Saeco INCANTO rondo, INCANTO classic, INCANTO de luxe, INCANTO sirius, INCANTO easy Service Manual

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Page 1
Saeco International Group
All parts of the present service manual are the pro perty of Saeco International Group. All rights rese rved. The manufacturer is not responsible for any errors or omissions in t he present document. Any reproduction or unauthoris ed use of this manual without the prior written permission of the manufac turer or by contractual agreement is prohibited.
INCANTO S-CLASS
INCANTO
INCANTO rondo INCANTO classi
c INCANTO de luxe INCANTO sirius
SERVICE MANUAL
Revision: 1
from page 03 to page 110
from page 111 to page 196
INCANTO easy INCANTO INCANTO rapidsteam INCANTO digital INCANTO digital SBS
Revision: 5
Saeco
Page 2
Page 3
Saeco International Group FEB.: 2005
All parts of the present service manual are the property of Saeco International Group. All rights reserved. The manufacturer is not responsible for any errors or omissions in the present document. Any reproduction or unauthorised use of this manual without the prior written permission of the manufacturer or by contractual agreement is prohibited.
INCANTO S-CLASS
INCANTO rondo INCANTO classic INCANTO de luxe INCANTO sirius
SERVICE MANUAL
Revision: 1
Saeco
Page 4
Page 5
Table of contents
1. Introduction
2. Technical data
3. Operation
4. Functions and timing
5. Service programme
6. Faults
7. Repairs / Service Schedule / Final Test
8. Disassembly
9. Circuit diagrams
Saeco International Group REV.1 FEB.2005
Page 6
Page 7
CHAPTER 1 INTRODUCTION
Page
1. Documents required 1
2. Equipment 1
3. Material 1
4. Safety instructions 1
5. Overview of product range 2
Saeco International Group REV.1 FEB.2005
Page 8
Page 9
INCANTO S-CLASS 1. INTRODUCTION
Comments
Temperature measuring device Temperature range > 200ºC
Suitable for point measurements
3. Material
Bolt adhesive
Temperature resistance 2ŖŖǚȱ
ǻȱȱǼȱ
User's choice
Grease for grinder gear ! Saeco
4. Safety instructions
All prescriptions and regulations in force regarding the repair of electrical equipment must be observed!
The machine must be disconnected from the main power supply before performing repair work. Switching the machine off is not an adequate measure.
The Incanto coffee machine is classified under Protection Class 1. Protective devices must be tested once the repair work has been completed (HG 701).
1. Requirements for operation
Service manual
Operating instructions where available
2. Equipment
In addition to an electrical workshop, the following standard tools are necessary:
Qty Description
1 Special screwdriver (Pozi) Size: PZ1 1 Special screwdriver (Pozi) Size: PZ2 1
Description Comments Brand
Heat conductive paste
Descaler Saeco Grease solvent User's choice Silicone grease (food safe)
Temperature resistance 2ŖŖǚ
Saeco
User's choice
Saeco International Group REV.1 FEB.2005 Page 1/2
Page 10
1. INTRODUCTION INCANTO S-CLASS
INCANTO rondo SBS
x x
Incanto rondo
Incanto
classic
Incanto sirius
Incan
to de luxe
5. Overview of product range (Incanto S-CLASS)
Pre-
INCANTO rondo black
INCANTO classic INCANTO de luxe INCANTO sirius
brewing
x
x x x x x x x x x x x x x x x x x
Rapid steam
Powder coffee compartment
Cup warmer
Display SBS
Page 2/2 REV.1 FEB.2005 Saeco International Group
Page 11
CHAPTER 2 TECHNICAL DATA
Page
1. Technical data (Incanto rondo) 1
2. Technical data (Incanto classic)
(Incanto de luxe) (Incanto sirius) 2
Saeco International Group REV.1 FEB.2005
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Page 13
INCANTO S-CLASS 2. TECHNICAL DATA
Ulka reciprocating piston pump, 230V, 50 Hz, 48 W, Type EX5, 20 l/h, approx. 15 bar
Safety valve: Defibration safety valve (17 bar) connected directly to
pump.
Approx. 437W / 130ȍ on instantaneous water heater
Cup warmer: -
Approx. 1.7l max.
Boiler capacity: Approx. 1.0 ccm, 10 ml volume
1. Technical data (Incanto rondo)
INCANTO rondo
Technical data
Power supply/output: 230V 50Hz 1250W Safety system: 170°C Safety thermostat for instantaneous water heater Temperature monitoring:
Heating system: Instantaneous water heater (1090 W) for coffee, hot
Pump:
Water filter: In water tank, installed at outlet. Gearmotor: Direct current, 30 - 35 V Gear resistor:
Grinder: Flat milled grinder (ceramic discs) Grinder motor: 230V Direct current Second doser: Pulse control (approx. 6-12g) Power consumption: During heating - approx. 4.5 A Pump pressure: Max. 15 bar Dimensions W x D x H in mm: 285/400/375 Weight: Approx. 9kg Capacity of coffee bean container: Approx. 300g Capacity of water tank:
De-aeration time: Approx. 10 for initial start-up Heating time: About 45 sec. Steam heating time: About 25 sec. Coffee dispensing temperature: Approx. 86° C Grinding time: 8 sec. /10g Time to make expresso: Approx. 28 sec. for 50 ml Time to make cup of coffee: Approx. 40 sec. for 100 ml
PTC - KTY Temperature sensors transmit respective temperatures to electronic system
water and steam dispensing.
Saeco International Group REV.1 FEB.2005 Page 1/2
Page 14
2. TECHNICAL DATA INCANTO S-CLASS
230V 50Hz 1250W
Safety system: 170°C Safety thermostat for instantaneous water heater
Pulse control (approx. 6-12g)
Power consumption: During heating - approx. 4.5 A
About 25 sec.
