SATO M-8490Se User Manual
“Se” Applicator
Print Engines
®
Operator and Technical
Reference Manual
M-8459Se, M-8460Se, M-8485Se
M-8490Se
PN9001073RevC
SATO America, Inc.
10350-A Nations Ford Rd.
Charlotte, NC 28273
MainPhone:(704) 644-1650
Technical SupportHotline:(704) 644-1660
Fax:(704) 644-1661
E-Mail: satosales@satoamerica.com
© Copyright 2000, 2001
SATO America, Inc.
Warning: This equipment complies with the requirements in Part 15 of
FCC rules for a Class A computing device. Operation of this equipment in a
residential area may cause unacceptable interference to radio and TV
reception requiring the operator to take whatever steps are necessary to
correct the interference.
All rights reserved. No part of this document may be reproduced or issued
to third parties in any form whatsoever without the express permission of
SATO America, Inc. The materials in this document is provided for general
information and is subject to change without notice. SATO America, Inc.
assumes no responibilities for any errors that may appear.
PN9001073RevC
PREFACE
“Se” PRINT ENGINE OPERATOR’S MANUAL
The Operator’s Manual for the “Se” Print Engine Family contains basic information
about the printer such as setup, installation, cleaning and maintenance. It also
contains complete instructions on how to use the operator panel to configure the
printer. The following is a brief description of each section in this manual.
SECTION 1. PRINTER OVERVIEW
• This section contains a discussion of the printer specifications and optional
features.
SECTION 2. INSTALLATION
• This section contains instructions on how to set up the printer and load the
labels and ribbon.
SECTION 3. CONFIGURATION
• This section contains information on using the operator panel and switch
panels to configure the printer.
SECTION 4. CLEANING AND MAINTENANCE
• This section contains instructions on how to clean and maintain the printer.
SECTION 5. PROGRAMMING
• This section introduces the SATO Programming Language. It contains the
commands that are used with the printer to produce labels with bar codes,
alphanumeric data and graphics.
SECTION 6. INTERFACE SPECIFICATIONS
• This section contains the printer’s interface specifications, which include
detailed information on how to properly interface your printer to the host
system.
SECTION 7. TROUBLESHOOTING
• This section contains troubleshooting procedures to follow in the event you
have printer problems.
PN9001073RevC
APPENDICES
• APPENDIX A: Command Code Quick Reference
• APPENDIX B: Bar Code Specifications
• APPENDIX C: Custom Characters and Graphics
• APPENDIX D: Optional Features
• APPENDIX E: Custom Protocol Command Codes
PN9001073RevC
TABLE OF CONTENTS
SECTION 1. PRINTER OVERVIEW
Introduction ..............................1-1
General Printer Specifications .....................1-2
SECTION 2. INSTALLATION
Introduction ..............................2-1
Dimensions ...............................2-2
Component Names ...........................2-3
Rear Panel ...............................2-4
Switches and Sensors..........................2-5
Media Loading .............................2-6
Adjusting the Label Sensor .......................2-9
Operator Panel .............................2-11
DIP Switch Panel ............................2-12
SECTION 3. CONFIGURATION
Printer DIP Switch Configuration....................3-1
Default Settings ............................3-6
Potentiometer Adjustments.......................3-7
LCD Panel Printer Configuration ....................3-9
Normal Mode............................3-10
Advanced Mode ..........................3-12
Card Mode ...........................3-15
Service Mode ..........................3-18
Counter Mode .........................3-22
Test Print Mode ..........................3-24
Default Setting mode ........................3-25
Clear Non-Standard Protocol Codes ................3-25
Download User Defined Protocol Codes ..............3-26
Hex Dump Mode ..........................3-27
PN9001073RevC
SECTION 4. CLEANING AND MAINTENANCE
Introduction ..............................4-1
Adjusting the Print Quality .......................4-1
Darkness ..............................4-1
Print Speed .............................4-2
Cleaning the Print Head, Platen and Rollers ..............4-2
Cleaning the Sensors and Paper End Switch ..............4-4
Replacing the Print Head ........................4-5
Replacing the Fuse ...........................4-6
SECTION 5. PROGRAMMING
Introduction ..............................5-1
The SATO RISC Programming Language ................5-1
