CAUTION! Operating temperature limitations are as follows:
Air Exhaust Side View
AIR VALVE
No-lube, no-stall
design
SOLIDS-HANDLING
Up to .25 in. (6mm)
M15 Metallic
Design Level 1
Ball Valve
Air-Operated
Double Diaphragm Pump
ENGINEERING, PERFORMANCE
& CONSTRUCTION DATA
HEADS UP TO
125 psi or 289 ft. of water
(8.6 Kg/cm2 or 86 meters)
Operating Temperatures
DISPLACEMENT/STROKE
.41 Gallon / 1.55 liter
Materials Maximum Minimum
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance. Should not be used with highly polar solvents like
acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
EPDM: Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in ketones and alcohols.
Neoprene: All purpose. Resistant to vegetable oil. Generally not affected by moderate chemicals, fats, greases and many oils and solvents. Generally
attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated aromatic hydrocarbons.
Santoprene®:: Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life.
Excellent abrasion resistance.
Virgin PTFE: Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE- molten alkali metals, turbulent liquid or
gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated temperatures.
FKM (Fluorocarbon): Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids,
animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F) will attack FKM.
Polypropylene:
UHMW Polyethylene:
For specic applications, always consult the Warren Rupp Chemical Resistance Chart
SANDPIPER® pumps are designed to be powered only by compressed air.
190° F
88° C
280° F
138° C
200° F
93° C
275° F
135° C
220° F
104° C
350° F
177° C
180° F
82° C
180° F
82° C
Maximum and Minimum Temperatures are the limits for which these
materials can be operated. Temperatures coupled with pressure affect the
longevity of diaphragm pump components. Maximum life should not be
expected at the extreme limits of the temperature ranges.
Check Diaphragm/ Check Non-Wetted Shipping
Model Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Kit Weight
Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. (kg)
M15B1ABWANS000. M 15 B 1 A B W A N S 0 00. 53 (24)
M15B1AEWANS000. M 15 B 1 A E W A N S 0 00. 53 (24)
M15B1ANWANS000. M 15 B 1 A N W A N S 0 00. 53 (24)
M15B1IBWANS000. M 15 B 1 I B W A N S 0 00. 93 (42)
M15B1IEWANS000. M 15 B 1 I E W A N S 0 00. 93 (42)
M15B1I1WANS000. M 15 B 1 I 1 W A N S 0 00. 93 (42)
M15B1IVTANS000. M 15 B 1 I V T A N S 0 00. 93 (42)
M15B1SGTANS000. M 15 B 1 S G T A N S 0 00. 95 (43)
M15B1S1WANS000. M 15 B 1 S 1 W A N S 0 00. 95 (43)
M15B1SVTANS000. M 15 B 1 S V T A N S 0 00. 95 (43)
Note: Models listed in the table are for reference only. See nomenclature below for other models.
Pump Brand
M= MARATHON
Pump Size
15=1½"
Check Valve Type
B= Ball
W= Weighted Ball
Design Level
1= Design Level
Wetted Material
A= Aluminum
I = Cast Iron
S= Stainless Steel
H= Alloy C
E2.= Solenoid Kit with 24VAC/12VDC Coil
E3.= Solenoid Kit with 12VDC
Explosion-Proof Coil
E4.= Solenoid Kit with 110VAC Coil
E5.= Solenoid Kit with 110VAC
Explosion-Proof Coil
E6.= Solenoid Kit with 220VAC Coil
Kit Options continued
E7.= Solenoid Kit with 220VAC
Explosion-Proof Coil
E8.= Solenoid Kit with 110VAC, 50 Hz
Explosion-Proof Coil
E9.= Solenoid Kit with 230VAC, 50 Hz
Explosion-Proof Coil
SP.= Stroke Indicator Pins
A1.= Solenoid Kit with 12 VDC
ATEX Compliant Coil
A2.= Solenoid Kit with 24 VDC
ATEX Compliant Coil
A3.= Solenoid Kit with 110/120 VAC
50/60 Hz ATEX Compliant Coil
A4.= Solenoid Kit with 220/240 VAC
50/60 Hz ATEX Compliant Coil
(1)
II 1G c T5
II 3/1 G c T5
II 1D c T100°C
I M1 c
I M2 c
II 2G c T5
II 3/2 G c T5
II 2D c T100°C
Models equipped with Wetted Options
I, S or H, Non-Wetted Options I, S or Z,
Pump Options 6 or 7, and Kit Option 0.