Coffee dispensing temperature: Approx. 86° C
2. Technical data (Incanto classic, de luxe, sirius)
INCANTO classic, de luxe, sirius
Technical data
Power supply/output:
Temperature monitoring:
Heating system: Instantaneous water heater (1090 W) for coffee and
Pump:
Safety valve: Defibration safety valve (17 bar) connected directly to
Water filter: In water tank, installed at outlet. Gearmotor: Direct current, 30 - 35 V Gear resistor: Approx. 437W / 130ȍ on instantaneous water heater Cup warmer: Foil heating (approx. 8 W / 6.3 Kȍ at room
Grinder: Flat milled grinder (ceramic discs) Grinder motor: 230V Direct current Second doser:
Pump pressure: Max. 15 bar Dimensions W x D x H in mm: 285/400/375 Weight: Approx. 10kg Capacity of coffee bean container: Approx. 300g Capacity of water tank: Approx. 1.7l max. Boiler capacity: Approx. 1.0 ccm, 10 ml volume De-aeration time: Approx. 10 for initial start-up Heating time: About 45 sec. Steam heating time:
Grinding time: 8 sec. /10g Time to make expresso: Approx. 28 sec. for 50 ml Time to make cup of coffee: Approx. 40 sec. for 100 ml
PTC - KTY Temperature sensors transmit respective temperatures to electronic system
hot water dispensing. Pipe heating (1090 W) for steam dispensing
Ulka reciprocating piston pump, 230V, 50 Hz, 48 W, Type EX5, 20 l/h, approx. 15 bar
pump.
temperature)
Page 2/2 REV.1 FEB.2005 Saeco International Group
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Saeco International Group REV.1 FEB.2005
CHAPTER 3 OPERATION
Page
1. Operation (Incanto rondo)
1.1. Control panel 1
1.2. Operating instructions 2
2. Operation (Incanto classic)
2.1. Control panel 4
2.2. Operating instructions 5
2.3. User programme 8
3. Operation (Incanto de luxe)
3.1. Control panel 9
3.2. Operating instructions 10
3.3. User programme 14
4. Operation (Incanto sirius)
4.1. Control panel 16
4.2. Operating instructions 16
4.3. User programme 20
Page 16
Page 17
INCANTO S-CLASS 3. OPERATION
1. Operation (Incanto rondo)
1.1. Control panel
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Page 18
3. OPERATION INCANTO S-CLASS
1
Unpack machine.
Check for damage.
Open hot water pressure valve until water flows.
Flashes Flashes
Reset filter counter
Button 1 Coffee
Flashes
Immediate
ON
ON
Clean coffee bean container
As required.
Clean brewing unit and lubricate Clean filter
1 x per month
1.2. Operating instructions (quick reference)
2 Install Aqua Prima filter. 3 Fill water tank 4 Fill coffee beans container. 5 Connect mains plug. 6 Turn on main switch. 7 De-aerate water circuit.
Heating stage (approx.
Ready
8 Press steam button.
9 Pre-select cup fill volume with
setting button. 10 Place cup under dispenser. 11 Press start button (coffee
button).
Action
Getting started
Comments
Wait for 30 min.
Flashes Flashes
45 sec.)
Filter LED flashes briefly.
Making coffee
Depending on cup size. ON
Button 2 Coffee
LED 1 Coffee
Flashes Flashes
ON
Flashes
LED 2 Coffee
ON
ON
Steam LED
Coffee dispensing / Powder coffee
12 No powder dispensed
13 Press steam button. 14 Ready 15 Steam dispensing.
Open HWS valve 16 Press steam button / deactivate
steam function.
Ready (to make coffee) ON
17 Open HWS valve
Empty dregs drawer Empty drip tray Clean water tank
Clean the housing Rinse brewing unit
Descale
Dispensing steam
Hot water dispensing
Heating stage.
To warm coffee. To froth milk. Cool by de-aerating.
Cleaning
Storage capacity 12 tabs. After 12 tabs. As required.
As required. 1 x per week
Depending on water hardness.
Flashes ON ON
Flashes Flashes Flashes
ON
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INCANTO S-CLASS 3. OPERATION
Medium water (15º-21ºdH) About every 2 months
About every 3 months
2 Fill water tank with descaler according to
the relevant instructions (Saeco descaler).
Place an appropriately sized container under the HWS nozzle.
6 Close HWS valve
Troubleshooting
No display
No power supply to machine.
Check mains fuses / Is machine plugged in? / Is main switch turned on?
- Pre-heat cups
- Clean brewing unit if necessary
Heating time too long, water quantity
insufficient
- Descale machine
LED 1 Coffee, LED 2 Coffee and Steam
LED flash
- Overheating: Remove hot water until only expresso and coffee buttons are lit.
Warning LED flashes
- Dregs drawer/drip tray not installed.
- Brewing unit not installed.
- Doors not closed.
- Grinder obstructed.
- Gears obstructed
- Contact an authorised service centre.
Water hardness
Very hard water (over 21ºdH) About every 4 weeks Hard water (15º-21ºdH) About every 6 weeks
Soft water (4-7ºdH) Soft water (0-3ºdH)
Descaling procedure
Action
1 Remove Aqua Prima filter from water tank.
3 Open HWS valve 4 Turn machine off. 5 Turn machine on and repeat Points 3 to 5
until the descaler mixture is used up.
7 Fill tank with fresh water. 8 Rinse (until tank is empty) 9 Re-install Aqua Prima filter in water tank /
Fill tank.
Fault
Coffee is not hot enough
No hot water/steam
Hot water/steam nozzle blocked
The brewing unit cannot be removed.
Cannot dispense
Filter warning LED lights up
(MACHINE NOT LOCKED)
Warning LED lights up
Descaling frequency
Without Aqua Prima
About every 3 months About every 6 months
Comments
Remove approx. 1/4 litre Allow descaler to act for 10 min.
Open HWS valve Descaling complete
- Descale if necessary
- Clean nozzle out with needle (with machine turned off and closed rotary valve/HWS valve).
- Close service door.
- Turn machine on (brewing unit moves to home position)
- Install Aqua Prima filter. Reset: Press steam button until filter warning LED flashes
- Fill water tank.
- Fill coffee beans container.
- Empty grinds container
With Aqua Prima
About every 6 weeks About every 2 months
About every 6 months About every 6 months
Remedy
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3. OPERATION INCANTO S-CLASS
2. Operation (Incanto classic)
2.1 Control panel
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INCANTO S-CLASS 3. OPERATION
Expresso LED
Check for damage.
container.
Heating stage
(approx. 1.5 min).
Light
flashes
Light flashes
quantity for each selection button.
Coffee
Expresso
Depending on cup size. Programme by keeping the coffee selection button pressed until the desired quantity is reached.
Light
flashes
For expresso program ming
Light flashes
For coffee program ming
Press once = 1 cup of coffee
Light
flashes
(flashes)
button).
Press twice = 2 cups of coffee.
Light
flashes 2 x interval
(flashes) 2 x interval
dispenser.