Selecting Protocol Control Codes....................5-2
Using Basic ...............................5-2
The Print Area.............................5-4
Rotated Fields .............................5-7
Command Default Settings .......................5-8
Opposite Hand Models .........................5-9
Command Code Page Reference ....................5-10
Bar Codes..............................5-11
Bar Codes, Expansion .......................5-16
Bar Codes, Variable Ratio .....................5-17
Base Reference Point ........................5-19
Characters, Custom Designed ...................5-21
Character Expansion ........................5-23
Character, Fixed Spacing ......................5-25
Character Pitch ...........................5-26
Character, Proportional Spacing ..................5-28
Clear Print Job(s) and Memory...................5-29
Continuous Forms Printing .....................5-30
Copy Image Area ..........................5-31
Fonts, U, S, M, OA, OB, XU, XS and XM ..............5-33
Fonts, Raster ............................5-35
Fonts, Vector ............................5-36
Fonts, WB,WL, XB and XL .....................5-38
Form Feed .............................5-40
Form Overlay Recall ........................5-41
Form Overlay Store.........................5-42
Graphics, Custom..........................5-43
Graphics, BMP ...........................5-45
Graphics, PCX ...........................5-46
Job ID Store ............................5-47
PN9001073RevC
Job Name Store...........................5-48
Journal Print ............................5-49
Lines and Boxes ..........................5-50
Line Feed ..............................5-52
Media Size .............................5-53
Mirror Image ............................5-54
Off-Line/Pause ...........................5-56
Postnet ...............................5-57
Print Darkness ...........................5-58
Print Length, Expanded ......................5-59
Print Position ............................5-61
Print Quantity ...........................5-63
Print Speed .............................5-64
Repeat Label ............................5-65
Replace Data (Partial Edit) .....................5-66
Reverse Image ...........................5-68
Rotate, Fixed Base Reference Point.................5-70
Sequential Numbering .......................5-72
Start/Stop Label ..........................5-74
Calendar Option Commands ....................5-75
Calendar Increment ......................5-76
Calendar Print .........................5-78
Calendar Set ..........................5-80
Expanded Memory Option Commands ...............5-81
Clear Expanded Memory ....................5-82
Fonts, TrueType Recall .....................5-83
Fonts, TrueType Store .....................5-84
Format/Field Recall ......................5-85
Format/Field Store .......................5-86
Forms Overlay Recall ......................5-87
Forms Overlay Store ......................5-88
Graphics, BMP Recall ......................5-90
Graphics, BMP Store ......................5-91
Graphics, Custom Recall ....................5-92
Graphics, Custom Store.....................5-93
Graphics, PCX Recall ......................5-95
Graphics, PCX Store ......................5-96
Initialize ............................5-97
Memory Area Select ......................5-98
Status..............................5-99
Two-Dimensional Symbols .....................5-100
Data Matrix, Data Format ...................5-101
Data Matrix, Print Data.....................5-103
Data Matrix Sequential Numbering...............5-104
Maxicode ............................5-106
PDF417 .............................5-108
QR Code ............................5-110
Configuration Commands .....................5-112
Custom Protocol Download...................5-113
Printer Setting .........................5-117
PN9001073RevC
Pitch Offset ...........................5-120
Print Mode ...........................5-121
Print Type ...........................5-122
Sensor Type ..........................5-123
Serial I/F Parameters ......................5-124
SECTION 6. INTERFACE SPECIFICATIONS
Introduction ..............................6-1
Interface Types .............................6-1
The Receive Buffer ...........................6-2
IEEE1284 Parallel Interface ......................6-3
Electrical Specifications ......................6-3
Data Streams ............................6-4
Interface Pin Assignments .....................6-4
RS232C Serial Interface ........................6-5
General Specifications .......................6-5
