SARGENT 480 User Manual
6
OUTSIDE CYLINDER
HOUSING ASSEMBLY
WITH REMOVABLE
CORE CYLINDER
DEADBOLT NEEDS TO BE
EXTENDED AT ALL TIMES
DURING INSTALLATION
DEADBOLT
MOUNTING
S
CREWS
(#1/4"-20 X 2")
C
AM
BAR
OUTSIDE CYLINDER
HOUSING COLLAR
MOUNTING
PLATE
CAM
SLOT
S
UPPORT
PLATE
TURN PIECE
ASSEMBLY
OUTSIDE OF
DOOR
DEADBOLT
SCREWS
(# 8-32 x 3/4”)
MARK HOLES
U
SING ENCLOSED TEMPLATE,
M
ARK DOOR AS ILLUSTRATED
A
T DESIRED LOCK HEIGHT AND
C
ORRECT BACKSET.
1
BORE 1" DIA.
HOLE SECOND
BORE 2 -
1
⁄8 "
HOLE FIRST
BORE TWO HOLES
DRILL 2 -1⁄8 " HOLE THROUGH
BOTH SIDES OF THE DOOR AS
SHOWN AND 1" DIA. HOLE INTO
FRONT FACE OF THE DOOR. BE
CERTAIN HOLES ARE PERPENDICULAR.
2
INSTALL DEADBOLT
INSERT DEADBOLT IN HOLE, KEEPING IT
PARALLEL TO FACE OF THE DOOR AND SCRIBE
LINE AROUND FACE PLATE. REMOVE DEADBOLT
AND CHISEL OUT SCRIBED AREA TO DEPTH
OF1⁄8 " OR UNTIL FACE IS FLUSH WITH DOOR
EDGE. INSERT DEADBOLT WITH BOLT EXTENDED
AND FASTEN WITH TWO3⁄4 " LO NG FINISHE D
SCREWS.
DEADBOLT NEEDS
TO BE EXTENDED AT
ALL TIMES DURING
INSTALLATION
3
INSTALL OUTSIDE TRIM
A) CHOOSE CORRECT CAM BAR LENGTH
BY FIRST MEASURING DOOR THICKNESS.
ALL CAM BARS COME STANDARD TO FIT
A 1-3/4" THICK DOOR. IF DOOR THICKNESS
IS 1-3/8" DOOR THEN SHORTEN CAM BAR
BY GRIPPING PLIERS ON BOTH SIDES OF
SCORE MARK AND TWIST TO BREAK OFF.
4
CAM BAR
1-
3
⁄8 " THICK DOOR
B) INSTALL CYLINDER—
FIRST BE SURE TWO
PRONGS WITHIN
CYLINDER HOUSING ARE
IN POSITION AS SHOWN, THEN
INSTALL CYLINDER CORE USING
CONTROL KEY MARKED “C”. ROTATE
KEY 15∞ TO THE RIGHT AND PULL
ON KEY.
INSTALL STRIKE
SEE STEP 8 ON PAGE 3.
INSTALL INSIDE TRIM
INSERT MOUNTING PLATE WITH SUPPORT PLATE ON TOP AND POSITION
IN 2-1/8” DIA. HOLE. SECURE BOTH MOUNTING PLATES AND OUTSIDE
CYLINDER HOUSING WITH TWO (1/4” - 20 X 2”) MOUNTING SCREWS AND
TIGHTEN EVENLY. PLACE TURN PIECE ONTO CAM BAR CHOOSING THE BEST
ORIENTATION. ALIGN SCREW HOLES AND FASTEN WITH TWO (#8-32 X 7/8”)
TURN PIECE SCREWS.
NOTE: CHECK FOR PROPER OPERATION BEFORE CLOSING DOOR.
5
U
P
C) INSTALL CYLINDER HOUSING ASSEMBLY—
FIRST ASSEMBLE OUTSIDE CYLINDER
HOUSING INTO OUTSIDE CYLINDER
HOUSING COLLAR, THEN INSERT
CAM BAR INTO CAM SLOT AND
POSITION CYLINDER HOUSING
ASSEMBLY ONTO DOOR SO
THAT KEYWAY IS VERTICAL.
