SANDPIPER HDB40 User Manual

*

*

*

8.71 221

9.15 232

11.00 279

6.81 173

14.84 377

12.06 306

7.67 195

AIR INLET

3/4" NPT

SERVICE & OPERATING MANUAL

Original Instructions

Certied Quality

HDB1½ / HDB40

Heavy Duty Ball Valve
Design Level 7

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

Environmental Management System

Quality System

ISO 9001 Certied

ISO 14001 Certied

Warren Rupp, Inc.

A Unit of IDEX Corporation

800 N. Main St.,

Manseld, Ohio 44902 USA

Telephone [phone]

Fax [phone]

SANDPIPERPUMP.COM

©2014 Warren Rupp, Inc.

sa nd pi pe rp um p. co m

Safety Information

IMPORTANT

Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.

When the pump is used for materials that tend to settle out

or solidify, the pump should be ushed after each use to

prevent damage. In freezing temperatures the pump should be
completely drained between uses.

CAUTION

Before pump operation, inspect all fasteners for loosening

caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.

Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.

WARNING
Pump not designed, tested or certied to be powered by
compressed natural gas. Powering the pump with natural
gas will void the warranty.

WARNING

When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.

Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.

Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.

In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust

must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can

result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment

must be properly grounded.

This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.

kg

Use safe practices when lifting

Grounding the Pump

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local
electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

WARNING

Take action to prevent static sparking.

Fire or explosion can result, especially
when handling ammable liquids. The
pump, piping, valves, containers or

other miscellaneous equipment must
be grounded.

Model HDB1½/HDB40

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Table of Contents

SECTION 1: PUMP SPECIFICATIONS ................1

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ......5

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ...........................8

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Down Ported Option Drawing

• Material Codes

1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: AIR END5: WET END6: OPTIONAL7: WARRANTY

SECTION 4: AIR END .......................................12

• Air Distribution Valve Assembly

• Pilot Valve Assembly

SECTION 5: WET END .....................................14

• Diaphragm Servicing

SECTION 7: WARRANTY & CERTIFICATES ....15

• Warranty

• CE Declaration of Conformity - Machinery

• ATEX Declaration of Conformity

• ATEX Summary of Markings

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Model HDB1½/HDB40

II 2GD T5

II 2GD T5

Explanation of Pump Nomenclature

Your Model #:

__ __ _____ __ ___ __ __

(ll in from pump
nameplate)

Pump Pump Pump Size Discharge Diaphragm/ Design

1: PUMP SPECS

Series Design and Options Porting

Model #:

XX X XXXXXX, XX XXX X XX

Pump Series

S SANDPIPER

Pump Design

B Soilid Ball

Pump Size

1 1/2"

Discharge Porting Position

D Down Ported
S Side

Options

P1 Intrinsically Safe ATEX Compliant
Pulse Output

®

Diaphragm Check Valve Materials

B Nitrile
C FKM with PTFE
F FDA Accepted White Nitrile
GN Neoprene Backup with PTFE Overlay

and PTFE Check Balls
GR Hytrel Backup w/
PTFE Overlay/PTFE Balls
GZ PTFE/Nitrile Bonded
One-Piece/PTFE Balls

H EPDM with PTFE
I EPDM
N Neoprene
R Hytrel
S Santoprene
U Santoprene with PTFE
V FKM

Valve

Level

Your Serial #: (ll in from pump nameplate) _____________________________________

Construction

Design Level

7

Construction

A Aluminum Wetted, Aluminum Air
CI Cast Iron Wetted, Aluminum Air
II Cast Iron Wetted, Cast Iron Air
SI Stainless Steel Wetted, Cast Iron Air
SS Stainless Steel Wetted, Aluminum Air
HC Alloy-C Wetted, Aluminum Air
HI Alloy-C Wetted, Cast Iron Air

ATEX Detail

II 1 G c T5

(1)

(2)

II 3/1 G c T5
II 1 D c T100oC
I M1 c
I M2 c
Models equipped with Cast Iron, Stainless Steel, or Alloy C wetted parts, and
Cast Iron midsection parts.

See ATEX Explanation of EC-Type Certicate.

II 2 G c T5
II 3/2 G c T5
II 2 D c T100oC
All models, including pumps equipped with Aluminum wetted and
midsection parts.

See ATEX Explanation of Type Examination Certicate.

1 • Model HDB1½/HDB40

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Performance

HDB1½/HDB40

SUCTION/DISCHARGE PORT SIZE

• HDB1½: 1½ NPT

• HDB40: 1½ BSP (Tapered)

CAPACITY

• 0 to 105 gallons per minute
(0 to 397 liters per minute)

AIR DISTRIBUTION VALVE

• No-lube, no-stall design

SOLIDS-HANDLING

• Up to .25 in. (6.3mm)

HEADS UP TO

• 125 psi or 289 ft. of water
(8.8 Kg/cm

MAXIMUM OPERATING PRESSURE

• 125 psi (8.6 bar)

DISPLACEMENT/STROKE

• .37 Gallon / 1.4 liter

SHIPPING WEIGHT

• Aluminum 75 lbs. (34kg)

• Cast Iron 104 lbs. (47kg)

• Stainless Steel 107 lbs. (48kg)

2

or 88 meters)

BAR

7

100

6

5

4

HEAD

3

2

1

0

AIR CONSUMPTION

PSI

100 PSI

(6.8 BAR)

90

80

80 PSI

(5.44 BAR)

70

60

60 PSI

(4.08 BAR)

50

40

40 PSI

(2.72 BAR)

30

20

20 PSI Air Inlet Pressure

(1.36 BAR)

10

0

0 10

0 100 150 200 250 350

20(34)

10(17)

20

50 300 400

SCFM (M

30(51)

3

/hr)

40(68)

50(85)

30 40

60(101.9)

U.S. Gallons per minute

Liters per minute

MODEL HDB1½ Performance Curve

Performance based on the following: elastomer fitted pump, flooded suction,

water at ambient conditions. The use of other materials and varying hydraulic

70(118.9)

50 60

conditions may result in deviations in excess of 5%.

