SANDPIPER M30 User Manual

SERVICE & OPERATING MANUAL
Original Instructions
Model M30 Non-Metallic Design Level 2
Table of Contents
Engineering Data and Temperature Limitations ................................................................................. 1
Explanation of Pump Nomenclature ................................................................................................... 2
Performance Curve, Model M30 Non-Metallic Design Level 2 ........................................................... 3
Dimensions: M30 Non-Metallic ........................................................................................................... 4
Metric Dimensions: M30 Non-Metallic ................................................................................................ 5
Dimensions: M30 Non-Metallic with Spill Containment ....................................................................... 6
Metric Dimensions: M30 Non-Metallic with Spill Containment ........................................................... 7
Principle of Pump Operation............................................................................................................... 8
Installation and Start-up...................................................................................................................... 8
Air Supply ........................................................................................................................................... 8
Air Valve Lubrication ........................................................................................................................... 8
Air Line Moisture................................................................................................................................. 8
Air Inlet and Priming ........................................................................................................................... 8
Between Uses .................................................................................................................................... 8
Installation Guide ................................................................................................................................ 9
Important Safety Information ............................................................................................................ 10
Material Codes ..................................................................................................................................11
Troubleshooting ................................................................................................................................ 12
Warranty ........................................................................................................................................... 12
Composite Repair Parts Drawing ..................................................................................................... 13
Overlay Option Drawing ................................................................................................................... 13
Composite Repair Parts List ............................................................................................................. 14
Spill Containment Option for Virgin PTFE Equipped Pumps ............................................................ 15
Spill Containment Repair Parts List .................................................................................................. 15
Spill Containment Concept ............................................................................................................... 16
Spill Containment Option Diaphragm Servicing .............................................................................. 16
Filling Spill Containment Chambers with Liquid ............................................................................... 16
Spill Containment Option for TPE Equipped Pumps ........................................................................ 17
Spill Containment Repair Parts List .................................................................................................. 17
Spill Containment Concept with TPE Diaphragms ........................................................................... 18
Spill Containment Option with TPE Diaphragm ................................................................................ 18
Air Distribution Valve Assembly Drawing .......................................................................................... 19
Main Air Valve Assembly Parts List .................................................................................................. 19
Air Distribution Valve Servicing .........................................................................................................20
Air Distribution Valve with Stroke Indicator Options .........................................................................21
Air Distribution Valve with Stroke Indicator Parts List ....................................................................... 21
Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 22
Solenoid Shifted Air Valve Drawing .................................................................................................. 23
Solenoid Shifted Air Valve Parts List ................................................................................................ 23
Solenoid Shifted Air Distribution Valve Option .................................................................................. 24
Pilot Valve Assembly Drawing .......................................................................................................... 25
Pilot Valve Assembly Parts List ........................................................................................................ 25
Pilot Valve Servicing ......................................................................................................................... 26
Diaphragm Service Drawing, Non-Overlay....................................................................................... 27
Diaphragm Service Drawing, with Overlay ....................................................................................... 27
Diaphragm Servicing ........................................................................................................................ 28
Overlay Diaphragm Service ............................................................................................................. 28
Pumping Hazardous Liquids............................................................................................................. 29
Converting the pump for piping the exhaust air ................................................................................ 29
Exhaust Conversion Drawing ........................................................................................................... 29
Converted Exhaust Illustration.......................................................................................................... 29
Modular Check Valve Servicing ........................................................................................................ 30
Modular Check Valve Drawing .........................................................................................................30
Dual Port Option Drawing ................................................................................................................. 31
Dual Porting Options ........................................................................................................................ 32
Dual porting of both suction and discharge ends of the pump ......................................................... 32
Single porting of the suction and dual porting of the pump discharge .............................................. 32
Dual porting of the suction and single porting of the pump discharge .............................................. 32
Leak Detection Options Drawing ...................................................................................................... 33
Electronic Leak Detector Installation ................................................................................................ 33
Mechanical Leak Detector Installation .............................................................................................. 33
Pulse Output Kit Drawing ................................................................................................................. 34
Pulse Output Kit Option .................................................................................................................... 34
Optional Mufer Congurations, Drawing ......................................................................................... 35
EC Declaration of Conformity - Machinery ....................................................................................... 36
m30nmdl2sm-rev0713
Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com
©Copyright 2013 Warren Rupp, Inc. All rights reserved.
Quality System
ISO9001 Certied
Environmental
Management System
ISO14001 Certied
Air Inlet Side View
M30 Non-Metallic
Ball Valve
Design Level 2
Air Operated Double Diaphragm Pump
Air Exhaust Side View
ENGINEERING, PERFORMANCE & CONSTRUCTION DATA
INTAKE/DISCHARGE PIPE SIZE
3" ANSI Flange or
80mm DIN Flange
CAPACITY
0 to 238 US gallons per minute
(0 to 901 liters per minute)
AIR VALVE
No-lube, no-stall
design
SOLIDS-HANDLING
Up to .71 in. (18mm)
HEADS UP TO
100 psi or 231 ft. of water
(7 bar or 70 meters)
DISPLACEMENT/STROKE
.9 US gallon / 3.41 liter
CAUTION! Maximum Operating Temperature Limit is 180°F for Polypropylene and 250°F for PVDF Models.
Temperature Limits
Materials Maximum Minimum
®:
Santoprene
resistance. 88°C -40°C
Virgin PTFE: Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE: molten alkali metals,
turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free 350°F -35°F uorine at elevated temperatures. 177°C -37°C
Polypropylene 180°F 32°F 82°C 0°C
PVDF 250°F 0°F 121°C -18°C
For specic applications, always consult “Chemical Resistance Chart” Technical Bulletin
CAUTION: Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.
MARATHON® pumps are designed to be powered only by compressed air.
Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life. Excellent abrasion 275°F -40°F
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 1
Explanation of Pump Nomenclature
M30 Non-Metallic · Design Level 2· Ball Valve
Check Diaphragm/ Check Non-Wetted Shipping MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Kit Weight Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. (kg)
M30B2P1PQAS000. S 30 B 2 P 1 P Q A S 0 00. 231 (105) M30B2P2PQAS000. S 30 B 2 P 2 P Q A S 0 00. 231 (105) M30B2K1KQAS000. S 30 B 2 K 1 K Q A S 0 00. 315 (143) M30B2K2KQAS000. S 30 B 2 K 2 K Q A S 0 00. 315 (143) M30B2P4PQAV000. S 30 B 2 P 4 P Q A V 0 00. 270 (122) M30B2K4KQAV000. S 30 B 2 K 4 K Q A V 0 00. 354 (161)
Pump Brand
S= Standard
Pump Size
30=3"
Check Valve Type
B= Ball
Design Level 2= Design Level 2
Wetted Material K= PVDF P= Polypropylene
Diaphragm Check Valve Materials 1= Santoprene/Santoprene 2= PTFE-Santoprene Backup/PTFE 3= PTFE Pumping, PTFE-Santoprene Backup Driver/PTFE 4= Santoprene Pumping, Santoprene Driver/Santoprene
Check Valve Seat K= PVDF P= Polypropylene U= Polyurethane/ Polyurethane
Non-Wetted Material Options A= Painted Aluminum J= Painted Aluminum PTFE Q= Epoxy Coated Aluminum K= PTFE Coated Aluminum L= PTFE Coated Aluminum with PTFE Coated Hardware R= Epoxy Coated Aluminum with PTFE Coated Hardware
Porting Options A= ANSI Flange D= DIN Flange 7= Dual Porting (ANSI) 8= Top Dual Porting (ANSI) 9= Bottom Dual Porting (ANSI)
Pump Style D= Spill Containment with Electronic Leak Detection (110V) E= Spill Containment with Electronic Leak Detection (220V) M=Spill Containment with Mechanical Leak Detection S= Standard V= Spill Containment with Visual Leak Detection
Pump Options 0= None
1= Sound Dampening Mufer 2= Mesh Mufer
3= High temperature Air Valve w/Integral Mufer 4= High temperature Air Valve with Sound Dampening Mufer 5= High temperature
Air Valve w/Mesh Mufer
Kit Options
00.= None P0.= 10-30VDC Pulse Output Kit P1.= Intrinsically-Safe 5-30VDC,110/120VAC, 220/240VAC Pulse Output Kit P2.= 110/120 or 220/240VAC Pulse Output Kit E0.= Solenoid Kit with 24VDC Coil E1.= Solenoid Kit with 24VDC Explosion-Proof Coil E2.= Solenoid Kit with 24VAC/12VDC Coil E3.= Solenoid Kit with12VDC Explosion-Proof Coil E4.= Solenoid Kit with 110VAC Coil E5.= Solenoid Kit with 110VAC, 60 Hz Explosion-Proof Coil E6.= Solenoid Kit with 220VAC Coil E7.= Solenoid Kit with 220VAC, 60 Hz Explosion-Proof Coil E8.= Solenoid Kit with 110VAC, 50 Hz Explosion-Proof Coil E9.= Solenoid Kit with 230VAC, 50 Hz Explosion-Proof Coil SP.= Stroke Indicator Pins
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 2
MODEL S30 Non-Metallic Performance Curve
Performance Curve, Model M30 Non-Metallic Design Level 2
Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
60 (102)
80 (136)
100 (170)
120 (204)
140 (238)
BAR
100
7
90
6
80
5
70
60
4
50
HEAD
3
40
20 (34)
PSI
40 (68)
100 PSI
80 PSI (5.44 Bar)
60 PSI (4.08 Bar)
40 PSI (2.72 Bar)
(6.8 Bar)
NPSHR
METERS
FEET
30
2
20
1
20 PSI (1.36 Bar)
Air Inlet Pressure
10
0
0
30 25 20
15 10
9.1
7.6 6
4.5 3
1.5
5
0 20 40 60 80 100 120 140 160 180 200 220
U.S. Gallons per minute
85075065055045035025015050
Liters per minute
CAPACITY
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 3
DISCHARGE PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
MANIFOLD CAN ROTATE ±90º FROM VERTICAL CENTERLINE
BOLT PATTERN IS
SYMMETRICAL ABOUT
CENTERLINES
AIR INLET 3/4” NPT
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
STANDARD INTEGRAL MUFFLER:
1” NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
Dimensions: M30 Non-Metallic
Dimensions in Inches Dimensional tolerance: ±1/8"
Note: Dimensions "A" is from the vertical center line to the end
of the mufer.
