Schaerer USA Corporation Original operating instructions
2900 Orange Avenue, Suite 102 BAJR_EN
Signal Hill, CA 90755
USA
info@schaererusa.com
www.schaererusa.com N° 021231
Introduction
Operating instructions for the
Coffee machine
Published by: Schaerer Ltd., CH-4528 Zuchwil
Version: Version 03 / October 2010
Software: XJRV1.02X USA/CAN
XJBV1.00X EU
Designed and edited by: Schaerer Ltd., CH-4528 Zuchwil
(c) Copyright by Schaerer Ltd., CH-4528 Zuchwil
All rights reserved, including translation into other languages. This Oper ating instruc-
tions may not be copied, photocopied or distr ibuted, in whole or in part, by any means,
nor transmitted electronically, without the publishers written consent.
All information, illustrations, and specific ations in this Operating instructions are based
on the latest product information available at the tim e of publication approval. Schaerer
Ltd. reserves the right to change the content at any time without any prior notice.
BAJR_USA_EN_V03Page 1-1
Introduction
1. INTRODUCTION
1 WELCOME
1.1 Dear customer
With this new coff ee mac hine, you have purchased a Swiss quality product especially designed for the catering
trade and office environment.
The brewing unit allows for simultaneous filling of up to two cups.
The Operating instruc tions will inform you in detail on programming, comm issioning, use and cleaning of your
new machine. It also contains important safety instructions to ensure safe use.
Attention!
Prior to commis sioning the machine, caref ully read the chapter "Safety instructions". The manufacturer rejects any liability for damages that are caused by improper use of the machine.
Performance of the coffee machine depends to a great extent on proper use and careful maintenance of the
machine. W e therefore recomm end that you read all instructions carefully before comm issioning the machine
and that you keep them handy for future reference.
We hope you enjoy using your new coffee machine!
Page 1-2 BAJR_USA_EN_V03
Introduction
select product
12:00 01.10.2010
1.2 Symbols and pictograms
Note:
This section provides you with important notes and information.
Attention!
This note indicates possible dam age to property as well as possible financial and statutory penalties (e.g. loss of rights to claim under guarantee, liability suits, etc.).
Danger!
This note indicates a risk of sev ere and /or f atal in jury if specific procedural rules
are violated.
Whenever you see this symbol in the operating Operating instructions, take all
necessary safety precautions.
Electric shock!
Risk to life and limb due to electric shock!
Environmental protection!
This symbol indicates that you have to comply with environmental regulations and/or
legislation.
PTOTurn over, more information on this subject on the next page.
This symbol will appear on the bottom right-hand side of pages.
ItalicsText in italics requires your special attention.Display messagesThe displays shown in the Operating instructions always follow immediately after their
respective description and relate to the actual display on the coffee machine.
2.1 General ..................................................................................................................................................2-2
2.3 Prevention of accidents .........................................................................................................................2-3
2.5 Designated use ......................................................................................................................................2-5
3.2 Operating data .......................................................................................................................................3-8
3.3 Equipment and accessories ................................................................................................................3-10
3.4 Special settings ...................................................................................................................................3-11
4.5 Extended idle times .............................................................................................................................4-14
General ............................................................................................................................................... 2-2
This chapter warns you about possible dangers when operating your new machine.
The information contained herein on how to recognize hazardous situations enables a
safe and proper operation.
2.1 General
The coffee machine will be handed over by a service technician authorized by the
manufacturer. Prior to commissioning the machine, read the operating instructions
carefully and ensure that you fully understand them.
Always comply with your local safety regulations and hygienic guidelines.
Be sure that only authorized and trained personnel work on the machine!
Always keep this manual at a handy place near the machine.
2.2 Safety symbols
The following symbols appear next to all safety instructions in this manual. Follow the
instructions to the letter and proceed with particular care in the cases described.
Danger!
This note indicates a risk of sev ere and /or fatal injury if specific procedural rules
are violated.
Whenever you see this symbol in the operat ing manual, take all necessary safety precautions.
Electric shock!
Risk to life and limb due to electric shock!
Attention!