Note: See page 31 for ATEX
Explanation of EC-Type Certicate
Models equipped with Wetted Options A,
I, S, or H, Non-Wetted Options A, I,Y, or Z,
Pump Options 6 or 7, and Kit Option 0.
Note: See page 31 for ATEX Explanation of
Type Examination Certicate
(2)
II 2G Ex ia c IIC T5
II 3/2 G Ex ia c IIC T5
II 2D Ex c ia 20 IP67 T100°C
Note: Pumps ordered with
the options listed in (1) to the
left are ATEX compliant when
ordered with kit option P1.
(3*)
II 2G EEx m c II T5
II 3/2 2G EEx m c II T5
II 2D c IP65 T100°C
Note: Pumps ordered with the options
listed in (1) to the left are ATEX compliant
when ordered with kit option A1, A2,
A3, or A4. Compressed Air Temperature
Range: Maximum Ambient Temperature
to plus 50°C.
*Note: See page 18 for Special Conditions
For Safe Use.
(4)
IEC EEX m T4
Note: Pump models equipped with these
explosion-proof solenoid kit options E1, E3, E5,
E7, E8 or E9, are certied and approved by the
above agencies. They are NOT ATEX compliant.
m15mdl1sm-rev0713 Model M15 Metallic Page 2
Performance Curve, M15 Metallic Design Level 1
MODEL S15 Metallic Performance Curve
Performance based on the following: elastomer tted pump, ooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
BAR
PSI
100
7
90
6
80
5
70
60
4
50
HEAD
3
40
30
2
20
1
10
0
10 (17)
100 PSI (6.8 Bar)
80 PSI (5.44 Bar)
60 PSI (4.08 Bar)
40 PSI (2.72 Bar)
20 PSI (1.36 Bar)
0
0
20 (34)
10
30 (51)
Air Inlet Pressure
20
40 (68)
50 (85)
30
40
50
70809010011060
U.S. Gallons per minute
NPSHR
FEET
30
20
10
0
METERS
9.1
7.6
6
4.5
3
1.5
4254003753503253002752502252001751501251007550250
Liters per minute
CAPACITY
m15mdl1sm-rev0713 Model M15 Metallic Page 3
Dimensions: M15 Metallic
Dimensions in Inches
Dimensional Tolerance:±
Dimension
Integral Mufer
Pulse Output
Kit
A
12 11/32
12 11/32
1
/8"
BCDE
FRONT VIEW
Integral Muffler
1" NPT Exhaust Port
For optional Muffler
Styles or Piping Exhaust
Air In Sumerged
Applications.
F
Discharge Port
1 1/2" NPT
Suction Port
1 1/2" NPT
SIDE VIEW
Pump Shown
With 530-028-550
Integral Muffler
Both Suction and Discharge
Ports Are Available With
1 1/2" BSP Tapered Connection
BOTTOM VIEW
Aluminum
Stainless
Steel
Mesh
Mufer
Sound
Dampening
Mufer
Metal
Mufer
m15mdl1sm-rev0713 Model M15 Metallic Page 4
14 15/16
14 15/16
14 1/2
20 5/16 1 29/325/16
20 3/81 31/323/8
11 5/16
11 3/8
21 19/32
21 21/32
Air Inlet
3/4" NPT
Metric Dimensions:
Dimensions in Millimeters
Dimensional Tolerance:± 3mm
Dimension
A
BCDE
FRONT VIEW
Suction Port
1 1/2" NPT
Integral Muffler
1" NPT Exhaust Port
For Optional Muffler
Styles or Piping Exhaust
Air in Submerged
Applications.