Place powder coffee in powder container (1 measuring spoonful)
Dispensing steam
2.2. Operating instructions (quick reference)
Powder
1 Unpack machine. 2 Fill water tank 3 Install Aqua Prima filter. Wait for 30 min. 4 Fill coffee beans
5 Connect mains plug. 6 Turn on main switch.
7 De-aerate water circuit.
Ready
8 Press hot water button
(about 6 sec.)
9 Programme coffee
11 Place cup under
12 Select powder button and
relevant coffee button: Expresso / Coffee
13 Open HWS valve
Action
Getting started
Reset filter counter
Making coffee
Coffee dispensing / Powder coffee
Light
Press hot water button Open hot water pressure valve until water flows.
Filter LED flashes briefly.
Only one coffee can be dispensed at a time.
Immediately ready
Comments
button LED
Light
flashes
flashes
ON
ON
ON
ON
Light flashes
Coffee LED
Light flashes Light flashes
ON
ON
(flashes)
ON
Hot water LED
Light on
10 Press start button (coffee
Saeco International Group REV.1 FEB.2005 Page 5/21
Page 22
3. OPERATION INCANTO S-CLASS
14
Water removal complete
ON
ON
ON
Empty dregs drawer
Storage capacity of 12 tablespoons (Reset - empty only when indicated and with machine on)
Very hard water (over 21ºdH) About 2 - 4 weeks
About 4 - 6 weeks
Soft water (4-7ºdH)
About every 3 months
About every 6 months
Fill water tank with commercial
descaler according to the relevant instructions (Saeko descaler recommended).
Light flashes
Open HWS valve
The pipes are rinsed with descaler at intervals. (Duration: approx. 45 min)
ON
Hot water dispensing
Press hot water button. 15 Open HWS valve 16 Close HWS valve
17 Press hot water button.
Empty drip tray Clean water tank. Clean coffee bean container. Clean the housing. Rinse brewing unit
Clean brewing unit and lubricate Clean filter
Descale
Water hardness
Hard water (15º-21ºdH) Medium water (15º-21ºdH) About every 2 months
Soft water (0-3ºdH) Or when descaling requirement indicated.
Descaling procedure
Action
Need to descale
Place an appropriately sized
Keep the descaling button
pressed for about 5 sec.
Programme end Close HWS valve Rinse (fill tank 2x) Install Aqua Prima filter. Off
Immediately ready Water removed
Steam mode
Comments
Remove the Aqua Prima filter from the tank.
container under the HWS nozzle. Descaling programme is activated.
When flow meter takes in air. Descaling programme complete. Off Open HWS valve
Cleaning
After 12 servings As required. As required. As required. As required. 1 x per month
According to indicator.
Descaling frequency
Without Aqua Prima
About 4 - 6 weeks
About every 6 months
ON ON
ON
With Aqua Prima
About every 2 months About every 3 months
About every 6 months
Descale LED indicator
Light flashes
Light flashes
ON
LED of all 5 buttons flash
Off
ON ON
ON
ON ON
Off
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Page 23
INCANTO S-CLASS 3. OPERATION
Remedy
Turn on main switch.
The machine does not switch on.
The machine is not connected to the mains power supply.
Check plug and connection.
The cups are cold.
Pre-heat cups.
The coffee is not hot enough.
A low temperature has been set.
Set the machine to a higher
temperature. Only hot water is dispensed when powder coffee is selected.
No powder coffee has been filled.
Fill powder coffee and start
once again.
No hot water or steam.
The nozzle is obstructed.
Clean nozzle out with
needle.
Dial is closed!
The machine is switched
off! Machine heating takes a long time.
The machine is heavily calcified.
Descale the machine.
The brewing unit cannot be removed.
The brewing unit has stopped in an incorrect position.
Close doors and switch on
the machine.
The machine performs a re-
positioning.
Grind too fine.
Set grind to higher level.
Turn knob in clockwise
direction.
Coffee dispensing insufficient or absent.
SBS is set to the right side.
Turn SBS knob to the left.
The descaling indicator flashes
(machine not locked)
- Descale
Coffee beans/grinds container LED
flashes
- Empty grinds container (for min. 6 sec. / machine must be turned on)
Filter indicator flashes (machine not locked)
- Replace Aqua Prima filter / turn indicator off (press the hot water button for about 6 sec. until filter indicator light flashes).
Fault
Troubleshooting
Cause
Cannot dispense
Water LED lights up Water LED flashes Coffee beans/grinds container LED
lights up
Warning LED lights up
Warning LED flashes
- Fill with fresh water
- De-aerate machine
- Fill with coffee beans
- Correctly install brewing unit, drip tray and grinds container, and close door.
- Grinder obstructed.
- Gears obstructed
- Contact an authorised service centre.
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Page 24
3. OPERATION INCANTO S-CLASS
LED indicator
Water hardness setting for
descaling indicator
Powder coffee
(Press to activate an additional
LED and then
change descaling interval.)
0 – very soft water (0º - 3ºdH) 800l 1 – soft water (4º - 7ºdH) 400l 2 – medium water (7º-14ºdH) 200l 3 – hard water (14º-21ºdH) 100l 4 – very hard water (over 21ºdH) 50l
1 1+2 1+2+3 1+2+3+4 1+2+3+4+5
1 1+2 1+2+3 1+2+3+4
When using a filter, the next interval can be chosen.
Pre-brewing
Coffee
ON/OFF (LED lit up means programme activated)
Coffee Beans Low LED
2.3. User programme (Incanto classic)
The table below indicates the various settings and programmes which can be selected through the user programme options.
Access: The machine must be turned on with the expresso and hot water buttons pressed in order to enter the programming mode.
Function
Rinse programme
Button
Expresso
Status
ON/OFF (LED lit up means programme activated)
Without filter
Water Low LED
With filter
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Page 25
INCANTO S-CLASS 3. OPERATION
3. Operation (Incanto de luxe)
3.1 Control panel
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Page 26
3. OPERATION INCANTO S-CLASS
Heating stage (approx. 80 sec.) Heating
See user menu.
each selection button.
Expresso lungo
Coffee
Expresso
Depending on cup size. Programme by keeping the coffee selection button pressed until the desired quantity is reached.
Quantity programme
appropriate button.
Press once = 1 cup of coffee Press twice = 2 cups of coffee.
1 Coffee 2 Coffees
14 Press powder button and select
relevant coffee button (expresso lungo / coffee / expresso)
Only one coffee can be dispensed at a time.
Select product Powder coffee
3.2. Operating instructions (quick reference)
1 Unpack machine. 2 Install Aqua Prima filter. 3 Fill water tank 4 Fill coffee beans container. 5 Connect mains plug. 6 Turn on main switch.
