CAUTION! Operating temperature limitations are as follows:
AIR VALVE
No-lube, no-stall
design
SOLIDS-HANDLING
Up to .125 in. (3mm)
& CONSTRUCTION DATA
HEADS UP TO
125 psi or 289 ft. of water
(8.6 bar or 86 meters)
Operating Temperatures
DISPLACEMENT/STROKE
.026 Gallon / .098 liter
Materials Maximum Minimum
Nitrile General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic uid resistance. Should not be used with highly polar solvents
like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.
EPDM Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in ketones and alcohols.
NEOPRENE All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oils and solvents. Generally
attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated aromatic hydrocarbons.
PTFE Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE: molten alkali metals, turbulent liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at elevated temperatures.
FKM (Fluorocarbon) shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids,
animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F) will attack FKM.
®
Santoprene
Polypropylene A thermoplastic polymer. Moderate tensile and ex strenght. Resists strong acids and alkalie. Attacked by chlorine, fuming nitric acid and
other strong oxidizing agents.
Conductive HDPE
UHMW PE A thermoplastic polymer that is highly resistant to a broad range of chemicals. Exhibits
outstanding abrasion and impact resistance, along with environmental stress-cracking resistance.
Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life. Excellent abrasion resistance.
190°F -10°F
88°C -23°C
280°F -40°F
138°C -40°C
200°F -10°F
93°C -23°C
220°F -35°F
104°C -37°C
350°F -40°F
177°C -40°C
275°F -40°F
135°C -40°C
180°F 32°F
82°C 0°C
180°F -35°F
82°C -37°C
180°F -35°F
82°C -37°C
For specic applications, always consult “Chemical Resistance Chart" Technical Bulletin
Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the
longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.
m05mdl1sm-rev0711 Model M05 Metallic Page 1
Explanation of Pump Nomenclature
II 2GD T5
II 2G EEx m c T5II 2D c IP65 T100°C
II 2GD T5
II 2G Ex ia c IIC T5II 2D c iaD 20 IP67 T100˚C
M05 Metallic · Design Level 1· Ball Valve
Check Diaphragm/ Check Non-Wetted Shipping
MODEL Pump Pump Valve Design Wetted Check Valve Valve Material Porting Pump Pump Kit Weight
Brand Size Type Level Material Materials Seat Options Options Style Options Options lbs. (kg)
M05B1ABWANS000. M 05 B 1 A B W A N S 0 00. 15 (7)
M05B1ACTANS000. M 05 B 1 A C T A N S 0 00. 15 (7)
M05B1ANWANS000. M 05 B 1 A N W A N S 0 00. 15 (7)
M05B1A1WANS000. M 05 B 1 A 1 W A N S 0 00. 15 (7)
M05B1A2TANS000. M 05 B 1 A 2 T A N S 0 00. 15 (7)
M05B1SCTANS000. M 05 B 1 S C T A N S 0 00. 21 (10)
M05B1SNWANS000. M 05 B 1 S N W A N S 0 00. 21 (10)
M05B1S1WANS000. M 05 B 1 S 1 W A N S 0 00. 21 (10)
Note: Models listed in the table are for reference only. See nomenclature below for other models.
E2.= Solenoid Kit with 24VAC/12VDC Coil
E3.= Solenoid Kit with 12VDC
Explosion-Proof Coil
E4.= Solenoid Kit with 110VAC Coil
E5.= Solenoid Kit with 110VAC
Explosion-Proof Coil
E6.= Solenoid Kit with 220VAC Coil
Kit Options continued
E7.= Solenoid Kit with 220VAC
Explosion-Proof Coil
E8.= Solenoid Kit with 110VAC, 50 Hz
Explosion-Proof Coil
E9.= Solenoid Kit with 230VAC, 50 Hz
Explosion-Proof Coil
SP.= Stroke Indicator Pins
A1.= Solenoid Kit with 12 VDC
ATEX Compliant Coil
A2.= Solenoid Kit with 24 VDC
ATEX Compliant Coil
A3.= Solenoid Kit with 110/120 VAC
50/60 Hz ATEX Compliant Coil
A4.= Solenoid Kit with 220/240 VAC
50/60 Hz ATEX Compliant Coil
(1)
II 1G c T5
II 3/1 G c T5
II 1D c T100°C
I M1 c
I M2 c
II 2G c T5
II 3/2 G c T5
II 2D c T100°C
Models equipped with Wetted Options
S or H, Non-Wetted Option C, Pump
(2)
Options 6 or 7, and Kit Option 0. NOTE:
See page 37 for ATEX Explanation of
EC-Type Certicate
Models equipped with Wetted Options A,S or H,
Non-Wetted Options A or Y, Pump Options 6 or 7,
and Kit Option 0. NOTE: See page 37 for ATEX
Explanation of Type Examination Certicate
II 2G Ex ia c IIC T5
II 3/2 G Ex ia c IIC T5
II 2D Ex c ia 20 IP67
T100°C
Note: Pumps ordered with
the options listed in (1) to the
left are ATEX compliant when
ordered with kit option P1.