80(135.9)

90(152.9)

100(170)

70 80

CAPACITY

1: PUMP SPECS

90 100 110

Materials

Material Prole:

CAUTION! Operating temperature limitations are as follows:

Conductive Acetal: Tough, impact resistant, ductile. Good
abrasion resistance and low friction surface. Generally inert, with
good chemical resistance except for strong acids and oxidizing
agents.

EPDM: Shows very good water and chemical resistance. Has
poor resistance to oils and solvents, but is fair in ketones and
alcohols.

FKM: (Fluorocarbon) Shows good resistance to a wide range
of oils and solvents; especially all aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils.
Hot water or hot aqueous solutions (over 70°F(21°C)) will
attack FKM.

Hytrel®: Good on acids, bases, amines and glycols at room
temperatures only.

Neoprene: All purpose. Resistance to vegetable oils. Generally
not affected by moderate chemicals, fats, greases and many
oils and solvents. Generally attacked by strong oxidizing acids,
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons.

Nitrile: General purpose, oil-resistant. Shows good solvent, oil,

water and hydraulic uid resistance. Should not be used with

highly polar solvents like acetone and MEK, ozone, chlorinated
hydrocarbons and nitro hydrocarbons.

Nylon: 6/6 High strength and toughness over a wide
temperature range. Moderate to good resistance to fuels, oils
and chemicals.

Ambient temperature range: -20°C to +40°C
Process temperature range: -20°C to +80°C for models rated as category 1 equipment

-20°C to +100°C for models rated as category 2 equipment
In addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

Operating

Temperatures:

Max. Min.

190°F

88°C

280°F
138°C

350°F
177°C

220°F
104°C

200°F

93°C

190°F

88°C

180°F

82°C

-20°F

-29°C

-40°F

-40°C

-40°F

-40°C

-20°F

-29°C

-10°F

-23°C

-10°F

-23°C

32°F

0°C

Polypropylene: A thermoplastic polymer. Moderate tensile

and ex strength. Resists stong acids and alkali. Attacked by

chlorine, fuming nitric acid and other strong oxidizing agents.

PVDF: (Polyvinylidene Fluoride) A durable uoroplastic with

excellent chemical resistance. Excellent for UV applications.
High tensile strength and impact resistance.

Santoprene®: Injection molded thermoplastic elastomer with

no fabric layer. Long mechanical ex life. Excellent abrasion

resistance.

UHMW PE: A thermoplastic that is highly resistant to a broad
range of chemicals. Exhibits outstanding abrasion and impact
resistance, along with environmental stress-cracking resistance.

Urethane: Shows good resistance to abrasives. Has poor
resistance to most solvents and oils.

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious.
Very few chemicals are known to chemically react with PTFE;

molten alkali metals, turbulent liquid or gaseous uorine and
a few uoro-chemicals such as chlorine triuoride or oxygen
diuoride which readily liberate free uorine at elevated

temperatures.

Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:

Alloy C: Equal to ASTM494 CW-12M-1 specication for nickel and nickel alloy.

Stainless Steel: Equal to or exceeding ASTM specication A743 CF-8M for corrosion

resistant iron chromium, iron chromium nickel and nickel based alloy castings for
general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

For specic applications, always consult the Chemical Resistance Chart.

180°F

82°C

250°F
121°C

275°F
135°C

180°F

82°C

150°F

66°C

220°F
104°C

32°F

0°C

0°F

-18°C

-40°F

-40°C

-35°F

-37°C

32°F

0°C

-35°F

-37°C

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Model HDB1½/HDB40 • 2

Dimensional Drawings

HDB1 1/2 & HDB40, Side Ported

Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters

DISCHARGE PORT
1 1/2" NPT (1 1/2" BSP TAPERED)

1: PUMP SPECS

15.50 394

10.63 270

SUCTION PORT

1 1/2" NPT (1 1/2" BSP TAPERED)

.19 5

9.96 253

2.23 57

13.87 352

1.18 30

12.06 306

*

14.84 377

9.15 232

*

8.71 221

7.67 195

AIR INLET

3/4" NPT

*

6.81 173

11.00 279

AIR EXHAUST
3/4" NPT

9.00 229

4X

.47 12

INDICATES DIMENSIONS WITH SUCTION

*

8.63 219

AND DISCHARGE PORTS ROTATED 180°
TO A VERTICAL POSITION

Model HDB1½-A features 1½" NPT threaded connections.
Model HDB40-A features 1½" BSP Tapered connections.

MOUNTING HOLES

3 • Model HDB1½/HDB40

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Dimensional Drawings

HDB1 1/2 & HDB40, Down Ported

Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters

DISCHARGE PORT
1 1/2" NPT (1 1/2" BSP TAPERED)

15.81 401

23.31 592

9.96 253

6.27 159

17.28 439

*

5.22 132

17.72 450

12.04 306

11.59 294

10.55 268

AIR INLET

*

3/4" NPT

2: INSTAL & OP

16.26 413

*

10.64 270

8.64 219

SUCTION PORT

1 1/2" NPT (1 1/2" BSP TAPERED)

.44 11

8X

10.50 267

AIR EXHAUST
3/4" NPT

MOUNTING HOLES

12.50 318

INDICATES DIMENSIONS WITH SUCTION

*

AND DISCHARGE PORTS ROTATED 180°
TO A VERTICAL POSITION

Model HDB1½-A features 1½" NPT threaded connections.
Model HDB40-A features 1½" BSP Tapered connections.

