Samsung ML-4500 Service Manual E.10

Page 1
Samsung Electronics 5-1
5. Exploded Views and Parts Lists
5-1 Main Exploded View 5-2 Front Exploded View 5-3 Engine/Frame Lower Exploded View 5-4 Fuser Exploded View 5-5 Shield Engine Unit Exploded View 5-6 RX Drive Exploded View 5-7 Plate-Upper Unit Exploded View
Page 2
Exploded Views and Parts Lists
5-2 Samsung Electronics
5-1 Main Exploded View
S-1
S-1
S-1
SAMSUNG
SAMSUNG
7
8
10
9
12
13
11
14
15
16
3
18
17
19
20
2
1
4
5
6
5-1
5-2
5-3
5-4
5-5
5-5
5-10
6-2
6-1
5-6
5-7
5-8
5-9
5-4
5-4
Page 3
Samsung Electronics 5-3
Exploded Views and Parts Lists
Main Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
1 ELA-HOU-SHIELD ENGINE * 1 X 2 SMPS-4500 V1 JC44-00015A 1 O 110V 2 SMPS-4500 V2 JC44-00016A 1 O 220V 3 PBA MAIN CTRL-GDI JC92-01271A 1 O 4 ELA HOU-RX DRIVE JC96-01755A 1 O 5 MEC-TRAY(P) JC75-00099A 1 O
5-1 PMO-TRAY_AUTO * 1 X 5-2 PMO-ADJUST_AUTO, L * 1 X 5-3 PMO-ADJUST_AUTO, R * 1 X 5-4 PMO-GEAR_ADJUST RACK * 4 X 5-5 PMO-GEAR_PINION * 2 X 5-6 PMO-ADJUST MANUAL, L * 1 X 5-7 PMO-ADJUST MANUAL, R * 1 X 5-8 TRAY MANUAL, PAPER * 1 X 5-9 FILM MANUAL * 1 X 5-10 TAPTITE-SCREW * 6 X
6 MEC-COVER REAR JC75-00094A 1 O
6-1 PMO-TRAY_LARGE * 1 X
6-2 PMO-COVER REAR * 1 X 7 PMO-COVER TOP JC72-00522A 1 O 8 PMO-COVER SIDE(L) JC72-00523A 1 O 9 PMO-COVER SIDE(R) JC72-00524A 1 O 10 ELA HOU-COVER FRONT JC96-01758A 1 O 11 UNIT-LSU JC59-00006A 1 O 12 MEC-PLATE UPPER JC75-00111A 1 O 13 IPR-PLATE_CHANNEL JC70-00058A 1 O 14 PBA SUB-MOTOR JC92-01273A 1 O 15 ELA HOU-FRAME LOWER JC96-01756A 1 O 110V 15 ELA HOU-FRAME LOWER JC96-01757A 1 O 220V 16 ELA UNIT-DEVE SET * 1 X 17 CBF HARNESS-MAIN PANEL JC39-00112A 1 O 18 CBF HARNESS-THERMISTOR JC39-00045A 1 O 19 CBF HARNESS-MAIN_HVPS JC39-00109A 1 O 20 CBF HARNESS-LSU JC39-00043A 1 O
SA. : Service Available
O: Service available X: Service not available
Indicate part is for electrical safety components
Page 4
Exploded Views and Parts Lists
5-4 Samsung Electronics
5-2 Front Exploded View
SAMSUNG
SAMSUNG
0
2
10
8
6
1
10
4
5
3
11
7
12
9
Page 5
Samsung Electronics 5-5
Exploded Views and Parts Lists
Front Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
0 ELA HOU-COVER FRONT JC96-01758A 1 O
1 CBF HARNESS-PANEL MAIN * 1 X
2 PMO-COVER FRONT * 1 X 3 PMO-GUIDE STACKER * 1 X 4 PMO-DOOR FACE UP * 1 X 5 PPR-SHEET PAPER GUIDE * 2 X 6 PMO-KEY A * 1 X 7 PMO-KEY B * 1 X 8 PMO-LENS SED * 1 X 9 PMO-COVER PCB * 1 X 10 PMO-STOPPER * 1 X 11 PMO-BRKT PUSH DEVE * 1 X 12 PBASUB DISP-PANEL * 1 X
SA. : Service Available
O: Service available X: Service not available
Page 6
Exploded Views and Parts Lists
