SARGENT 3828 User Manual

INSTRUCTIONS FOR INSTALLING
3828 SERIES RIM EXIT DEVICE

CAUTION!

BEFORE STARTING:

- INSTALL MULLION IF USED;

- DOOR SHOULD BE FITTED AND HUNG;

- CHECK BOX LABEL FOR SIZE OF EXIT DEVICE.

AVAILABLE STOCK LENGTHS:

LENGTH "E" - 32" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 24" WIDE.
LENGTH "F" - 36" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 30" WIDE.
LENGTH "G" - 48" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 36" WIDE.

HORIZONTAL
REFERENCE LINE
(CL OF CHASSIS AND
RAIL ASSEMBLY)

IMPORTANT:

1. FOR RIM CYLINDER APPLICATIONS:
INSTALL CYLINDER TA IL WASHER TO CYLINDER
TAIL PIECE. SEE STEP THREE FOR DETAILS.

2. CLEAR AWAY ANY RAISED PROJECTIONS
TO ALLOW EXIT DEVICE TO REST
ON FLAT SURFACE
OF THE DOOR.

US PATENT No 268003
CANADIAN PATENT No RD1981

RAIL ASSEMBLY

CYLINDER
TAIL WASHER

END CAP

MOUNTING
BRACKET

“LOCK DOWN KEY”
TO OPERATE: DEPRESS PUSHRAIL;
INSERT HEX KEY A ND TURN CLOCKWISE.

THIS EXIT DEVICE IS NON-HANDED

OUT

641 STRIKE SHOWN

FIRST

VERTICAL REFERENCE LINE
(CL OF CHASSIS)

MARK VERTICAL AND HORIZONTAL

A

REFERENCE LINES ON THE DOOR

HORIZONTAL
REFERENCE LINE
(CL OF CHASSIS AND
RAIL ASSEMBLY)

VERTICAL
REFERENCE LINE
(CL OF CHASSIS)

41"

CENTER
CHASSIS
ASSEMBLY

IDENTIFY TYPE OF INSTALLATION TO

B

DETERMINE LOCATION OF VERTICAL C

SINGLE DOOR

DOOR

“A”

VERTICAL REFERENCE LINE
(CL OF CHASSIS)

IF USE 641 STRIKE DIM. "A"=2-1/4"

IF USE 613 STRIKE DIM. "A"=1-3/4"

IF USE 642 STRIKE DIM. "A"=1-1/2"

DOUBLE DOOR WITH 980 MULLION

DOOR DOOR

RIGHT HAND
REVERSE BEVEL

SECOND

APPLY TEMPLATE ON THE DOOR ALONG REFERENCE
LINES AND TAPE IT WITH SUPPLIED TAPE.
IF DOOR ALREADY HAS ANSI DOOR PREP
(161 CUT-OUT), OR HAS 2 1/8" DIA HOLE AT 2 3/4"

L

BACKSET, POSITION TEMPLATE OVER EXISTING
HOLE & MARK FOR 4 CHASSIS MOUNTING HOLES.

THIRD

THRUBOLT OUTSIDE
TRIM (IF USED) TO
CHASSIS

PREPARE DOOR

SPOT AND DRILL HOLES.

HORIZONTAL REFERENCE LINE
(CL OF CHASSIS AND RAIL ASSEMBLY)

VERTICAL REFERENCE LINE
(CL OF CHASSIS)

APPLY HARDWARE

K-HTB APPLICATIONS

WHEN CYLINDER IS USED ­IT MUST BE POSITIONED IN
THE MIDDLE OF TRIM, AS
ILLUSTRATED

LEFT HAND
REVERSE BEVEL

FINISHED FLOOR

IF USE 641 STRIKE DIM. "A"=2 1/4"

FOURTH

• CHECK BOX LABEL. IF CUTTING IS NOT REQUIRED PROCEED TO STEP "B".

• IF CUTTING IS REQUIRED, CONTINUE WITH STEP "A".

DETERMINE CUT OFF DIMENSION "X" BY SUBTRACTING 2" FROM DIMENSION "Y".

A

MARK CUT OFF POINT ON MOUNTING RAIL.

FOR DOORS WITH STILE RAIL MUST
OVERLAP STILE BY 1/2" MIN.

DEPRESS ARM INTO RAIL OPENING AND SLIDE RAIL ONTO CHASSIS.

B

LEVEL RAIL AND FASTEN MOUNTING PLATE

APPLY RAIL ASSEMBLY

VERTICAL REFERENCE LINE
(CL OF CHASSIS)

"X"

"Y"

LEVEL

2" MIN.

MOUNTING PLATE

HOLD DOWN PUSH RAIL,
CUT OFF AND DEBURR.