This note indicates possible damage to property as well as possible financial and st atutory penalties (e.g. loss of rights to claim under guarantee, liability suits, etc.).
Note:
This section provides you with important notes and information.
Page 2-2 BAJR_USA_EN_V03
Safety Instructions
2.3 Prevention of accidents
In the event of incorrect operation or misuse, one or more of the following might occur:
•Risk to life and limb of the operator, third persons or animals that are in close
proximity to the machine,
• Risk of damage to machine and other property of the operator or of third parties,
• Inefficient performance of the machine.
Danger!
People who are not familiar with these operating instructions, as well as children or people under the influence of alcohol, drugs or medication may not operate the machine. On self-service units, danger zones such as the steam pipe and
the hot water outlet must be clearly labeled in such a manner that the warning is
clearly visible to the customer.
Attention!
The installation, program ming, service and repair of the mac hine may be carried out
only by authorized service technicians.
Attention!
The machine m ust be connected to the power supply system and drinking water lines
in compliance with the regulations of your local service providers.
Electric shock!
Work on electric systems may be carried out only by qualified engineers or
technicians.
The machine must be connected to a fuse-protected circuit.
Appropriate EU directives on low voltage systems and/or the country's or local
safety rules a n d regulations apply.
We recommend connection through a residual current operated circuit-breaker.
The connection must be grounded and protected against sparkover in compliance with regulations.
The voltage must comply with the information given on the machine's serial
plate.
Attention!
To prevent water damage caus ed by hose breakage, it is rec ommended to run the water line via a water stop valve (mains-side).
Electric shock!
Never insert the power plug into the socket when wet and do not touch the plug
with wet hands.
Danger!
The beverages delivered by the coffee machine are hot! To protect yourself
against scalding, keep hands and other body parts away from the outlet area
during the preparation and delivery of beverages.
Danger!
Parts of the product outlets, the hot water pipe and the steam pipe become very
hot during the machine's cleaning cycle and when coffee, milk, hot water or
steam are delivered. Always touch all out lets only at the speciall y designed protective elements.
BAJR_USA_EN_V03Page 2-3
Safety Instructions
Attention!
Pressing the [ on/off ] will only switch off the machine, but not physically separate it
from the mains.
If your machine is equipped with a refrigerator , do not disconnec t the power supply, as
this will switch off the cooling system.
When the coffee machine is not used for a prolonged period of time (e.g. company holidays), follow the procedures outlined in chapter "Extended idle times".
Attention!
Do not operate the c off ee m achine if the water s upply is shut off, as ot herwise the boiler will not refill.
Attention!
Never disconnect the water line while the machine is switched on or in stand-by mode.
Electric shock!
Never touch live parts!
Always switch off the main switch or disconnect the machine from the mains before carrying out any service work.
Attention!
Malfunctions may be repaired only by authorized and qualified personnel.
Attention!
Only use original spare parts.
Electric shock!
Immediately report damaged cables and plugs to an authorized and qualified
technician and have them repaired or replaced.
If the mains cable is damaged, it may be replaced on ly by a service technician
authorized by the manufa cturer.
Attention!
Immediately report visible damages and leak ages to an authorized and qualified technician and have them repaired or replaced.
Environmental protection!
When selec ting cleaning agents, make sure that they are environmentally safe, bear
no health risks, and comply with local disposal regulations.
Use cleaning agents recommended by the manufacturer.
Page 2-4 BAJR_USA_EN_V03
Safety Instructions
2.4 Hygiene
Note:
Prior to commissioning, run the cleaning program (see chapter "Cleaning").
Attention!
Always follow hygi ene regulations according to HACCP!
For daily and weekly cleaning, proceed as described in chapter "Cleaning".
Never spray the machine with water or other liquids.
For cleaning, never immerse the machine in water or any other liquid.
Danger!
During cleaning and usage of cleaning tools or pr o d u cts, there is a risk of injury.
2.5 Designated use
Proper use of the machine and the inc luded acc ess or ies and options are subject to the
agreement on use, any other existing additional agreements and the general terms
and conditions of the M. Schaer er AG. The operating m anual is an integral part of the
above agreement of use. Any usage other than within the limits specified herein shall
be regarded as not in accordance with the designated use. T he m anufac turer s hall not
be liable for any resulting damage.