.18 5

14.50 368

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Model HDB1½/HDB40 • 4

Principle of Pump Operation

SAFE AIR
EXHAUST
DISPOSAL
AREA

MUFFLER

Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

2: INSTAL & OP

Discharge

Stroke

Air Line

Discharged

Fluid

Suction

Stroke

The main directional (air) control valve
compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm
the exhausting air
is directed through the air valve assembly(s) to an exhaust
port

.

④

As inner chamber pressure
pressure
together creating discharge on one side and suction on the
opposite side. The discharged and primed liquid’s directions

are controlled by the check valves (ball or ap)

The pump primes as a result of the suction stroke. The
suction stroke lowers the chamber pressure
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure
through the suction piping and across the suction side check

valve and into the outer uid chamber

Suction (side) stroking also initiates the reciprocating
(shifting, stroking or cycling) action of the pump. The suction
diaphragm’s movement is mechanically pulled through its
stroke. The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
Once actuated, the pilot valve sends a pressure signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

(P2), the rod

from behind the opposite diaphragm

③

(P1) exceeds liquid chamber

connected diaphragms shift

⑤

distributes

①

. At the same time,

②

orientation.

⑥

(P3) increasing

(P4) to push the uid

.

⑦

5 • Model HDB1½/HDB40

Primed

Fluid

SUBMERGED ILLUSTRATION

MUFFLER

LIQUID
LEVEL

SUCTION

LINE

Pump can be submerged if the pump materials of construction
are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the pumped product

source is at a higher level than the pump (ooded suction

condition), pipe the exhaust higher than the product source to
prevent siphoning spills.

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1" DIAMETER AIR
EXHAUST PIPING

Recommended Installation Guide

Available Accessories:

1. Surge Suppressor

2. Filter/Regulator

3. Air Dryer

Unregulated Air

Supply to Surge

Suppressor

1

Surge Suppressor

Pressure Gauge

Shut-Off Valve

Note: Surge Suppressor and
Piping must be supported after

the exible connection

(Optional Piped Exhaust)

Flexible Connector

Vacuum

Gauge

Suction

Shut-Off Valve

Drain Port

Muffler

Pipe Connection

(Style Optional)

Flexible Connector

Pipe Connection
(Style Optional)

Drain Port

Flexible
Connector

Discharge

2

3

Filter Regulator
P/N: 020.V107.000

Air Dryer

Note: Pipe weight should not be supported
by pump connections.

CAUTION

2: INSTAL & OP

Check
Valve

Shut-Off
Valve

Air Inlet

The air exhaust should
be piped to an area
for safe disposition
of the product being

pumped, in the event of

a diaphragm failure.

Installation And Start-Up

Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line

diameter.

Air Supply

Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to

insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.

Air Line Moisture
Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.

Air Inlet And Priming

To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve
increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump
ow ratio.

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Model HDB1½/HDB40 • 6

Troubleshooting Guide

Symptom: Potential Cause(s): Recommendation(s):

Pump Cycles Once

Pump Will Not Operate
/ Cycle

Pump Cycles and Will

2: INSTAL & OP

Not Prime or No Flow

Pump Cycles Running
Sluggish / Stalling,
Flow Unsatisfactory

Product Leaking
Through Exhaust

Premature Diaphragm
Failure

Unbalanced Cycling

Deadhead (system pressure meets or exceeds air
supply pressure).

Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.

Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).

Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.

Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.

Deadhead (system pressure meets or exceeds air
supply pressure).

Blocked air exhaust mufer. Remove mufer screen, clean or de-ice, and re-install.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or ush any obstructions.

Cavitation on suction side. Check suction condition (move pump closer to product).

Check valve obstructed. Valve ball(s) not seating
properly or sticking.

Valve ball(s) missing (pushed into chamber or
manifold).

Valve ball(s) / seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.

Icing. Remove mufer screen, de-ice, and re-install. Install a point of use air drier.

Clogged manifolds. Clean manifolds to allow proper air ow.

Deadhead (system pressure meets or exceeds air
supply pressure).

Cavitation on suction side. Check suction (move pump closer to product).

Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the uid by fast cycling.

Undersized suction line. Meet or exceed pump connections.

Restrictive or undersized air line. Install a larger air line and connection.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Suction line is blocked. Remove or ush obstruction. Check and clear all suction screens or strainers.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.

Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.

Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility

Cavitation. Enlarge pipe diameter on suction side of pump.

Excessive ooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.

Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations

Incorrect diaphragm plates or plates on backwards,
installed incorrectly or worn.

Excessive suction lift. For lifts exceeding 20’ of liquid, lling the chambers with liquid will prime the pump in most cases.

Undersized suction line. Meet or exceed pump connections.

Pumped uid in air exhaust mufer. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.

Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.

Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.

Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.

Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).

Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.

Worn valve ball or valve seat. Worn ngers in valve ball cage (replace part). Check Chemical
Resistance Guide for compatibility.

Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero ow.
(Does not apply to high pressure 2:1 units).

with products, cleaners, temperature limitations and lubrication.

Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.

and lubrication.

Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
worn to a sharp edge.

For additional troubleshooting tips contact After Sales Support at [e-mail] or 419-524-8388

7 • Model HDB1½/HDB40

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Optional Angle Valve Kit
These items available in
kit form only- Order PN:

475.102.000.