Electrical Specifications ......................6-5
Pin Assignments ..........................6-6
Ready/Busy Flow Control .....................6-6
X-On/X-Off Flow Control ......................6-7
Universal Serial Bus (USB) Interface ..................6-7
Local Area Network (LAN) Interface ..................6-8
Bi-Directional Communications ....................6-8
ENQ/ACK/NAK...........................6-8
Enquire ...............................6-8
Status Response ..........................6-11
Accessory (EXT) Connector.......................6-18
Pin Assignments ..........................6-18
Standard Operation ........................6-19
Repeat Print ............................6-20
Error Signals ............................6-20
SECTION 7. TROUBLESHOOTING
Initial Checklist.............................7-1
Using the IEEE1284 Parallel Interface .................7-1
Using the RS232C Serial Interface ...................7-3
Using the Universal Serial Bus Interface ................7-4
Using the Local Area Network Interface ................7-4
Error Signals ..............................7-7
PN9001073RevC
APPENDICES
APPENDIX A: Command Code Quick Reference
APPENDIX B: Bar Code Specifications
Bar Code Symbologies .......................B-1
Codabar ............................B-2
Code 39.............................B-3
Interleaved Two of Five (I 2/5).................B-4
UPC-A/EAN-13 .........................B-5
EAN-8 .............................B-7
Industrial Two of Five .....................B-8
Matrix Two of Five .......................B-9
Code 128 ............................B-10
MSI...............................B-11
Code 93.............................B-12
UPC-E..............................B-13
Bookland (UPC/EAN Supplements) ..............B-14
UCC-128 ............................B-15
Postnet .............................B-17
Data Matrix...........................B-18
Maxicode ............................B-20
PDF417 .............................B-21
Code 128 Character Table ...................B-22
APPENDIX C: Custom Characters and Graphics
Custom Designed Characters Example ...............C-1
Custom Graphics Example .....................C-4
PCX Graphics Example .......................C-8
APPENDIX D: Optional Accessories
PCMCIA Memory Cards ......................D-1
Expanded Flash ROM Memory ...................D-2
Top Mounted Reflective Sensor ..................D2
Plug-In Interface Modules .....................D-2
APPENDIX E: Custom Protocol Command Codes
Description .............................E-1
Download Command Structure...................E-1
Reset ................................E-2
Download Procedure ........................E-2
PN9001073RevC
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PN9001073RevC
INTRODUCTION
The SATO “Se” Print Engines are designed to be integrated into high-performance
on-site labeling systems. All printer parameters are user programmable using the
front panel controls and the DIP switches. All popular bar codes and 14
human-readable fonts, including a vector font, are resident in memory providing
literally thousands of type styles and sizes.
The Operator’s Manual will help you understand the basic operations of the printer
such as setup, installation, configuration, cleaning and maintenance.
The following information is presented in this section:
SECTION 1.
PRINTER OVERVIEW
• General Printer Specifications
• Optional Accessories
SATO"Se"PrintEnginesPN9001073RevCPage1-1
SPECIFICATIONS
SPECIFICATION M-8485Se M-8460Se M-8490Se M-8459Se
PRINT
Method Direct or Thermal Transfer Direct Only
Section 1. Printer Overview
Speed (User Selectable) 4 to 12 ips
100 to 300 mm/s
Print Module (Dot Size) .0049 in.
.125 mm
Resolution 203 dpi
8 dpmm
Maximum Print Width 5.0 in.
128 mm
1024 dots
Maximum Print Length 49.2 in.
1249 mm
4to8ips
100 to 200 mm/s
6.0 in.
152 mm
1216 dots
4to8ips
100 to 200 mm/s
.0033 in.
.083 mm
305 dpi
12 dpmm
4.4 in.
112 mm
1344 dots
32.8 in.
833 mm
2to5ips
50 to 125 mm/s
.0049 in.
.125 mm
203 dpi
8 dpmm
4.4 in.
112 mm
896 dots
49.2 in.
1249 mm
MEDIA
Minimum Width 1.0 in. (25 mm) 2.0 in. (53 mm) 1.0 in. (25 mm) 1.0 in. (25 mm)
Minimum Length
Maximum Width 5.25 in
(1)
.25 in. (6 mm) .25 in. (6 mm) .25 in. (6 mm) .25 in. (6 mm)
134 mm
6.5 in.
165 mm
5.25 in.
134 mm
5.25 in
134 mm
Type Die Cut Labels, Fan-Fold or Continuous
Maximum Caliper .010 in. (.25 mm)
Max Unwind torque 8.8 lbs (4 Kg) with 5 in. wide labels
Backing Rewind Tension 400 g or less
LABEL SENSING
Transmissive See-Thru Adjustable
Reflective Eye-Mark Fixed
RIBBON
Maximum Width 5.25 in.