2.6 Liability
Guarantee and liability claims in the event of injury to people and damage to property
cannot be entertained if they are due to one or more of the following causes:
• Any use other than the designated one
• Improper assem bly, com miss ioning, operation and service of the m achine and its
options.
• Non-compliance with specified service intervals
• Operating the machine with defect safety devices or with safety devices that are
either not in place or not functioning properly
•Non-compliance with safety instructions in this m anual with special regard to sto-
rage, installation, commissioning, operation and service of the machine,
• Operating the machine in other than perfect condition
• Repairs not carried out by a qualified technician
• Catastrophic damage due to the inf luence of foreign bodies, ac cidents, vandalism
and force majeure
•Intrusion into the machine with objects and opening of the housing
BAJR_USA_EN_V03Page 2-5
Safety Instructions
Attention!
The manufacturer's warranty exclusively covers machines that have been properly
maintained at the intervals specified and where original spare parts are used that were
directly supplied by the manufacturer or one of the manuf acturer's authorized suppliers.
Service of the machine has to be carried out either after 12 months or after 70,000 coffee products have been dispensed.
Service of machines with two brewing units has to be carried out either after 12
months or after 70,000 cof fee products have been dispensed using either one of the
brewing units.
Safety-relevant parts, such as safety valves, safety thermostats, boiler, etc ., must be
replaced and may not to be repaired under any circumstances. These parts always
have to be replaced.
- Safety valves every 12 months
- Boilers (steam generator s, instant heaters) every 36 months and 60 months re-
Control panel ....................................................................................................................................... 3-3
Purpose of coffee machine ................................................................................................................. 3-6
Serial plate .......................................................................................................................................... 3-6
Instruction label - for USA only ........................................................................................................... 3-7
Warning label- for USA only ............................................................................................................... 3-7
Operating data .................................................................................................................................. 3-8
Dimensions and weight ....................................................................................................................... 3-8
Power supply....................................................................................................................................... 3-8
Power consumption ............................................................................................................................ 3-9
Water supply/drain .............................................................................................................................. 3-9
Equipment and accessories .......................................................................................................... 3-10
Make of the coffee machine ............................................................................................................. 3-10
Standard accessories (included) ...................................................................................................... 3-10
Special settings ............................................................................................................................... 3-11
Service reminder ............................................................................................................................... 3-11
Installation of the coffee machine ..................................................................................................... 3-13
BAJR_USA_EN_V03Page 3-1
Product Description
3
4
5
6
7
1
2
12
Pos. 3.1 A
9 5 11
10
3 PRODUCT DESCRIPTION
3.1 Specifications
3.1.1 Overview
620
550
8
Legend:
1 Coffee bean container (left-hand grinder)
2 Opening for decaffeinated coffee powder and cleaning tablets
3 Coffee bean container (right-hand grinder)
4 2-line LCD display, illuminated
5 Control panel
6 Beverage outlet (coffee)
7 Hot water outlet
8 Steam pipe
9 Drip grid
10 Drip tray with drain
11 Cup plate
12 Coffee grounds container
100
510
Page 3-2 BAJR_USA_EN_V03
Pos. 3.2 A
Display example
020'020.002
1 3 4
2
7
5 6 8
9
3.1.2 Control panel
Legend:
1 [ on/off ] button with green LED:
- Operating button
- Switch on from stand-by mode
Switch off to stand-by mode
-
2 Button [
- Moves brewing unit downwards during cleaning program
- one pre-set step back (lower) with each button push during programming phase.
3
Button [ ] (cleaning button) with red LED:
- input confirmation during cleaning program
- moves brewing unit upwards during cleaning program
- one pre-set step forward (higher) with each button push during programming phase.
Button
4
- programming button
- activates programming phase
- one programming step forward with each button push during programming phase.
5 Control panel:
- programmable product buttons for serving of coffee
- each product button features a green LED operating indicator and a customized product symbol
6
Button
7 Button
8 Button
- for decaffeinated or other ground coffee mixtures
9 Illuminated LC display
[
M
[
STEAM ]
[
HOT WATER ]
[
DECAF
Note:
The product buttons shown below are examples only.