7 De-aerate water circuit.
Ready
8 Activate water filter. 9 Set water hardness.
10 Programme coffee quantity for
11 Set dispensing time.
Place cup under dispenser.
12 Select programme and press
13 Place cup under dispenser.
15 Open HWS valve
16 Press hot water button.
17 Open HWS valve 18 Close HWS valve
19 Press hot water button.
Action
Getting started
Making coffee
Check for damage.
Wait for 30 min.
Self test/
Press hot water button. Open hot water pressure valve until water flows.
Activate counter + reset
Only machines with SBS
Coffee dispensing / Powder coffee
Dispensing steam
Hot water dispensing
Place powder coffee in powder container (1 measuring spoonful)
Immediately ready
Immediately ready
Water removed Water removal complete
Steam mode
Comments
Display
Heating Hot water Heating
Select product Ready for operation Filter symbol
Select product Ready for operation
Steam
Select hot water / product Ready HOT WATER Select hot water / product Ready Select product Ready for operation
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Page 27
INCANTO S-CLASS 3. OPERATION
Empty dregs drawer
Storage capacity of 12 tablespoons (Reset - empty only when indicated and with machine on)
Descaling procedure
Remove the Aqua Prima filter. Descale
Open HWS valve
The pipes are rinsed with descaler at intervals. (Duration: approx. 45 min)
Machine is descaled.
Fill tank.
Rinse machine.
Press button
Close HWS valve
Rinse programme complete
Fill water tank.
Install Aqua Prima filter.
Select product
Ready for operation
The descaling indicator turns off automatically after completion of the descaling process!
Empty drip tray Clean water tank. Clean coffee bean container. Clean the housing. Rinse brewing unit Clean brewing unit and lubricate
Clean filter
Descale
Action
Descale
Fill tank with descaler solution. Place an appropriately sized
Press descaling button
Programme end
Close HWS valve
Press descaling button
Open HWS valve Programme end
Fill tank. Open HWS valve
Close HWS valve
After 12 servings As required. As required. As required. 1 x per week 1 x per month
According to indicator.
Cleaning
Comments
container under the HWS nozzle. Descale
When water tank is empty
Descaling programme complete. Rinse machine
Rinse machine.
Machine is rinsed When water tank is empty
De-aerate Until water is continuously discharged. Select product
Indication
Descale
Open dial.
Descaling complete Close dial.
Fill water tank
Open dial.
Rinsing complete Close dial.
Hot water
Ready for operation
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3. OPERATION INCANTO S-CLASS
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Display indicators
Press MENU/OK button.
Descale machine.
Fill water tank with fresh drinking water.
Fill coffee beans container and re-start coffee dispensing cycle.
Open the doors, remove the grinds container and empty.
Important: The grinds container must only be emptied when the machine is turned on. The container must be removed for at least 5 sec. If the grinds container is emptied when the machine is turned off, coffee dispensing will be locked when the machine is turned on.
Install brewing unit correctly.
Install drip tray and coffee grinds container correctly.
Close front door.
Prime the circuit (start-up).
Call authorised service centre.
Call authorised service centre.
The machine is in the heating stage; wait until this stage is complete.
Standby
Descaling Standby
Brewing unit locked
Ventilate
Fill water tank
Bean less Ready
Empty the dregs drawer
Brewing unit not detected
Dregs drawer not detected
Close doors
Rinse Heat
Grinder locked
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INCANTO S-CLASS 3. OPERATION
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Replace the Aqua Prima filter as soon as possible. If a new filter is not available, remove the current filter and turn off the Water Filter function (see Programming).
Important information about the Aqua Prima filter
1. Store the Aqua Prima filter in a cool place, protected from sunlight. The room temperature must be between +5°C and +40°C.
2. Use the filter in rooms where the temperature does not exceed 60°C.
3. We recommend washing the Aqua Prima filter when the coffee machine has not been used for 3 days.
4. If the coffee machine has not been used for 20 days, we recommend replacing the filter.
5. Store unpacked filters in an airtight nylon bag and place in a refrigerator. Do not place the filter in the freezer as this will change the filter's characteristics.
6. Immerse the filter in the water tank 30 minutes before use.
7. Once the packaging has been opened, do not store the filter without any wrapping.
8. The filter must be replaced 90 days after unwrapping or after processing 60 litres of drinking water.
Remedy
Turn on main switch.
The machine does not switch on.
The machine is not connected to the mains power supply.
Check plug and connection.
The cups are cold.
Pre-heat cups.
The coffee is not hot enough.
A low temperature has been set.
Set the machine to a higher
temperature. Only hot water is dispensed when powder coffee is selected.
No powder coffee has been filled.
Fill powder coffee and start
once again.
No hot water or steam.
The nozzle is obstructed.
Clean nozzle out with
needle.
Dial is closed!
The machine is switched
off! Machine heating takes a long time.
The machine is heavily calcified.
Descale the machine.
The brewing unit cannot be removed.
The brewing unit has stopped in an incorrect position.
Close doors and switch on
the machine.
The machine performs a re-
positioning.
Grind too fine.
Set grind to higher level.
Turn knob in clockwise
direction.
Coffee dispensing insufficient or absent.
SBS is set to the right side.
Turn SBS knob to the left.
Replace water filter Standby
Fault
Troubleshooting
Cause
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3. OPERATION INCANTO S-CLASS
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3.3. User programme (Incanto de luxe)
The table below indicates the various values, settings and programmes which can be read and selected through the user programme options. Various cleaning programmes can also be activated
Access: Access via Menu/OK button.
Menu procedure:
1. Select desired programme using the cursor buttons (arrow buttons).
2. Access appropriate item using the Menu/OK button.
3. Use the arrow buttons to handle each item.
4. Confirm with Menu/OK button.
Rinse
ON/OFF
OFF
Rinse the brewing unit with fresh water each time the machine is turned on (boiler temperature below 50°C).
4 – 50 l
Descaling interval depending on water hardness.
ON OFF
OFF
If ON, only every second flow meter pulse is counted for water descaling purposes (descaling interval doubled).
Heating plate ON/OFF
ON
Activate / deactivate heating plate.
Heating plate High Medium
Item
Standby
Language Water hardness
Water filter
Temperature
Country 1 – 400 l 2 – 200 l 3 – 100 l
Reset
Low
Setting/Indicator
Standard
German 3
Reset filter counter (generates the
Medium
Display language
indicator to change the filter after every 60,000ml).
