Samsung SCX-4216, SCX-4116, SCX-4016 Service manual

SERVICE
DIGITAL LASER MFP SCX-4216F
SCX-4116 SCX-4016
Manual
DIGITAL LASER MFP CONTENTS
1. Precautions
3. Specifications
4. Summary of product
5. Disassembly and Reassembly
6. Alignment and Adjustments
7. Troubleshooting
8. Exploded Views and Parts List
9. Block Diagram
10. Connection Diagram
© Samsung Electronics Co.,Ltd. March 2003
Printed in Korea.
VERSION NO. : 1.00 CODE : JC-0095A
This service manual is also provided on the web, the ITSELF system f Samsung Electronics Co., Ltd.
“http://itself.sec.samsung.co.kr”
- This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable
International and/or domestic law. -
Copyright(c) 2003.03
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Samsung Electronics
Precautions
Service Manual
1. Precautions
The cautions in the below are items needed to keep in mind when maintaining and servicing. Please read carefully and keep the contents in mind to prevent accidents while servicing and to prevent that the machine gets damage.
1.1 Warning for safety.
(1) Request the service by qualified service person. The service for this machine must be performed by a service person who took the additional education of this field. It is dangerous if unqualified service person or user tries to fix the machine.
(2) Do not rebuild it discretionary. Do not attach or change parts discretionary. Do not disassemble, fix, and rebuilt it. If you do, the printer will not work and electric shock or a fire can occur.
(3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during nor­mal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION
WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN.
ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS
D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU.
ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI
APERTURA. EVITARE L ESPOSIZIONE AL FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE.
EVITAR EXPONERSE AL RAYO.
ADVARSEL. - USYNLIG LASERSTRLNING VED BNING, NR
SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING.
ADVARSEL. - USYNLIG LASERSTRLNING NR DEKSEL
PNES. STIRR IKKE INN I STR LEN.
UNNG EKSPONERING FOR STR LEN.
VARNING - OSYNLIG LASERSTRLNING NR DENNA DEL
R PPNAD OCH SP RREN R URKOPPLAD.
BETRAKTA EJ STR LEN. STR LEN R FARLIG.
VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTIINA N KYM TT M LLE LASER­S TEILYLLE L KATSO S TEESEEN.
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Precautions
Samsung Electronics
Service Manual
1.2 Caution for safety
1.2.1 Precaution related noxious material
It is possible to get harmed from noxious material if you ignore the below information.
(1) Do not touch the damaged LCD. This PRINTER has LCD in control panel. Noxious liquid to human body exists in the
LCD. If it is got into mouth, immediately see a doctor. If it is got into eyes or on skin, immediately wash off over 15 minutes with flowing water and see a doctor.
(2)
The toner in a printer cartridge contains a chemical material, which might harm human body if it is swallowed. Please keep children out of the toner cartridge.
1.2.2 Precaution related electric shock or fire
It is possible to get electric shock or burn by fire if you don't follow the instructions of the manual.
(1) Use exact voltage. Please do use an exact voltage and wall socket. If not, a fire or an electric leakage
can be caused.
(2) Use authorized power code. Do use the power code supplied with PRINTER. Afire can be occurred
when over current flows in the power code. (3) Do not insert many cords into a outlet. If do, a fire can occur due to a over flow of current in an outlet. (4) Do not put water or extraneous matter in the PRINTER. Please do not put water, other liquid, pin, clip,
etc. It can cause a fire, electric shock, or malfunction. If it happens, turn off the power and remove the
power plug from outlet immediately. (5) Do not touch the power plug with a wet hand. When servicing, remove the power plug from the outlet
and do not insert or remove it with a wet hand. Electric shock can occur. (6) Use caution when inserting or taking off the power plug. The power plug has to be inserted completely.
If not, a fire will be caused due to poor contact. When taking off the power plug, grip the plug and
remove it. (7) Management of power cord. Do not bend, twist, bind or place other materials on it. Do not use stales
around printer. If the power code gets damage, a fire or electric shock can occur. A damaged power
code must be replaced immediately. Do not repair the damaged part or reuse it. Repairing cord with
plastic tape can cause a fire or electric shock. Do not spread chemicals on the power code. Do not
spread insecticide on the power code. Afire or electric shock can occurred due to a thin(weak) cover on
the power code. (8) Check whether the power outlet and the power plug are damaged, pressed or chopped. When such
inferiorities are found, repair it immediately. Do not press or chop the cord when moving the machine. (9) Use caution during thunder or lightning storms. It may cause fire or electric shock. Take the power plug
off under these conditions. Do not touch cable and device duing thender or lightening storms. (10) Avoid damp or dusty areas. Do not install the printer in dusty areas or around humidifiers. Afire can
occurr. Clean plug well with dried fabric to remove dust. Fire can occur if water is dropped into the unit or if coverd with dust.