F
Discharge Port
1 1/2" NPT
SIDE VIEW
Pump Shown
With 530-028-550
Integral Muffler
Both Suction and Discharge
Ports Are Available With
1 1/2" BSP Tapered Connection
Integral Mufer
Pulse Output
Kit
Aluminum
Stainless
Steel
Mesh
Mufer
Sound
Dampening
Mufer
Metal
Mufer
m15mdl1sm-rev0713 Model M15 Metallic Page 5
314
314
379
379
368
516488
5185010
287
289
548
550
BOTTOM VIEW
Air Inlet
3/4" NPT
PRINCIPLE OF PUMP OPERATION
This ball type check valve pump
is powered by compressed air and is
a 1:1 ratio design. The inner side of
one diaphragm chamber is alternately
pressurized while simultaneously
exhausting the other inner chamber.
This causes the diaphragms, which
are connected by a common rod
secured by plates to the centers of the
diaphragms, to move in a reciprocating
action. (As one diaphragm performs the
discharge stroke the other diaphragm is
pulled to perform the suction stroke in
the opposite chamber.) Air pressure is
applied over the entire inner surface of
the diaphragm while liquid is discharged
from the opposite side of the diaphragm.
The diaphragm operates in a balanced
condition during the discharge stroke
which allows the pump to be operated
at discharge heads over 200 feet (61
meters) of water.
For maximum diaphragm life, keep
the pump as close to the liquid being
pumped as possible. Positive suction
head in excess of 10 feet of liquid
(3.048 meters) may require a back
pressure regulating device to maximize
diaphragm life.
Alternate pressurizing and
exhausting of the diaphragm chamber
is performed by an externally mounted,
pilot operated, four way spool type
air distribution valve. When the spool
shifts to one end of the valve body, inlet
pressure is applied to one diaphragm
chamber and the other diaphragm
chamber exhausts. When the spool
shifts to the opposite end of the valve
body, the pressure to the chambers
is reversed. The air distribution valve
spool is moved by a internal pilot valve
which alternately pressurizes one end
of the air distribution valve spool while
exhausting the other end. The pilot valve
is shifted at each end of the diaphragm
stroke when a actuator plunger is
contacted by the diaphragm plate. This
actuator plunger then pushes the end
of the pilot valve spool into position to
activate the air distribution valve.
The chambers are connected with
manifolds with a suction and discharge
check valve for each chamber,
maintaining flow in one direction
through the pump.
INSTALLATION AND START-UP
Locate the pump as close to the
product being pumped as possible.
Keep the suction line length and
number of ttings to a minimum. Do not
reduce the suction line diameter.
For installations of rigid piping,
short sections of exible hose should
be installed between the pump
and the piping. The flexible hose
reduces vibration and strain to the
pumping system. A MARATHON surge
suppressor is recommended to further
reduce pulsation in ow.
AIR SUPPLY
Air supply pressure cannot exceed
125 psi (8.6 bar). Connect the pump
air inlet to an air supply of sufcient
capacity and pressure required for
desired performance. When the air
supply line is solid piping, use a short
length of exible hose not less than ½"
(13mm) in diameter between the pump
and the piping to reduce strain to the
piping. The weight of the air supply line,
regulators and lters must be supported
by some means other than the air
inlet cap. Failure to provide support
for the piping may result in damage
to the pump. A pressure regulating
valve should be installed to insure
air supply pressure does not exceed
recommended limits.
AIR VALVE LUBRICATION
The air distribution valve and the
pilot valve are designed to operate
WITHOUT lubrication. This is the
preferred mode of operation. There may
be instances of personal preference
or poor quality air supplies when
lubrication of the compressed air
supply is required. The pump air system
will operate with properly lubricated
compressed air supply. Proper
lubrication requires the use of an air line
lubricator (available from MARATHON)
set to deliver one drop of SAE 10 non-
detergent oil for every 20 SCFM (9.4
liters/sec.) of air the pump consumes
at the point of operation. Consult the
pump’s published Performance Curve
to determine this.