Dimension
Standard Pump Pulse Output Kit
Sound Dampening Mufer
Mesh Mufer
Note: Porting Flanges are also available with
PN10 80mm DIN bolting conguration.
6 9/16"
6 9/16" 13 3/4" 8 13/16"
A
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 4
Metric Dimensions: M30 Non-Metallic
DISCHARGE PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
MANIFOLD CAN ROTATE ±90º FROM VERTICAL CENTERLINE
BOLT PATTERN IS
SYMMETRICAL ABOUT
CENTERLINES
3/4” TYP.
8 PLACES
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
STANDARD INTEGRAL MUFFLER:
1” NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
AIR INLET 3/4” NPT
Dimensions in Millimeters Dimensional tolerance: ± 3mm
Note: Dimensions "A" is from the vertical center line to the end
of the mufer.
Dimension
Standard Pump Pulse Output Kit
Sound Dampening Mufer
Mesh Mufer
A
6 9/16"
6 9/16" 13 3/4" 8 13/16"
Note: Porting Flanges are also available
with PN10 80mm DIN bolting conguration.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 5
Dimensions: M30 Non-Metallic
DISCHARGE PORT 3” STANDARAD 125# FLANGE CONFIGURATION 3/4” DIA., (4) HOLES EQUALLY SPACED ON A 6” DIA. BOLT CHANGE.
MANIFOLD CAN ROTATE ±90º FROM VERTICAL CENTERLINE
BOLT PATTERN IS SYMMETRICAL ABOUT CENTERLINES
AIR INLET 3/4” NPT
3/4” TYP.
8 PLACES
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
STANDARD INTEGRAL MUFFLER:
1” NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
with Spill Containment
Dimensions in Inches Dimensional tolerance: ±1/8"
Note: Dimensions "A" is from the vertical center line to the
end of the mufer.
Note: Dimensions "B" is from the opposite side of the pump
to the end of the mufer.
Dimension
Standard Pump Pulse Output Kit
Sound Dampening Mufer
Mesh Mufer
Note: Porting Flanges are also available with
PN10 40mm DIN bolting conguration.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 6
A
6 9/16"
6 9/16" 13 3/4" 8 13/16"
12 11/16" 12 11/16" 22 9/32"
14 15/16"
B
DISCHARGE PORT 3” STANDARAD 125# FLANGE CONFIGURATION 3/4” DIA., (4) HOLES EQUALLY SPACED ON A 6” DIA. BOLT CHANGE.
MANIFOLD CAN ROTATE ±90º FROM VERTICAL CENTERLINE
BOLT PATTERN IS SYMMETRICAL ABOUT CENTERLINES
AIR INLET 3/4” NPT
3/4” TYP.
8 PLACES
BOTTOM VIEW
SIDE VIEW
FRONT VIEW
SUCTION PORT
3” STANDARAD 125# FLANGE CONFIGURATION
3/4” DIA., (4) HOLES EQUALLY SPACED
ON A 6” DIA. BOLT CHANGE.
STANDARD INTEGRAL MUFFLER:
1” NPT EXHAUST PORT
FOR OPTIONAL MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS
Metric Dimensions: M30 Non-Metallic with Spill Containment
Dimensions in Millimeters Dimensional tolerance: ± 3mm
Dimension
Standard Pump
Pulse Output Kit
Sound Dampening Mufer Mesh Mufer
Note: Porting Flanges are also available with
PN10 80mm DIN bolting conguration.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 7
A B
167mm 167mm
322mm 322mm
349mm 579mm
225mm 380mm
PRINCIPLE OF PUMP OPERATION
This ball type check valve pump is powered by compressed air and is a 1:1 ratio design. The inner side of one diaphragm chamber is alternately pressurized while simultaneously exhausting the other inner chamber. This causes the diaphragms, which are connected by a common rod secured by plates to the centers of the diaphragms, to move in a reciprocating action. (As one diaphragm performs the discharge stroke the other diaphragm is pulled to perform the suction stroke in the opposite chamber.) Air pressure is applied over the entire inner surface of the diaphragm while liquid is discharged from the opposite side of the diaphragm. The diaphragm operates in a balanced condition during the discharge stroke which allows the pump to be operated at discharge heads over 200 feet (61 meters) of water.
For maximum diaphragm life, keep the pump as close to the liquid being pumped as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) may require a back pressure regulating device to maximize diaphragm life.
Alternate pressurizing and exhausting of the diaphragm chamber is performed by an externally mounted, pilot operated, four way spool type air distribution valve. When the spool shifts to one end of the valve body, inlet pressure is applied to one diaphragm chamber and the other diaphragm chamber exhausts. When the spool shifts to the opposite end of the valve body, the pressure to the chambers
is reversed. The air distribution valve spool is moved by a internal pilot valve which alternately pressurizes one end of the air distribution valve spool while exhausting the other end. The pilot valve is shifted at each end of the diaphragm stroke when a actuator plunger is contacted by the diaphragm plate. This actuator plunger then pushes the end of the pilot valve spool into position to activate the air distribution valve.
The chambers are connected with manifolds with a suction and discharge check valve for each chamber, maintaining flow in one direction through the pump.
INSTALLATION AND START-UP
Locate the pump as close to the product being pumped as possible. Keep the suction line length and
number of ttings to a minimum. Do not
reduce the suction line diameter.
For installations of rigid piping,
short sections of exible hose should
be installed between the pump and the piping. The flexible hose reduces vibration and strain to the pumping system. A surge suppressor is recommended to further reduce
pulsation in ow.
AIR SUPPLY
Air supply pressure cannot exceed 100 psi (7 bar). Connect the pump
air inlet to an air supply of sufcient
capacity and pressure required for desired performance. When the air supply line is solid piping, use a short
length of exible hose not less than ½"
(13mm) in diameter between the pump and the piping to reduce strain to the
piping. The weight of the air supply line,
regulators and lters must be supported
by some means other than the air inlet cap. Failure to provide support for the piping may result in damage to the pump. A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits.
AIR VALVE LUBRICATION
The air distribution valve and the pilot valve are designed to operate WITHOUT lubrication. This is the preferred mode of operation. There may be instances of personal preference or poor quality air supplies when lubrication of the compressed air supply is required. The pump air system will operate with properly lubricated compressed air supply. Proper lubrication requires the use of an air line lubricator (available from Warren Rupp) set to deliver one drop of SAE 10 non­detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes at the point of operation. Consult the pump’s published Performance Curve to determine this.
AIR LINE MOISTURE
Water in the compressed air supply can create problems such as icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer to supplement the user’s air drying equipment. This device removes water from the compressed air supply and alleviates the icing or freezing problems.
AIR INLET AND PRIMING
To start the pump, open the air
valve approximately ½ to ¾ turn. After
the pump primes, the air valve can be
opened to increase air ow as desired.
If opening the valve increases cycling rate, but does not increase the rate
of ow, cavitation has occurred. The
valve should be closed slightly to
obtain the most efcient air ow to pump ow ratio.
