THE EQUIPMENT REFERENCED IN THIS DOCUMENT COMPLIES WITH THE REQUIREMENTS IN
PART 15 OF FCC RULES FOR A CLASS B COMPUTING DEVICE. OPERATION OF THIS EQUIPMENT
IN A RESIDENTIAL AREA MAY CAUSE UNACCEPTABLE INTERFERENCE TO RADIO AND TV
RECEPTION.
TABLE OF CONTENTS
INTRODUCTION
About This Manual1-2
General Description1-3
Theory Of Operation1-3
Switches & Indicators1-4
TECHNICAL DATA
Physical Characteristics2-2
Enviromental2-2
Power2-2
Processing2-2
Sensing2-2
Regulatory Approvals2-2
Print2-3
Interface Modules2-3
Media2-3
Character Font Capabilities2-3
Barcode Capabilities2-4
INTERFACE SPECIFICATIONS
Interface Specifications3-2
802.11B Wireless3-3
RS232 Serial Interface3-4
Infrared Rays (IrDA)3-5
Bluetooth3-7
This manual is laid out consistent with the product discussed and provides all of the information
required for general printer configuration, troubleshooting, and maintenance. For specialized
programming, refer to the Programming Manual located on the utility CD-ROM.
Step-by-step maintenance instructions are provided with typical problems and solutions. It is
recommended that you become familiar with each section before installing and maintaining the
printer.
This manual also incorporates the use of special information boxes. Examples of these boxes
and the type of information provided in each, are below.
WARNING: PROVIDES INFORMATION THAT, IF UNHEEDED, MAY
RESULT IN PERSONAL INJURY.
CAUTION: PROVIDES INFORMATION THAT, IF UNHEEDED, MAY
RESULT IN EQUIPMENT DAMAGE.
NOTE: Provides helpful hints to assist in performing the tasks at hand.
A comprehensive Table Of Contents provided at the front of this manual facilitates rapid
movement within. The contents identify the different unit sections and their respective subsections. Each references the page number of their commencement.
The pages of this manual has embedded headers and footers to assist the user in identifying his
or her exact position within the manual. The header provides the section number followed by its
name. The footer identifies the product on the left, the manual’s part number in the center, and
the page number to the right side of the page.
Page inumeration is two-part with each separated by a hyphen. The first character set references
the section number and the second identifies the page number. Page numbers begin with the
numeral (1) one at the commencement of a new section and ascends sequentially.
SATO MB2i Service ManualPN 9001145BPage 1-2
Unit 1: Introduction
GENERAL DESCRIPTION
The MB200/201i are compact, transportable printers designed for frequent, but intermittant use.
Their direct thermal print head not only allows high performance two-color printing (with special
media), but also clear barcode printing.
Their ABS housing provides a durable, impact-resistant product. An intergrated dispenser
enables application of labels upon print. Rechargeable battery packs and a DC power
transformer ensures operation anywhere, under any conditions. An automatic power off function
turns the printers off after the last print.
THEORY OF OPERATION
When activated, the media is fed past the print head by an integrated drive train. The drive train
is electric motor driven, coupled to a gear configuration located on the left side of the printer
chassis. Kinetic energy is transferred to a platen roller which is the driving force of media
movement. Paper guides within the chassis assembly ensure that the media remains properly
positioned during the printing process and is fed unimpeded through an opening in the front.
A series of strategically located sensors sends signals to the processing unit. The processing unit
in turn sends response signals to the various features based on programmed and received data.
Correct signals initiates print head activity.
Eye-Mark Sensor
Label Guide
Open/ Clo se Lever
Dispenser Unit
LCD Display
Function Keys
Front Housing Cover
IrDA Filter
Platen Roller
Top Housing Cover
Label Guide Dial
RS232C Port
Battery Compartment
Dip Switches
DC Power Port
Figure 1-1, Primary Features & Components
SATO MB2i Service ManualPN 9001145BPage 1-3
Unit 1: Introduction
SWITCHES AND INDICATORS
The table below identifies and defines printer switches and indicators for operator interface. The
accompanying graphics display their locations and appearance
SWITCHES
Power ButtonTwo position on/off switch that controls power flow to the system.