1

13

9

45

22

2

23

42

23

46

45

30

2

23

42

23

21

33

4

12

20

10

14

45

24

6

28

27

44

29

26

31

25

32

39

8

30

5

41

7

3

11

45

37

NOTE:

*

FOR TEFLON UNITS (SGN, SGV, DGN, & DGV)

ADD ITEM #19, AND REMOVE ITEM #34

*

19

17

40

35

18

34

*

36

43

3: EXP VIEW

16

15

38

33

22

Service & Repair Kits

476.247.000 Air End Kit

Sleeve and Spool Set, O-rings, Bumpers, U-Cup Seals,
and Gaskets.

476.244.354 Wet End Kit

Santoprene Diaphragms, Santoprene Balls, Santoprene

Wear Pads, Conductive PTFE Seat Gaskets,
Fiber Manifold Gaskets, Nitrile O-rings

476.244.360 Wet End Kit

Nirtile Diaphragms, Weighted Nitrile Balls, Conductive

Nitrile Seat Gaskets, Fabric Manifold Gaskets, Nitrile
O-Rings, Nitrile Wear Pads

476.244.363 Wet End Kit

FKM Diaphragms, FKM Balls, Conductive PTFE Seat

Gaskets, PTFE Manifold Gaskets, PTFE Encapsulated
O-rings, FKM Wear Pads

476.244.364 Wet End Kit

EPDM Diaphragms, EPDM Balls, Conductive PTFE Seat

Gaskets, Fabric Manifold Gaskets, Nitrile O-rings,
EPDM Wear Pads

Optional Rubber Foot Kit:
These items available in
kit form only- Order PN:

475.101.000.

476.244.365 Wet End Kit

Neoprene Diaphragms, Weighted Neoprene Balls,

Conductive Neoprene Seat Gaskets, Fabric Manifold
Gaskets, Nitrile O-rings, Neoprene Wear Pads

476.244.644 Wet End Kit

Santoprene Diaphragms, PTFE Balls, Conductive PTFE

Seat Gaskets, PTFE Manifold Gaskets,
PTFE Encapsulated O-rings, EPDM Wear Pads

476.261.635 Wet End Kit

Neoprene Backup Diaphragms, PTFE Overlay Diaphragms,

PTFE Balls, Conductive PTFE Seat Gaskets, PTFE Manifold
Gaskets, PTFE Encapsulated O-rings

476.036.659 Wet End Kit

PTFE One-Piece Diaphragms, PTFE Balls, Conductive PTFE

Seat Gaskets, PTFE Manifold Gaskets,
PTFE Encapsulated O-rings

sa n d pip er pu mp .c om

hdb15dl7sm-rev0714

Model HDB1½/HDB40 • 8

Composite Repair Parts Drawing - Down Ported

43

24

45

30

3: EXP VIEW

43

24

45

30

Service & Repair Kits

Optional Down Ported Conversion Kits:

475.022.156 Down Ported Conversion Kit*

475.022.010 Down Ported Conversion Kit*

475.022.110 Down Ported Conversion Kit*

475.022.112 Down Ported Conversion Kit*

47

6

51

4850

*Conversion Kit Includes the Following (items 6, 24, 30, 43, 45, 47, 48, 50, 51)

9 • Model HDB1½/HDB40

sa n d pip er pu mp .c om

hdb15dl7sm-rev0714

Composite Repair Parts List

Item Part Number Description Qty.

1 031.019.156 Assembly, Main Air Valve (Aluminum Center) 1

031.019.010 Assembly, Main Air Valve (Cast Iron Center) 1
2 050.005.360W Ball, Check 4

050.005.363 Ball, Check 4

050.005.364 Ball, Check 4

050.005.365W Ball, Check 4

050.005.354 Ball, Check 4

050.010.600 Ball, Check 4
3 070.006.170 Bearing 2
4 095.073.000 Assembly, Pilot Valve 1
5 114.002.156 Bracket, Intermediate 1

114.002.010 Bracket, Intermediate 1
6 115.046.080 Bracket, Leg (Side Ported Only) 2

115.057.080 Bracket, Leg (Down Ported Only) 2
7 132.002.360 Bumper, Diaphragm Rod 2
8 135.016.162 Bushing, Threaded 2
9 170.023.330 Capscrew, Hex Hd, 7/16-14 X 1.75 4

170.035.330 Capscrew, Hex Hd, 7/16-14 X 1.50
(Stainless Units Only) 4
10 170.024.330 Capscrew, Hex Hd, 7/16-14 X 1.00 4
11 170.035.330 Capscrew, Hex Hd, 7/16-14 X 1.50 4
12 170.040.330 Capscrew, Hex Hd, 3/8-16 X 5.50 6
13 170.045.330 Capscrew, Hex Hd, 5/16-18 X 1.25 4
14 170.058.330 Capscrew, Hex Hd, 7/16-14 X 1.25 4
15 170.060.330 Capscrew, Hex Hd, 7/16-14 X 2.00 12
16 196.193.156 Chamber, Outer (Includes Plug-Item #38) 2

196.193.010 Chamber, Outer (Includes Plug-Item #38) 2

196.193.110 Chamber, Outer (Includes Plug-Item #38) 2

196.193.112 Chamber, Outer (Includes Plug-Item #38) 2
17 196.194.156 Chamber, Inner (Includes Plug - Item #37) 2

196.194.010 Chamber, Inner (Includes Plug - Item #37) 2
18 286.005.360 Diaphragm 2

286.005.363 Diaphragm 2

286.005.364 Diaphragm 2

286.005.365 Diaphragm 2

286.005.354 Diaphragm 2

286.114.000 Diaphragm,
One-Piece Bonded PTFE Diaphragm 2
19 286.020.604 Diaphragm, Overlay 2
20 334.006.156 Flange, Discharge 1