BETWEEN USES
When the pump is used for materials that tend to settle out or solidify when not in motion, the pump should be flushed after each use to prevent damage. (Product remaining in the pump between uses could dry out or settle out. This could cause problems with the diaphragms and check valves at restart.) In freezing temperatures the pump must be completely drained between uses in all cases.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 8
INSTALLATION GUIDE
Top Discharge Ball Valve Unit
Available from Warren Rupp
1
Surge Suppressor
020-051-000 Filter/Regulator
2
3
Air Dryer
CAUTION
The air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.
1
Surge
Suppressor
Limited to
100 psi
3
2
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 9
RECYCLING
Many components of MARATHON® AODD
pumps are made of recyclable materials (see
chart on page 11 for material specications).
We encourage pump users to recycle worn out parts and pumps whenever possible, after
any hazardous pumped uids are thoroughly ushed.
IMPORTANT SAFETY
INFORMATION
IMPORTANT
Read these safety warnings
Read these safety warnings and instructions in this
and instructions in this manual completely, before
manual completely, before installation and start-up
of the pump. It is the responsibility of the
of the pump. It is the responsibility of the purchaser to retain this manual for reference.
purchaser to retain this manual for reference. Failure to comply with the recommendations
Failure to comply with the recommendations stated in this manual will damage the pump,
stated in this manual will damage the pump, and void factory warranty.
and void factory warranty.
prevent leakage. Follow recommended torques stated in this manual.
line may be pressurized and must be bled of its pressure.
installation and start-up
CAUTION
Before pump operation, inspect all gasketed fasteners for looseness caused by gasket creep. Re­torque loose fasteners to
WARNING
Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. The discharge
WARNING
This pump is pressurized internally with air pressure during operation. Always make certain that all bolting is in good condition and
bolting is reinstalled during assembly.
that all of the correct
WARNING
When used for toxic or
aggressive uids, the pump should always be ushed
clean prior to disassembly.
WARNING
Before doing any maintenance on the pump, be certain all pressure is completely vented from the pump, suction, discharge,
openings and connections. Be certain the air supply is locked out or made non-operational, so that it cannot be started while work is being done on the pump. Be certain that approved eye protection and protective clothing are worn all times in the vicinity of the pump. Failure to follow these recommendations may result in serious injury or death.
piping, and all other
WARNING
In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged
into the atmosphere. If pumping a product which is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe disposition.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 10
WARNING
Airborne particles and loud noise hazards.
Wear ear and eye protection.
MATERIAL CODES
THE LAST 3 DIGITS OF PART NUMBER
000 Assembly, sub-assembly;
and some purchased items 010 Cast Iron 012 Powered Metal 015 Ductile Iron 020 Ferritic Malleable Iron 025 Music Wire 080 Carbon Steel, AISI B-1112 100 Alloy 20 110 Alloy Type 316 Stainless Steel 111 Alloy Type 316 Stainless Steel
(Electro Polished) 112 Alloy C 113 Alloy Type 316 Stainless Steel
(Hand Polished) 114 303 Stainless Steel 115 302/304 Stainless Steel 117 440-C Stainless Steel (Martensitic) 120 416 Stainless Steel
(Wrought Martensitic) 123 410 Stainless Steel
(Wrought Martensitic) 148 Hardcoat Anodized Aluminum 149 2024-T4 Aluminum 150 6061-T6 Aluminum 151 6063-T6 Aluminum 152 2024-T4 Aluminum (2023-T351) 154 Almag 35 Aluminum 155 356-T6 Aluminum 156 356-T6 Aluminum 157 Die Cast Aluminum Alloy #380 158 Aluminum Alloy SR-319 159 Anodized Aluminum 162 Brass, Yellow, Screw Machine Stock 165 Cast Bronze, 85-5-5-5 166 Bronze, SAE 660 170 Bronze, Bearing Type,
Oil Impregnated 175 Die Cast Zinc 180 Copper Alloy 305 Carbon Steel, Black Epoxy Coated
306 Carbon Steel, Black PTFE Coated 307 Aluminum, Black Epoxy Coated 308 Stainless Steel, Black PTFE Coated 309 Aluminum, Black PTFE Coated 310 PVDF Coated 313 Aluminum, White Epoxy Coated 330 Zinc Plated Steel 331 Chrome Plated Steel 332 Aluminum, Electroless Nickel Plated 333 Carbon Steel, Electroless
Nickel Plated 335 Galvanized Steel 336 Zinc Plated Yellow Brass 337 Silver Plated Steel 340 Nickel Plated 342 Filled Nylon 351 Food Grade Santoprene 353 Geolast; Color: Black 354 Injection Molded #203-40
Santoprene- Duro 40D +/-5;
Color: RED 355 Thermal Plastic 356 Hytrel 357 Injection Molded Polyurethane 358 Urethane Rubber
(Some Applications)
(Compression Mold) 359 Urethane Rubber 360 Nitrile Rubber Color coded: RED 361 Nitrile 363 FKM (Fluorocarbon).
Color coded: YELLOW 364 E.P.D.M. Rubber.
Color coded: BLUE 365 Neoprene Rubber.
Color coded: GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 370 Butyl Rubber
Color coded: BROWN 371 Philthane (Tuftane)
374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 405 Cellulose Fibre 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 465 Fibre 500 Delrin 500 501 Delrin 570 502 Conductive Acetal, ESD-800 503 Conductive Acetal, Glass-Filled 505 Acrylic Resin Plastic 506 Delrin 150 520 Injection Molded PVDF
Natural color 540 Nylon 541 Nylon 542 Nylon 544 Nylon Injection Molded 550 Polyethylene 551 Glass Filled Polypropylene
552 Unlled Polypropylene 553 Unlled Polypropylene
555 Polyvinyl Chloride 556 Black Vinyl 558 Conductive HDPE 570 Rulon II 580 Ryton 590 Valox 591 Nylatron G-S 592 Nylatron NSB 600 PTFE (virgin material)
Tetrauorocarbon (TFE) 601 PTFE (Bronze and moly lled)
602 Filled PTFE 603 Blue Gylon 604 PTFE 606 PTFE
607 Envelon 608 Conductive PTFE 610 PTFE Encapsulated Silicon 611 PTFE Encapsulated FKM 632 Neoprene/Hytrel 633 FKM/PTFE 634 EPDM/PTFE 635 Neoprene/PTFE 637 PTFE, FKM/PTFE 638 PTFE, Hytrel/PTFE 639 Nitrile/TFE 643 Santoprene 644 Santoprene®/PTFE 656 Santoprene Diaphragm and
Check Balls/EPDM Seats 661 EPDM/Santoprene 666 FDA Nitrile Diaphragm,
PTFE Overlay, Balls, and Seals 668 PTFE, FDA Santoprene/PTFE
Delrin and Hytrel are registered tradenames of E.I. DuPont.
Gylon is a registered tradename of Garlock, Inc.
Nylatron is a registered tradename of Polymer Corp.
Santoprene is a registered tradename of Exxon Mobil Corp.
Rulon II is a registered tradename of Dixion Industries Corp.
Ryton is a registered tradename of Phillips Chemical Co.
Valox is a registered tradename of General Electric Co.
PortaPump, Tranquilizer and SludgeMaster are registered tradenames of Warren Rupp, Inc.
®
/EPDM
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 11
TROUBLESHOOTING Possible Symptoms:
Pump will not cycle.
Pump cycles, but produces no ow.
Pump cycles, but ow rate is
unsatisfactory.
Pump cycle seems unbalanced.
Pump cycle seems to produce
excessive vibration.
What to Check: Excessive suction lift in system. Corrective Action: For lifts exceeding
20 feet (6 meters), lling the pumping
chambers with liquid will prime the pump in most cases.
What to Check: Excessive flooded suction in system. Corrective Action: For flooded conditions exceeding 10 feet (3 meters) of liquid, install a back pressure device.
What to Check: System head exceeds air supply pressure. Corrective Action: Increase the inlet air pressure to the pump. Most diaphragm pumps are designed for 1:1
pressure ratio at zero ow.
What to Check: Air supply pressure or volume exceeds system head. Corrective Action: Decrease inlet air pressure and volume to the pump as calculated on the published PERFORMANCE CURVE. Pump is
cavitating the uid by fast cycling.
What to Check: Undersized suction line. Corrective Action: Meet or exceed pump connection recommendations shown on the DIMENSIONAL DRAWING.
What to Check: Restricted or undersized air line. Corrective Action: Install a larger air line and connection. Refer to air inlet recommendations shown in your pump’s SERVICE MANUAL.
What to Check: Check ESADS+Plus, the Externally Serviceable Air Distribution System of the pump. Corrective Action: Disassemble and inspect the main air distribution valve, pilot valve and pilot valve actuators. Refer to the parts drawing and air valve section of the SERVICE MANUAL. Check for clogged discharge or closed valve before reassembly.
What to Check: Rigid pipe connections to pump. Corrective Action: Install flexible connectors and a surge suppressor.