Print ButtonTwo position on/off button that activates and deactivates print action.
Feed ButtonTwo position on/off button that activates and deactivates feed action.
INDICATORS
Charge LEDIndicates the resource level of the power pack.
Status LEDIndicates the systems’ operational status.
DIP SWITCHES
1 through 4Various positions of the four accumilatively decides some printer
configuration activities.
SATO MB2i Service ManualPN 9001145BPage 1-4
TECHNICAL DATA
•Physical Characteristics
•Enviromental
•Power
•Processing
•Sensing
•Regulatory Approvals
•Print
•Interface Modules
•Media
•Character Font Capabilities
•Barcode Capabilities
SATO MB2i Service ManualPN 9001145BPage 2-1
Unit 2: Technical Data
PHYSICAL CHARACTERISTICS
Height (maximum)2.87 Inches (73 mm)
Width (maximum)3.47 Inches (88 mm)
Depth (maximum)5.04 Inches (128 mm)
Weight (maximum)
Drop Specification9.84 Feet (3.0 m) all six sides
MB200i: 405 Grams (includes 105 grams for battery bag)
MB201i: 390 Grams (includes battery)
ENVIRONMENTAL
Operating Temperature5° to 122°Fahrenheit (-15° to 50°C)
Storage Temperature-13° to 140°Fahrenheit (-25° to 60°C)
Storage Humidity30 to 90% RH Non-Condensing
Operating Humidity30 to 80% RH Non-Condensing
POWER
Print Capacity
BatteryLithiun ion 7.4 volts, 2400mAh standard pack
AC AdapterDC 9 Volt
Four rolls with full charge (equivalent of 48 meters). Continuous
printing is permitted (provided print duty is 16% or less).
PROCESSING
CPU32 Bit RISC
Flash ROM2 Megabytes
Receive Buffer12 Kilobytes
SENSING
Gap/DispenseFixed
Reflective Eye-MarkFixed
LabelFixed
Head-Open Yes
REGULATORY APPROVALS
SafetyUL 60950
EMCFOC, Class B
Wireless LANR & TTE (FOC15B, FOC15C)
BluetoothR & TTE (FOC15B, FOC15C)
SATO MB2i Service ManualPN 9001145BPage 2-2
Unit 2: Technical Data
PRINT
MethodDirect Thermal
Speed (maximum)4.05 Inches Per Second (103 mm/s) (varies with print duty)
Print Module (dot size).0049 Inches (.125 mm)
Resolution203 Dots Per Inch (8 dpmm)
Maximum Print Width1.89 Inches (48 mm)
Maximum Print Pitch6.30 Inches (160 mm)
Angle0°, 90°, 180°, 270°
INTERFACE MODULES
RS232C (9600 to 57,6000 dps) Standard
Serial Port
IrDAIr. Std., BHT, Ir Comm (3-wire cooked), Ir Obex (optional)
Media Thickness0.0025 to 0.0075 Inches (0.064 - 0.190 mm)
Roll Media Outside Diameter2.64 Inches (67 mm +/- 0.5) MB200i only
WoundFace In / Face Out. Face In is for linerless only.
Core Size0.75 to 1.0 Inches ( 19.05-25.40 mm) internal diameter
Super High Sensitive, Techno-Thermal A, Sythetic Paper Thermal
C, Non-Sticky Thermal 64, Two-Color Thermal
CHARACTER FONT CAPABILITIES
MATRIX FONTS
XU Font5 dots W x 9 dots H (Helvetica)
XS Font17 dots W x 17 dots H (Univers Condensed Bold)
XM Font 24 dots W x 24 dots H (Univers Condensed Bold)
OA Font (OCR-A)
OB Font (OCR-B)
AUTO SMOOTHING FONTS
WB18 dots W x 30 dots H
WL28 dots W x 52 dots H
XB48 dots W x 48 dots H (Univers Condensed Bold)
XL48 dots W x 48 dots H (Sans Serif)
SATO MB2i Service ManualPN 9001145BPage 2-3
Unit 2: Technical Data
CHARACTER CONTROL
Expansion up to 12 x in either the X or Y coordinates.