134 mm
Minimum Width 1.55 in.
39.5 mm
6.5 in.
165 mm
2.1 in.
53 mm
5.25 in.
134 mm
1.55 in.
39.5 mm
Length 1968 ft (600 M) N/A
Thickness 4.5 micron, Face-In Wind N/A
All specifications subject to change without notice.
(1) Minimum label length at print speeds greater than 6 ips is 1.0 in.
N/A
N/A
Page1-2PN9001073RevCSATO"Se"PrintEngines
Section 1. Printer Overview Page 1-3
SPECIFICATION ALL
CONTROLS AND SIGNALS
On-Line LED
Power LED
Label LED
Ribbon (Not used on M-8459S) LED
Error LED
LCD Panel 2 Line x 16 Character
On/Off-Line Switch Front Panel
Label Feed Switch Front Panel
Power On/Off Switch Front Panel
POTENTIOMETER ADJUSTMENTS
Print Darkness Inside Panel
Pitch Inside Panel
Offset Inside Panel
Display Front Panel
INTERFACE CONNECTIONS
(1)
Parallel IEEE1284
Serial RS232C (9600 to 57.6 Kbps)
RS422/485 (9600 to 57.6 Kbps)
Serial Protocol Hardware Flow Control (Ready/Busy)
Software Flow Control (X-On/X-Off)
Bi-directional
Ethernet 10/100BaseT
Universal Serial Bus USB Ver 1.1
PROCESSING
CPU 32 Bit RISC
Flash ROM 2 MB
SDRAM 16 MB
Receive Buffer 2.95 MB
Optional Flash ROM 4 MB
Optional PCMCIA Memory 16 MB Flash ROM or 4 MB SRAM
(1) Plug-In Interface Modules
All specifications subject to change without notice.
SATO"Se"PrintEnginesPN9001073RevCPage1-3
Section 1. Printer Overview
SPECIFICATION M-8485Se/M-8459Se/M-8460Se M-8490Se
MATRIX FONTS
U Font (5 dotsWx9dots H)
S Font (8 dotsWx15dots H)
M Font (13 dotsWx20dots H)
XU Font (5 dotsWx9dots H) Helvetica
XS Font (17 dots Wx 17 dots H) Univers Condensed Bold
XM Font (24 dotsWx24dots H) Univers Condensed Bold
OA Font (15 dotsWx22dots H) OCR-A (22 dotsWx33dots H) OCR A
OB Font 20 dotsWx24dots H) OCR-B (30 dotsWx36dots H) OCR B
AUTO SMOOTHING FONTS
WB WB Font (18 dotsWx30dots H)
WL WL Font (28 dotWx52dots H)
XB XB Font (48 dotsWx48dots H) Univers Condensed Bold
XL XL Font (48 dotWx48dots H) Sans Serif
VECTOR FONT
Proportional or Fixed Spacing
Font Size 50 x 50 dots to 999 x 999 dots
Helvetica, 10 Font Variations
AGFA® RASTER FONTS
A Font CG Times, 8 to 72 pt
B Font CG Triumvirate, 8 to 72 pt
DOWNLOADABLE FONTS
TrueType Fonts with Utility Program
CHARACTER CONTROL
Expansion up to 12X in either the X or Y coordinates
Character Pitch control
Line Space control
Journal Print facility
0°, 90°, 180° and 270° Rotation
All specifications subject to change without notice.
Page1-4PN9001073RevCSATO"Se"PrintEngines
Section 1. Printer Overview Page 1-5
SPECIFICATION ALL
SYMBOLOGIES
Bookland (UPC/EAN Supplemental)
EAN-8, EAN-13
CODABAR
Code 39
Code 93
Code 128
Interleaved 2 of 5
Industrial 2 of 5
Matrix 2 of 5
MSI
POSTNET
UCC/EAN-128
UPC-A and UPC-E
Data Matrix
Maxicode
PDF417
Micro PDF
Truncated PDF
QR Code
Ratios 1:2, 1:3, 2:5 User definable bar widths
Bar Height 4 to 600 dots, User programmable
Rotation 0°, 90°, 180° and 270°
OTHER FEATURES
Sequential Numbering Sequential numbering of both numerics and bar codes
Custom Characters RAM storage for special characters
Graphics Full dot addressable graphics
SATO Hex/Binary, .BMP or .PCX formats
Form Overlay Form overlay for high-speed editing of complex formats.