(11) Avoid direct sunlight. Do not install the printer near to a window where it directly contacts to the sun-
light. If the machine contacts sunlight for a long time, the machine will not work properly, because the inner temperature of machine will get higher. A fire can beoccur.
(12) Turn off the power and take off the plug when smoke, a strange smell, or sound from the machine is
detected. Afire can occur if unit is used under these conditions.
(13) Do not insert steel or metal pieces inside/outside of the machine. Do not put steel or metal piece into
the ventila-tor. An electric shock can occur.
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Precautions
Service Manual
1.2.3 Precaution related to handling the machine.
If you ignore this information, you could get harm and machine could be damaged.
(1) Do not install unit on uneven surfaces or slanted floors.
Please confirm unit is correctly balanced after installation. Machine may fall ove when not balanced cor­rectly.
(2) Be careful not to insert a finger or catch your hair in the rotating unit.
Be careful not to insert a finger or hair in the rotating unit (motor, fan, paper feeding part, etc) while the machine is operation.
(3) Do not place any containers of water or chemical or small metals near the machine. If these objects get
into the inner side a fire or electric shock can be occurred.
(4) Do not install machine in areas where moisture or dust exists. For example, do not install machine near
open windows, damage may be caused by these conditions.
(5) Do not place candles, burning cigarettes, etc. on the machine. Do not install it near to a heater. A fire
may occur.
1.2.4 Precautions for when assembly/disassembly
Replace parts very carefully. Do remember the location of each cable before replacing parts, inorder to reconnect it afterwards. Please perform the below steps before replacing or disassemblying any parts.
(1) Check the contents stored in the memory. All the information will be erased after the main board is
replaced. Write down and needed information. (2) Disconnect power before servicing or replacing electrical parts. (3) Remove printer cables and power cord. (4) Do use formal parts and same standardized goods when replacing parts. Must check the product name, part code, rated voltage, rated current, operating temperature, etc. (5) Do not use excessive force when looening or tightening of plastic parts. (6) Be careful not to drop small parts or objects in the machine.
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Precautions
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1.3 ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commer­cially available wrist strap device, which should be removed for your personal safety reasons prior to apply­ing power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electric­ity sufficient to damage an ESD.
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REFERENCE INFORMATION
Service Manual
2. Reference Information
This chapter describes the reference information for applying this training manual, and it is consist­ed of the tool list, the abbreviation table, the outline of model, and so on.
2.1 Tool for Troubleshooting
The following tools are recommended for safe and smooth troubleshooting described in this service manual.
DVM(Digital Volt Meter)
Standard: Indicates more than 3 digits.
1
T weezers
Standard: For general home use, small
type.
4
Software(Driver) installation CD ROM
7
Cotton Swab
Standard : For general home use, for
medical service.
5
Cleaning Equipments a IPA (Isopropyl Alcohol)dry cloth or a soft stuff neutral detergent.
6
Electronic Scale
Standard: Equipment to check the weight
of consumables supplied by Samsung Electronics. (The gram unit can be mea­sured.)
2
Driver
Standard : "-" type, "+" type (M3 long, M3
short, M2 long, M2 short).
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Service Manual
2.2 Acronyms and Abbreviations
The table in the below explains abbreviations used in this service manual. The contents of this service manual are declared with abbreviations in many parts. Please refer to the table.