AIR LINE MOISTURE
Water in the compressed air supply
can create problems such as icing or
freezing of the exhaust air, causing
the pump to cycle erratically or stop
operating. Water in the air supply can
be reduced by using a point-of-use
air dryer to supplement the user’s air
drying equipment. This device removes
water from the compressed air supply
and alleviates the icing or freezing
problems.
AIR INLET AND PRIMING
To start the pump, open the air valve
approximately 1/2" to 3/4" turn. After
the pump primes, the air valve can be
opened to increase air ow as desired.
If opening the valve increases cycling
rate, but does not increase the rate of
ow, cavitation has occurred. The valve
should be closed slightly to obtain the
most efcient air ow to pump ow ratio.
BETWEEN USES
When the pump is used for materials
that tend to settle out or solidify when
not in motion, the pump should be
flushed after each use to prevent
damage. (Product remaining in the
pump between uses could dry out or
settle out. This could cause problems
with the diaphragms and check valves
at restart.) In freezing temperatures
the pump must be completely drained
between uses in all cases.
m15mdl1sm-rev0713 Model M15 Metallic Page 6
CAUTION
The ai r exhaust sh ou ld be
piped t o an area fo r safe
disposition of the product
bei ng pumped, in th e event
of a diaphragm fai lu re.
TYPICAL INSTALLATION GUIDE
For Metallic Pumps
Air Inlet
Line
Available from
MARATHON
1
MTA1½ or MTA40Surge Suppressor
2
020-050-000 Filter/Regulator
3
020-050-001 Lubricator
m15mdl1sm-rev0713 Model M15 Metallic Page 7
TROUBLESHOOTING
Possible Symptoms:
• Pump will not cycle.
• Pump cycles, but produces no ow.
• Pump cycles, but ow rate is
unsatisfactory.
• Pump cycle seems unbalanced.
• Pump cycle seems to produce
excessive vibration.
What to Check: Excessive suction lift
in system.
Corrective Action: For lifts exceeding
20 feet (6 meters), lling the pumping
chambers with liquid will prime the
pump in most cases.
What to Check: Excessive flooded
suction in system.
Corrective Action: For flooded
conditions exceeding 10 feet (3 meters)
of liquid, install a back pressure device.
What to Check: System head exceeds
air supply pressure.
Corrective Action: Increase the
inlet air pressure to the pump. Most
diaphragm pumps are designed for 1:1
pressure ratio at zero ow.
What to Check: Air supply pressure or
volume exceeds system head.
Corrective Action: Decrease inlet
air pressure and volume to the pump
as calculated on the published
PERFORMANCE CURVE. Pump is
cavitating the uid by fast cycling.
What to Check: Undersized suction
line.
Corrective Action: Meet or exceed
pump connection recommendations
shown on the DIMENSIONAL
DRAWING.
What to Check: Restricted or
undersized air line.
Corrective Action: Install a larger
air line and connection. Refer to air
inlet recommendations shown in your
pump’s SERVICE MANUAL.
What to Check: Check ESADS+Plus,
the Externally Serviceable Air
Distribution System of the pump.
Corrective Action: Disassemble and
inspect the main air distribution valve,
pilot valve and pilot valve actuators.
Refer to the parts drawing and air valve
section of the SERVICE MANUAL.
Check for clogged discharge or closed
valve before reassembly.
What to Check: Rigid pipe connections
to pump.
Corrective Action: Install flexible
connectors and a MARATHON Surge
Suppressor.
What to Check: Blocked air exhaust
mufer.
Corrective Action: Remove mufer
screen, clean or de-ice and reinstall.
Refer to the Air Exhaust section of your
pump SERVICE MANUAL.
What to Check: Pumped uid in air
exhaust mufer.
Corrective Action: Disassemble pump
chambers. Inspect for diaphragm rupture
or loose diaphragm plate assembly. Refer
to the Diaphragm Replacement section
of your pump SERVICE MANUAL.
What to Check: Suction side air leakage
or air in product.
Corrective Action: Visually inspect
all suction side gaskets and pipe
connections.