] with red LED:
]
with green LED:
with green LED
with green LED
]
with green LED:
Product Description
BAJR_USA_EN_V03Page 3-3
Product Description
Pos. 3.3 A
020'021.001
4 5 6 1 2 3 7
020'023.001
020'022.001
Pos. 3.4 A
Pos. 3.5 A
3.1.3 Coffee machine display
Legend:
1
2
3
4
5
6
7 Display
Control display for temperature with green LED
Control display for descaling with red LED
Control display "malfunction/brewing unit" with red LED
Control display "grounds container" with red LED
Control display "bean container" with red LED
Control display "water tank" with red LED
3.1.4 Grinder adjustment
- one adjusting screw
for each coffee grinder (left and right) to set the desired degree of grinding
Page 3-4 BAJR_USA_EN_V03
Pos. 3.6 A
M
IIIII
Stk.
Ände run gen
Dimen sion
S NE N2 27 6 8
behandlung
O berflächen-
G egen stand
t ol.Masse
a lle nicht
I
Nr.
Pro gr.
c)
Vor ri ch t.Nr.
Werkz eug+
Werks toff
d)
a) 13.01. 03/JR
e)
L is t e
Chec
b) 31.01. 03/
Po
8°-12° French water hardn ess grade
Otherwi se we refer to local regulations.
Subject to changes without notice!
15 Junior (USA)
Model
1 5 Ju nior
4,2k W / 20A
4 ,08kW / 17A
Power connect ion
2 G 1/2" con ne ction (femal e thread)
3 N on -r eturn va lve SVGW inspe c te d
6 stop valve G 1/2"
7 G 1/2" w ater supply pipe
8 Upright pipe Ø 5 0mm, length 2OOmm
9 Nipple- type fitting Ø 48 mm
5 Pressure reduction set to 2.5bar
11 Outlet (plastic) Ø 56mm
The following installations must be pres
Ide al w ater hardn ess :
1 2 Opening Ø 8 0 - Ø 100mm for supply an
1O Siphon
4 Fi lter
Fresh water
Sewage
Power
8
5
7
6
10
11
9
3
4
1
2
min. 400
510
12
420
615
535
100
510
420
50
115
min. 3mm gap)
1 Main switch (all-pole isolated from the p
1 Junior S OLI D O3, 2kW / 16A
5°-7° Ger man water hardness grade
Product Description
3.1.5 Installation layout
Installationsplan 3.8.6203 b -UK
BAJR_USA_EN_V03Page 3-5
Product Description
020'025.001
Pos. 3.8 A
a
b
020'026.001
Pos. 3.9 A
c
Pos. 3.7 A
020'026.002
Serial platePos. 3.10 A
Inst. No. ................................
Display example - Europe
Display example - USA
3.1.6 Purpose of coffee machine
The coffee machine can be configured to serve the following beverages:
- coffee
- espresso
- ristretto (short espresso)
- coffee pot
- decaffeinated coffee (Decaf)
- hot water for tea, etc.
- steam for heating of milk for hot chocolate, etc.
3.1.7 Serial plate
The serial plate (fig. 3.10 A) contains machine-specific data. The serial plate is
mounted inside of the mac hine and is ac cess ible by removing the coff ee grounds c ontainer (b) and the cover plate (c) (fig. 3.7 A).
Inst. No. 3.6.9150
Type JUNIOR 15 SOJR
Serial No. 000000
Date of Production Feb.-XX
Electrical Ratings
230 / 50-60Hz / 4.2kW
Inst. No. 3.6.9150
Type JUNIOR 15 SOJR
Serial No. 000000
Date of Production Feb -XX
Nominal pressure 12 bar
Electrical Ratings
210/220/230/240V: 50-60Hz: 17A
Type JUNIOR ................................
Serial No. ................................
Date of Production ................................
Nominal pressure ................................ bar
Electrical Ratings .............V ................. Hz ............ A
1. Pull the grounds container (a) out of the coffee
machine (fig. 3.8 A).
2. Lift the cover plate (b) slightly and pull forward
(fig. 3.8 A).