Adjustment of brewing temperature (approx. +/- 2ºC)
Function
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INCANTO S-CLASS 3. OPERATION
Strong Normal
Aroma Coffee
Mild
Normal
Programming the dosage for the coffee programme (changes the grinder pulses).
Strong Normal
Timer
00:15 – 03:00
03:00 Activates standby mode if no
dispensing takes place within a specific time.
Time
00:00 Time setting. 00:00 Enters activation time.
Switching time
00:00 Enters activation time.
Time display
YES/NO Indicates the time on the display.
Exit: ESC button
Item
Aroma Expresso
Aroma Expresso lungo
Pre-brewing
Total coffee
Clock timer
Cleaning cycle Cleaning programme for brewing unit Factory settings
Setting/Indicator
Mild Strong Normal
Mild ON LONG OFF Number
Clock timer
Initialise standard data
Standard
Normal
Normal
ON
Coffee quantity indicator
ON/OFF Activates/deactivates clock timer.
Programming the dosage for the expresso programme (changes the grinder pulses).
Programming the dosage for the expresso lungo programme (changes the grinder pulses).
Coffee is moistened before actual brewing (better aroma)
Function
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Page 32
3. OPERATION INCANTO S-CLASS
Display
Steam & hot
water button/Left arrow
Expresso lungo button/ ESC
Coffee button
Aroma/powder coffee selection/Right
Menu/OK button
Expresso button
ESC
< >
OK
4. Operation (Incanto sirius)
4.1 Control panel
4.2. Operating instructions (quick reference)
1 Unpack machine. 2 Install Aqua Prima filter. 2 Fill water tank 3 Fill coffee beans container. 4 Connect mains plug. 5 Turn on main switch.
6 De-aerate water circuit.
Heating stage (approx. 80 sec.) Heating Ready
7 Set water hardness.
8 Programme coffee quantity for
each selection button.
Expresso lungo
Coffee
Expresso
9 Set dispensing time.
Place cup under dispenser.
10 Elect programme and press Press once = 1 cup of coffee 1 Coffee
Action
Getting started
Check for damage.
Making coffee
Activate counter + reset Wait for 30 min.
Self test/
Press hot water button. Open hot water pressure valve until water flows.
Depending on cup size. Programme by keeping the coffee selection button pressed until the desired quantity is reached.
Only machines with SBS
Comments
Heating Hot water Heating
Select product Ready for operation
Quantity programme
Select product Ready for operation
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Page 33
INCANTO S-CLASS 3. OPERATION
Dispensing steam
Water removal complete
Select product Ready for operation
Fill tank with descaler solution.
Press OK.
CLEANING CYCLE
appropriate button.
11 Place cup under dispenser.
12 Select aroma / Press powder
button until the powder spoon appears and select relevant coffee button (expresso lungo / coffee / expresso)
13 Open HWS valve
14 Press steam/hot water button
(picture of drops appear on
display). 15 Open HWS valve 16 Close HWS valve
17 Press steam/hot water button
(picture of steam appears on
display).
Empty dregs drawer
Empty drip tray Clean water tank. Clean coffee bean container. As required. Clean the housing. Rinse brewing unit
Clean brewing unit and grease filter.
Descale
Descaling procedure
Action
Descale Remove the Aqua Prima filter. Descale
Press menu button. Use arrow button to access
menu item Clean.
Go to DESCALING CYCLE
by using the arrow button.
Coffee dispensing / Powder coffee
Press twice = 2 cups of coffee
Place powder coffee in powder container (1 measuring spoonful) Only one coffee can be dispensed at a time.
Hot water dispensing
Immediately ready
Immediately ready
Water removed
Steam mode
Storage capacity of 12 tablespoons (Reset - empty only when indicated and with machine on) As required. As required.
Cleaning
As required. As required. 1 x per month
According to indicator.
Comments
Place an appropriately sized container under the HWS nozzle. STANDBY CLEANING
DESCALING CYCLE
2 Coffees
Steam
Select product Ready for operation
HOT WATER
Select product Ready for operation
Indication
Descale
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Page 34
3. OPERATION INCANTO S-CLASS
Open HWS valve
The pipes are rinsed with descaler at intervals. (Duration: approx. 45 min)
MACHINE IS DESCALED.
Action Press OK. Go to YES by using the arrow
Press OK.
Open dial.
Programme end
Close HWS valve
Fill tank.
Press button required.
Open HWS valve
Programme end
Close HWS valve Install Aqua Prima filter. Fill water tank. Open HWS valve Close HWS valve
The descaling indicator turns off automatically after completion of the descaling process!
button.
Comments NO YES
Indication
OPEN DESCALE
DIAL.
DESCALING
When water tank is empty
Descaling programme complete. RINSE MACHINE
RINSE MACHINE
RINSE MACHINE
MACHINE IS
When water tank is empty
FILL WATER TANK. DE-AERATE DE-AERATE HOT WATER SELECT PRODUCT.
DESCALING COMPLETE. CLOSE DIAL.
FILL WATER TANK
PRESS BUTTON
OPEN DIAL.
RINSED. RINSING COMPLETE. CLOSE DIAL.
READY
Page 18/21 REV.1 FEB.2005 Saeco International Group
Page 35
INCANTO S-CLASS 3. OPERATION
Remedy
Does not function
No power
Check mains plug / mains circuit breaker. Ensure machine door is closed.
Install brewing unit correctly.
GRINDS CONTAINER NOT DETECTED
Coffee grinds container not properly installed.
Brewing unit correctly installed.
EMPTY GRINDS CONTAINER
Coffee grinds container full
Empty coffee grinds container (reset only possible if machine is turned on)
FILL WATER TANK.
Water tank is empty.
Fill water tank
Add one level measure of coffee powder.
No water / steam
Steam nozzle blocked.
Free opening using a thin needle.
Increase temperature in user programme.
Unsuitable coffee blend.
Change brand of coffee.
Coffee is no longer freshly roasted. Use fresh coffee.
Coffee has no froth.
Beans ground too coarsely or finely. Change grinding level.
Decalcify machine.
The brewing unit cannot be removed.
The brewing unit is not in home position.
Turn machine on, close service door and check dregs drawer. (the brewing unit goes automatically to home position)
Fault/Indicator
BREWING UNIT NOT DETECTED
COFFEE BEAN CONTAINER EMPTY
Troubleshooting
Brewing unit not properly installed or not closed.
Coffee bean container is empty. Fill coffee container.