334.006.010 Flange, Discharge 1

334.006.110 Flange, Discharge 1

334.006.112 Flange, Discharge 1
21 334.007.156 Flange, Suction 1

334.007.010 Flange, Suction 1

334.007.110 Flange, Suction 1

334.007.112 Flange, Suction 1
22 334.008.156 Flange, Threaded 2

334.008.010 Flange, Threaded 2

334.008.110 Flange, Threaded 2

334.008.112 Flange, Threaded 2

334.008.156E Flange, Threaded (HDB40 Only) BSP Thread 2

334.008.010E Flange, Threaded (HDB40 Only) BSP Thread 2

334.008.110E Flange, Threaded (HDB40 Only) BSP Thread 2

334.008.112E Flange, Threaded (HDB40 Only) BSP Thread 2
23 360.017.379 Gasket, Manifold / Seat 4

360.017.384 Gasket, Manifold / Seat 4

360.017.608 Gasket, Manifold / Seat 4
24 360.022.425 Gasket, Manifold (Side Ported Units) 2

360.022.425 Gasket, Manifold (Down Ported Units) 4

360.022.600 Gasket, Manifold (Side Ported Units)* 2

360.022.600 Gasket, Manifold (Down Ported Units)* 4
* PTFE and FKM Fitted Units Only

Item Part Number Description Qty.

25 360.041.379 Gasket, Pilot Valve 1
26 360.048.425 Gasket, Air Valve 1
27 518.003.156 Manifold 1

518.003.010 Manifold 1

518.003.110 Manifold 1

518.003.112 Manifold 1

28 530.036.000 Mufer 1

29 545.005.330 Nut, Hex, 3/8-16 6
30 545.007.330 Nut, Hex, 7/16-14 (Side Ported Units) 16

545.007.330 Nut, Hex 7/16-14 (Down Ported Units) 20
31 560.001.360 O-Ring (Sold with Item 39) 2
32 560.022.360 O-Ring 2
33 560.028.360 O-Ring 2

560.028.610 O-Ring (PTFE and FKM Fitted Units Only) 2
34 570.009.360 Pad, Wear 2

570.009.363 Pad, Wear 2

570.009.364 Pad, Wear (Also used with
Santoprene (354) Fitted Units) 2

570.009.365 Pad, Wear 2
35 612.052.157 Plate, Inner Diaphragm 2

612.052.010 Plate, Inner Diaphragm 2

612.219.150 Plate, Inner Diaphragm
(Used with 286.114.654
One-Piece Bonded PTFE Diaphragm) 2
36 612.039.157 Plate, Outer Diaphragm Assy.
(Not Used with 286.114.000) 2

612.039.010 Plate, Outer Diaphragm Assy.
(Not Used with 286.114.000) 2

612.097.110 Plate, Outer Diaphragm Assy.
(Not Used with 286.114.000) 2

612.097.112 Plate, Outer Diaphragm Assy.
(Not Used with 286.114.000) 2
37 618.003.330 Plug, Pipe 1/4 2
38 618.003.330 Plug, Pipe 1/4 (Aluminum and Cast iron Units) 4

618.003.110 Plug, Pipe 1/4 (Stainless Units) 4

618.003.112 Plug, Pipe 1/4 (Hastalloy Units) 4
39 620.011.114 Plunger, Actuator 2
40 685.007.120 Rod, Diaphragm 1
41 720.004.360 Seal, U-Cup 2
42 722.010.110 Seat, Check Valve 2

722.010.110 “Seat, Check Valve - Suction Side
(PTFE and Santoprene Fitted Units)” 1

722.010.112 Seat, Check Valve 2

722.010.112 “Seat, Check Valve - Suction Side
(PTFE and Santoprene Fitted Units)” 1

722.031.110 “Seat, Check Valve - Discharge Side
(PTFE and Santoprene Fitted Units)” 1

722.031.112 “Seat, Check Valve - Discharge Side
(PTFE and Santoprene Fitted Units)” 1
43 807.017.330 Stud, Threaded (Side Port Units Only) 4

807.017.330 Stud, Threaded (Down Port Units Only) 8
44 900.005.330 Washer, Lock 3/8 6
45 900.006.330 Washer, Lock 7/16 (Side Ported Units) 20

900.006.330 Washer, Lock 7/16 (Down Ported Units) 24
46 905.001.330 Washer, Tapered 4
47 312.020.156 Elbow (Down Ported Units) 2

312.020.110 Elbow (Down Ported Units, SST & C.I.) 2

312.020.112 Elbow (Down Ported Units) 2
48 545.004.330 Nut, Hex 5/16-18 (Down Ported Units) 2
50 900.004.330 Washer, Lock 5/16 (Down Ported Units) 2
51 685.032.080 Rod, Connecting (Down Ported Units) 1

3: EXP VIEW

LEGEND:

= Items contained within Air End Kits
= Items contianed within Wet End Kits

Note: Kits contain components specic to the material codes.

sa n d pip er pu mp .c om

hdb15dl7sm-rev0714

Model HDB1½/HDB40 • 10

Material Codes - The Last 3 Digits of Part Number

000.....Assembly, sub-assembly;

and some purchased items

010.....Cast Iron

015.....Ductile Iron

020.....Ferritic Malleable Iron

080.....Carbon Steel, AISI B-1112

110 .....Alloy Type 316 Stainless Steel

111 ..... Alloy Type 316 Stainless Steel

(Electro Polished)