3. Note down all data on the serial plate (c) (fig.
3.9 A).
4. Re-attach the cover plate (b) to the coffee m achine by pushing it lightly backwards and pulling
downwards. The cover plate (b) should now be
flush with the front and should not be able to
move forward.
5. Insert the coffee grounds c ontainer ( a) back into
the coffee machine.
Page 3-6 BAJR_USA_EN_V03
the applicable federal
Abb. 3.9 C
Pos. 3.9 B
Back of machine
Pos. 3.9 D
Abb. 3.9 E
3.1.8 Instruction label - for USA only
3.1.9 Warning label- for USA only
schaerer
CAUTION
HOT
CAUTION
HOT
CAUTION
HOT
Product Description
Attention!
The instruction label (fig. 3.9 C) on the coffee
machine's back plate (fig. 3.9. B) should always
be kept clean. If it is very dirty or illegible, a new
adhesive must be reques ted from the m anufacturer and the old one replaced.
This equipment is to be
installed to comply with
state or local plumbing
Attention!
If the coffee machine is used in self-service
areas such as self-s ervice restaurants, offices,
workshops etc., all 3 warning labels (fig. 3.9.E)
must be attached at the positions indicated in
fig. 3.9. D.
The warning labels (fig. 3.9 E) on the f ront plate
of the coffee machine (fig. 3.9. B) should be
kept clean at all times. If t hey are very dirty or illegible, new adhesives must be requested from
the manufacturer and the old ones replaced.
CAUTION
HOT
BAJR_USA_EN_V03Page 3-7
Product Description
3.2 Operating data
3.2.1 Performance Characteristics
Max. beverage production per day:
- 60 cups of coffee of 120 ml each
- 60 cups of tea of 120 ml each, corresponding to approx. 7.2 liters of hot water
3.2.2 Dimensions and weight
Height: 615 mm
Width: 420 mm
Depth: 510 mm
Outlet height: 95 / 170 mm
Weight approx. 42 kg (empty)
approx. 55 kg (ready for work)
*at maximum performance.
The voltage on the serial plate must correspond to the local mains voltage.
For specific voltages, please contact the m anufactur er or an authorized customer s ervice.
Danger!
The installation must be installed and/or inspected by authorized personnel
only!
Europe: The phase must be protected with 17 A fuse.
USA: The phase must be protected with 17 A fuse.
•Never operate the coffee m achine if the mains cable is defective. A defective or
damaged mains cable or plug m ust imm ediately be replaced by an authorized service technician.
For Europe only
• Us e extension cords only when you are sure that they are in perfect condition.
Extension cords must be equipped with a 3-way plug (PNE) and it must be able
to carry at least 20 A.
For USA only
• Us e extension cords only when you ar e sure that they are in perfect condition.
Extension cords must be equipped with a 3-way plug (2 wire + PE) and it must
be able to carry at least 17 A.
•If you are using a cable reel be sure to completely unroll the cable.
Page 3-8 BAJR_USA_EN_V03
•Mains cable and/or extension cords m ust be placed so that they pose no safety or
health hazard. Do not pinch the cords or pull them around sharp corners and over
sharp edges; do not let them hang exposed in the r oom. Do not place the cords on
warm surfaces and protect them from oil and harsh cleaning agents.
•Never lift or pull the machine by the mains cable. Never pull the plug out of the
socket by gripping the mains cable or extension c ord. Do not touch cable or plug
with wet hands. Never insert a wet plug into the socket.
3.2.4 Power consumption
- Ready for operation:
Maximal 1 SOJR (EU) 3200 W *)
15 SOJR (EU) 4200 W *)
15 SOJR (USA) 4080 W *)
- in Stand-by:
Total: approx. 5 W
*) See 7.3 "Serial plates of steam generator and instant heater" on page 7-4.
3.2.5 Water supply/drain
The coffee machine must be connected using the fittings shown in the installation
layout (page 3-5 fig. 3.6 A) to the drinking water mains (tapered G 3/8" thread).
If the coffee m ac hine is to be c onnec ted to a newly installed water line, the line and the
pressure hose must be properly rinsed to ensure that no dirt particles are f ed into the
machine.