Real Time Clock Date/Time clock for stamping labels at print time
All specifications subject to change without notice.
SATO"Se"PrintEnginesPN9001073RevCPage1-5
Section 1. Printer Overview
SPECIFICATION M-8485Se/M-8459Se/M-8490Se M-8460Se
DIMENSIONS
Wide 9.65 in. (245 mm)
Deep 16.1 in. (408 mm) 17.9 in.
455 mm
High 11.8 in. (300 mm)
Weight 25.0 lbs (11.34 Kg) 27.5 lbs
12.5 Kg
POWER REQUIREMENTS
Voltage
115-220V(±10 %)
50/60 Hz (±1%)
Power Consumption 50W Idle
700W Operating
ENVIRONMENTAL
Operating Temperature 41° to 104°F (5° to 40°C)
Storage Temperature -0° to 104°F (-20° to 40°C)
Operating Humidity 15-85 % RH, non-condensing
Storage Humidity Max 90% RH, non-condensing
Electrostatic Discharge 8KV
REGULATORY APPROVALS
Safety UL, CSA, CE, TUV
RFI/EMI FCC Class A
CONFIGURATION
Left to Right Hand Label Feed Yes
Right to Left Hand Label Feed Yes No Yes
All specifications subject to change without notice.
Page1-6PN9001073RevCSATO"Se"PrintEngines
Section 1. Printer Overview Page 1-7
ACCESSORY M-8485Se/M-8459Se/M-8490Se M-8460Se
MEMORY EXPANSION PCMCIA Memory Cards (up to 16MB Flash or 4 MB SRAM) and 4 MB
Flash ROM. Can be used for Graphic File storage, print buffer
expansion, format storage and downloaded TrueType fonts.
FACE-OUT LABEL SENSOR Top-mounted sensor for reflective Eye-Marks
printed on the face of the label.
COAX/TWINAX INTERFACE Coax/Twinax Plug-In Interface Module. Coax I/F emulates an
IBM3287-2 printer with a standard Type A BNC connector. Twinax I/F
emulates IBM 5224, 5225, 5226 or 4212 printers with auto-termination
cable-thru capabilities.
PARALLEL INTERFACE IEEE1284 Bi-Directional Plug-In Interface Module.
SERIAL INTERFACE High Speed RS232C Plug-In Interface Module.
USB INTERFACE Universal Serial Bus Plug-In Interface Module.
ETHERNET INTERFACE 10/100BaseT Plug-In Interface Module.
All specifications subject to change without notice.
N/A
SATO"Se"PrintEnginesPN9001073RevCPage1-7
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Section 1. Printer Overview
Page1-8PN9001073RevCSATO"Se"PrintEngines
INTRODUCTION
This section of the manual has been written to help you install the SATO “Se” print
engine modules and to get started as quickly as possible.
It is recommend to read each chapter in this manual before the installation or the use
of the print modules.
INSTALLATION
Careful consideration must be given when selecting the location of the printer,
especially to environmental considerations. To obtain optimum results from the SATO
“S” print module, always try to avoid operation locations influenced by:
SECTION 2.
INSTALLATION
• Direct or bright sunlight, as this will make the label sensor less responsive
and may cause the label to be sensed incorrectly.
• Locations which have extremes of temperature, as this can create electrical
problems on the circuits within the printer.
• The installed location of the printer should ideally be in areas free from
dust, humidity and sudden vibrations.
CONSUMABLES
Always use SATO carbon ribbons or equivalent in the thermal transfer models. The
use of incorrect materials may cause malfunctions of the printer and void the
warranty.
SATO“Se”PrintEnginesPN9001073RevCPage2-1
Section 2. Installation
DIMENSIONS
Note: The exact position of components may vary depending on model.