What to Check: Blocked air exhaust
mufer. Corrective Action: Remove mufer
screen, clean or de-ice and reinstall. Refer to the Air Exhaust section of your pump SERVICE MANUAL.
What to Check: Pumped uid in air exhaust mufer.
Corrective Action: Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly. Refer to the Diaphragm Replacement section of your pump SERVICE MANUAL.
What to Check: Suction side air leakage or air in product. Corrective Action: Visually inspect all suction side gaskets and pipe connections.
What to Check: Obstructed check valve. Corrective Action: Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket. Refer to the Check Valve section of the pump SERVICE MANUAL for disassembly instructions.
What to Check: Worn or misaligned check valve or check valve seat. Corrective Action: Inspect check valves and seats for wear and proper seating. Replace if necessary. Refer to Check Valve section of the pump SERVICE MANUAL for disassembly instructions.
What to Check: Blocked suction line. Corrective Action: Remove or ush
obstruction. Check and clear all suction screens and strainers.
What to Check: Blocked discharge line. Corrective Action: Check for obstruction or closed discharge line valves.
What to Check: Blocked pumping chamber. Corrective Action: Disassemble and inspect the wetted chambers of the pump. Remove or flush any obstructions. Refer to the pump SERVICE MANUAL for disassembly instructions.
What to Check: Entrained air or vapor lock in one or both pumping chambers. Corrective Action: Purge chambers through tapped chamber vent plugs. PURGING THE CHAMBERS OF AIR CAN BE DANGEROUS! Contact the Warren Rupp Technical Services Department before performing this procedure. A model with top-ported discharge will reduce or eliminate problems with entrained air.
If your pump continues to perform below your expectations, contact your local Warren Rupp Distributor or factory Technical Services Group for a service evaluation.
WARRANTY
Refer to the enclosed Warren Rupp
Warranty Certicate.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 12
**MUFFLER OPTION
*OVERLAY OPTION
Composite Repair Parts Drawing
AVAILABLE SERVICE AND CONVERSION KITS
476-176-000 AIR END KIT
Seals, O-rings, Gaskets, Retaining Rings, Air Valve Sleeve & Spool Set and Pilot Valve Assembly.
476-177-000* AIR END KIT (for Stroke Indicator Option) Seals, O-rings, Gaskets, Retaining Rings, Air Valve Sleeve
& Spool Set and Pilot Valve Assembly.
476-140-354 WETTED END KIT Santoprene Diaphragms, Santoprene Balls and TFE Seals.
476-140-654 WETTED END KIT Santoprene Diaphragms, PTFE Overlay Diaphragms, TFE Balls and TFE Seals.
476-143-354 WETTED END KIT (for Polypropylene Spill Containment) Santoprene Diaphragms, PTFE Overlay Diaphragms, PTFE Pumping Diaphragms, PTFE Balls and PTFE Seals.
476-143-655 WETTED END KIT (for PVDF Spill Containment) Santoprene Diaphragms, PTFE Overlay Diaphragms,
PTFE Pumping Diaphragms, PTFE Balls and PTFE Seals.
HARDWARE KITS
475-173-308 PTFE Coated Stainless Steel Capscrews, Hex Nuts, Washers and Support Rod 475-174-308 (For use with Spill Containment Options)
ELECTRONIC LEAK DETECTOR KITS
032-037-000 100VAC 50Hz or 110-120VAC 50-60Hz or 220-240VAC 50-60Hz 032-045-000 12-32VDC
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 13
Composite Repair Parts List
ITEM PART NUMBER DESCRIPTION QTY
1 031-140-000 Air Valve Assembly 1 031-140-002 Air Valve Assembly w/ PTFE coated Hardware 1
031-141-000 Air Valve Assembly (No Integral Mufer) 1
2 095-089-000 Pilot Valve Assembly 1 3 050-039-354 Ball, Check 4 050-039-357 Ball, Check 4 050-039-600 Ball, Check 4 4 114-021-156 Intermediate Assembly 1 114-021-307 Intermediate Assembly 1 114-021-309 Intermediate Assembly 1 114-021-332 Intermediate Assembly 1 5 115-133-080 Bracket, Mounting 2 115-133-305 Bracket, Mounting 2 115-133-306 Bracket, Mounting 2
115-133-333 Bracket, Mounting 2 6 132-019-360 Bumper, Diaphragm 2 7 135-032-506 Bushing, Plunger 2 8 165-099-156 Cap, Air Inlet 1 165-099-307 Cap, Air Inlet 1 165-099-309 Cap, Air Inlet 1 165-099-332 Cap, Air Inlet 1 9 170-017-115 Capscrew, Hex HD 5/8-11 x 1.75 4 170-017-308 Capscrew, Hex HD 5/8-11 x 1.75 4 10 170-052-115 Capscrew, Hex HD 3/8-16 x 2.25 4 170-052-308 Capscrew, Hex HD 3/8-16 x 2.25 4 11 170-111-115 Capscrew, Hex HD 5/8-11 x 3.25 4 170-111-308 Capscrew, Hex HD 5/8-11 x 3.25 4 12 170-112-115 Capscrew, Hex HD 5/8-11 x 3.75 32 170-112-308 Capscrew, Soc HD 5/8-11 x 3.75 32 13 171-004-115 Capscrew, Soc HD 1/2-13 x 1.25 6
14 171-053-115 Capscrew, Soc HD 3/8-16 X 2.75 4 171-053-308 Capscrew, Soc HD 3/8-16 X 2.75 4
15 196-151-520 Chamber, Outer 2 196-151-552 Chamber, Outer 2 16 196-152-156 Chamber, Inner 2 196-152-307 Chamber, Inner 2 196-152-309 Chamber, Inner 2 196-152-332 Chamber, Inner 2 17 286-077-354 Diaphragm 2 286-077-357 Diaphragm 2
ITEM PART NUMBER DESCRIPTION QTY
18 286-078-600 Diaphragm, Overlay 2 19 312-103-520 Elbow 4 312-103-552 Elbow 4 20 360-090-360 Gasket, Air Inlet 1 21 360-091-360 Gasket, Inner Chamber 2 22 360-092-360 Gasket, Pilot Valve 1 23 360-093-360 Gasket, Main Air Valve 1 24 518-133-520 Manifold 2 518-133-520E Manifold, 80mm DIN 2 518-133-552 Manifold 2 518-133-552E Manifold, 80mm DIN 2
25 530-027-000 Mufer 1 530-010-000 Mufer 1
27 545-009-110 Nut, Hex 5/8 72 545-009-308 Nut, Hex 5/8 72 28 560-001-360 O-ring 2 29 612-161-520 Assembly, Outer Diaphragm Plate 2 612-161-552 Assembly, Outer Diaphragm Plate 2 30 612-162-150 Assembly, Inner Diaphragm Plate 2 31 620-017-115 Plunger, Actuator 2 32 670-047-520 Retainer, Ball 4 670-047-552 Retainer, Ball 4 33 685-051-120 Rod, Diaphragm 1 34 685-052-115 Rod, Support 2 685-052-308 Rod, Support 2 35 720-010-375 Seal, Diaphragm Rod 2 36 720-039-600 Seal, Manifold Spacer 8 37 720-043-600 Seal, Check Valve Assembly 8 38 722-076-520 Seat, Check Valve 4 722-076-552 Seat, Check Valve 4 39 770-055-520 Spacer, Manifold 4 770-055-552 Spacer, Manifold 4 770-059-520 Spacer, Manifold (PTFE Overlays Only) 4 770-059-552 Spacer, Manifold (PTFE Overlays Only) 4 40 901-047-115 Washer, Flat 5/8" 140 901-047-308 Washer, Flat 5/8" 41 901-048-115 Washer, Flat 3/8" 8 901-048-308 Washer, Flat 3/8" 8
NOT SHOWN: 535-069-000 Nameplate
140
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 14
Spill Containment Option for Virgin PTFE Equipped Pumps Drawing
Discharge
Manifold
Suction
Manifold
M30 SPILL CONTAINMENT REPAIR PARTS LIST FOR VIRGIN PTFE EQUIPPED PUMPS
ITEM PART NUMBER DESCRIPTION QTY
1 031-146-000 Air Valve Assembly 1 (replaces 031-140-000) 031-147-000 Air Valve Assembly 1 (replaces 031-141-000) 43 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00 16 170-113-308 Capscrew, Hex HD 5/8-11 x 6.00 16 44 170-115-115 Capscrew, Hex HD 5/8-11 x 4.00 4 170-115-308 Capscrew, Hex HD 5/8-11 x 4.00 4 45 196-156-552 Chamber, Spill Containment 2 196-156-600 Chamber, Spill Containment 2 46 286-079-600 Diaphragm, Pumping 2 47 518-135-520 Manifold 2 518-135-520E Manifold, 80mm DIN 2 518-135-552 Manifold 2 518-135-552E Manifold, 80mm DIN 2 48 538-022-110 Nipple, Pipe 4 538-022-308 Nipple, Pipe 4 49 560-078-611 O-Ring 8 50 618-003-110 Plug, Pipe 4 618-003-308 Plug, Pipe 4 51 618-025-110 Plug, Boss 4 618-025-308 Plug, Boss 4 52 618-031-110 Plug, Boss 4 618-031-308 Plug, Boss 4 53 770-061-600 Spacer, Manifold 4 770-061-552 Spacer, Manifold 4 54 835-005-110 Tee, Pipe 4 835-005-308 Tee, Pipe 4 55 860-057-606 Tube, Sight 2 56 866-060-110 Connector, Tube 4
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 15
SPILL CONTAINMENT FOR PTFE EQUIPPED PUMPS CONCEPT
The Spill Containment option prevents the air end components from being contaminated or damaged when a pumping diaphragm ruptures while pumping caustic or toxic materials. It also helps to protect the environment. With the installation of optional leak detectors (either mechanical or electronic) the diaphragm rupture can be detected. The pump can then be shut down and repaired before any caustic or toxic materials can enter the air end and be exhausted into the surrounding environment.
