SANDPIPER T1F User Manual

SERVICE & OPERATING MANUAL

Original Instructions

Certied Quality

Quality System

ISO 9001 Certied

Environmental Management System

ISO 14001 Certied

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

Model T1F

Food Processing Metallic
Design Level 1

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Manseld, Ohio 44902 USA

Telephone [phone]

Fax [phone]

SANDPIPERPUMP.COM

© Copyright 2014 Warren Rupp, Inc.

All rights reserved

sa nd pi pe rp um p. co m

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be
completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.

WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.

In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.

kg

Use safe practices when lifting

Grounding the Pump

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.

Fire or explosion can result, especially
when handling ammable liquids. The
pump, piping, valves, containers or

other miscellaneous equipment must
be grounded.

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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......4

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ...........................7

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Material Codes

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

SECTION 4: AIR END .......................................10

• Air Distribution Valve Assembly

• Pilot Valve Assembly

• Intermediate Assembly

SECTION 5: WET END .....................................13

• Diaphragm Drawings

• Diaphragm Servicing

SECTION 7: WARRANTY & CERTIFICATES ....15

• Warranty

• CE Declaration of Conformity - Machinery

• CE Declaration of Conformity - EC Regulation 1935/2004/EC

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Explanation of Pump Nomenclature

Your Model #:

T

__ ____ __ __ __ __ __ __ __ __ __ ____

(ll in from pump
nameplate)

1: PUMP SPECS

Pump Pump Check Design Wetted Diaphragm/
Brand Size Valve Level Material

Model #:

T XX X X X X X X X X X XX

Pump Brand

T Food Processing

Pump Size

1F 1"

Check Valve Type

B Ball

Design Level

1 Design Level

Wetted Material

S Stainless Steel

Diaphragm/Check Valve Materials

*

A PTFE - FDA Nitrile/PTFE

*

L FDA Santoprene/PTFE

*

9 FDA Nitrile/PTFE

*

D FDA Santoprene/FDA Santoprene

*Model equipped with these options are compliant with the
traceability requirements of EC Regulation 1935/2004/EC.

Check Valve Seat

S Stainless Steel
T PTFE

Non-Wetted Material Options

W White Epoxy Coated Aluminum
w/Stainless Steel Hardware

Porting Options

T 1 1/2" Sanitary Clamp Fitting

Pump Style

S Standard

Mufer Options

0 None

Pump Options

6 MetalMufer

Check Valve

Check Valve Non-Wetted

Seat Material Options Style Options Options

Porting Pump Mufer Pump

Your Serial #: (ll in from pump nameplate) _____________________________________

1 • Model T1F Metallic

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Performance

T1F METALLIC

SUCTION/DISCHARGE PORT SIZE

• 1 1/2" Sanitary Clamp Ports

CAPACITY

• 0 to 45 gallons per minute
(0 to 170 liters per minute)

AIR DISTRIBUTION VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to .25 in. (6mm)

HEADS UP TO

• 125 psi or 289 ft. of water
(8.6 Kg/cm2 or 86 meters)

DISPLACEMENT/STROKE

• .11 Gallon / .42 liter

MAXIMUM OPERATING PRESSURE

• 125 psi (8.6 bar)

SHIPPING WEIGHT

• Stainless Steel 43 lbs. (20kg)

BAR

7

6

5

4

HEAD

3

2

1

0

Performance based on the following: elastomer tted pump, ooded suction, water at ambient conditions.

PSI

5(8.5)

100

80

60

40

20

0

10(17)

100 PSI (6.8 Bar)

80 PSI (5.44 Bar)

60 PSI (4.08 Bar)

40 PSI (2.72 Bar)

20 PSI (1.36 Bar) Air Inlet Pressure

0 5 10 15 20

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

15(25.5)

20(34)

25(42.5)

30(51)

35(59.5)

25 30 35 40 45

U.S. Gallons per minute

Liters per minute

CAPACITY

40(68)

1: PUMP SPECS

NPSHR

METERS

FEET

9.1

30

7.6

25

6

20

4.5

15

3

10

1.5

5

50

160140

180120100806040200

Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

Forspecicapplications,alwaysconsulttheChemicalResistanceChart.

Operating

Temperatures:

Max. Min.

190°F

88°C

275°F

135°C

220°F
104°C

-10°F

-23°C

-40°F

-40°C

-35°F

-37°C

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Model T1F Metallic • 2

Dimensional Drawings

T1F Metallic

The dimensions on this drawing are for reference only. A certied drawing can be requested if physical dimensions are needed.

Dimensions in Inches
Dimensional Tolerance: ±1/8"

1: PUMP SPECS

Dimensions in Millimeters
Dimensional Tolerance: ± 3mm

Dimension

Metal

Mufer

A

12 1/2

319

3 • Model T1F Metallic

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