Width: 10.4 inches 265 mm
Depth:
Depth M-8460S Only:
16.06 inches 417 mm
17.8 inches 452 mm
Height: 11.8 inches 300 mm
0.4"
M-8460S
8.9"
227 mm
7.08"
180 mm
10 mm
9.65"
245 mm
8.8"
223 mm
11.8"
300 mm
11.8"
300 mm
10.4"
265 mm
4.6"
117.5 mm
235 mm
16.1"
408 mm
117.5 mm
9.25"
M-8460S
17.9"
452 mm
4.6"
10.4"
265 mm
Right Hand Model Shown
Page2-2PN9001073RevCSATO“Se”PrintEngines
COMPONENT NAMES
DIP Switch Panel
Ribbon Motion
Sensor
Cover Open
Switch
Section 2. Installation
Label and Ribbon
Loading Diagram
Operation Panel
Ribbon Rewind
Head Open
Switch
Ribbon Unwind
Label Hold Down
Label Edge Guide
Head Pressure
Adjust
M-8460Se/M-8485Se/M-8490Se
Nip Roller
Latch
Platen Roller
Print Head
Head Latch
M-8459Se Only
SATO“Se”PrintEnginesPN9001073RevCPage2-3
Section 2. Installation
REAR PANEL
EXT Connector
AC Fuse
Memory Card
Slot Cover
Plug-In Interface
Module
AC Input
Connector
Power On/Off Switch To turn power On or Off
Operation Panel To set up the various configurations and to display
dispensing quantity and the various alarms.
Adjustment Panel Potentiometers (inside label compartment) to make
setup adjustments.
AC Input Connector To input 115V 50/60 Hz. Use the power cable
provided.
AC Fuse To protect the machine from abnormal power input.
Type 15A/250V.
Interface Slot Slot for installation of Plug-In Interface Module.
EXT Connector This is an external signal connector for interfacing with
the label applicator system.
Memory Card Connectors for Optional PCMCIA Memory Cards.
Page2-4PN9001073RevCSATO“Se”PrintEngines
SWITCHES AND SENSORS
Cover Open Switch The printer mechanism cover is fitted with a micro
Ribbon Motion Sensor The sensor will react to the carbon ribbon unwind when
Head Open Switch When the print head is opened, this switch is activated
Label Sensor This sensor unit contains two sensors for both label
Section 2. Installation
switch. When the cover is opened, this switch is
activated and the printer will stop printing.
approximately 46 feet of ribbon remain. This sensor is
a motion detector that signals the printer when the
ribbon supply is turning. This sensor is used for both
the ribbon end and ribbon near end sensing.
Note: The M-8459Se Direct Thermal print engine does
not use a Ribbon Motion Sensor.
and the printer will stop printing.
gap and Eye-mark sensing.
SATO“Se”PrintEnginesPN9001073RevCPage2-5
Section 2. Installation
MEDIA LOADING
Ribbon Loading (not applicable for the M-8459Se)
1. Open the print head by rotating the Head
Latch until the head releases. It is
spring-loaded in the open position.
2. Place a new ribbon roll on the Ribbon
Unwind Spindle and push it onto the
spindle as far as it will go. Make sure the
ribbon wil unwind from the top of the
roll. Note that all SATO ribbons are
wound face-in (the ink or dull side faces
toward the inside of the roll).
3. Place an empty ribbon core on the Ribbon
Wind Spindle and push it onto the spindle
as far as it will go.
New Ribbon
Empty Core
4. Unwind the clear ribbon leader until
about 12 inches of leader/ribbon are off
the roll.
5. Route the ribbon as shown in the Ribbon
Routing Diagram on the inside of the
cover.
6. Tape the end of the ribbon leader to the
empty core so that it will underneath the
core and over the top (see diagram on
inside of cover).
7. Manually wind approximately three turns
of ribbon on the core.
8. Inspect the ribbon to make sure it is not
folded over or excessively wrinkled as it
passes over the print head.
9. If labels are already loaded, close and
latch the print head.
Page2-6PN9001073RevCSATO“Se”PrintEngines
Loading the Label Stock
1. Open the print head by rotating the Head
Latch until the head releases. It is
spring-loaded in the open position.
2. Unlatch the Label Hold Down by lifting up
on the latch. It is spring-loaded in the
open position.
3. Pull the Label Edge Guide all the way out.
4. Remove approximately 18 inches of labels
from the backing liner.
5. Route the label liner under the Label Hold
Down and under the print head and out
the front of the printer.
6. Pull the liner through the printer until the
first label is positioned under the Label
Hold Down.