Charcter Pitch Control
Line Space Control
Journal Print facility
0, 90, 180, and 270 Degree Rotation
BAR CODE CAPABILTIES
UPC-A/E
EAN-13/8
NW-7 (Codabar)
Code 39
Linear Bar Codes
Two Dimemsional
Composite Symbology
Ratios1:2, 1:3, 2:5, User definable bar widths
Bar Height4 to 999 dots, User progammable
Rotation0, 90, 180, and 270 Degrees
Sequential NumberingSequential numbering of both numerics and bar codes
Custom CharactersRAM storage for special characters
Expansion Ratio of CharacterHeight: 1-12 times, Width: 1-12 times
Graphics
Form OverlayForm overlay for high-speed editing of complex formats
Full dot addressable graphics, SATO Hex/Binary, .BMP or
Code 93
Code 128
RSS-14
JAN/EAN
ITF
QR Code
Data Matrix
Maxicode
PDF417
.PCX formats
SATO MB2i Service ManualPN 9001145BPage 2-4
INTERFACE
SPECIFICATIONS
•Interface Specifications
•AD-HOC Connectivity
SATO MB2i Service ManualPN 9001145BPage 3-1
Unit 3: Interface Secifications
INTERFACE SPECIFICATIONS
This chapter presents the printer interface types and their specifications. These specifications
include detailed information to assist in the selection of the most appropriate method for the
printer to interface with the host. The acceptable interface methods are:
•802.11B Wireless
•RS232C Serial
•Infrared Rays (IrDA)
•Bluetooth
Following the selection of the desired interface, proceed to the following unit for instructions on
how to Configure the printer for that interface type.
WARNING: NEVER CONNECT OR DISCONNECT INTERFACE CABLES
(OR USE A SWITCH BOX) WITH POWER APPLIED TO EITHER THE
HOST OR THE PRINTER. THIS MAY CAUSE DAMAGE TO THE
INTERFACE CIRCUITRY IN THE PRINTER/HOST AND IS NOT COVERED
BY WARRANTY.
SATO MB2i Service ManualPN 9001145BPage 3-2
Unit 3: Interface Specifications
802.11B WIRELESS INTERFACE
802.11 refers to a family of specifications developed by the IEEE for wireless LAN technology to
communicate between a wireless client and a base station or between two wireless clients. This
interface only uses DSSS which allows wireless functionality comparable to Ethernet.
The wireless print server provides easy printer interface with 802.11b Wi-Fi compliant networks
free of wired connections. Each printer is shipped with a Windows driver and interface installed.
To print from a PC, the driver must be loaded and the PC must be configured to run one of the
supported protocols.
Default Parameters: DSW1, 3, 4 OFF / DSW2 ON.
802.11B WIRELESS SPECIFICATIONS
Variable Data Rates11, 5.5, 2 and 1 Mbps
Frequency Band2.4 GHz ISM Band
Wired Equivalent Privacy & WPAWEP 128 bit, 64 bit (compatible with 40bit), WPA, 802.11x
Sensitivity(typ, AAWGN, 8E-2 PER): -91dBm at 1Mbps, -88dBm at 2 Mdps,
-87dBm at 5.5Mbps, -84dBm at 11Mbps.
Range100m indoors, 300m outdoors
ProtocolsTCP/IP, IPX/SPX, Direct Mode IPX/IP, DLC/LLC, NetBEUI,
NetBIOS/IP
SATO MB2i Service ManualPN 9001145BPage 3-3
Unit 3: Interface Secifications
RS232C SERIAL INTERFACE
This interface is an industry standard for serially transmitting data using a wired cable. Separate
transmit and receive lines enable data to flow in both directions simultaneously. Data transmitted
using this protocol is defined in its parameters; baud/bps (speed), data bits, stop bit, parity, and
hand-shaking method. To change the parameter settings, refer to the Programming Reference
document for this product. The Programming Reference and a ready-made cable with DIN and
DB9 connectors may be acquired from SATO.
Default Parameters: DSW1-4 OFF, 19200bps, 8 data bits, 1 stop bit, no parity.