AC Alternating Current ADF Automatic Document Feeder ASIC Application Specific Integrated Circuit ASSY assembly BIOS Basic Input Output System CCD Charge Coupled Device CMOS Complementary Metal Oxide Semiconductor CN connector CON connector CPU Central Processing Unit dB decibel dbA decibelampere dBM decibel milliwatt DC direct current DCU Diagnostic Control Unit DPI Dot Per Inch DRAM Dynamic Random Access Memory DVM Digital Voltmeter ECP Enhanced Capability Port EEPROM Electronically Erasable Programmable Read
Only Memory EMI Electro Magnetic Interference EP electrophotographic EPP Enhanced Parallel Port F/W firmware GDI graphics device interface GND ground HBP Host Based Printing HDD Hard Disk Drive HV high voltage HVPS High Voltage Power Supply I/F interface I/O Input and Output IC integrated circuit
IDE Intelligent Drive electronics or Imbedded
Drive Electronics
IEEE Institute of Electrical and Electronics
Engineers. Inc IPA Isopropy Alcohol IPM Images Per Minute LAN local area network lb pound(s) LBP Laser Beam Printer LCD Liquid Crystal Display LED Light Emitting Diode LSU Laser Scanning Unit MB Megabyte MHz Megahertz NVRAM Nonvolatile random access memory OPC Organic Photo Conductor PBA Printed Board Assembly PCL Printer Command Language , Printer Control
Language PDL Page Discription Language PPM Page Per Minute PTL Pre-Transfer Lamp Q’ty Quantity RAM Random Access Memory ROM Read Only Memory SCF Second Cassette Feeder SMPS Switching Mode Power Supply SPGP Samsung Printer Graphic Processor SPL Samsung Printer Language Spool Simultaneous Peripheral Operation Online SW Switch Sync Synchronous or synchronization USB Universal Serial Bus
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REFERENCE INFORMATION
Service Manual
2.3 The Sample Pattern for the Test
The sample pattern shown in below is the standard pattern used in a factory. The contents of the life span and the printing speed are measured with the pattern shown in below. (The picture in the manual is 70% size of the actual A4 size.)
2.3.1 A4 5% Pattern
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Service Manual
2.3.2 A4 2% Pattern
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REFERENCE INFORMATION
Service Manual
2.3.3 A4 IDC 5% Patten
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Service Manual
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Specifications
Service Manual
3. Specifications
Specfications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications.
3.1 General Specifications
Items Descriptions Remarks
Major Features SCX-4016 Copier, Print, Scan Without ADF
SCX-4116 Copier, Print, Scan With ADF SCX-4216F Copier, Print, Scan, Fax With ADF
Size (W*D*H) SCX-4016 474x436x353mm
SCX-4216F/41 16 474x436x417mm
Weight SCX-4016 11.7 Kg (25.8 lbs) With Toner Cartridge
SCX-4216F/4116 13 Kg (28.8 lbs) With Toner Cartridge LCD 16*2 Char I/O Interface USB1.1 & IEEE1284 Power Consumption Printing 350W
Sleep Mode 20W Power Switch Yes Noise Operating SCX-4016 52 dBA
SCX-4216F/4116 55 dBA
Standby SCX-4016 39 dBA
SCX-4216F/4116 39 dBA Warm Up Less than 42 seconds Approval Class B Device Memory 16 MB
(Printer : 8M, Fax : 4M,
Scan : 2M, System : 2M)
Internal N/W Connectivity N/A
3.2 Print Specification
Items Descriptions Remarks
Print Speed 17ppm Letter size, 5%
Character Pattern Print Method Laser Scanning Unit + Electro Photography Print Language SPL Power Save Yes(5/10/15/30/45min.) Resolution Normal 600 *600dpi
RET No Toner Save Yes Memory 8 MB FPOT Stand by Approx. 12 seconds
Power Save Less than 54 seconds Printable Area 207.6 X 270.6 mm (Letter) Toner Save Yes
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Service Manual
3.3 Scan Specification
Items Descriptions Remarks
Halftone(Gray Scale) 256 level Scan Method Color CCD ITU-T #1 Chart Scan Speed ADF 25 sec Text/Mixed Mode : (seconds/scan) (SCX-4216F/4116) B/W Letter & 300dpi.