112 .....Alloy C

113 .....Alloy Type 316 Stainless Steel

(Hand Polished)

114 .....303 Stainless Steel

115 .....302/304 Stainless Steel

117 .....440-C Stainless Steel (Martensitic)

120.....416 Stainless Steel

(Wrought Martensitic)

148.....Hardcoat Anodized Aluminum

150.....6061-T6 Aluminum

152.....2024-T4 Aluminum (2023-T351)

155.....356-T6 Aluminum

156.....356-T6 Aluminum

157.....Die Cast Aluminum Alloy #380

158.....Aluminum Alloy SR-319

3: EXP VIEW

162.....Brass, Yellow, Screw Machine Stock

165.....Cast Bronze, 85-5-5-5

166.....Bronze, SAE 660

170.....Bronze, Bearing Type,

Oil Impregnated

180.....Copper Alloy

305.....Carbon Steel, Black Epoxy Coated

306.....Carbon Steel, Black PTFE Coated

307.....Aluminum, Black Epoxy Coated

308.....Stainless Steel, Black PTFE Coated

309.....Aluminum, Black PTFE Coated

313.....Aluminum, White Epoxy Coated

330.....Zinc Plated Steel

332.....Aluminum, Electroless Nickel Plated

333.....Carbon Steel, Electroless

Nickel Plated

335.....Galvanized Steel

337.....Silver Plated Steel

351.....Food Grade Santoprene

®

353.....Geolast; Color: Black

354.....Injection Molded #203-40

Santoprene

®

Duro 40D +/-5;

Color: RED

356.....Hytrel

®

357.....Injection Molded Polyurethane

358.....Urethane Rubber

(Some Applications)
(Compression Mold)

359.....Urethane Rubber

360.....Nitrile Rubber Color coded: RED

363.....FKM (Fluorocarbon)

Color coded: YELLOW

364.....EPDM Rubber

Color coded: BLUE

365.....Neoprene Rubber

Color coded: GREEN

366.....Food Grade Nitrile

368.....Food Grade EPDM

371.....Philthane (Tuftane)

374.....Carboxylated Nitrile

375.....Fluorinated Nitrile

378.....High Density Polypropylene

379.....Conductive Nitrile

408.....Cork and Neoprene

425.....Compressed Fibre

426.....Blue Gard

440.....Vegetable Fibre

500.....Delrin

®

500

502.....Conductive Acetal, ESD-800

503.....Conductive Acetal, Glass-Filled

506.....Delrin

®

150

520.....Injection Molded PVDF

Natural color

540.....Nylon

542.....Nylon

544.....Nylon Injection Molded

550.....Polyethylene

551.....Glass Filled Polypropylene

552.....Unlled Polypropylene

555.....Polyvinyl Chloride

556.....Black Vinyl

558.....Conductive HDPE

570.....Rulon II

580.....Ryton

®

®

600.....PTFE (virgin material)

Tetrauorocarbon (TFE)

603.....Blue Gylon

®

604.....PTFE

606.....PTFE

607.....Envelon

608.....Conductive PTFE

610.....PTFE Encapsulated Silicon

611 .....PTFE Encapsulated FKM

632.....Neoprene/Hytrel

®

633.....FKM/PTFE

634.....EPDM/PTFE

635.....Neoprene/PTFE

637.....PTFE, FKM/PTFE

638.....PTFE, Hytrel

®

/PTFE

639.....Nitrile/TFE

643.....Santoprene

644.....Santoprene

656 .....Santoprene

®

/EPDM

®

/PTFE

®

Diaphragm and

Check Balls/EPDM Seats

661.....EPDM/Santoprene

®

666.....FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals

668.....PTFE, FDA Santoprene

®

/PTFE

• Delrin and Hytrel are registered
tradenames of E.I. DuPont.

• Nylatron is a registered tradename
of Polymer Corp.

• Gylon is a registered tradename
of Garlock, Inc.

• Santoprene is a registered tradename
of Exxon Mobil Corp.

• Rulon II is a registered tradename
of Dixion Industries Corp.

• Ryton is a registered tradename
of Phillips Chemical Co.

• Valox is a registered tradename
of General Electric Co.

RECYCLING

Many components of SANDPIPER® AODD
pumps are made of recyclable materials.
We encourage pump users to recycle worn
out parts and pumps whenever possible,
after any hazardous pumped fluids are

thoroughly ushed.

11 • Model HDB1½/HDB40

sa n d pip er pu mp .c om

hdb15dl7sm-rev0714

Air Distribution Valve Assembly

1-G

1-F

1-E

1-C

1-A

1-B1-B

1-C

1-E

1-F

Air Distribution Valve Servicing

See repair parts drawing, remove screws.

Step 1: Remove Hex Head Cap Screws (1-G).

Step 2: Remove end cap (1-F), gasket (1-E) and bumper (1-C).

Step 3: Remove spool part of (1-B) (caution: do not scratch).

Step 4: Press sleeve (1-B) from body (1-A).

Step 5: Inspect O-Ring (1-D) and replace if necessary.

Step 6: Lightly lubricate O-Rings (1-D) on sleeve (1-B).

Step 7: Press sleeve (1-B) into body (1-A).

Step 8: Reassemble in reverse order, starting with step 3.

Note: Sleeve and spool (1-B) set is match ground to a specied clearance

sleeve and spools (1-B) cannot be interchanged.

IMPORTANT

Read these instructions completely, before installation

and start-up. It is the responsibility of the purchaser
to retain this manual for reference. Failure to comply
with the recommendations stated in this manual will

damage the pump, and void factory warranty.