74RTS (Request To Send)To Host5CTS (Clear To Send)
RS232C SPECIFICATIONS
Asynchronous ASCIIHalf-duplex communication, Bi-Directional Communication
Data Transmission Rate9600, 19200, 38400, 57600, 115200 bps
Data Length8 bit (selectable)
Stop Bit1 bit (fixed)
Parity BitODD, EVEN, NONE (selectable)
Codes UsedASC II Character Codes
Control CodesSTX (02h), ETX (03h), ACK (06h), NAK (15h)
Connector8-pin mini - DIN
Cable (8-pin DIN to 9-pin host)Call 704.644.1650
Signal LevelsHigh: +12V, -12V
SATO MB2i Service ManualPN 9001145BPage 3-4
Unit 3: Interface Specifications
INFRARED RAYS (IRDA)
Infrared communications is based on technology which is similar to entertainment remote control
devices used in homes today. This technology offers a convient, interoperable, low power, and
reliable way to connect computer and printer without the use of cables. The half-duplex, serial
data interconnection capabilities supports walk up point-to-point use.
The infrared tranmission of print data is transferred from the terminal to the printer in four phases:
(1) Connection, (2) Printer Status Check, (3) Data Transfer, (4) Disconnection.
The limitations of this interface type is that it requires a direct line of sight with a reading span of
30 degrees at a maximum distance of 7-8 inches (20cm). When the peripherals are aligned, they
negociate and transmit/receive data between the two devices.
Default Parameters: DSW1 ON / DSW2-4 OFF.
IRDA SPECIFICATIONS (STANDARD PROTOCOL)
Baud Rate9600, 19200, 38400, 57600, 115200
Data Bit Length8
Stop Bit 1
Parity BitNone, Odd, Even
Codes UsedASC-II: 7 bit, Graphics: 8 bit.
Control CodesSTX (02h), SYN (16h), ETX (03h), DLE (10h)
Communication TimeTime-Out: 5.99 seconds, Retry: over 500 milliseconds.
Receiving TypeSingle item.
Operations ModeIrSIR v1.2
BHT protocol is the communication procedure used to transmit files between DENSO data
collection devices by adopting the response method using the ACK/NAK codes defined for the
use with these types of devices. Note the IrDA parameters must be set according to PDA/DCS
methods and appropriately configured to direct data transmission to the printer. Refer to the IrDA
command settings in the Programming Reference document for this printer, as well as,
documentation provided by the manufacturer of the data collection device for the proper steps.
The appropriate firmware must be installed to function.
IRDA SPECIFICATIONS (BHT PROTOCOL)
Baud Rate9600, 19200, 38400, 57600, 115200
Data Bit Length8
Stop Bit 1
Parity BitNone, Odd, Even
Codes UsedASC-II: 7 bit, Graphics: 8 bit.
Control CodesSOH (01h), STX (02h), ETX (03h), EOT (04h), ENQ (05h), ACK
(06h), DLE (10h), NAK (15h).
Communication TimeTime-Out: 5.99 seconds, Retry: over 500 milliseconds.
Receiving TypeSingle item.
SATO MB2i Service ManualPN 9001145BPage 3-5
Unit 3: Interface Secifications
The IrCOMM protocol runs on top of IrDA and supports the emulation of a peer device similar to
what’s connecting it by a serial or parallel cable for applications that access those ports through
the operating system. Since various communication and printing applications utilize cables
differently, cable emulation must account for those differences.
IRDA SPECIFICATIONS (IRCOMM PROTOCOL)
Baud Rate9600, 19200, 38400, 57600, 115200
Data Bit Length8
Stop Bit 1
Parity BitNone, Odd, Even
Codes UsedASC-II: 7 bit, Graphics: 8 bit.
Control CodesSTX (02h), ETX (03h), ACK (06h), NAK (15h).
Communication TimeTime-Out: 5.99 seconds, Retry: over 500 milliseconds.
Receiving TypeSingle item.
Operations Mode3-wire cooked
IrOBEX is a communictions protocol that facilitates the exchange of binary objects between
devices and functions similar to HTTP in that a client uses a reliable transport to connect to a
server to request or provide objects. The appropriate firmware must be installed for this to
function.