SPILL CONTAINMENT OPTION DIAPHRAGM SERVICING
To service the diaphragms first shut off the suction, then shut off the discharge lines to the pump. Next shut off the compressed air supply, bleed the pressure from the pump, and disconnect the air supply line from the pump. Drain any remaining pumped liquid from the pump. Remove the pump before servicing.
Next, drain the uid from the Spill
Containment chambers. This can be done by removing the bottom plug (item 50) from each Spill Containment chamber.
After the fluid from the Spill Containment chambers has been drained, the wet end components can now be removed. See diaphragm servicing section for detailed instructions. The Spill Containment option has two additional virgin PTFE pumping diaphragms (item 46).
FILLING SPILL CONTAINMENT CHAMBERS WITH LIQUID
THE CHAMBERS ARE FILLED
WITH WATER AT THE FACTORY.
If you prefer to substitute another
liquid, to prevent system contamination
consult the factory rst to determine
compatibility of the substitute with pump construction.
Follow the steps listed here to replace the liquid in the pump after disassembly or liquid loss:
1. Drain the fluid in the Spill Containment chambers by removing the bottom two boss plugs (items 50). Replace the bottom two boss plugs
after the uid is drained.
2. Remove the eight capscrews (item 11) fastening the discharge manifold and elbows to the outer chambers (items 15). The discharge manifolds and elbows can now be removed.
3. Remove the top two boss plugs (items 50). The Spill Containment chambers are filled through the exposed ports.
4. Apply air pressure to the air distribution valve. Install safety clip (item 1-F) into the smaller unthreaded hole in one end cap. This locks the valve spool to one side, keeping the pump from shifting.
5. Face the side of the pump with the installed safety clip. If the safety
clip is installed in the top end cap, ll
the left spill containment chamber. If the safety clip is installed on the bottom
end cap, ll the right Spill Containment chamber. The volume of uid is 3770 ml (127.5 . oz.). It is important that
the exact amount of uid is used. Too little or too much uid causes premature
diaphragm failure and erratic pumping.
6. Loosely reinstall one boss plug
to the lled Spill Containment chamber.
7. Shut off air supply. Remove safety
clip. Adjust the air line regulator so that
air pressure slowly lls the pump. The diaphragm expands, forcing the uid
in the chamber to be slowly displaced. When the pump shifts to the opposite side, quickly install the safety clip.
8. Loosen the top boss plug on the
lled chambers. This allows uid in the
chamber to purge trapped air from the chamber. This can be seen by watching
the column of uid in the sight tube. When uid appears at the top of the
port, quickly tighten the boss plug. Fluid loss of 1 to 2ml is acceptable.
9. Tilt the pump so the uppermost pipe tee (item 53) is in the vertical position. Loosen the pipe plug (item
49). This will allow trapped air to
purge through the pipe tee. When uid
appears at the tee opening, reinstall the pipe plug.
NOTE: If all air is not purged using
this procedure, remove the check valve components from the top port of the outer chamber (item 15). Apply manual pressure to the pumping diaphragm by inserting a blunt instrument into the top port of the outer chamber and applying pressure to the diaphragm. Loosen the
pipe plug (item 49) allowing the uid
to purge any remaining trapped air. Reinstall the plug.
10. Repeat steps 5 through 9 to ll
opposite Spill Containment chamber.
11. Reinstall the check valve components, discharge manifold and elbows to the pump. The pump is now ready for operation.
IMPORTANT
Read these instructions completely, before installation and start-up. It is the responsibility of
the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 16
Spill Containment Option for TPE Equipped Pumps Drawing
Suction
Manifold
Discharge
Manifold
M30 SPILL CONTAINMENT FOR TPE EQUIPPED PUMPS REPAIR PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
1 031-146-000 Air Valve Assembly 1 (replaces 031-140-000) 031-147-000 Air Valve Assembly 1 (replaces 031-141-000) 43 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00 16 170-113-308 Capscrew, Hex HD 5/8-11 x 6.00 16 44 170-115-115 Capscrew, Hex HD 5/8-11 x 4.00 4 170-115-308 Capscrew, Hex HD 5/8-11 x 4.00 4 45 196-156-552 Chamber, Spill Containment 2 196-156-600 Chamber, Spill Containment 2 46 286-080-354 Diaphragm, Pumping 2 47 518-135-520 Manifold, Spill Containment 2 518-135-520E Manifold, 80mm DIN 2 518-135-552 Manifold, Spill Containment 2 518-135-552E Manifold, 80mm DIN 2 48 538-022-110 Pipe, Nipple 4 538-022-308 Pipe, Nipple 4 49 560-078-611 O-ring 8 50 618-003-110 Plug, Pipe 4 618-003-308 Plug, Pipe 4 51 618-025-110 Plug, Boss 4 618-025-308 Plug, Boss 4 52 618-031-110 Plug, Boss 4 618-031-308 Plug, Boss 4 53 770-061-600 Spacer, Manifold 4 770-061-552 Spacer, Manifold 4 54 835-005-110 Tee, Pipe 4 835-005-308 Tee, Pipe 4 55 860-057-606 Tube, Sight 2 56 866-060-110 Connector, Tube 4
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 17
SPILL CONTAINMENT FOR TPE EQUIPPED PUMPS CONCEPT
The Spill Containment option prevents the air end components from being contaminated or damaged when a pumping diaphragm ruptures while pumping caustic or toxic materials. It also helps to protect the environment. With the installation of optional leak detectors (either mechanical or electronic) the diaphragm rupture can be detected. The pump can then be shut down and repaired before any caustic or toxic materials can enter the air end and be exhausted into the surrounding environment.
SPILL CONTAINMENT OPTION DIAPHRAGM SERVICING
To service the diaphragms first shut off the suction, then shut off the discharge lines to the pump. Next shut off the compressed air supply, bleed the pressure from the pump, and disconnect the air supply line from the pump. Drain any remaining pumped liquid from the pump. Remove the pump before servicing.
Next, drain the uid from the Spill
Containment chambers. This can be done by removing the bottom plug (item 50) from each Spill Containment chamber.
After the fluid from the Spill Containment chambers has been drained, the wet end components can now be removed. See diaphragm servicing section for detailed instructions. The Spill Containment option has two additional TPE pumping diaphragms (item 46).
FILLING SPILL CONTAINMENT CHAMBERS WITH LIQUID
THE CHAMBERS ARE FILLED
WITH WATER AT THE FACTORY.
If you prefer to substitute another
liquid, to prevent system contamination
consult the factory rst to determine
compatibility of the substitute with pump construction.
Follow the steps listed here to replace the liquid in the pump after disassembly or liquid loss:
1. Drain the fluid in the Spill Containment chambers by removing the bottom two boss plugs (items 50). Replace the bottom two boss plugs
after the uid is drained.
2. Remove the eight capscrews (item 11) fastening the discharge manifold and elbows to the outer chambers (items 15). The discharge manifolds and elbows can now be removed.
3. Remove the top two boss plugs (items 50). The Spill Containment chambers are filled through the exposed ports.
4. Apply air pressure to the air distribution valve. Install safety clip (item 1-F) into the smaller unthreaded hole in one end cap. This locks the valve spool to one side, keeping the pump from shifting.
5. Face the side of the pump with the installed safety clip. If the safety
clip is installed in the top end cap, ll
the left Spill Containment chamber. If the safety clip is installed on the bottom
end cap, ll the right Spill Containment chamber. The volume of uid is 3770 ml (127.5 . oz.). It is important that the
exact amount of uid is used. Too little or too much uid causes premature
diaphragm failure and erratic pumping.
6. Loosely reinstall one boss plug to
the lled Spill Containment chamber.