5-6 Samsung Electronics
5-3 Engine/Frame Lower Exploded View
2-17
2-3-2
2-3-1
2-7
2-7-3 2-7-1
2-7-2
2-9-1 2-9-2
2-9-4
2-9-3 2-8
2-9
2-10
3-3
3-3-1 3-2-3
3-2-1
2-3
2-12
2-15
2-14
2-13
3-2
3-2-2 3-2-3
3-2-1 3-2-4
3-43 3-44
3-12
3-5
3-17
3-6
3-6
3-4
3-15
2-11
1
2-16
2-16-2 2-16-1
3
3-41
3-25 3-16
3-24
3-22
3-23
3-21
3-46
3-8
3-7
3-27
3-28
3-10
3-47
3-9
3-10-1
3-10-2
3-22 3-23
3-21
3-11
3-13
3-14
3-26
3-38
3-36
3-35
3-40
3-20
3-37
3-45
3-30
2-6
2-5
2-2-2
2-2-3
2-2-1
2-2
2-1
3-1
3-26
3-31
3-39
3-32
3-29
3-19
3-18
3-42
3-34
3-33
2-4
Page 7
Samsung Electronics 5-7
Exploded Views and Parts Lists
Engine/Frame Lower Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
1 SMPS-HVPS JC44-00017A 1 O 2 ELA HOU-ENGINE ASS’Y * 1 X
2-1 SOLENOID-(APOLLO) JC33-00002A 1 O 2-2 MEC-GEAR PICKUP JC75-00056A 1 O
2-2-1 PMO-GEAR_PICKUP,1 * 1 X 2-2-2 PMO-GEAR_PICKUP,2 * 1 X 2-2-3 SPRING-PICKUP,GEAR * 1 X
2-3 MEC-CAM PICKUP JC75-00072A 1 O
2-3-1 PMO-CAM_PICKUP * 1 X
2-3-2 PMO-SHAFT_PICKUP * 1 X 2-4 PMO-GEAR_FEED JC72-00115A 1 O 2-5 PMO-CLUTCH_FEED JC72-00116A 1 O 2-6 SPRING-CLUTCH JC61-00012A 1 O 2-7 MEC-KNOCKUPASS’Y JC75-00053A 1 O
2-7-1 PMO-PLATE_KNOCKUP * 1 X
2-7-2 PMO-CAM-KNOCKUP * 1 X
2-7-3 IPR-BAR_KNOCKUP * 1 X
S-6 SCREW-TAPTITE * 2 X 2-8 SPRING-KNOCK UP JC61-00023A 1 O 2-9 MEC-HOLDER PAD JC75-00093A 1 O
2-9-1 PMO-HOLDER_PAD JC72-00535A 1 O
2-9-2 PMO-HOLDER_PAD * 1 X
2-9-3 RPR-PAD FRICTION * 1 X
2-9-4 SPRING-PAD * 2 X 2-10 PMO-CAP_PAD JC72-00124A 2 O 2-11 MEC-SIDE PAD(R) JC75-00051B 1 O 2-12 MEC-SIDE PAD(L) JC75-00050B 1 O 2-13 PMO-GEAR_TRANSFER JC72-00179A 1 O 2-14 PPR-SPACER DR * 1 X 2-15 MEC-TRANSFER ROLLER JC75-00035A 1 O 2-16 MEC-TERMINAL JC75-00049A 5 O
2-16-1 TERMINAL * 1 X
2-16-2 SPRING-HV APOLLO * 1 X 2-17 PCT-INSULATOR ENG BD * 1 X S-1 SCREW-TAPTITE * 9 X
SA. : Service Available
O: Service available X: Service not available
Page 8
Exploded Views and Parts Lists
5-8 Samsung Electronics
Engine/Frame Lower Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
3 ELA HOU-FRAME LOWER JC96-01756A 1 O 110V 3 ELA HOU-FRAME LOWER JC96-01757A 1 O 220V
3-1 PMO-FRAME LOWER * 1 X 3-2 MEAETC-HOLDER TR L * 1 X
3-2-1 PMO-HOLDER TR * 1 X 3-2-2 PMO-BUSHING_TR(L) * 1 X 3-2-3 SPRING-TR * 1 X 3-2-4 IPR-PLATE_TR * 1 X
3-3 MEAETC-HOLDER TR R * 1 X
3-2-1 PMO-HOLDER TR * 1 X 3-3-1 PMO-BUSHING_TR(R) * 1 X
3-2-3 SPRING-TR * 1 X 3-4 PMO-CAP PLTE GU/DEV R * 1 X 3-5 PMO-CAP PLTE GU/DEV L * 1 X 3-6 SPRING-GUIDE DEVE * 2 X 3-7 PMO-ACTUATOR_EXIT * 1 X 3-8 PMO-HOLDER_EXIT * 1 X 3-9 PMO-BUSHING_TERMINAL * 1 X 3-10 ELA HOU-OPEN SENSOR * 1 X
3-10-1 IPR-BRKT_SENSOR * 1 X
