/EC (Low Voltage)

z Programmable Controllers: EN 61131-2 (Ed 3) z EMI: EN55011 (Group 1, Class A), EN 61000-6-4 z EMS: EN 61000-6-2

Australia:

z Standard AS/NZS CISPR11 (C-Tick)

Directive 2004/108/EC (EMC)

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Qualification Standards

Schneider Electric voluntarily tested this product to additional standards. The additional tests performed, and the standards under which the tests were conducted, are specifically identified in Environmental Characteristics (see page 45).

Hazardous Substances

This product is compliant with:

z WEEE, Directive 2002/96/EC z RoHS, Directive 2002/95/EC z RoHS China, Standard SJ/T 11363-2006 z REACh regulation EC 1907/2006

NOTE: Documentation about sustainable development is available on Schneider Electric web site (Product Environmental Profile and End of Life Instruction, RoHS and REACh certificates).

End of Life (WEEE)

The product contains electronic boards. It must be disposed of in specific treatment channels. The product contains cells and/or storage batteries which must be collected and processed separately, when they have run out and at the end of product life.

Refer to the section Maintenance (see page 151) to extract cells and batteries from the product. These batteries do not contain a weight percentage of heavy metals over the threshold notified by European Directive 2006/66/EC.

Important Information

EIO0000000856 09/2012 23

Important Information

European (CE) Compliance

CE Compliance Note

The products described in this manual comply with the European Directives concerning Electromagnetic Compatibility and Low Voltage (CE marking) when used as specified in the relevant documentation, in applications for which they are specifically intended, and in connection with approved third-party products.

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Hazardous Location Installations - For USA and Canada

General

The Box PC has been designed with the intention of meeting the requirements of Class I, Division 2 hazardous location applications. Division 2 locations are those locations where ignitable concentrations of flammable substances are normally confined, prevented by ventilation, or present in an adjacent Class I, Division 1 location, but where an abnormal situation might result in intermittent exposure to such ignitable concentrations.

While the Box PC is a non-incendive device under ANSI/ISA 12.12.01 and CSA C22.2 N° 213, it is not designed for, and should never be used within a Division 1 (normally hazardous) location.

This equipment is suitable for use in Class I, Division 2, Groups A, B, C, and D hazardous locations or in non-hazardous locations. Before installing or using your Box PC, confirm that the ANSI/ISA 12.12.01 or CSA C22.2 N° 213 certification appears on the product labeling

NOTE: Some Box PC devices are not yet rated as suitable for use in hazardous locations. Always use your product in conformance with the product labeling and this manual.

DANGER

Important Information

EXPLOSION HAZARD

z Do not use your Box PC in hazardous environments or locations other than

Class I, Division 2, Groups A, B, C, and D.

z Always confirm that your Box PC is suitable for use in hazardous locations by

checking that the ANSI/ISA 12.12.01 or CSA C22.2 N° 213 certification appears on the product labeling.

z Do not install any Schneider Electric or OEM components, equipment, or

accessories unless these have also been qualified as suitable for use in Class I, Division 2, Groups A, B, C, and D locations.

z In addition, confirm that any PCI controller cards have an adequate temperature

code (T-code), and are suitable for a surrounding air temperature range of 0to50°C (32 to 122 ° F).

z Do not attempt to install, operate, modify, maintain, service, or otherwise alter

the Box PC except as permitted in this manual. Unpermitted actions may impair the unit’s suitability for Class I, Division 2 operation.

Failure to follow these instructions will result in death or serious injury.

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Important Information

DANGER

EXPLOSION HAZARD

z Always confirm the ANSI/ISA 12.12.01 and CSA C22.2 N° 213 hazardous

location rating of your device before installing or using it in a hazardous location.

z To power on or power off a Box PC installed in a Class I, Division 2 hazardous

location, you must either:

z Use a switch located outside the hazardous environment, or z Use a switch certified for Class I, Division 1 operation inside the hazardous

area.

z Do not connect or disconnect equipment unless power has been switched off or

the area is known to be non-hazardous. This applies to all connections including power, ground, serial, parallel, and network connections.

z Never use unshielded / ungrounded cables in hazardous locations. z Use only non-incentive USB configuration. z When enclosed, keep enclosure doors and openings closed at all times to avoid

the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

z Remove all power from the device before removing any covers or elements of

the system, and prior to installing or removing any accessories, hardware, or cables.

to the unit.

z Use only 24 Vdc when operating the Box PC.