MARK CENTER
FOR 2 -
1
⁄8 "
HOLE
HIGH SIDE OF
DOOR BEVEL
MARK CENTER
FOR 1" HOLE
PRONGS
485 FUNCTION SHOWN
TURN PIECE
SCREWS
(#8-32 X 7/8")
I
NSIDE OF
DOOR
KEYWAY
REMOVABLE CORE 60-, 63-, 64- PREFIXES
INSTRUCTIONS FOR INSTALLING SARGENT
®
485, 486, 487 SINGLE CYLINDER 480 DEADBOLT
2 3/8" & 2 3/4" BACKSETS
Copyright©2007, 2008, Sargent Manufacturing Company, an ASSA ABLOY
Group company. All rights reserved. Reproductionin whole or in part without the
express written permissionof Sargent Manufacturing Company is prohibited.
A7439A
4 6
5
O
UTSIDE CYLINDER
HOUSING ASSEMBLY
DEADBOLT NEEDS TO BE
E
XTENDED AT ALL TIMES
D
URING INSTALLATION
DEADBOLT
MOUNTING
SCREWS
(#1/4"-20 X 2")
C
AM
B
AR
OUTSIDE CYLINDER
H
OUSING COLLAR
I
NSIDE CYLINDER
H
OUSING COLLAR
CAM BAR
STRIKE BOX
STRIKE
#404
2
-1⁄8"
1
-1⁄8"
2
-3⁄4"
DRILL HOLES
#8-32 THD. (2 PL)
C
AM
BAR
INSIDE CYLINDER
HOUSING
FACE PLATE
CAM
S
LOT
D
EADBOLT
SCREWS
(# 8-32 x 3/4")
REMOVABLE CORE
CYLINDER
STEPS 1-, 2-, AND 3- PREPARE DOOR EXACTLY AS IN STEPS 1-, 2-, AND 3OF SINGLE CYLINDER INSTALLATION (SEE OTHER SIDE)
INSTALL OUTSIDE TRIM
FIGURE A
INSTALL INSIDE TRIM
FIRST ASSEMBLE INSIDE CYLINDER HOUSING AND INSIDE CYLINDER HOUSING
COLLAR, THEN ORIENTING CAM BARS SO THAT FLAT SIDES MEET WITHIN CAM
SLOT. (SEE FIGURE A)
ATTACH INSIDE TRIM
INSERT TWO MOUNTING SCREWS (# 1/4”-20 X 2”) INTO INSIDE CYLINDER
HOUSING AND TIGHTEN EVENLY. TIGHTEN SCREWS USING # 2 PHILLIPS
SCREWDRIVER.
7
8
INSTALL CYLINDER
ASSEMBLE CYLINDER INTO FACE PLATE SO
THAT CYLINDER FACE IS FLUSH WITH PLATE.
INSERT CYLINDER AND FACE PLATE INTO
INSIDE CYLINDER HOUSING AND SECURE AS PER
STEP 4A ABOVE.
NOTE: CHECK FOR PROPER
OPERATION BEFORE CLOSING DOOR.
INSTALL STRIKE
PRONGS
KEYWAY
UP
FASTEN STRIKE AND STRIKE BOX WITH
TWO (#8-32 X 3/4") COMBINATION SCREWS.
U
P
A) INSTALLING CYLINDER—
FIRST BE SURE TWO PRONGS WITHIN CYLINDER HOUSING ARE
IN POSITION AS SHOWN, THEN INSTALL CYLINDER CORE USING
CONTROL KEY MARKED “C”. ROTATE KEY 15∞ TO THE RIGHT AND
PULL ON KEY.
B) INSTALL OUTSIDE CYLINDER HOUSING—
FIRST ASSEMBLE OUTSIDE CYLINDER HOUSING INTO OUTSIDE
CYLINDER HOUSING COLLAR, THEN INSERT CAM BAR INTO CAM
SLOT AND POSITION CYLINDER HOUSING ASSEMBLY ONTO
DOOR SO THAT KEYWAY IS VERTICAL.
METAL DOOR
JAMB ILLUSTRATED
OUTSIDE OF
DOOR
INSIDE OF
DOOR
REMOVABLE CORE 60-, 63-, 64- PREFIXES
INSTRUCTIONS FOR INSTALLING SARGENT
®
484 SINGLE CYLINDER 480 DEADBOLT
2 3/8" & 2 3/4" BACKSETS
Copyright©2007, 2008, Sargent Manufacturing Company, an ASSA ABLOY
Group company. All rights reserved. Reproductionin whole or in part without the
express written permissionof Sargent Manufacturing Company is prohibited.
A7439A
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