Label Edge
Guide
Section 2. Installation
Label Hold Down
7. Push the labels in until they contact the
inside edge of the printer, then position
the Label Edge Guide until it lightly
contacts the outside edge of the label
liner.
8. Close and latch the Label Hold Down and
Print Head.
9. Release the Nip Roller Hold Down by
rotating the Nip Roller Latch tab
clockwise. The Nip Roller Hold Down will
swing down.
10. Route the liner over the peel bar and back
between the Nip Roller Hold Down and
the Nip Roller.
11. Pull the liner tight. Close the Nip Roller
Hold Down by pushing upward until it
latches in place. Make sure the Nip Roller
Latch is securely engaged.
Label Hold Down
Closed
Labels
Note: Always check that the backing paper is
taut between Platen Roller and Nip Roller.
Nip Roller
Latch
SATO“Se”PrintEnginesPN9001073RevCPage2-7
Nip Roller
Hold Down
Label
Liner
Peel
Bar
Section 2. Installation
12. Power the printer on and press the Feed key. It should feed labels until the first
label is peeled and ready for application.
Page2-8PN9001073RevCSATO“Se”PrintEngines
ADJUSTING THE LABEL SENSOR
The “Se” printers can position labels using either a label gap (transmissive) or an
Eye-Mark (reflective) sensor. The sensor used is selected by DSW2-2. The gap sensor
position can be adjusted over a limited range. In addition, the signals from the
sensors can be adjusted using the LCD panel to compensate for different liner
opacities and/or Eye-Mark reflectance values.
Inside Frame
Section 2. Installation
Print Head
Inside Label Edge
Gap Sensor Adjustment
Non-Printable Area
Minimum Length = 0.5" (12 mm)
Maximum Width
Maximum Print Width
Eye-Mark on Back Side of Liner
Minimum Width = 0.125" (3 mm)
M-8459Se M-8460Se M-8485Se M-8490Se
Max Label Width
(includes liner)
Max Print Width 4.4" (112 mm) 6.0" (152 mm) 5.0" (128 mm) 4.4" (112 mm)
Gap Sensor
Adjustment Range
Non-Print Area 0.12" (3 mm) 0.12" or 0.25"
SATO“Se”PrintEnginesPN9001073RevCPage2-9
5.27" (134 mm) 6.5“ (165 mm) 5.27" (134 mm) 5.27" (134 mm)
0.5" to 2.67"
14 mm to 68 mm
0.5" to 3.25"
14 mm to 82 mm
3mmor6.5mm
0.5" to 2.67"
14 mm to 68 mm
0.12" (3 mm) 0.12" (3 mm)
0.5" to 2.67"
14 mm to 68 mm)
Section 2. Installation
ADJUSTING SENSOR POSITION
The label gap (transmissive) sensor can be positioned over a limited . The movable
sensor assembly is mounted on the Label Hold Down and is held in position by two
screws. To adjust the position of the sensor, both screws must be loosened and the
sensor moved to the desired position in the slot, and then the screws retightened.
Adjustments to compensate for different liner opacity is done with the LCD panel.
Sensor Adjust
Slot
Print Head
(shown open)
Sensor Position
Screws
Page2-10PN9001073RevCSATO“Se”PrintEngines
OPERATION PANEL
Section 2. Installation
Power On/Off
Switch
LCD Display
Operation Panel
LCD Display 2 Line x 16 Character display.
LABEL LED Illuminated when label is out.
RIBBON LED Illuminated when ribbon is out.
Not used on the M-8459Se
Control Switches
& Indicators
ERROR LED Illuminated when errors have occurred.
ON-LINE LED Illuminated when printer is On-Line.
LINE Key Switches the printer On-Line or Off-Line. It can also be
used as a Pause function key to stop label during the
printing process.
FEED Key To feed one blank label.
DISPLAY Potentiometer for adjusting the contrast of the LCD
SATO“Se”PrintEnginesPN9001073RevCPage2-11
Section 2. Installation
DIP SWITCH PANEL
The DIP Switch panel is located inside the cover and contains three 8-position DIP
switches and three adjustment potentiometers. Adjustment procedures for these are
listed in Section 3: Configuration.
DIP Switches
Potentiomenters
Page2-12PN9001073RevCSATO“Se”PrintEngines
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