(USB)
72 sec Photo Mode : Gray
Letter & 300dpi. (USB)
Platen 23 sec
Resolution Optical 600 x 600 dpi
Enhanced USB 4800 x 4800 dpi
Parallel 2400 x 2400 dpi Halftone 256 level Scan Width Width Max.216mm (8.5")
Length(Adf) Max. 356mm (14.0") Length(Platen) Max. 297mm (11.7")
Scan-to E-mail, Image, OCR, FAX, WEB
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Specifications
Service Manual
3.4 Copy Specification
Items Descriptions Remarks
Copy Quality Selection Text 600x300dpi or Original Image type Auto 600x300dpi selection Mode Photo 600x600dpi for Platen / 600x300dpi for ADF
Other -
FCOT Platen Power Save Approx. 54 seconds
Stand by Approx. 12 seconds
ADF Power Save Approx. 54 seconds
Stand by Approx. 17 seonds Copy Speed Text Mixed SDMC 16 cpm/A4, 17 cpm/LTR / Letter MDMC 7 cpm/A4, 17 cpm/LTR
Photo SDMC 16 cpm
MDMC 4 cpm
Resolution Scan 600*600dpi
Print 600*600dpi Zoom Range 25% to 400 % Multi Copy 1~99 Preset Yes Contrast Control 3 level(by LED) Copy Mode TEXT/MIXED/PHOTO Collation Copy Yes(300dpi only) SCX-4216F/4116 Auto return to default mode Yes(after 1 minute) N-up copy 2-up, 4-up SCX-4216F/4116 AutoFit Copy Yes Platen Only Clone Yes Platen Only Poster Yes Platen Only
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Specifications
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Service Manual
3.5 Telephone Specification (SCX-4216F Only)
Items Descriptions Remarks
Handset No On hook Dial Yes Search Yes (Phone Book) 1-Touch Dial 10EA(3*4 Numeric Key) Auto dial 100 locations (Using 3*4 buttons) TAD I/F No Tone/Pulse Selectable in Tech Mode Pause No Auto Redial Yes Last Number Redial Yes Distinctive Ring No Caller ID No External Phone Interface No Report & List Print out Tx/Rx Journal Yes
Confirmation 2 types available
(with Image TCR, w/o image TCR) Help List No Auto Dial List Yes System Data List List all user setting
Sound Control Ring Volume Yes(Off,Low,MED,HIGH)
Key Volume Yes(On,Off) Speaker Yes(On,Off)
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Specifications
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3.6 Fax Specification (SCX-4216F Only)
Items Descriptions Remarks
Compatibility ITU-T G3 Communication System PSTN/PABX Modem Speed 33.6 Kbps TX Speed Approx. 3 sec Compression MH/MR/MMR/JPEG ECM Y es Resolution Std 203 x 98 dpi
Fine 203 x 196 dpi S.Fine 300 x 300 dpi
Scan Speed(ADF) Std Approx. 5sec/LTR
Fine Approx.7.5sec/LTR
S.Fine Approx.7.5sec/LTR Rx fax duplex print out No Multiple page scan speed Approx. 7 ppm/LTR Receive Mode Fax, TEL Memory Capacity 4 MB (320 pages)
Optional Memory No
Max locations to 99 locations
store to 1 Group Dial
Fax Forward Yes (On/Off)
Broadcasting Up to 59 locations
Forced Memory TX
No Cover page No Delayed fax Yes Memory RX Yes
Functions Voice Request No
TTI Yes RTI Y es Polling No Earth/Recall No Auto Reduction Yes RDC No Junk Fax barrier Yes Security Mode Yes Battery Backup Yes (Min. 15 minutes) Back up Fax memory
and Real Time data
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Specifications
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Service Manual
3.7 Paper Handling
3.8 Software
Items Descriptions Remarks
Capacity Main Tray 250sheets (20lbs) Bypass Single Sheet
Optional Cassette No Output Capacity 150Sheets/20lb, 1Sheet/Face up Output Control Face down Paper Size Main Tray
CST : A4,Letter,Legal, Folio,Executive,B5
Bypass Bypass : Envelope6 3/4,7 3/4, #9, #10,
DL,C5,B5
Paper Weight Main Tray 16~24 lb.
Bypass 16~32 lb.
Paper Path Standard output Bottom to Middle Front (FIFO)
Straight Through Face up, Single Sheet
Paper Size Max 216 x 356mm(8.5"x14")
Min 76 x 127mm(3"x5")
Output Stacker Paper Extension
Document Fixed
Input Guide Bypass Tray Adjustable
Main Tray Universal Document Adjustable
ADF Paper Weight 12.5~28lb
Capacity 30 sheets(20lb) Document Size Widtth 148mm - 216mm(5.8" - 8.5") Document Size Length 127 mm - 356mm(5" - 14.0")
Items Descriptions Remarks
Compatibility DOS No
Win 3.x No Win 95 Yes Win 98&WinME Yes Win NT 4.0 Yes Win 2000 Yes Win XP Yes WHQLfor Printer Only Mac Yes Mac Printer Only Linux No
Driver Printer SPL
TWAIN Yes PC-FAX No PC Fax is only avail-
able through PC Modem
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Specifications
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3.9 Consumables
Items Descriptions Remarks
Type Single Cartridge How to install Front door open and front loading Toner Life Initial 1,000 sheets Initial toner life could
running 3,000 sheets be different accroding
to country
Level Sensor No
Toner Count Yes
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Service Manual
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SUMMARY OF PRODUCT
Service Manual
4. Summary of Product
This chapter describes the functions and operating principal of the main component.