7. Shut off air supply. Remove safety
clip. Adjust the air line regulator so that
air pressure slowly lls the pump. The diaphragm expands, forcing the uid
in the chamber to be slowly displaced. When the pump shifts to the opposite side, quickly install the safety clip.
8. Loosen the top boss plug on the
lled chambers. This allows uid in the
chamber to purge trapped air from the chamber. This can be seen by watching
the column of uid in the sight tube. When uid appears at the top of the
port, quickly tighten the boss plug. Fluid loss of 1 to 2ml is acceptable.
9. Tilt the pump so the uppermost pipe tee (item 53) is in the vertical position. Loosen the pipe plug (item
49). This will allow trapped air to
purge through the pipe tee. When uid
appears at the tee opening, reinstall the pipe plug.
NOTE: If all air is not purged using
this procedure, remove the check valve components from the top port of the outer chamber (item 15). Apply manual pressure to the pumping diaphragm by inserting a blunt instrument into the top port of the outer chamber and applying pressure to the diaphragm. Loosen the
pipe plug (item 49) allowing the uid
to purge any remaining trapped air. Reinstall the plug.
10. Repeat steps 5 through 9 to ll
opposite Spill Containment chamber.
11. Reinstall the check valve components, discharge manifold and elbows to the pump. The pump is now ready for operation.
IMPORTANT
Read these instructions completely, before installation and start­up. It is the responsibility of the purchaser to
retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 18
Air Distribution Valve Assembly Drawing
1-J
1-D
1-F
1-G
1-H
1-G
1-E
1-C
1-A
1-A
1-B
1-C
1-E
1-G
1-H
NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING
M30 Design Level 2
MAIN AIR VALVE ASSEMBLY PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
1 031-140-000 Main Air Valve Assembly 1 1-A 031-139-000 Spool Assembly 1 1-B 095-094-551 Body, Air Valve 1 1-C 132-029-552 Bumper 2
1-D 165-096-551 Cap, Mufer 1
1-E 165-115-558 Cap, End 2
1-F 530-028-550 Mufer 1
1-G 560-020-360 O-Ring 8 1-H 675-044-115 Ring, Retaining 2 1-J 710-015-115 Screw, Self-tapping 4
For pumps equipped with PTFE Coated Hardware
1 031-140-002 Air Valve Assembly 1 (Includes all items used on 031-140-000 except:) 1-J 710-015-308 Screw Self tapping 4 1-H 675-044-308 Ring, Retaining 2
For pumps equipped with PTFE coated hardware option:
1 031-141-000 Air Valve Assembly 1 (Includes all items used on 031-140-000 minus
items 1-D, 1-F & 1-J)
For pumps with alternate Mesh or Sound Dampening mufers or piped exhaust:
1 031-041-002 Air Valve Assembly 1 (Includes all items used on 031-141-000 except:) 1-H 675-044-308 Ring, Retaining 2
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 19
AIR DISTRIBUTION VALVE SERVICING
To service the air valve rst shut off
the compressed air, bleed the pressure from the pump, and disconnect the air supply line from the pump.
STEP #1: See Composite Repair
and Parts Drawing.
Using a 5/16" Allen wrench, remove
the four hex socket capscrews (item 14)
and four at washers (item 41). Remove
the air valve assembly from the pump.
Remove and inspect gasket (item
23) for cracks or damage. Replace gasket if needed.
STEP #2: Disassembly of the air
valve.
To access the internal air valve
components rst remove the two retaining
rings (item 1-H) from each end of the air valve assembly using clip ring pliers.
Next remove the two end caps (item 1-E). Inspect the o-rings (item 1-G) for cuts or wear. Replace the o-rings if necessary.
Remove the two bumpers (item 1-C). Inspect the bumpers for cuts, wear or abrasion. Replace if necessary.
Remove the spool (part of item 1-A) from the sleeve. Be careful not to scratch or damage the outer diameter of the spool. Wipe spool with a soft cloth and inspect for scratches or wear.
Inspect the inner diameter of the sleeve (part of item 1-A) for dirt, scratches, or other contaminates. Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set (item 1-A).
STEP #3: Reassembly of the air valve.
Install one end cap (item 1-E) with an o-ring (item 1-G) and one bumper (item 1-C) into one end of the air valve body (item 1-B). Install one retaining ring (item 1-H) into the groove on the same end.
Remove the new sleeve an spool set (item 1-A) from the plastic bag. Carefully remove the spool from the sleeve. Install the six o-rings (item 1-G) into the six grooves on the sleeve. Apply a light coating of grease to the o-rings before installing the sleeve into the valve body (item 1-B), align the slots in the sleeve with the slots in the valve body. Insert the spool into the sleeve. Be careful not to scratch or damage the spool during installation. Push the spool in until it touches the bumper on the opposite end.
Install the remaining bumper, end cap with o-ring, and retaining ring.
Fasten the air valve assembly (item
1) and gasket (item 23) to the pump.
Connect the compressed air line to the pump. The pump is now ready for operation.
IMPORTANT
Read these instructions completely, before in­stallation and start-up. It is the responsibility of the purchaser to
retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 20
Air Valve Assembly Drawing with Stroke Indicator Option
NOTE: CHECK GAP AFTER ASSEMBLY TO INSURE COMPLETE INSTALLATION OF RETAINING RING
M30 Design Level 2
Note: Stroke Indicator is standard on Spill Containment models
PILOT VALVE ASSEMBLY PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY 1 031-146-000 Air Valve Assembly 1
1-A 031-143-000 Sleeve and Spool Set w/Pins 1 1-B 095-094-551 Body, Air Valve 1 1-C 132-029-552 Bumper 2
1-D 165-096-551 Cap, Mufer 1
1-E 165-098-147 Cap, End 2
1-F 530-028-550 Mufer 1
1-G 560-020-360 O-Ring 8 1-H 675-044-115 Ring, Retaining 2 1-J 710-015-115 Screw, Self-Tapping 4 1-K 210-008-330 Clip, Safety 1 1-M 560-029-360 O-Ring 2
For Pumps with PTFE Coated Hardware:
1 031-146-002 Air Valve Assembly 1 1-J 710-015-308 Screw, Self Tapping 4 1-H 675-044-308 Ring, Retaining 2 (includes all other items on 031-146-000 above.)
For Pumps with Alternate Mesh, Sound Dampening Mufers
or Piped Exhaust:
1 031-147-000 Air Valve Assembly 1
(includes all items on 031-146-000 minus 1-D, 1-F, &1-J)
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 21
AIR DISTRIBUTION VALVE WITH STROKE INDICATOR OPTION SERVICING
To service the air valve rst shut off
the compressed air, bleed the pressure from the pump, and disconnect the air supply line from the pump.
STEP #1: See Composite Repair
and Parts Drawing.
Using a 5/16" Allen wrench, remove
the four hex socket capscrews (item 14)
and four at washers (item 41). Remove
the air valve assembly from the pump.
Remove and inspect gasket (item
23) for cracks or damage. Replace gasket if needed.
STEP #2: Disassembly of the air
valve.
To access the internal air valve
components rst remove the two retaining
rings (item 1-H) from each end of the air valve assembly using clip ring pliers.
Next remove the two end caps (item 1-E). Inspect the o-rings (item 1-G) for cuts or wear. Replace the o-rings if necessary.
Remove the two bumpers (item 1-C). Inspect the bumper for cuts, wear or abrasions. Replace if necessary.
Remove the spool (part of item 1-C) from the sleeve. Be careful not to scratch or damage the outer diameter of the spool. Wipe spool with a soft cloth and inspect for scratches or wear.
Inspect the inner diameter of the sleeve (part of item 1-A) for dirt, scratches, or other contaminates. Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set (item 1-A).
STEP #3: Reassembly of the air valve.
Install one bumper (item 1-C) and one end cap (item 1-E) with an o-ring (item 1-G) into one end of the air valve body (item 1-B). Install one retaining ring (item 1-H) into the groove on the same end. Insert the safety clip (item 1-K) through the small unthreaded hole in the end cap.
Remove the new sleeve an spool set (item 1-A) from the plastic bag. Carefully remove the spool from the sleeve. Install the six o-rings (item 1-G) into the six grooves on the sleeve. Apply a light coating of grease to the o-rings before installing the sleeve into the valve body (item 1-B), align the slots in the sleeve with the slots in the valve body. Insert the spool into the sleeve. Be careful not to scratch or damage the spool during installation. Push the spool in until the pin touches the safety clip on the opposite end.
Install the remaining bumper, end cap with o-ring, and retaining ring.
Fasten the air valve assembly (item
1) and gasket (item 23) to the pump.
Connect the compressed air line to the pump. The pump is now ready for operation.