CAUTION:
DO NOT CUT CLOSER THAN
3-1/2" FROM THE CONNECTING
ARM PIVOT IN THE PUSH RAIL

“A”

PLACE MOUNTING PLATE TIGHT
AGAINST RAIL AND ATTACH IT TO
THE DOOR WITH #10 ROUND
HEAD SCREWS

VERTICAL
REFERENCE LINE
(CL OF CHASSIS)

ATTENTION! SLIDE WASHER
OVER THE CYLINDER TAIL BEFORE
BACK PLATE INSTALLATION

FOR RIM CYLINDER ONLY APPLICATION

ATTENTION:

USE STANDARD SHIMS FOR
CENTER CHASSIS MOUNTING

MACHINE
SCREW

CYLINDER
TAIL PIECE

CYLINDER
BACK PLATE

CYLINDER TAIL WASHER

TRIM IS NON HANDED.

1. SCREW THE ROSE DOWN ALL THE WAY.

2. WITH KEYHOLE FACING DOWN, POSITION TRIM
IN CROSS BORE HOLE, AND ATTACH TO CHASSIS
WITH (2) #10-32 FILLISTER HD. MACHINE SCREWS.

RIM CYLINDER
ASSEMBLY

KNOB TRIM APPLICATIONS

ATTENTION:

SLIDE CYLINDER TAIL
WASHER OVER THE
CYLINDER TAIL PIECE
BEFORE ATTACHING
CYLINDER BACK PLATE
TO THE DOOR

FIFTH

ATTA CH RAIL ASSEMBLY TO THE CHASSIS
WITH TWO #8 TRUSS HEAD MACHINE SCREWS.

APPLY COVERS AND STRIKE

ATTA CH COVER TO CHASSIS WITH
FOUR #8 TRUSS HEAD MACHINE SCREWS

ATTA CH STRIKE WITH TWO OUTER
SCREWS AND TWO STAR WASHERS.
ADJUST FOR PROPER POSITION.

ATTA CH END CAP TO
MOUNTING PLATE
WITH TWO COVER
SCREWS

**FOR LEVER TRIM APPLICATIONS, SEE INSTRUCTION
SHEET A7274 PACKED WITH LEVER TRIM.

FOR EXIT ONLY APPLICATIONS

USING RETAINING RING
PLIERS (NOT SHOWN) OR
SCREWDRIVER TO REMOVE
RETAINING RING FROM THE
CAM AND CAM FROM THE
CENTER CHASSIS ASSEMBLY
FOR FLUSH MOUNTING.

Copyright © 2012, Sargent Manufacturing Company, an ASSA ABLOY Group company. All rights reserved.

Reproduction in whole or in part without the express written permission of Sargent Manufacturing Company is prohibited.

ATTA CH CHASSIS
WITH FOUR #10
WOOD OR
MACHINE SCREWS

RETAINING RING

SCREWDRIVER

CENTER CASE
CHASSIS
ASSEMBLY

CAM

A7424D

A7424 C

INSTRUCTIONS FOR INSTALLING
12-3828 SERIES RIM FIRE EXIT DEVICE

CAUTION!

BEFORE STARTING:

- INSTALL MULLION IF USED;

- DOOR SHOULD BE FITTED AND HUNG;

- CHECK BOX LABEL FOR SIZE OF EXIT DEVICE.

AVAILABLE STOCK LENGTHS:

LENGTH "E" - 32" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 24" WIDE.
LENGTH "F" - 36" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 30" WIDE.
LENGTH "G" - 48" DOOR, NO CUT REQUIRED.
CAN BE CUT TO FIT DOORS DOWN TO 36" WIDE.

IMPORTANT:

1. FOR RIM CYLINDER APPLICATIONS:
INSTALL CYLINDER TA IL WASHER TO CYLINDER
TAIL PIECE. SEE STEP THREE FOR DETAILS.

2. CLEAR AWAY ANY RAISED PROJECTIONS
TO ALLOW EXIT DEVICE TO REST
ON FLAT SURFACE
OF THE DOOR.

US PATENT No 268003
CANADIAN PATENT No RD1981

CYLINDER
TAIL WASHER

END CAP

MOUNTING BRACKET

HORIZONTAL
REFERENCE LINE
(CL OF CHASSIS AND
RAIL ASSEMBLY)

649 STRIKE SHOWN

VERTICAL REFERENCE LINE
(CL OF CHASSIS)

FIRST

A

HORIZONTAL
REFERENCE LINE
(CL OF CHASSIS AND
RAIL ASSEMBLY)

VERTICAL
REFERENCE LINE
(CL OF CHASSIS)

MARK VERTICAL AND HORIZONTAL
REFERENCE LINES ON THE DOOR

41"

RAIL ASSEMBLY

CENTER
CHASSIS
ASSEMBLY

IDENTIFY TYPE OF INSTALLATION TO

B

DETERMINE LOCATION OF VERTICAL C

SINGLE DOOR

DOOR

2-1/4"

VERTICAL
REFERENCE LINE
(CL OF CHASSIS)

DOUBLE DOOR WITH 12-980 MULLION

DOOR DOOR

THIS EXIT DEVICE IS NON-HANDED

OUT

RIGHT HAND
REVERSE BEVEL

SECOND

APPLY TEMPLATE ON THE DOOR ALONG REFERENCE
LINES AND TAPE IT WITH SUPPLIED TAPE.
IF DOOR ALREADY HAS ANSI DOOR PREP
(161 CUT-OUT), OR HAS 2-1/8" DIA HOLE AT 2-3/4"
BACKSET, POSITION TEMPLATE OVER EXISTING
HOLE & MARK FOR 4 CHASSIS MOUNTING HOLES.