1-D

1-G

4: AIR END

MAIN AIR VALVE ASSEMBLY PARTS LIST

Item Part Number Description Qty

1 031.019.156 Air Valve Assembly 1

1-A 095.043.156 Body, Air Valve 1
1-B 031.012.000 Sleeve and Spool Set 1
1-C 132.014.358 Bumper 2
1-D 560.020.360 O-Ring 6
1-E 360.010.425 Gasket 2
1-F 165.011.157 End Cap 2
1-G 170.032.330 Hex Head Capscrew 8

FOR CAST IRON CENTERS ONLY

Item Part Number Description Qty

1 031.019.010 Air Valve Assembly 1

1-A 095.043.010 Body, Air Valve 1
1-B 031.012.000 Sleeve and Spool Set 1
1-C 132.014.358 Bumper 2
1-D 560.020.360 O-Ring 6
1-E 360.010.425 Gasket 2
1-F 165.011.010 End Cap 2
1-G 170.032.330 Hex Head Capscrew 8

LEGEND:

= Items contained within Air End Kits

Note: Kits contain components specic to the material codes.

sa n d pip er pu mp .c om

hdb15dl7sm-rev0714

Model HDB1½/HDB40 • 12

Pilot Valve Assembly

4-A

4-F

4-D

4-B

4: AIR END

Pilot Valve Servicing

With Pilot Valve removed from pump.

Step 1: Remove snap ring (4-F).

Step 2: Remove sleeve (4-B), inspect O-Rings (4-C),

replace if required.

Step 3: Remove spool (4-D) from sleeve (4-B),

inspect O-Rings (4-E), replace if required.

Step 4: Lightly lubricate O-Rings (4-C) and (4-E).

Reassemble in reverse order.

4-E

4-C

PILOT VALVE ASSEMBLY PARTS LIST

Item Part Number Description Qty

4 095.073.001 Pilot Valve Assembly 1

4-A 095.070.558 Valve Body 1
4-B 755.025.000 Sleeve (With O-Rings) 1
4-C 560.033.360 O-Ring (Sleeve) 4
4-D 775.026.000 Spool (With O-Rings) 1
4-E 560.023.360 O-Ring (Spool) 2
4-F 675.037.080 Retaining Ring 1

LEGEND:

= Items contained within Air End Kits

Note: Kits contain components specic to the material codes.

13 • Model HDB1½/HDB40

sa n d pip er pu mp .c om

hdb15dl7sm-rev0714

Diaphragm Servicing

Step 1: With manifolds and outer chambers
removed, remove diaphragm assemblies from
diaphragm rod. DO NOT use a pipe wrench or similar
tool to remove assembly from rod. Flaws in the rod
surface may damage bearings and seal. Soft jaws
in a vise are recommended to prevent diaphragm
rod damage.

Step 1.A: NOTE: Not all inner diaphragm plates
are threaded. Some models utilize a through hole
in the inner diaphragm plate. If required to separate
diaphragm assembly, place assembly in a vise,
gripping on the exterior cast diameter of the inner
plate. Turn the outer plate clockwise to separate the
assembly.

Always inspect diaphragms for wear cracks or
chemical attack. Inspect inner and outer plates for
deformities, rust scale and wear. Inspect intermediate
bearings for elongation and wear. Inspect diaphragm
rod for wear or marks.
Clean or repair if appropriate. Replace as required.

Step 2: Reassembly: There are two different types
of diaphragm plate assemblies utilized throughout the
Sandpiper product line: Outer plate with a threaded
stud, diaphragm, and a threaded inner plate.

Outer plate with a threaded stud, diaphragm, and
an inner plate with through hole. Secure threaded
inner plate in a vise. Ensure that the plates are being
installed with the outer radius against the diaphragm.

Step 8: On opposite side of pump, thread the
remaining assembly onto the diaphragm rod. Using a
torque wrench, tighten the assembly to the diaphragm
rod. Align diaphragm through bolt holes, always going
forward past the recommended torque. Torque values
are called out on the exploded view. NEVER reverse
to align holes, if alignment cannot be achieved
without damage to diaphragm, loosen complete
assemblies, rotate diaphragm and reassemble as
described above.

Step 9: Complete assembly of entire unit.
One Piece Diaphragm Servicing (Bonded PTFE
with integral plate) The One Piece diaphragm has
a threaded stud installed in the integral plate at the
factory. The inner diaphragm plate has a through
hole instead of a threaded hole. Place the inner

plate over the diaphragm stud and thread the rst

diaphragm / inner plate onto the diaphragm rod only
until the inner plate contacts the rod. Do not tighten. A
small amount of grease may be applied between the
inner plate and the diaphragm to facilitate assembly.
Insert the diaphragm / rod assembly into the pump
and install the outer chamber. Turn the pump over
and thread the second diaphragm / inner plate onto
the diaphragm rod. Turn the diaphragm until the
inner plate contacts the rod and hand tighten the
assembly. Continue tightening until the bolt holes
align with the inner chamber holes. DO NOT LEAVE

THE ASSEMBLY LOOSE.

Step 3: Lightly lubricate, with a compatible material,
the inner faces of both outer and inner diaphragm plates
when using on non Overlay diaphragms (For EPDM
water is recommended). No lubrication is required.

Step 4: Push the threaded outer diaphragm
plate through the center hole of the diaphragm.
Note: Most diaphragms are installed with the
natural bulge out towards the fluid side. S05,
S07, and S10 non–metallic units are installed
with the natural bulge in towards the air side.

Step 5: Thread or place, outer plate stud into
the inner plate. For threaded inner plates, use a
torque wrench to tighten the assembly together.
Torque values are called out on the exploded view.