IMPORTANT
Read these instructions completely, before installation and start­up. It is the responsibility of the purchaser to
retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 22
Solenoid Shifted Air Valve Drawing
SOLENOID SHIFTED AIR VALVE PARTS LIST
(Includes all items used on Composite Repair Parts List except as shown)
ITEM PART NUMBER DESCRIPTION QTY
57 893-097-000 Solenoid Valve, NEMA4 1 58 219-001-000 Solenoid Coil, 24VDC 1 219-004-000 Solenoid Coil, 24VAC/12VDC 1 219-002-000 Solenoid Coil, 120VAC 1 219-003-000 Solenoid Coil, 240VAC 1 59 241-001-000 Connector, conduit 1 60 170-061-115 Capscrew, Hex HD 3/8-16 x 1.75 4 61 618-052-506 Plug 2
For Explosion Proof Solenoid Valve
58 219-009-001 Solenoid Coil, 120VAC 60 Hz 1 219-009-002 Solenoid Coil, 240VAC 60 HZ 1 219-009-003 Solenoid Coil, 12VDC 1 219-009-004 Solenoid Coil, 24VDC 1 219-009-005 Solenoid Coil, 110VAC 50 Hz 1 219-009-006 Solenoid Coil, 230VAC 50 Hz 1
60
57
61
59
58
61
57
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 23
SOLENOID SHIFTED AIR DISTRIBUTION VALVE OPTION
Warren Rupp’s solenoid shifted, air distribution valve option utilizes electrical signals to precisely control your MARATHON’s speed. The solenoid coil is connected to a customer
- supplied control. Compressed air provides the pumping power, while electrical signals control pump speed (pumping rate).
OPERATION
The Solenoid Shifted MARATHON has a solenoid operated, air distribution valve in place of the standard MARATHON’s pilot operated, air distribution valve. Where a pilot valve is normally utilized to cycle the pump’s air distribution valve, an electric solenoid is utilized. As the solenoid is powered, one of the pump’s air chambers is pressurized while the other chamber is exhausted. When electric power is turned off, the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized. By alternately applying and removing power to the solenoid, the pump cycles much like a standard MARATHON pump, with one exception. This option provides a way to precisely control and monitor pump speed.
Solenoid Connector
Before wiring, remove terminal block from
conduit connector.
Wiring Diagram
#2 Terminal Neutral
(Negative)
3rd Terminal for
ground.
#1 Terminal Power
(Positive)
BEFORE INSTALLATION
Before wiring the solenoid, make certain it is compatible with your system voltage.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 24
Pilot Valve Assembly Drawing
PILOT VALVE ASSEMBLY PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
2 095-089-000 Pilot Valve Assembly 1 2-A 095-081-551 Body, Pilot Valve 1 2-B 135-033-506 Bushing 2 2-C 675-055-115 Ring, Retaining 2 2-D 770-049-175 Spacer 5 2-E 917-001-374 Wiper 6 2-F 775-033-506 Spool, Pilot 1
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 25
PILOT VALVE SERVICING
To service the pilot valve rst shut
off the compressed air supply, bleed the pressure from the pump, and disconnect the air supply line from the pump. Insert the safety clip (item 1-F from Air Distribution Valve assembly drawing) into the smaller unthreaded holes in the end cap (item 1-E from air distribution valve assembly drawing).
Step #1: See PUMP ASSEMBLY
DRAWING.
Using a 9/16" wrench or socket,
remove the four capscrews (items
10) and four at washers (items 41).
Remove the air inlet cap (item 8) and air inlet gasket (item 20). The pilot valve assembly (item 2) can now be removed for inspection or service.
Step #2: Disassembly of the pilot
valve.
Remove the pilot valve spool (item 2-F). Wipe clean, and inspect for dirt, scratches or wear. Replace the spool if necessary.
Remove the two retaining rings (items 2-C) from each end of the pilot valve body using clip ring pliers.
Remove the two pilot valve bushings
(items 2-B), ve spacers (items 2-D),
and six spool wipers (items 2-E) by pushing gently from other end of the pilot valve body. Inspect the wipers for cuts and/or wear. Replace any wipers as necessary.
Step #3: Re-assembly of the pilot
valve.
First install a spiral retaining ring to one end of the pilot valve body. Install one bushing making sure the step side faces toward the wiper. Apply a light coating of grease to the outside diameter of each wiper. Next, gently push in the wipers and spacers until they are against the installed retaining ring in the opposite end of the pilot valve body. Install the remaining bushing making sure the step side faces the wiper. Install the remaining retaining ring using clip ring pliers.
Apply a light coating of grease to the inner diameter of each wiper. Also apply a light coating of grease to the outer diameter of the pilot valve spool and gently push the spool through each wiper.
Step #4: Inspect the actuator plungers.
See PUMP ASSEMBLY DRAWING.
The actuator plungers (items 31) can be reached through the stem cavity of the pilot valve in the intermediate assembly (item 4).
Remove the plungers (items 31) from the bushings (item 7) in each end of the cavity. Inspect the installed o-ring (items
28) for cuts and/or wear. Replace the o-rings if necessary. Apply a light coating of grease to each o-ring and re-install the plungers in to the bushings. Push the plungers in as far as they will go.
Step #5: Re-install the pilot valve
assembly into the intermediate assembly.
Be careful to align the ends of the stem between the plungers when inserting the stem of the pilot valve into the cavity of the intermediate.
Re-install the gasket (item 20), air inlet cap (item 8), capscrews and washers (items 10 and 39).
Connect the air supply to the pump. Remove the safety clip (item 1-F) from the end cap (item 1-E). The pump is now ready for operation.
IMPORTANT
Read these instructions completely, before installation and start­up. It is the responsibility of the purchaser to
retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 26
Diaphragm Service Drawing,
Diaphragm Service Drawing,
Non-Overlay
32
25
with Overlay
15
13
6
28
17
32
15
13
6
28
17
25
16
9
29
14
29
24
24
24
9
14
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 27
24
DIAPHRAGM SERVICING
To service the diaphragms first shut off the suction, then shut off the discharge lines to the pump. Shut off the compressed air supply, bleed the pressure from the pump, and disconnect the air supply line from the pump. Drain any remaining liquid from the pump.
Step #1: See the pump composite repair parts drawing, and the diaphragm servicing illustration.
Using a 9/16" wrench or socket, remove the 16 capscrews (items 11), hex nuts and washers that fasten the elbows (items 19) to the outer chambers (items 15). Remove the elbows with the manifolds and spacers attached.
Step #2: Removing the outer chambers.
Using a 9/16" wrench or socket, remove the 20 capscrews (items 9 &
12), hex nuts and washers that fasten the outer chambers, diaphragms, and inner chambers (items 16) together.
Step #3: Removing the diaphragm assemblies.
Use a 13/8" (35mm) wrench or six pointed socket to remove the diaphragm assemblies (outer plate, diaphragm, and inner plate) from the diaphragm rod (item 33) by turning counterclockwise.
Insert a 1/4-20 capscrew or set screw into the smaller tapped hole in the inner diaphragm plate (item 30). Insert the protruding stud and the 1/4­20 fastener loosely into a vise. Use a
13/8" wrench or socket to remove the outer diaphragm plate (item 29) by turning counterclockwise. Inspect the diaphragm (item 17) for cuts, punctures, abrasive wear or chemical attack. Replace the diaphragms if necessary.
Step #4: Installing the diaphragms.
Push the threaded stud of the outer diaphragm plate through the center hole of the diaphragm. Thread the inner plate clockwise onto the stud. Use a torque wrench to tighten the diaphragm assembly together to 480 in Lbs. (54.23 Newton meters). Allow a minimum of 15 minutes to elapse after torquing, then re-torque the assembly to compensate for stress relaxation in the clamped assembly.
Step #5: Installing the diaphragm assemblies to the pump.
Make sure the bumper (item 6) is installed over the diaphragm rod.
Thread the stud of the one diaphragm assembly clockwise into the tapped hole at the end of the diaphragm rod (item 33) until the inner diaphragm plate
is ush to the end of the rod. Insert rod
into pump.
Align the bolt holes in the diaphragm with the bolt pattern in the inner chamber (item 16). Make sure the molded directional arrows on the diaphragm point vertically.
Fasten the outer chamber (item 15) to the pump, using the capscrews (items
9 & 12), hex nuts and at washers.
On the opposite side of the pump, pull the diaphragm rod out as far as possible. Make sure the bumper (item
6) is installed over the diaphragm rod. Thread the stud of the remaining
diaphragm assembly clockwise into the tapped hole at the end of the diaphragm rod (item 33) as far as possible and still allow for alignment of the bolt holes in the diaphragm with the bolt pattern in the inner chamber. The molded directional arrows on the diaphragm must point vertically.
Fasten the remaining outer chamber
(item 15) to the pump, using the capscrews (items 9 & 12), hex nuts and
at washers.
Step #6: Re-install the elbow/
spacer/manifold assemblies to the pump, using the capscrews (items 11),
hex nuts and at washers.