4.1 Printer Components
4.1.1 Front View
Document Guides
Document Input Tray
Document Output Tray
Control Panel
Paper Tray
Front Cover
Paper Level Indicator
Bypass Tray
Paper Output Extension
Automatic Document Feeder
(for SCX-4116/4216F)
Document Cover
Document Glass
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Service Manual
4.1.2 Rear View
AC Power Cord
Connector
Parallel
Connector
Power Switch
USB Connector
Telephone Line Connector
(for SCX-4216F)
Rear Output Slot
(Face up)
Rear Cover
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SUMMARY OF PRODUCT
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4.1.3 Control Panel
< SCX-4216F >
1
C O P Y
2
3
Adjusts the brightness of the documents for the current copy job.
Selects the document type for the current copy job.
Allows you to use special copy features, such as Clone, Collation, Auto fit, 2-side, N-up (multiple pages on a sheet) and Poster copying.
Makes a copy smaller or larger than the original.
Selects the number of copies.
Displays the current status and prompts during an operation.
Turns on when the toner cartridge is empty.
Scrolls through the options available for the selected menu item.
Confirms the selection on the display.
Enters Menu Mode and scrolls through the menus available.
Sends you back to the upper menu level.
Stops an operation at any time. In Standby Mode, clears/cancels the copy options, such as the contrast, the image setting, the copy size and the number of copies.
Starts a job.
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Service Manual
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F A X
6
S A V E
Dials a number or enters alphanumeric characters.
Adjusts the resolution of the documents for the current fax job.
Allows you to send a fax to multiple destinations.
• Allows you to store frequently-dialed fax numbers using a one or two-digit speed dial or group number for automatic dialing and edit the stored numbers.
• Allows you to print a Phonebook list.Redials the last number in Standby Mode or inserts a pause into a fax number in edit mode.
Engages the telephone line.
Allows you to save on toner by using less toner to print a document.
Allows you to save on call costs by sending a fax at a preset toll-saving time. Using this feature, you can take advantage of lower long distance rates at night, for example.
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SUMMARY OF PRODUCT
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< SCX-4016/4116 >
1
2
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4
Adjusts the brightness of the documents for the current copy job.
Selects the document type for the current copy job.
Displays the current status and prompts during an operation.
Turns on when the toner cartridge is empty.
Scrolls through the options available for the selected menu item.
Confirms the selection on the display.
Enters Menu Mode and scrolls through the menus available.
Sends you back to the upper menu level.
Stops an operation at any time. In Standby Mode, clears/cancels the copy options, such as the contrast, the image setting, copy size and the number of copies.
Starts a job. Allows you to use special copy features, such as Clone, Collation, Auto fit, 2-side,
N-up (multiple pages on a sheet) and Poster copying. Makes a copy smaller or larger than the original.
Selects the number of copies. Allows you to save on toner by using less toner to print a document.
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4.2 System Layout
4.2.1 Feeding section
There is the universal cassette, which automatically loads paper and the manual feeder, which supplies paper one by one. The cassette has the friction pad which separates paper one by one, and it has a sen­sor, which functions to check the existence of loaded paper.
- Feeding Method: Universal Cassette Type
- Feeding Standard: Center Loading
- Feeding Capacity: Cassette-250 sheets (75g/m2, 20lb paper standard) Manual 1 sheet (Paper, OHP, Envelop, etc.)
- Paper detecting sensor: Photo sensor
- Paper size sensor: None
4.2.2 Transfer Ass’y
It consists of the PTL (pre-transfer lamp) and the Transfer Roller. The PTL sends a light to the OPC drum, drops the current on the drum surface and improves the transfer efficiency. The transfer roller transfers toner from the OPC drum surface to the paper.