This is a one-way communications protocol so therefore flow control and printer response are
absent.
IRDA SPECIFICATIONS (IrOBEX PROTOCOL)
Baud Rate9600, 19200, 38400, 57600, 115200
Data Bit Length8
Stop Bit 1
Parity BitNone, Odd, Even
Codes UsedASC-II: 7 bit, Graphics: 8 bit.
Control CodesSTX (02h), ETX (03h), ACK (06h), NAK (15h).
Communication TimeTime-Out: 5.99 seconds, Retry: over 500 milliseconds.
Receiving TypeSingle item.
SATO MB2i Service ManualPN 9001145BPage 3-6
Unit 3: Interface Specifications
BLUETOOTH
Bluetooth is a short-range, wireless technology operating in the unlicensed 2.4GHz band and
offers greater flexibility than IrDA. Its signal is broadcast omni-directional and transmits/receives
up to a distance 30 feet (10 meters).
Typically, the data is directed through a Bluetooth assigned COM port on a PDA which handles
all COM port protocols. Refer to the manufacturer’s documentation PocketPC device setup.
Default Parameters: DSW1,3,4 OFF / DSW2 ON.
SATO MB2i Service ManualPN 9001145BPage 3-7
Unit 3: Interface Secifications
ALL INTERFACE TYPES
RECEIVE BUFFER
The data stream is received from the host to the printer one job at a time. This allows the
software program to maintain control of the job print queue so that it can move a high priority job
in front of ones of lesser importance.
The printer receives and prints one job at a time. If a print job exceeds the buffer size,
transmission will be rejected by the printer. Error conditions that occur during the Print Data
transmission will cause the printer to return a NAK.
ACK/NAK PROTOCOL
Bi-Directional ACK/NAK protocol is used for error control. In a normal transmission sequence
when the transmission is received, the printer will return an ACK (06H) signifying that it was
received without a transmission error. After the transmission command structure has been
analyzed, a status byte is returned to the host. This status byte informs the host of the validity of
the command structure.
If the command structure is error free, the printer proceeds with the print operation. When the
print operation is completed, a Printer Status message is returned to the host. If an error was
detected during the initial transmission sequence, a NAK (15H) will be returned signalling to the
host that the received transmission contained errors and must be resent. If the returned Status
byte indicates a command structure error, the error must then be corrected before the print data
is resent to the printer.
A valid transmission to the printer must be bounded by an STX/ETX pair, with the STX (02H)
signifying the start of the Print Data and ending with an ETX (03H) signifying the end.
SATO MB2i Service ManualPN 9001145BPage 3-8
Unit 3: Interface Specifications
AD-HOC CONNECTIVITY
To configure the printer for ad-hoc connectivity, an RS232 port and cable is initially required to
use the Wireless Utility. The following two sections provides direction to the necessary tools, then
procede to the next consecutive sections to begin setup.
NOTE: An 8-pin DIN to 9-pin RS232 cable may purchased from SATO.
MB200i WIRELESS LAN CONFIGURATION TOOL (v1.0.0)
The software may be downloaded from:
http://techsubweb.satoamerica.com/public/SAI_site/networking/MB/MB20xi_Cfgtool-setup.zip
Once downloaded, unzip the package and run “setup.exe” to begin installation. Upon completion,
procede as follows: Start/Programs/Sato Tools/LAN Config Tool.
MB200i DRIVER
The driver may be downloaded from: http://techsuweb.satoamerica.com/public/SAI_site/drivers/
v4/SI_PORT.zip. Once downloaded, unzip the package and procede as follows: Control Panel/
Printer and Faxes/Add a Printer. Make the necessary entries on this menu screen to install the
MB200i driver.
.
PRINTER SETUP
Perform the following procedure to configure the printer for ad-hoc interface connectivity.
1. Ensure all of the necessary tools are present.
2. Set all dipswitches to the OFF position to place the printer in the serial mode.
3. Connect the serial cable to the printer and the applicable host computer.
4. Power on the printer.
5. At the host computer, access Control Panel, followed by MB200i folder, and then click on
MB200i Printer Driver.