What to Check: Obstructed check
valve.
Corrective Action: Disassemble the wet
end of the pump and manually dislodge
obstruction in the check valve pocket.
Refer to the Check Valve section of
the pump SERVICE MANUAL for
disassembly instructions.
What to Check: Worn or misaligned
check valve or check valve seat.
Corrective Action: Inspect check
valves and seats for wear and proper
seating. Replace if necessary. Refer
to Check Valve section of the pump
SERVICE MANUAL for disassembly
instructions.
What to Check: Blocked suction line.
Corrective Action: Remove or ush
obstruction. Check and clear all suction
screens and strainers.
What to Check: Blocked discharge
line.
Corrective Action: Check for
obstruction or closed discharge line
valves.
What to Check: Blocked pumping
chamber.
Corrective Action: Disassemble
and inspect the wetted chambers
of the pump. Remove or flush any
obstructions. Refer to the pump
SERVICE MANUAL for disassembly
instructions.
What to Check: Entrained air or vapor
lock in one or both pumping chambers.
Corrective Action: Purge chambers
through tapped chamber vent plugs.
PURGING THE CHAMBERS OF AIR
CAN BE DANGEROUS! Contact the
MARATHON Technical Services Group
before performing this procedure. Any
model with top-ported discharge will
reduce or eliminate problems with
entrained air.
If your pump continues to perform
below your expectations, contact your
local MARATHON Distributor or factory
Technical Services Group for a service
evaluation.
WARRANTY
Refer to the enclosed MARATHON
Warranty Certicate.
m15mdl1sm-rev0713 Model M15 Metallic Page 8
Recycling
Many components of MARATHON®
Metallic AODD pumps are made of
recyclable materials (see chart on
page 10 for material specications).
We encourage pump users to recycle
worn out parts and pumps whenever
possible, after any hazardous pumped
uids are thoroughly ushed.
IMPORTANT SAFETY
INFORMATION
IMPORTANT
Read these safety warnings
Read these safety warnings
and instructions in this
and instructions in this
manual completely, before
manual completely, before
installation and start-up
of the pump. It is the responsibility of the
of the pump. It is the responsibility of the
purchaser to retain this manual for reference.
purchaser to retain this manual for reference.
Failure to comply with the recommendations
Failure to comply with the recommendations
stated in this manual will damage the pump,
stated in this manual will damage the pump,
and void factory warranty.
and void factory warranty.
prevent leakage. Follow recommended torques
stated in this manual.
from the pump. The discharge line may be
pressurized and must be bled of its pressure.
pumping a product which is hazardous or toxic,
the air exhaust must be piped to an appropriate
area for safe disposition.
installation and start-up
CAUTION
Before pump operation,
inspect all gasketed
fasteners for looseness
caused by gasket creep. Re-
torque loose fasteners to
WARNING
Before maintenance
or repair, shut off the
compressed air line,
bleed the pressure, and
disconnect the air line
WARNING
In the event of diaphragm
rupture, pumped material
may enter the air end of the
pump, and be discharged
into the atmosphere. If
WARNING
Take action to prevent static
sparking. Fire or explosion
can result, especially when
handling ammable liquids.
containers or other miscellaneous equipment
must be grounded. (See page 28)
The pump, piping, valves,
WARNING
This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and
bolting is reinstalled during assembly.
that all of the correct
WARNING
When used for toxic or
aggressive uids, the pump
should always be ushed
clean prior to disassembly.
WARNING
Before doing any
maintenance on the pump,
be certain all pressure is
completely vented from the
pump, suction, discharge,
openings and connections. Be certain the air
supply is locked out or made non-operational,
so that it cannot be started while work is being
done on the pump. Be certain that approved
eye protection and protective clothing are worn
all times in the vicinity of the pump. Failure to
follow these recommendations may result in
serious injury or death.
piping, and all other
WARNING
Airborne particles and
loud noise hazards.
Wear ear and eye
protection.
m15mdl1sm-rev0713 Model M15 Metallic Page 9
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