- The life span: Print over 60,000 sheets (in 15~30°C)
4.2.3 Driver Ass’y
- Gear driven power unit. By driving the motor, it supplies power to the feeding unit, the fusing unit, and the distributing unit.
4.2.4 Fixing Part(Fuser)
- The fuser consists of the Heat Lamp, Heat Roller, Pressure Roller, Thermistor, and Thermostat. It adheres toner to the paper with pressure and a heat to complete the printing job.
4.2.4.1 Temperature-Intercepting Device (Thermostat)
The thermostat is the temperature-intercepting device, which cuts off the power for preventing an overheat­ing or a fire when the heat lamp or the heat coil of the heat roller is overheated.
4.2.4.2 Temperature Detecting Sensor (Thermistor)
The Thermistor detects the surface temperature of the heat roller, and it maintains the regular temperature of the heat roller by responding to the information of the temperature.
4.2.4.3 Heat Roller
The heat roller transfers the temperature from the heat lamp to the surface to heat the paper which passes the surface. The melted toner cannot stain the heat roller coated with Teflon.
4.2.4.4 Pressure roller
The pressure roller mounted right under the heat roller is made of the silicon resin, and the surface of the roller is coated with Teflon to fuse the toner on the paper when paper passes between the heat roller and the pressure roller.
4.2.4.5 Safety Relevant Facts
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SUMMARY OF PRODUCT
Service Manual
• Protecting device when overheating
- 1st protecting device: H/W cuts off when detecting an overheating
- 2nd protecting device: S/W cuts off when detecting an overheating
- 3rd protecting device: Thermostat cuts off the power
• Safety device
- The power of the fuser is cut off when the front cover is open.
- The overheating safety device for customer
- Maintains the surface temperature of the Fuser Cover under 80°C and has a caution label attached inside of the rear cover where the customer can find it easily.
4.2.5 Scanner
It reads an image with a photosensitive sensor. In hardware aspect, it is consisted of CCD module, Connection board, ADF board (4016 does not have ADF board), AFE (Analog Front End), and Image Processor (Located in CPU), and mechanically, and ADF (Automatic Document Feeder-SCX-4016 does not have ADF function)
• CCD Module Specification
1.Resolution: 600dpi/A4
2.Maximum scan wide: 8.5”
3.Color filter: Red, Green, Blue
4.Output channel: 3 channels (R, G, B)
5.Effective pixel: 5,400 pixel *3
6.Voltage: 24V & 5V
7.Pre-heating time: Maximum 30 seconds (70% of light reach to it)
8.The life span of a lamp: 30,000 hours (25oC)
• Image Processor Specification
1.Operating frequency: 66MHz
2.Image sensor interface: 200/300/600 dpi CIS or CCD
3.Line time: Copy, FAX, Binary (Lineart, Halftone) PC Scan: 1.5ms/Line Color PC Scan (Grey, 256
Color, True Color): 4.5ms/Line
4.A/D conversion: 10bit conversion
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Service Manual
4.2.6 LSU (Laser Scanner Unit)
The LSU unit is controlled by the video controller. It scans the video data received from video controller with laser beam by using the rotation principal of the polygon mirror to create the latent image on the OPC drum. It is the core part of LBP. The OPC drum rotates as the same speed as the paper feeding speed. It creates the /HS YNC signal and sends it to the engine when the laser bean of the LSU reaches the end of the polygon mirror, and the engine detects the /HS YNC signal to arrange the vertical line of the image on the paper. After detecting the /HS YNC signal, the image data is sent to the LSU to arrange the its left margin on the paper. The one side of the polygon mirror is one line for scanning.
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SUMMARY OF PRODUCT
Service Manual
4.2.7 Toner Cartridge
By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and the developer unit are in a body. The OPC unit contains the OPC drum and charging roller. The developer unit contains toner, toner cartridge, supply roller, developing roller, and blade (Doctor blade)
- Developing Method: Non magnetic 1 element contacting method
- Toner: Non magnetic 1 element shatter type toner
- The life span of toner: 3,000 sheets (IDC Pattern/A4 standard)
- Toner remaining amount detecting sensor: None
- OPC Cleaning: Collect the toner by using electric static + FILM OPC
- Management of disusable toner: Collect the toner by using electric static (Clenerless Type- No disusable toner)
- OPC Drum protecting Shutter: None
- Classifying device for toner cartridge: ID is classified by interruption of the frame channel.
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