Possible cause
GRINDER OBSTRUCTED DE-AERATE REPLACE WATER FILTER
Instead of coffee, only water is dispensed.
The coffee flows too quickly
The coffee flows too slowly
Coffee is not hot enough
Longer heating time or less hot water.
Clean grinder. Air in water system. Replace water filter + reset
Coffee powder selection button is pressed, but no coffee powder is dispensed.
Beans ground too coarsely.
Beans ground too finely.
The cups are cold. Boiler temperature too low.
The machine is calcified.
Open water nozzle.
user menu
Press knob and turn in the direction of the small points. Press knob and turn in the direction of the large points. Pre-heat cups.
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3. OPERATION INCANTO S-CLASS
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4.3. User programme (Incanto sirius)
The table below indicates the various values, settings and programmes which can be read and selected through the user programme options. Various cleaning programmes can also be activated.
Access: Selection entry via menu button.
Menu procedure:
1. Select desired programme using the cursor buttons (arrow buttons).
2. Access appropriate item using the OK button.
3. Use the arrow buttons to handle each item.
4. Confirm with Menu/OK button.
STANDBY
Display and heating OFF. ON
RINSE
OFF
OFF
Rinses when the machine is turned on and the temperature of the KTY is below 50°C (circuit and brewing unit).
WATER HARDNESS
4 – 80 l
Change in water flow quantity until descaling required (1-4).
ON OFF
CONTRAST
-5 - +5 -3 Display contrast / Light
Steam & hot water button/Left arrow
Expresso lungo button / ESC
Coffee button
Aroma/powder coffee selection/Right arrow
Menu/OK button
Expresso button
< >
Item
HEATING PLATE
LANGUAGE
SETTINGS
WATER FILTER
ESC
OK
Setting/
Indicator
OFF ON
Country 1 – 400 l 2 – 200 l 3 – 100 l
RESET
Standard
ON
German 3
OFF
Function
Activate / deactivate heating plate. Heating plate
Display language
When Aqua Prima filter is used, the water filter item must be turned ON. When replacing the filter, the counter must be reset.
Page 37
INCANTO S-CLASS 3. OPERATION
Function
ON
FACTORY SETTINGS
YES
NO
Initialise standard data
ON OFF
EXPRESSO TEMPERATURE
Low
Medium
The user can determine the brewing temperature (±2ºC).
TEMPERATURE EXPRESSO LUNGO
See expresso
Medium
The user can determine the brewing temperature (±2ºC).
Mild Normal
TIME
Time setting.
TIME FORMAT AM/PM
24H
12-hour or 24-hour clock From Version 2.00.3
CLOCK TIMER ON/OFF Activates/deactivates clock timer.
00:00 Enter activation times
SWITCHING TIME
00:00 Enter activation times
Descaling cycle YES/NO Starts automatic descaling (approx. 45
min.)
EXPRESSO
NUMBER
Counts number of times coffee is Dispensed (not resettable).
Item
SIGNSLTON
PRE-BREWING
COFFEE TEMPERATURE
COFFEE SETTINGS
AROMA SELECTION
TIME SETTING
Setting/Indicato
r
OFF NO
LANG
High Medium
See expresso
STRONG TIME DISPLAY YES/NO Indicates the time on the display.
TIMER
Standard
ON
ON
Medium
Normal
03:00 Activates standby mode if no dispensing
Button tone.
The coffee comes into contact with a small amount of water in the brewing unit prior to the actual brewing process (stronger aroma).
The user can determine the brewing temperature (±2ºC).
Pre-set aroma selection (1, 2 or 3 coffee bean setting) on display (= dosage 8g for NORMAL ±1.5g).
takes place within a specific time (00:15 – 03:00).
Cleaning cycle
YES/NO Brewing unit cleaning programme
CLEANING
TOTAL COFFEE
COFFEE
EXPRESSO LUNGO
NUMBER
NUMBER
EXTRAS
Exit: ESC button
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Page 38
Page 39
Saeco International Group REV.1 FEB.2005
CHAPTER 4 FUNCTIONS AND TIMING
Page
1. Water system 1
1.1. Water system (Incanto rondo) 1
1.2 Water system (Incanto classic)
(Incanto de luxe) (Incanto sirius) 2
2. Electrical system -
3. Timing 3
4. Function 4
4.1. Gearmotor 4
4.2. Gear resistor 4
4.3. Water level monitoring 4
4.4. Flow meter (turbine) 5
4.5. HWD valve (steam operation) 5
4.6. Temperature sensor (KTY) 5
4.7. Grinder 6
4.8. Dosing 6
4.9. SBS Saeco Brewing System 7
4.9.1 General functions 7
4.9.2 Frothing valve function 8
4.9.3. Extraction values with SBS 9
Page 40
Page 41
INCANTO S-CLASS 4. FUNCTION/TIMING
Function
Water tank Water supply Float Water level monitoring Water filter Water cleaned of solid matter (one or two depending) Flow meter (turbine) Measure flow rate Pump Water flow/Pressure build-up
(13 to15 bar) Safety valve Protect boiler against overpressure (opens at 17 bar) Boiler (flow heater)
Heats water to approx. 84°C
(for brewing process) Sensor (KTY) Transmits current temperature value to electronic
system Thermostat Interrupts complete flow supply if overheating. Boiler pin (Valve plug) Opens when brewing unit is aligned with water circuit
to the unit itself. HWS valve For hot water and steam dispensing
Temp.sensor
KTY
Ventilzapfen
Brühgruppe
Schwimmer
Wasserfilter
Pumpe
Flowmeter
Heizung
1090 W
Überdruckventil
Wassertank
Durchlauferhitzer
HWD-Ventil
Heißwasser / Dampf
Wasserfilter
Getriebevor
-widerstand
2 Thermostate
Water tank
Water filter
Float
Water filter
Flow meter
Pump
Thermal sensor
KTY
Boiler
Gear resistor
Heating 1090W
Boiler pin
2x Thermostat
HWS Valve
1. Water system
1.1. Water system (Incanto rondo)
Component
Savety valve
To brew unit Hot water / steam
Saeco International Group REV.1 FEB.2005 Page 1/9
Page 42
4. FUNCTION/TIMING INCANTO S-CLASS
1 Water tank Water supply
5 Safety valve Protect boiler against overpressure (opens at 17 bar)
12 HWS valve (tea nozzle) For hot water and steam dispensing
Temp.sensor
KTY
Ventilzapfen
HWD-Ventil
Brühgruppe
Heißwasser / Dampf
Schwimmer
Wasserfilter
Pumpe
Flowmeter
Rohrheizung
Heizung
1090 W
Heizung 1090 W
Überdruckventil
Wassertank
Thermostat
170ºC
Durchlauferhitzer
Wasserfilter
Getriebevor
-widerstand
2 Thermostate
Water tank
Float
Water filter
Water filter
Flow meter
Pump
Savety valve
Thermal sensor
KTY
Boiler
Gear resistor
2x Thermostat
Heating 1090W
Boiler pin
To brew unit
Pipe heating
1090W
HWS Valve
Hot water / steam
1. 2. Water system (Incanto classic, de luxe, sirius)
Component Function
2 Water filter Water cleaned of solid matter (one or two depending) 3 Flow meter Measure flow rate 4 Pump Water flow/Pressure build-up
6 Boiler (flow heating)
7 Sensor Transmits current temperature value to electronic
8 Thermostat Turns off flow supply to entire machine if overheating. 9 Boiler pin (Valve plug) Opens when brewing unit is aligned with water circuit
10 Pipe heating Steams pre-heated boiler water for steam function. 11 Thermostat (pipe heating) Switches (pulses) pipe heating
(13 to 15 bar)
Heats water to approx. 94°C (for brewing process)
system
to the unit itself.