(3*)
II 2G EEx m c II T5
II 3/2 2G EEx m c II T5
II 2D c IP65 T100°C
Note: Pumps ordered with the options
listed in (1) to the left are ATEX compliant when ordered with kit option
A1, A2, A3, or A4. Compressed Air
Temperature Range: Maximum Ambient Temperature to plus 50°C.
*Note: See page 21 for Special
Conditions For Safe Use.
(4)
IEC EEX m T4
Note: Pump models equipped with these
explosion-proof solenoid kit options E1,
E3, E5, E7, E8 or E9, are certied and
approved by the above agencies. They
are NOT ATEX compliant.
m05mdl1sm-rev0711 Model M05 Metallic Page 2
MODEL S05 Metallic Performance Curve
Performance based on the following: elastomer tted pump, ooded suction, water at ambient conditions.
Performance Curve, M05 Metallic, Design Level 1
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
BAR
7
6
5
4
HEAD
3
2 (3.5)
PSI
100
100 PSI (6.8 Bar)
80
80 PSI (5.44 Bar)
60
60 PSI (4.08 Bar)
40
40 PSI (2.72 Bar)
4 (7)
6 (10)
8 (13.5)
SCFM (M /hr)
10 (17)
12 (20)
14 (24)
16 (27)
18 (30)
20 (33.75)
NPSHR
FEET
METERS
2
20
20 PSI (1.36 Bar)
1
0
0
Air Inlet Pressure
20
46810121416
30
25
20
15
10
9.1
7.6
6
4.5
3
1.5
5
U.S. Gallons per minute
0
102030405060
Liters per minute
CAPACITY
m05mdl1sm-rev0711 Model M05 Metallic Page 3
Dimensions: M05 Metallic (Aluminum Model)
Dimensions in Inches
Dimensional tolerance: ±1/8"
ENCAPSULATED MUFFLER:
3/8” NPT EXHAUST PORT
FOR OPTIONAL PIPING MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS.
DISCHARGE PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
AIR INLET
1/4” NPT
FRONT VIEW
BOTH SUCTION AND DISCHARGE
1/2” BSP TAPERED (INTERNAL)
1” BSP TAPERED (EXTERNAL)
BOTTOM VIEW
SIDE VIEW
SUCTION PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
PORTS ARE AVAILABLE IN
DIMENSION A B
Integral Mufer 4 5/16" 7 5/16"
Pulse Output Kit 4 5/16" 7 5/16"
Mesh Mufer 6" 9"
Sound Dampening Mufer 6" 9"
Metal Mufer 5 5/8" 8 5/8"
m05mdl1sm-rev0711 Model M05 Metallic Page 4
Metric Dimensions: M05 Metallic (Aluminum Model)
Dimensions in millimeters
Dimensional tolerance: ±3mm
ENCAPSULATED MUFFLER:
3/8” NPT EXHAUST PORT
FOR OPTIONAL PIPING MUFFLER
STYLES OR PIPING EXHAUST
AIR IN SUBMERGED APPLICATIONS.
DISCHARGE PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
AIR INLET
1/4” NPT
FRONT VIEW
BOTTOM VIEW
SUCTION PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
BOTH SUCTION AND DISCHARGE
PORTS ARE AVAILABLE IN
1/2” BSP TAPERED (INTERNAL)
1” BSP TAPERED (EXTERNAL)
SIDE VIEW
DIMENSION A B
Integral Mufer 109mm 186mm
Pulse Output Kit 109mm 186mm
Mesh Mufer 152mm 229mm
Sound Dampening Mufer 152mm 229mm
Metal Mufer 143 mm 219 mm
m05mdl1sm-rev0711 Model M05 Metallic Page 5
Dimensions: M05 Metallic (Stainless Steel & Alloy C Models)
Dimensions in Inches
Dimensional tolerance: ±
1
/8"
DISCHARGE PORT
1/2” NPT (INTERNAL)
1” NPT (EXTERNAL)
Sound Dampening Mufer 152mm 229mm
Metal Mufer 143mm 219mm
m05mdl1sm-rev0711 Model M05 Metallic Page 7
PRINCIPLE OF PUMP OPERATION
This ball type check valve pump
is powered by compressed air and is
a 1:1 ratio design. The inner side of
one diaphragm chamber is alternately
pressurized while simultaneously
exhausting the other inner chamber.