The pump is now ready to be
re-installed, connected and returned to operation.
OVERLAY DIAPHRAGM SERVICING
The PTFE overlay diaphragm (item
18) is designed to t snugly over the
exterior of the standard TPE diaphragm (item 17).
The molded directional arrows
on the overlay diaphragm must point vertically.
Follow the same procedures
described for the standard diaphragm for removal and installation.
IMPORTANT
Read these instructions completely, before installation and start-up. It is the responsibility of
the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 28
PUMPING HAZARDOUS LIQUIDS
When a diaphragm fails, the pumped liquid or fumes enter the air end of the pump. Fumes are exhausted into the surrounding environment. When pumping hazardous or toxic materials, the exhaust air must be piped to an appropriate area for safe disposal. See illustration #1 at right.
This pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. See illustration #2 at right. Piping used for the air exhaust must not be smaller than 1" (2.54 cm) diameter. Reducing
the pipe size will restrict air ow and
reduce pump performance. When the pumped product source is at a higher
level than the pump (ooded suction
condition), pipe the exhaust higher than the product source to prevent siphoning spills. See illustration #3 at right.
NOTE: The manufacturer recommends
installing a exible hose or connection
between the pump and any rigid plumbing. This reduces stresses on the molded plastic threads of the air exhaust port. Failure to do so may result in damage to the air distribution valve body.
Any piping or hose connected to the pump’s air exhaust port must be physically supported. Failure to support these connections could also result in damage to the air distribution valve body.
Exhaust Conversion Drawing
CONVERTED EXHAUST ILLUSTRATION
PUMP INSTALLATION AREA
1" DIAMETER AIR
EXHAUST PIPING
Illustration #1
LIQUID LEVEL
SUCTION
LINE
SAFE AIR EXHAUST DISPOSAL AREA
MUFFLER
MUFFLER
1" DIAMETER AIR EXHAUST PIPING
CONVERTING THE PUMP FOR
Illustration #2
PIPING THE EXHAUST AIR
The following steps are necessary to convert the pump to pipe the exhaust air away from the pump.
Use a #8 Torx or at screwdriver
MUFFLER
to remove the six self-tapping screws (item 1-J).
Remove the mufer cap and mufer
(items 1-D and 1-F). The 1" NPT
LIQUID LEVEL
1" DIAMETER AIR EXHAUST PIPING
molded threads in the air distribution valve body (item 1-B).
Piping or hose may now be installed.
SUCTION
LINE
IMPORTANT INSTALLATION
Illustration #3
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 29
MODULAR CHECK VALVE
6
SERVICING
Before servicing the check valves,
rst shut off the suction line and then
the discharge line to the pump. Next, shut off the compressed air supply, bleed air pressure from the pump, and disconnect the air supply line from
the pump. Drain any remaining uid
from the pump. The pump can now be removed for service.
To access the modular check valve, remove the elbows (items 19 from pump composite repair parts drawing). Use a 9/16" wrench or socket to remove the fasteners. Once the elbows are removed, the modular check valves can be seen in the cavities of the outer chamber (items 15).
Next remove the check valve seal (item 37). Inspect the seal for cuts or pinched areas. Replace seal as needed.
Disassemble the component parts of each modular check valve. Inspect the check valve retainer (item 32) for cuts, abrasive wear, or embedded materials. Replace as needed.
Inspect the check balls (items 3) for wear, abrasion, or cuts on the spherical surface. The check valve seats (items
38) should be inspected for cuts, abrasive wear, or embedded material on the surfaces of both the external and internal chamfers. The spherical surface of the check balls must seat
ush to the surface of the inner chamfer
on the check valve seats for the pump to
operate to peak efciency. Replace any
worn or damaged parts as necessary.
Remove the remaining check valve seal (item 37). Inspect the seal for cuts or pinched areas. Replace seal as needed.
Re-assemble the modular check
valve. The seat should t snugly into
the retainer.
Place a check valve seal (item 37) into the cavity of the outer chamber (item 15). Make sure the chamfer side of the seal faces out. Insert the modular check valve into the outer chamber with the retainer facing up. Install a check valve seal (item 37). Make sure the chamfer side of the seal faces the chamfer on the check valve seat or retainer.
The pump can now reassembled, reconnected and returned to operation.
Modular Check Valve Drawing
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 30
Dual Port Option Drawing
3" ANSI STYLE FLANGE CONNECTION FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE
3" ANSI STYLE FLANGE CONNECTION FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 31
DUAL PORTING OPTIONS
Several dual porting options are possible. The pump can be converted to a dual port arrangement on both the suction and the discharge ends.
The porting can be congured to a
single suction and a dual discharge. The porting can be changed to a dual suction and a single discharge.
The above changes are possible because the porting flange of the elbows (items 19) are designed to mate with standard 125# ANSI style 4-bolt,
3" pipe anges.
Dual porting of both suction and discharge ends of the pump
Converting the pump from the standard single suction and discharge
porting conguration to dual porting at
each end is easy. Simply remove the manifold seals, spacers, and manifolds (items 36, 39, and 24 from pump assembly drawing) from the pump.
The discharge and suction elbows
can be rotated at 90° increments (see
arrows and optional positioning in the Dual Porting Drawing.
Single porting of the suction and dual porting of the pump discharge
To convert the pump from the
standard single suction and single
discharge porting conguration to a dual
discharge porting arrangement remove the only the discharge manifolds, spacers, and manifold seals. Position the discharge elbows in the desired
direction at 90° increments. (See
arrows and optional positioning in the Dual Porting Drawing.)
Dual porting of the suction and single porting of the pump discharge
To convert the pump from the
standard single suction and single
discharge porting conguration to a dual
suction porting arrangement remove the only the suction (bottom) manifolds, spacers, and manifold seals.
Position the suction elbows in the
desired direction at 90° increments.
(See arrows and optional positioning in the Dual Porting Drawing.)
IMPORTANT
Read these instructions completely, before installation and start­up. It is the responsibility of the purchaser to
retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty.
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 32
Leak Detection Options Drawing
For pumps with 530-028-550 ENCLOSED MUFFLER
LEAK DETECTION OPTION (ELECTRONIC)
Follow instructions found elsewhere in this manual, “Filling the
Spill Containment Chambers” when installing leak detectors.
Electronic Leak Detector Installation
Kit 032-037-000 100VAC 50Hz or 110-120VAC 50/60Hz or 220-240VAC 50/60Hz Kit 032-045-000 12-32VDC To install electronic leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 52). Insert leak detector into the ¼" pipe tee (item 56).
LEAK DETECTION OPTION (MECHANICAL)
Follow instructions found elsewhere in this manual, “Filling
the Spill Containment Chambers” when installing leak detectors.
Mechanical Leak Detector Installation
Kit 031-023-110
To install mechanical leak detectors, remove the bottom ¼" NPT pipe plug on the visual sight tube (item 52). Insert leak detector into the ¼" pipe tee (item 56).
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 33
Pulse Output Kit Drawing
PULSE OUTPUT KIT OPTION
This pump can be tted with a Pulse Output Kit. This converts the mechanical
strokes of the pump to an electrical signal which interfaces with the Stroke Counter/ Batch Controller or user control devices such as a PLC.
The Pulse Output Kits mount directly onto the Mufer Cap on the Air Distribution
Valve Assembly or onto the air valve and senses each stroke of the main spool.
Consult the factory for further information and availability.
Pulse Output Kits
475-244-001 10-30 VDC
475-244-002 110/220 VAC
475-244-003 10-30VDC, 110VAC and 220 VAC
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 34
Optional Mufer Congurations, Drawing
OPTION 0
530-028-550 Integral Mufer uses (1) Cap
and (4) 710-015-115 Self Tapping Screw to hold it in place.
OPTION 1
530-027-000 Sound Dampening Mufer screws directly into the Air Valve body. This mufer is equipped with a porous plastic element.
OPTION 2
530-010-000 Mesh Mufer screws directly into the Air Valve Body. This
mufer is equipped with a metal element.
OPTION 6
530-033-000 Metal Mufer screws
directly into the Air Body.
Option 0
Option 6
m30nmdl2sm-rev0713 Model S30 Non-Metallic Page 35
Option 1 and 2
Declaration of Conformity
Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street, P.O. Box 1568,
Mansfield, Ohio, 44901-1568 USA
certifies that Air-Operated Double Diaphragm Pump Series: M Non-Metallic, M Metallic, and Surge Suppressors comply
with the European Community Directive 2006/42/EC on Machinery,
according to Annex VIII. This product has used Harmonized Standard
EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety
Requirements, to verify conformance.
October 20, 2005
Signature of authorized person
Date of issue
David Roseberry Printed name of authorized person
Revision Level: F
Engineering Manager Title
August 23, 2012 Date of revision
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