L

THIRD

THRUBOLT OUTSIDE
TRIM (IF USED) TO
CHASSIS

PREPARE DOOR

SPOT AND DRILL HOLES.

HORIZONTAL REFERENCE LINE
(CL OF CHASSIS AND RAIL ASSEMBLY)

VERTICAL REFERENCE LINE
(CL OF CHASSIS)

APPLY HARDWARE

K-HTB APPLICATIONS

WHEN CYLINDER IS USED ­IT MUST BE POSITIONED IN
THE MIDDLE OF TRIM, AS
ILLUSTRATED

LEFT HAND
REVERSE BEVEL

FINISHED FLOOR

FOURTH

• CHECK BOX LABEL. IF CUTTING IS NOT REQUIRED PROCEED TO STEP "B".

• IF CUTTING IS REQUIRED, CONTINUE WITH STEP "A".

DETERMINE CUT OFF DIMENSION "X" BY SUBTRACTING 2" FROM DIMENSION "Y".

A

MARK CUT OFF POINT ON MOUNTING RAIL.

DEPRESS ARM INTO RAIL OPENING AND SLIDE RAIL ONTO CHASSIS.

B

LEVEL RAIL AND FASTEN MOUNTING PLATE

APPLY RAIL ASSEMBLY

FOR DOORS WITH STILE RAIL
MUST OVERLAP STILE BY 1/2" MIN.

VERTICAL REFERENCE LINE
(CL OF CHASSIS)

2" MIN.

"X"

"Y"

LEVEL

MOUNTING PLATE

HOLD DOWN PUSH RAIL,
CUT OFF AND DEBURR.

CAUTION:
DO NOT CUT CLOSER THAN
3-1/2" FROM THE CONNECTING
ARM PIVOT IN THE PUSH RAIL

2-1/4"

VERTICAL REFERENCE LINE

(CL OF CHASSIS)

PLACE MOUNTING PLATE TIGHT
AGAINST RAIL AND ATTACH IT TO
THE DOOR WITH #10 ROUND
HEAD SCREWS

ATTENTION! SLIDE WASHER
OVER THE CYLINDER TAIL BEFORE
BACK PLATE INSTALLATION

FOR RIM CYLINDER ONLY APPLICATION

ATTENTION:

USE STANDARD SHIMS FOR
CENTER CHASSIS MOUNTING

ATTENTION:

MACHINE
SCREW

CYLINDER
TAIL PIECE

CYLINDER
BACK PLATE

CYLINDER TAIL WASHER

TRIM IS NON HANDED.

1. SCREW THE ROSE DOWN ALL THE WAY.

2. WITH KEYHOLE FACING DOWN, POSITION TRIM
IN CROSS BORE HOLE, AND ATTACH TO CHASSIS
WITH (2) #10-32 FILLISTER HD. MACHINE SCREWS.

RIM CYLINDER
ASSEMBLY

KNOB TRIM APPLICATIONS

SLIDE CYLINDER TAIL
WASHER OVER THE
CYLINDER TAIL PIECE
BEFORE ATTACHING
CYLINDER BACK PLATE
TO THE DOOR

FIFTH

ATTA CH RAIL ASSEMBLY TO THE CHASSIS
WITH TWO #8 TRUSS HEAD MACHINE SCREWS.

APPLY COVERS AND STRIKE

ATTA CH COVER TO CHASSIS WITH
FOUR #8 TRUSS HEAD MACHINE SCREWS

ATTA CH STRIKE WITH TWO STRIKE
SCREWS AND ADJUST FOR PROPER
POSITION. DRILL A ND TAP TWO ADDITIONAL
HOLES AND FASTEN STRIKE IN PLACE

Copyright © 2012, Sargent Manufacturing Company, an ASSA ABLOY Group

company. All rights reserved. Reproduction in whole or in part without the
express written permission of Sargent Manufacturing Company is prohibited.

ATTA CH END CAP TO
MOUNTING PLATE
WITH TWO COVER
SCREWS

**FOR LEVER TRIM APPLICATIONS, SEE INSTRUCTION
SHEET A7274 PACKED WITH LEVER TRIM.

FOR EXIT ONLY APPLICATIONS

USING RETAINING RING
PLIERS (NOT SHOWN) OR
SCREWDRIVER TO REMOVE
RETAINING RING FROM THE
CAM AND CAM FROM THE
CENTER CHASSIS ASSEMBLY
FOR FLUSH MOUNTING.

ATTA CH CHASSIS
WITH FOUR #10
WOOD OR
MACHINE SCREWS

SCREWDRIVER

RETAINING RING

CENTER CASE
CHASSIS
ASSEMBLY

CAM

A7424 C

A7424D