This causes the diaphragms, which
are connected by a common rod
secured by plates to the centers of the
diaphragms, to move in a reciprocating
action. (As one diaphragm performs the
discharge stroke the other diaphragm is
pulled to perform the suction stroke in
the opposite chamber.) Air pressure is
applied over the entire inner surface of
the diaphragm while liquid is discharged
from the opposite side of the diaphragm.
The diaphragm operates in a balanced
condition during the discharge stroke
which allows the pump to be operated
at discharge heads over 200 feet (61
meters) of water.
For maximum diaphragm life, keep
the pump as close to the liquid being
pumped as possible. Positive suction
head in excess of 10 feet of liquid
(3.048 meters) may require a back
pressure regulating device to maximize
diaphragm life.
Alternate pressurizing and
exhausting of the diaphragm chamber
is performed by an externally mounted,
pilot operated, four way spool type
air distribution valve. When the spool
shifts to one end of the valve body, inlet
pressure is applied to one diaphragm
chamber and the other diaphragm
chamber exhausts. When the spool
shifts to the opposite end of the valve
body, the pressure to the chambers
is reversed. The air distribution valve
spool is moved by a internal pilot valve
which alternately pressurizes one end
of the air distribution valve spool while
exhausting the other end. The pilot valve
is shifted at each end of the diaphragm
stroke when a actuator plunger is
contacted by the diaphragm plate. This
actuator plunger then pushes the end
of the pilot valve spool into position to
activate the air distribution valve.
The chambers are connected with
manifolds with a suction and discharge
check valve for each chamber,
maintaining flow in one direction
through the pump.
INSTALLATION AND START-UP
Locate the pump as close to the
product being pumped as possible.
Keep the suction line length and
number of ttings to a minimum. Do not
reduce the suction line diameter.
For installations of rigid piping,
short sections of exible hose should
be installed between the pump and
the piping. The exible hose reduces
vibration and strain to the pumping
system. A DA05 Surge Dampener
is recommended to further reduce
pulsation in ow.
AIR SUPPLY
Air supply pressure cannot exceed
125 psi (8.6 bar). Connect the pump
air inlet to an air supply of sufcient
capacity and pressure required for
desired performance. When the air
supply line is solid piping, use a short
length of exible hose not less than
1/2" (13mm) in diameter between
the pump and the piping to reduce
strain to the piping. The weight of the
air supply line, regulators and lters
must be supported by some means
other than the air inlet cap. Failure to
provide support for the piping may result
in damage to the pump. A pressure
regulating valve should be installed
to insure air supply pressure does not
exceed recommended limits.
AIR VALVE LUBRICATION
The air distribution valve and the
pilot valve are designed to operate
WITHOUT lubrication. This is the
preferred mode of operation. There may
be instances of personal preference
or poor quality air supplies when
lubrication of the compressed air
supply is required. The pump air system
will operate with properly lubricated
compressed air supply. Proper
lubrication requires the use of an air line
lubricator (available from MARATHON)
set to deliver one drop of SAE 10 nondetergent oil for every 20 SCFM (9.4
liters/sec.) of air the pump consumes
at the point of operation. Consult the
pump’s published Performance Curve
to determine this.
AIR LINE MOISTURE
Water in the compressed air supply
can create problems such as icing or
freezing of the exhaust air, causing
the pump to cycle erratically or stop
operating. Water in the air supply can
be reduced by using a point-of-use
air dryer to supplement the user’s air
drying equipment. This device removes
water from the compressed air supply
and alleviates the icing or freezing
problems.
AIR INLET AND PRIMING
To start the pump, open the air valve
approximately 1/2" to 3/4" turn. After
the pump primes, the air valve can be
opened to increase air ow as desired.
If opening the valve increases cycling
rate, but does not increase the rate of
ow, cavitation has occurred. The valve
should be closed slightly to obtain the
most efcient air ow to pump ow ratio.