Repeat procedure for second side assembly.
Allow a minimum of 15 minutes to elapse after
torquing, then re-torque the assembly to compensate
for stress relaxation in the clamped assembly.

Step 6: Thread one assembly onto the diaphragm
rod with sealing washer (when used) and bumper.

Step 7: Install diaphragm rod assembly
into pump and secure by installing the outer
chamber in place and tightening the capscrews.

5: WET END

IMPORTANT

Read these instructions completely,

before installation and start-up.
It is the responsibility of the
purchaser to retain this manual for
reference. Failure to comply with
the recommendations stated in this

manual will damage the pump, and

void factory warranty.

sa n d pip er pu mp .c om

hdb15dl7sm-rev0714

Model HDB1½/HDB40 • 14

Written Warranty

5 - YEAR Limited Product Warranty

Quality System ISO 9001 Certied • Environmental Management Systems ISO 14001 Certied

Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by

Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material

or workmanship within ve years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands

include SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.

~ See complete warranty at sandpiperpump.com/content/warranty-certications ~

Declaration of Conformity

Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street

Mansfield, Ohio, 44902 USA

Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic,

S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,

RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer Surge Suppressors comply with

the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units

for Liquids - Common Safety Requirements, to verify conformance.

October 20, 2005

Signature of authorized person

David Roseberry
Printed name of authorized person

Revision Level: F

7: WARRANTY

Date of issue

Engineering Manager
Title

August 23, 2012
Date of revision

EC Declaration of Conformity

EC Declaration of Conformity

EC Declaration of Conformity

In accordance with ATEX Directive 94/9/EC,

Equipment intended for use in potentially explosive environments.

Applicable Standard:

EN13463-1: 2001,

EN13463-5: 2003

David Roseberry, Engineering Manager

DATE/APPROVAL/TITLE:

27 MAY 2010

EN 60079-25: 2004

For pumps equipped with Pulse Output ATEX Option

KEMA Quality B.V. (0344)

AODD Pumps and Surge Suppressors

For Type Examination Designations, see page 2 (back)

AODD (Air-Operated Double Diaphragm) Pumps

EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X

KEMA Quality B.V.

Utrechtseweg 310

6812 AR Arnhem, The Netherlands

Manufacturer: Warren Rupp, Inc.

®

, A Unit of IDEX Corportion

800 North Main Street, P.O. Box 1568, Mansfield, OH 44901-1568 USA

In accordance with ATEX Directive 94/9/EC,

Equipment intended for use in potentially explosive environments.

®

Manufacturer: Warren Rupp, Inc.

, A Unit of IDEX Corportion

800 North Main Street, P.O. Box 1568, Mansfield, OH 44902 USA

EN 60079-25: 2004

For pumps equipped with Pulse Output ATEX Option
KEMA Quality B.V. (0344)

Applicable Standard:

EN13463-1: 2001,
EN13463-5: 2003

AODD Pumps and Surge Suppressors

For Type Examination Designations

AODD (Air-Operated Double Diaphragm) Pumps

EC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X
KEMA Quality B.V.
Utrechtseweg 310
6812 AR Arnhem, The Netherlands

DATE/APPROVAL/TITLE:
27 MAY 2010

David Roseberry, Engineering Manager

ATEX Summary of Markings

Pump types, S1F, S15, S20,
and S30 provided with the
pulse output option

Pump types, S1F, S15, S20,
and S30 provided with the
integral solenoid option

Pump types, HDB1½, HDB40,
HDB2, HDB50, HDB3, HDF1,
HDF25, HDF2, HDF3M, PB¼,
S05, S1F, S15, S20, S30, SB1,
SB25, ST1½, ST40, G15, G20,
and G30, without the above
listed options, no aluminum
parts

Pump types, DMF2, DMF3,
HDB1½, HDB40, HDB2,
HDB50, HDB3, HDF1, HDF25,
HDF2, HDF3M, PB¼, S05, S1F,
S15, S20, S30, SB1, SB25,
SE½, ST1, ST25, ST1½, ST40,
U1F, G05, G1F, G15, G20, and
G30

Surge Suppressors all types II 2 G T5

Type Marking Listed In

II 2 G Ex ia c IIC T5
II 3/2 G Ex ia c IIC T5
II 2 D

Ex c iaD 20 IP67 T100oC

II 2 G EEx m c II T5
II 3/2 G EEx m c II T5
II 2 D c IP65 T100

II 1 G c T5
II 3/1 G c T5
II 1 D c T100
I M1 c
I M2 c

o

C

o

C

II 2 G c T5
II 3/2 G c T5
II 2 D c T100

II 3/2 G T5
II 2 D T100

o

C

o

C

KEMA 09ATEX0071 X
CE 0344

KEMA 09ATEX0071 X
CE 0344

KEMA 09ATEX0071 X
KEMA 09ATEX0072 X
CE 0344

KEMA 09ATEX0072 X
CE

KEMA 09ATEX0073
CE

EC Type Certificate No. Pumps: KEMA 09ATEX0071 X
Type Certificate No. Pumps: KEMA 09ATEX0072 X
Type Certificate No. Suppressors: KEMA 09ATEX0073

KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X

KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X

KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0071 X
KEMA 09ATEX0072 X

KEMA 09ATEX0072 X
KEMA 09ATEX0072 X
KEMA 09ATEX0072 X

KEMA 09ATEX0073
KEMA 09ATEX0073
KEMA 09ATEX0073

Non-Conductive

Fluids

No
Yes
Yes

No
Yes
Yes

No
Yes
Yes

No
Yes

No
Yes
Yes

No
Yes
Yes