3-10-2 CBF-HARNESS COVER * 1 X
S-10 SCREW-TAPTITE * 1 X 3-11 IPR-GUIDE-TR * 1 X 3-12 IPR-PLATE-TERMINAL * 1 X 3-13 IPR-SAW_PLATE * 1 X 3-14 PCT-FILM SAW * 1 X 3-15 IPR-EARTH_TRANS * 1 X 3-16 IPR-GROUND_GUIDE * 1 X 3-17 IPR-GROUND_HVPS * 1 X 3-18 IPR-GROUND_FUSER * 1 X 3-19 IPR-GROUND_DRIVE * 1 X 3-20 CBF HARNESS-OPE GND * 2 X 3-21 PMO-HOLDER_PR * 1 X 3-22 BEARING-PRESSUE R * 1 X 3-23 SPRING-PR * 1 X
SA. : Service Available
O: Service available X: Service not available
Indicate part is for electrical safety components
Page 9
Samsung Electronics 5-9
Exploded Views and Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
3-24 MEC-ROLLER_PRESSURE * 1 X 3-25 PMO-GUIDE_INPUT * 1 X 3-26 RMO-RUBBER_FOOT * 2 X 3-27 ELA HOU-FUSER ASS’Y JC96-02028B 1 O 1 10V 3-27 ELA HOU-FUSER ASS’Y JC96-02028A 1 O 220V 3-28 CBF-HARNESS FUSER * 1 X 3-29 ELA HOU-MOTOR GND * 1 X 3-30 PMO-BUSHING SHAFT * 1 X 3-31 FAN-DC 3103-001085 1 O 3-32 PMO-GEAR_83/35 * 1 X 3-33 SPRING-FUSER DR * 1 X 3-34 PMO-GEAR_FU_IN 47 * 1 X 3-35 PMO-GEAR_FU_OUT 47 * 1 X 3-36 MEC-ROLLER FEED * 1 X 3-37 PBA MAIN-SENSOR * 1 X 3-38 EMC-HOLDER FEED * 1 X 3-39 CBF HARNESS-MOTOR GND * 1 X 3-40 IRP-BRKT FUSER DRV * 1 X 3-41 PMO-HINGE FRONT(L) * 1 X 3-42 PMO-HINGE FRONT(R) * 1 X 3-43 PMO-COVER PTL * 1 X 3-44 ELA HOU-PTL * 1 X 3-45 PCT-INSULATOR SENSOR BD * 1 X 3-46 PMO-FRONT FUSER * 1 X 3-47 PCT-COVER SHEET LAMP * 1 X
S-1 SCREW-TAPTITE * 10 X S-2 SCREW-TAPTITE * 2 X
SA. : Service Available
O: Service available X: Service not available
Indicate part is for electrical safety components
Page 10
Exploded Views and Parts Lists
5-10 Samsung Electronics
5-4 Fuser Exploded View
15-1
15
14
14-2
14-1
10
17
22
11
18
4
12
2
7
13
9
5
1
8
6
19
3
20
S-1
S-1
S-1
S-2
0
24 30
29 27 26
28
21
24 23 25 17
16
Page 11
Samsung Electronics 5-11
Exploded Views and Parts Lists
Fuser Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
0 ELAHOU-FUSER ASSY JC96-02028B 1 O 110V 0 ELAHOU-FUSER ASSY JC96-02028A 1 O 220V
1 THERMISTOR-NTC 1404-001188 1 O 2 THERMOSTAT-150C 4712-000001 1 O 3 LAMP-HALOGEN 4713-001120 1 O 110V 3 LAMP-HALOGEN 4713-001121 1 O 220V 4 PMO-COVER FUSER * 1 X 5 PMO-BUSHING H/R, L * 1 X 6 PMO-BUSHING H/R, R * 1 X 7 PMO-COVER_THERMOSTAT * 1 X 8 NPR-ROLLER HEAT JC71-00012A 1 O 9 IPR-ELECTRODE_PLATE * 1 X 10 IPR-GROUND_FU * 1 X 11 PMO-GUIDE CLAW * 5 X 12 ELECTRODE-WIRE,1 * 1 X 13 ELECTRODE-WIRE,S * 1 X 14 MEA ETC-SHAFT EXIT * 1 X
14-1 PMO-SHAFT_EXIT(Z15) * 1 X