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Page 43
INCANTO S-CLASS 4. FUNCTION/TIMING
PROG RAMMENDE
END
Timing
Gri nd er mo tor
Heatin g
Pump *
Gearmotor
auf
ab
Sta tus MS1
Sta tus MS2
Status
Heatin g stag e Coffee disp ensin g pro cessSta nd by
Pul ses
up down
app .45sec
acc. to coffe e qty
Explanation:
Two processes start when the main switch is activated:
Firstly, the gearmotor is initialised. The gears move to MS1 (lower limit switch), change rotating direction, leave MS1 and move to the home position (about 2 mm after MS1).
The instantaneous water heater is then activated for about 1 min 30 sec., heating the water to operating temperature, whereby heating takes place for about 60 sec. continuously and then is alternated for the rest of the time.
After activating the start button:
1. The grinder starts operating (pulse-controlled).
2. The gears move to brewing position.
3. Pre-brewing begins (brief pump activation).
4. Main brewing process (duration of pump activation depending on selected coffee quantity).
5. The gears move to home position (dregs discarded).
3. Timing
The following time chart indicates the functions of the individual components in terms to time
H S - ON START
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Page 44
4. FUNCTION/TIMING INCANTO S-CLASS
Page 4/9 REV.1 FEB.2005 Saeco International Group
4. Function
4.1. Gearmotor
The gearmotor is connected to the power element of the circuit board via the auxiliary heating system. In order to perform forwards and backwards movements, the gearmotor is controlled alternately with a positive and negative half wave. The voltage is limited by the electronic system to approx. 30 to 35 V. The electronic system of the motor is switched off in the event of an overload. The overload is detected through the increased power input to the gearmotor during the stoppage. The red fault LED/brewing unit lock indicator turns on.
If the brewing unit is locked in the upward movement, the cycle is interrupted after about 8 seconds and the control system attempts to move the brewing unit to the idle position. This occurs, for instance, when too much powder is present in the brewing chamber. If the brewing unit is locked in the downward movement, the motor turns off after 8 seconds and the machine is locked. This situation is indicated by the flashing fault LED / brewing unit lock indicator. The machine must be turned off and the cause of the lock removed.
Note: The gear wheel must always be installed so that MS1 and MS2 are positioned at the long section of the switching cams!
4.2. Gear resistor
The heating system of the thermoblock with green marking at the connection point acts as resistor for the gearmotor. The gearmotor cannot function in the event of a defective heating system. The heating system (resistor) has a resistance of approx. 130 Ohm.
4.3. Water level indicator
The water level in the water tank is monitored by a float fitted with a magnet core. If the water level is too low, the magnet is no longer within the range of the reed contact, which transmits the low water level signal to the CPU (Water Low indicator).
MS2 Brewing position
Gear cam 2 Brewing position
MS1 Home position
Gear cam 1 Home position
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INCANTO S-CLASS 4. FUNCTION/TIMING
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4.4. Flow meter (Turbine)
The machine is equipped with a flow rate monitoring system. The system checks whether the turbine (flow meter) rotation speed at a particular time complies with the pre-set value. If no pulses are generated from the turbine within 10 seconds, the current cycle is interrupted. The Fault - De-aerate signal is indicated. If this control mechanism is activated, the machine must be de-aerated. During the Water Low signal, the pump operates at maximum output. As soon as the pump has generated the pre-set flow, the pump output is reduced to approx. 20 l/hr. The water quantity is generally controlled according to the coffee quantity programmed through the flow meter (turbine) pulses.
4.5. HWS valve (steam operation)
The HWS valve is required for water and steam dispensing, as well as during de-aeration.
If the hot water valve is opened during the brewing process, coffee flow is interrupted and the De-aerate indicator will appear. As soon as the hot water valve is closed, the brewing process will continue.
The operating temperature during steam dispensing is approx. 125°C. The steam button is pressed to activate steam production (without rapid steam). Steam dispensing occurs via the HWS valve.
The pump pulses the steam dispensed. This means that constant steam dispensing is ensured over a long period of time. The flow rate of the pump is adjusted on the basis of the thermoblock temperature. If the temperature is too low, the pump pulses are slowed down. This may occur, for instance, when the hot water valve opens before the temperature indicator lights up (without rapid steam).
Once the steam has been dispensed, the steam valve closes and the steam button must be pressed for normal operating mode. The overheating indicator flashes until the machine has cooled; the machine remains locked for coffee dispensing. Cooling can be achieved by opening the HWS valve. The pump functions at maximum output and the heating remains turned off as long as the Overheating signal remains. These measures ensure that the cooling process is accelerated and the overheating signal will disappear after a few seconds.
4.6. Temperature sensor (KTY 10)
The temperature sensor is a temperature-sensitive resistance mechanism, converting the boiler temperature into an electrical signal which is measurable by the CPU. The CPU compares this signal with the programmed reference signal and, depending on the outcome of the comparison, controls the boiler output. The resistance applied has a positive temperature coefficient; i.e. higher boiler temperature - higher sensor resistance.
The table below indicates the trend in resistance values in relation to the temperature.