If the machine is to be connected to a water drain, the supplied drainage hose should
be connected to the drip tray and the siphon and fastened securely. The hose should
point downwards so that water can easily flow out of the drip tray.
Note:
Ideally, water hardness should be 5-7°dH (standard German hardness) or 8-12°fH
(standard French har dness) . Chlorine content s hould not exceed 100 m g per liter. The
ideal pH value is 7. Local regulations apply.
Water pressure:
Minimum pressure: 1 bar
Maximum pressure: 2.5 bar
Note:
We recommend to set the decompression valve to 2 bar.
(Standard: it is built-in and it is adjusted)
Feed water temperature:
Min. 10 °C
Max 30 °C
Product Description
BAJR_USA_EN_V03Page 3-9
Product Description
3.2.6 Volumes
1 hot water boiler USA
0.35 l hot water
1 hot water boiler EU
0,8 l Heisswasser
1 steam boiler USA / EU
0.8 l, of which 0.4 l are steam
coffee grinders left & right
0.75 kg coffee beans per container
3.3 Equipment and accessories
3.3.1 Make of the coffee machine
The Junior series is available in the following models:
Model Ordering no.
1 15 SO Junior USA 040'659
1 15 SO Junior EU
1 1 SO Junior SOLIDO 040'707
3.3.2 Standard accessories (included)
Item for USA only Ordering no.
1 User manual *
1 Quick Reference Card *
1 Cleaning Instructions *
1 Cleaning tablets 1.0 grams USA 061'080
1 Brush 067'409
1 Turning handle 061'977
4 Extension Rancilio feet 063'996
1 3-way plug SUSA "USA" 019'756
1 Drainage hose 063'353
1 Screw fitting 3/8" parallel - 3/8" tapered 068'178
1 Flat packing D = 15 x 9 x 0.8 mm 064'249
2 O ring 9 x 1.5 Fpm 061'346
2 Descaling strip 061'356
Item for Europe only Ordering no.
1 User manual *
1 Quick Reference Card *
1 Cleaning tablets 1.0 grams SO/SE 065'221
1 Brush 067'409
1 Turning handle 061'977
1 Drainage hose 063'353
1 Screw fitting 3/8" parallel - 3/8" tapered 068'178
1 Flat packing D = 15 x 9 x 0.8 mm 064'249
2 O ring 9 x 1.5 Fpm 061'346
* customized articles!
Subject to changes without notice!
Page 3-10 BAJR_USA_EN_V03
3.4 Special settings
Note:
All settings described in this section can only be programm ed by an authorized service
technician.
3.4.1 Service reminder
After a certain number of products a reminder will be displayed that it is time to have
the machine serviced.
3.4.2 Cleaning settings
3.4.2.1 Cleaning reminder
After 250 product servings the display will show the following:
Note:
The LED (red) next to the [
the cleaning is completed.
Products can be served again.
The cleaning reminder can be enabled by the service technician according to the
client's wishes. After the display message "Cleaning" appears for the first time, up to
50 products can be served until the mac hine locks its elf to forc e a cleaning of the system.
Should the machine be cleaned before the cleaning rem inder appears, displaying the
reminder will be suppressed.
Note:
The service technic ian can set the num ber of pr oduct ser vings between 1 and 999 before the cleaning reminder appears for the first time.
3.4.2.2 Coffee system flush
The automatic flushing is designed not only to clean the system but to ensure a regular
internal maintenance (turn-off flushing) of the m achine and optimum quality of the first
coffee served (turn-on flushing).
The machine can be conf igured by the service technician to enable the desired flush
types.
3.4.2.2.1 Turn-on flushing
The automatic flushing program is run after the coffee machine is switched on.
After the turn-on flush cycle is complete and the system has warmed up the machine is
ready to serve. The turn-on flush will last approx. 40 seconds.
Danger!
The machine will aut omatically start as soon as the turn-on flush is activated.
Keep hands away from the beverage outlet!
Reinigung
Product Description
]
button will flash. The LED will stop flashing as soon as
BAJR_USA_EN_V03Page 3-11
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