14-2 RMO-RUBBER_EXIT * 4 X 15 PMO-ROLLER_IDLE EXIT * 4 O 15-1 IPR-PIN ROLLER EXIT * 4 X 16 SPRING-EXIT * 4 X 17 PMO-GEAR_EXIT_DRV16 * 1 X 18 PMO-GEAR_EXIT_IDLE * 1 X 19 PMO-GEAR_FUSER * 1 X 20 LABEL (R)-CAU_HOT_FU * 1 X 21 SPRING-EXIT DOWN * 4 X 22 SPRING-ES, GUIDE CLAW * 4 X 23 GEAR-EXIT F/DOWN * 5 X 24 BEARING-EXIT FU L * 2 X 25 PMO-COVER FUSER F/DOWN * 1 X 26 PMO-HOLDER_EXIT_DOWN * 4 X 27 PMO-EXIT_DOWN_L * 4 X 28 PMO-EXIT_DOWN_S * 4 X 29 RMO-RUBBER-KICKER * 8 X 30 MEC-UNIT_EXIT, F_DOWN * 1 X S-1 SCREW TAPTITE * 5 X S-2 SCREW TAPTITE * 1 X
SA. : Service Available
O: Service available X: Service not available
Indicate part is for electrical safety components
Page 12
Exploded Views and Parts Lists
5-12 Samsung Electronics
5-5 Shield Engine Unit Exploded View
1-2
1
1-1
3
4
2
0
Page 13
Samsung Electronics 5-13
Exploded Views and Parts Lists
Shield Engine Unit Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
0 ELA HOU-SHIELD ENGINE * 1 X
1 MEC-SHIELD BRKT CONTROLLER * 1 X
1-1 IPR-SHIELD ENGINE * 1 X
1-2 IPR-BRKT CONTROLLER JC70-00131A 1 O 2 PCT-INSULATOR SMPS JC72-00555A 1 O 3 CBF HARNESS-SWITCH ASSY JC39-00117A 1 O 4 CBF HARNESS-INLET ASSY JC39-00116A 1 O S-1 SCREW-MACHINE * X S-2 SCREW-TAPTITE * X
S-3 SCREW-TAPTITE * X
SA. : Service Available
O: Service available X: Service not available
Page 14
Exploded Views and Parts Lists
5-14 Samsung Electronics
5-6 RX Drive Exploded View
1
4
2
3
5
6
7
S-7
S-7
0
Page 15
Samsung Electronics 5-15
Exploded Views and Parts Lists
RX Drive Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
0 ELA HOU-RX DRIVE JC96-01755A 1 O
1 MOTOR-STEP JC31-00005A 1 O 2 PMO-GEAR_71/28 * 1 X
-3 PMO-GEAR_73/22 * 1 X 4 PMO-GEAR_132/19 * 1 X 5 IPR-BRKT_MOTOR * 1 X 6 IPR-BRKT_GEAR * 1 X 7 CBF-HARNESS_MOTOR * 1 X S-7 SCREW-MACHINE * 5 X
SA. : Service Available
O: Service available X: Service not available
Page 16
Exploded Views and Parts Lists
5-16 Samsung Electronics
5-7 Plate-Upper Unit Exploded View
0
6
4
4-1
4-2
4-3
2
2
3-1
3-2
3-3
3-3
3
4
4-1
4-2
4-3
5
1
Page 17
Samsung Electronics 5-17
Exploded Views and Parts Lists
Plate-Upper Unit Parts Lists
Location No. Description SEC. Code Q'ty SA Remark
0 MEC-PLATE UPPER JC75-00098A 1 O
1 IPR-UPPER-PLATE * 1 X 2 IPR-PLATE SPRING DEV * 2 X 3 MEA ETC-ROLLER PICKUP * 1 X
3-1 PMO-HOUSING_PICKUP * 1 X 3-2 RMO-ROLLER_PICKUP * 1 X 3-3 PMO-IDLE_PICKUP * 2 X
4 MEA ETC-IDLE FEED * 2 X
4-1 PMO-HOLDER_PICKUP * 1 X 4-2 SPRING-FEED * 1 X
4-3 PMO-HOLDER_IDLE,FEED * 1 X 5 ICT-ROLLER_IDLE,FEED * 1 X 6 CABLE CLAMP * 1 X S-1 SCREW TAPTITE * 3 X S-9 SCREW TAPTITE * 2 X
SA. : Service Available
O: Service available X: Service not available
Page 18
Exploded Views and Parts Lists
5-18 Samsung Electronics
Memo
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