Failure to follow these instructions will result in death or serious injury.

Ensure that the product is properly rated for the location. If the intended location does not presently have a Class, Division and Group rating, then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location.

In accordance with Federal, State/Provincial, and Local regulations, all hazardous location installations should be inspected prior to use by the appropriate authority having jurisdiction. Only technically qualified personnel should install, service, and inspect these systems.

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Power Switch

Important Information

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

z Remove all power from the device before removing any covers or elements of

the system, and prior to installing or removing any accessories, hardware, or cables.

to the unit.

z Use only 24 Vdc when operating the Box PC.

Failure to follow these instructions will result in death or serious injury.

The amount of input power required by systems with a Box PC classifies the power switch as an incendive device because the voltage and current across the make/break component are capable of generating a spark.

If using an ordinary power switch, hazardous location regulations require the power switch be located in an area specified as non-hazardous.

However, limits in cable length between the workstation and the power switch may apply. Otherwise the switch must be compliant with Class I, Division 1 requirements (intrinsically safe). These switches are built in a manner that prevents the possibility of a spark when contact is made or broken.

Use suitable UL listed and/or CSA Certified Class I, Division 1 switches in hazardous locations. These switches are available from a wide number of sources. It is the responsibility to ensure you select a power switch that conforms to the hazardous location rating for the installation.

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Important Information

Cable Connections

DANGER

EXPLOSION HAZARD

z Always confirm the ANSI/ISA 12.12.01 and CSA C22.2 N° 213 hazardous

location rating of your device before installing or using it in a hazardous location.

z To power on or power off a Box PC installed in a Class I, Division 2 hazardous

location, you must either:

z Use a switch located outside the hazardous environment, or z Use a switch certified for Class I, Division 1 operation inside the hazardous

area.

z Do not connect or disconnect equipment unless power has been switched off or

the area is known to be non-hazardous. This applies to all connections including power, ground, serial, parallel, and network connections.

z Never use unshielded / ungrounded cables in hazardous locations. z Use only non-incentive USB configuration. z When enclosed, keep enclosure doors and openings closed at all times to avoid

the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

Division 2 hazardous location regulations require that all cable connections be provided with adequate strain relief and positive interlock. Use only non-incendive USB devices as USB connections do not provide adequate strain relief to allow the use of Box PC USB connections (see page 79). Never connect or disconnect a cable while power is applied at either end of the cable. All communication cables should include a chassis ground shield. This shield should include both copper braid and aluminum foil. The D-sub style connector housing must be a metal conductive type (e.g., molded zinc) and the ground shield braid must be terminated directly to the connector housing. Do not use a shield drain wire.

The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief so that a reliable degree of strain relief is maintained. Always secure the D-Sub connectors to the workstation-mating connectors via the two screws located on both sides.

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Operation and Maintenance

The systems have been designed for compliance with relevant spark ignition tests.

EXPLOSION HAZARD

In addition to the other instructions in this manual, observe the following rules when installing the Box PC in a hazardous location:

z Wire the equipment in accordance with the National Electrical Code article

501.10 (B) for Class I, Division 2 hazardous locations.

z Install the Box PC in an enclosure suitable for the specific application. Type 4

or IP65 enclosures are recommended even when not required by regulations.

Failure to follow these instructions will result in death or serious injury.

NOTE: Type 4 and IP65 are not part of UL certification for hazardous locations.

Important Information

DANGER

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Important Information

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+ 132 hidden pages

Schneider ABL8RPS24050 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Magelis Box PC

Table of Contents

Safety Information

About the Book

General Overview

Important Information

Qualified Personnel

Certifications and Standards

European (CE) Compliance

Hazardous Location Installations - For USA and Canada