6. Procede to the SATO MB200i Properties screen (Figure 3-3a/b), then select the Ports tab.
SATO MB2i Service ManualPN 9001145BPage 3-9
Unit 3: Interface Secifications
Figure 3-3a/b, SATO MB200i Properties
7. Check the COM1: Serial Port option to assign “SATO MB200i” to that port, then click on
Apply.
8. On the same screen, click on the Configure Port button.
9. When the COM1 Properties screen appears, click on each drop-down menu to change the
settings as follows: 19200 Bits Per Second, 8 Data Bits, no Parity, 1 Stop Bit, no Flow
Control. (Figure 3-4)
Figure 3-4, COM1 Properties
10. Click on the OK button to record the settings.
11. When the Properties screen appears, click on the OK button to record all settings.
12. When the main MB200i driver screen appears, click on its OK button.
SATO MB2i Service ManualPN 9001145BPage 3-10
Unit 3: Interface Specifications
13. Open the SATO MB200i Configuration Tool screen (Figure 3-5) and enter as follows:
•Select the Serial Port option for the interface type. Ensure COM1:19200,n,8,1
displays in the field to the right.
•IP Address: to 150.100.100.1, then press the SET button.
•Subnet Mask: to 255.255.255.0, then press the SET button.
•Gateway: to 0.0.0.0, then press the SET button.
•SSID: to MBPRINT, then press the SET button.
•Channel Number: to 11, then press the SET button.
•Operation Mode: to Ad-Hoc, then press the SET button.
•Security Mode: to Disable WEP, then press the SET button.
•Socket Port: to 9100, then press the SET button.
Figure 3-5, SATO MB200i Configuration Tool
14. Perform the following steps print a test label and verify the settings:
1. Power off the printer and change DSW2 to the ON position.
2Press and hold the FEED button while powering on the printer. Release when indi-
cators are on.
3Press the FEED button again to print a test label. Press FEED again to stop.
4Ensure the contents of the label match those settings of step 13.
15. Ensure the contents of the label match those settings listed in step 13.
16. Repeat steps 2 through 15 if there is a discrepancy between the two.
SATO MB2i Service ManualPN 9001145BPage 3-11
Unit 3: Interface Secifications
COMPUTER SETUP
Perform the following procedure to configure the host computer for AD-HOC interface
connectivity.
1. At the host computer, access Control Panel and then Network Connections.
2. When the Network Connections screen (Figure 3-6) appears, ensure the icon to the left of
“Wireless Network Connection” does not have a red X over it. Proceed to step 3 if so, exit if
not.
Figure 3-6, Network Connections
3. Click on the icon mentioned in step 2 to proceed to the Wireless Network Connection
Properties screen (Figure 3-7a/b).
4. Click on the Wireless Networks tab to view that menu, then on the Advanced button.
5. When the Advanced screen (Figure 3-8) appears, select the Computer-To-Computer
option, followed by the Close button.
Figure 3-8, Advanced
6. When the Wireless Network Connection Properties Figure 3-9) screen reappears, click on
the Add button to add a network matching that of the printer.
7. When the Wireless Network Properties (Figure 3-10) screen appears, input MBPRINT in
the Network Name (SSID) field.
8. Alter the following fields as necessary:
•Network Authentication: Open.
•Data Encryption: Disabled.
9. Press the OK button to enter the selections.
SATO MB2i Service ManualPN 9001145BPage 3-13
Unit 3: Interface Secifications
Figure 3-10, Wireless Network Properties
10. When the Wireless Network Connection Properties screen (Figure 3-9) appears, ensure
that MBPRINT is displayed as the preferred network. If not, repeat steps 4 through 10.
11. Click on the General tab to view that menu.
12. Scroll the “This connection uses” field to view the Internet Protocol (TCP/IP) option and
select it.
13. When the Internet Protocol (TCP/IP) Properties screen (Figure 3-11) appears, select the
“Use the following IP address” option to activate those items.
Figure 3-11, Internet Protocol (TCP/IP) Properties
SATO MB2i Service ManualPN 9001145BPage 3-14
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