BETWEEN USES
When the pump is used for materials
that tend to settle out or solidify when
not in motion, the pump should be
flushed after each use to prevent
damage. (Product remaining in the
pump between uses could dry out or
settle out. This could cause problems
with the diaphragms and check valves
at restart.) In freezing temperatures
the pump must be completely drained
between uses in all cases.
m05mdl1sm-rev0711 Model M05 Metallic Page 8
CAUTION
The ai r exhau st sho ul d be
pip ed t o an area f or saf e
disposition of the product
bei ng pumped , in t he event
of a diaphr agm failu re.
TYPICAL INSTALLATION GUIDE
For Metallic Pumps
Air Inlet
Line
Available from
MARATHON
m05mdl1sm-rev0711 Model M05 Metallic Page 9
TROUBLESHOOTING
Possible Symptoms:
• Pump will not cycle.
• Pump cycles, but produces no ow.
• Pump cycles, but ow rate is
unsatisfactory.
• Pump cycle seems unbalanced.
• Pump cycle seems to produce
excessive vibration.
What to Check: Excessive suction lift
in system.
Corrective Action: For lifts exceeding
20 feet (6 meters), lling the pumping
chambers with liquid will prime the
pump in most cases.
What to Check: Excessive flooded
suction in system.
Corrective Action: For flooded
conditions exceeding 10 feet (3 meters)
of liquid, install a back pressure device.
What to Check: System head exceeds
air supply pressure.
Corrective Action: Increase the
inlet air pressure to the pump. Most
diaphragm pumps are designed for 1:1
pressure ratio at zero ow.
What to Check: Air supply pressure or
volume exceeds system head.
Corrective Action: Decrease inlet
air pressure and volume to the
pump as calculated on the published
PERFORMANCE CURVE. Pump is
cavitating the uid by fast cycling.
Corrective Action: Meet or exceed
pump connection recommendations
shown on the DIMENSIONAL
DRAWING.
What to Check: Restricted or
undersized air line.
Corrective Action: Install a larger
air line and connection. Refer to air
inlet recommendations shown in your
pump’s SERVICE MANUAL.
What to Check: Check ESADS+Plus,
the Externally Serviceable Air
Distribution System of the pump.
Corrective Action: Disassemble and
inspect the main air distribution valve,
pilot valve and pilot valve actuators.
Refer to the parts drawing and air valve
section of the SERVICE MANUAL.
Check for clogged discharge or closed
valve before reassembly.
What to Check: Rigid pipe connections
to pump.
Corrective Action: Install flexible
connectors and a surge dampener.
What to Check: Blocked air exhaust
mufer.
Corrective Action: Remove mufer
screen, clean or de-ice and reinstall.
Refer to the Air Exhaust section of your
pump SERVICE MANUAL.
What to Check: Pumped uid in air
exhaust mufer.
Corrective Action: Disassemble
pump chambers. Inspect for diaphragm
rupture or loose diaphragm plate
assembly. Refer to the Diaphragm
Replacement section of your pump
SERVICE MANUAL.
What to Check: Suction side air
leakage or air in product.
Corrective Action: Visually inspect
all suction side gaskets and pipe
connections.
What to Check: Obstructed check
valve.
Corrective Action: Disassemble the
wet end of the pump and manually
dislodge obstruction in the check valve
pocket. Refer to the Check Valve
section of the pump SERVICE MANUAL
for disassembly instructions.
What to Check: Worn or misaligned
check valve or check valve seat.
Corrective Action: Inspect check
valves and seats for wear and proper
seating. Replace if necessary. Refer
to Check Valve section of the pump
SERVICE MANUAL for disassembly
instructions.
What to Check: Blocked suction line.
Corrective Action: Remove or ush
obstruction. Check and clear all suction
screens and strainers.
What to Check: Blocked discharge
line.
Corrective Action: Check for
obstruction or closed discharge line
valves.
What to Check: Blocked pumping
chamber.
Corrective Action: Disassemble
and inspect the wetted chambers
of the pump. Remove or flush any
obstructions. Refer to the pump
SERVICE MANUAL for disassembly
instructions.
What to Check: Entrained air or vapor
lock in one or both pumping chambers.
Corrective Action: Purge chambers
through tapped chamber vent plugs.
PURGING THE CHAMBERS OF AIR
CAN BE DANGEROUS! Contact the
MARATHON Technical Services Group
before performing this procedure. A
model with top-ported discharge will
reduce or eliminate problems with
entrained air.
If your pump continues to perform
below your expectations, contact your
local MARATHON Distributor or factory
Technical Services Group for a service
evaluation.
WARRANTY
Refer to the enclosed MARATHON
Warranty Card.
What to Check: Undersized suction
line.
m05mdl1sm-rev0711 Model M05 Metallic Page 10
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