Page 46
4. FUNCTION/TIMING INCANTO S-CLASS
Page 6/9 REV.1 FEB.2005 Saeco International Group
Measured values (KTY)
Temperature Resistance (ȍ) Resistance trend (ȍ)
0 1629 0 15 1845 216 20 1922 77 40 2246 324 90 3168 922
100 3366 198 130 3979 613 140 4188 209
At room temperature the resistance is approx. 1.9Kȍ.
4.7. Grinder
The grinder is fitted with grinding discs. The grinding discs are made of ceramics.
ATTENTION: Adjust the grinding level only when the grinder is in operation! EXCEPTION: Grinder is empty.
The grinder operates with a direct current motor and the grinding disc rotation speed is determined by a gearmotor. The grinder motor operates with a voltage of 230V direct current.
Grinder obstructed: Gravel protection is electronically controlled. If the grinder is obstructed, the power input to the grinder motor increases and the electronic system switches the grinder off. If the electronic system does not receive any pulses from the grinder Hall sensor, the grinder blocked signal will be generated.
Coffee beans low: The lack of coffee beans is detected via the power input. If there are no coffee beans in the grinder, the motor runs without a load and, therefore, consumes less power. This is detected by the control unit and the coffee beans low signal is generated.
4.8. Dosing
Gravel protection is electronically controlled. Two magnets positioned opposite to each other are fitted on the grinder disc gear wheel. The Hall sensor monitors the number of rotations of the grinding discs and, therefore, also the dose quantity.
Incanto rondo control: Via a potentiometer in the electronic system Incanto classic control: Via service programme / test mode Incanto de luxe control: Via aroma selection function (user menu) Incanto sirius control: Via aroma selection function (user menu)
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INCANTO S-CLASS 4. FUNCTION/TIMING
Saeco International Group REV.1 FEB.2005 Page 7/9
4.9. SBS Saeco Brewing System
4.9.1. General functioning
The water flow speed through the brewing unit can be slowed or accelerated by means of an adjustable flow valve (Fig. 2) which is activated by turning the knob on the front of the coffee machine.
The contact time of the water with the coffee in the brewing unit (extraction time), and consequently, the coffee concentration, is changed accordingly, while maintaining consistent froth formation.
Fig. 1
Fig. 2
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4. FUNCTION/TIMING INCANTO S-CLASS
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4.9.2. Froth valve functioning
The backpressure in the froth valve and, consequently, on the membrane of the froth valve, is minimal when the flow valve is open. Accordingly, the valve needle is kept by the spring pressure in almost home position and the flow is at maximum (Fig. 3).
If the flow valve moves towards a minimum position, a backpressure results which creates an increased pressure on the membrane in the valve chamber. The membrane yields to the pressure and the valve needle further reduces the flow speed (Fig. 4).
Fig. 3 Fig. 4
Page 49
INCANTO S-CLASS 4. FUNCTION/TIMING
4.9.3. Extraction values with SBS
A comparison of the measured values (dosing quantity 9g/SBS min.; dosing quantity 9g/SBS max. and dosing quantity 6g/SBS min.) indicates that the change from SBS min. to SBS max. corresponds with a change in dosing quantity of 1.5g.
Note: The pre-brewing function was deactivated during measuring.
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Page 50
Page 51
CHAPTER 5 SERVICE PROGRAMME
Page
1. Service programme (Incanto rondo) 1
1.1. Test mode 1
2. Service programme (Incanto classic) 2
2.1. Test mode 2
2.2. Diagnosis menu 4
3. Service programme (Incanto de luxe) 7
3.1. Test mode 7
3.2. Diagnosis menu 9
4. Service programme (Incanto sirius) 12
4.1. Test mode 12
4.2. Diagnosis menu 15
Saeco International Group REV.1 FEB.2005
Page 52
Page 53
INCANTO S-CLASS 5. SERVICE PROGRAMME
Pump/Flow meter
Aqua Prima LED 2 coffees Aqua Prima
Brewing unit (Gearmotor) Home position
Steam
1 Coffee LED (Gear switch)
Grinder
Brewing unit switch
2 Coffees LED flashes
Door switch
Aqua Prima LED flashes
* The HWS valve must be open.
1.Service programme (rondo)
1.1.Test mode
Access: Access the service mode by turning on the machine and simultaneously pressing the 1 Coffee
and steam buttons.
Various test functions can be activated in the service mode by activating either the coffee or steam buttons in conjunction with various coffee quantity settings.
Programme table
Function Button Control setting
LED Indicator
Cup fill volume
1 coffee
Brewing unit (Gearmotor) Work position Heating 1 coffee
Steam
HWS microswitch Reed switch
Grinds container microswitch
Steam
Fault LED
Alarm LED
(Flow meter pulse)*
1 Coffee LED (Gear switch)
(grinder pulses)
Steam LED lights up
1 Coffee LED lights up
Aqua Prima LED + Fault LED flash
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Page 54
5. SERVICE PROGRAMME INCANTO S-CLASS
Access: Access the service mode by turning on the machine and simultaneously pressing the coffee
and hot water buttons.
The various functions indicated in the table can be checked by pressing the button combinations listed below.
Programme table (functions programme)
Microswitch status
x
Heating
x
x
+ HWS
* In order for the flow meter pulse to be indicated, the HWS valve must close once again after opening so that the HWS microswitch re-opens. If the HWS valve is completely open, the LED combination which lights up provides information on the flow rate (see table below)
Ex
resso button
Coffee but
ton
Powder c
offee selector
Hot water button
Descaling button
Alarm
indicator light
2.Service programme (Incanto classic)
2.1.Test mode
Filter warning light
Coffee bean container and dregs drawer indicator light
Water tank and circuit filling indicator light
Buttons Powder
Gears up
Unit down
Grinder
Coffee Expresso Hot water Descale
coffee
x
x
Powder LED
(MS2)
Expresso LED
(MS1)
Pump
Heating + LED
check
Page 2/18 REV.1 FEB.2005 Saeco International Group
x
x
+HWS
x
Fault LED
(flow meter pulses) *
Page 55
INCANTO S-CLASS 5. SERVICE PROGRAMME
Coffee button LED 64
Fault LED 1
Example: Powder button (32), Descale button (8) and Coffee Beans Low LED (2) light up = 42
Microswitch test
Reed switch
(tank removed)
Water low ON
Brewing unit
(removed)
Hot water Steam LED
Dose quantity programming
Open hot water valve and press the expresso button. Depending on the LED combination, the dose quantity can be determined by consulting the table below and can be changed by repeatedly pressing the coffee programme button.
Approx. dose quantity in grams
90 7.5 Ɓ
115 9.6 Ɓ Ɓ
Flow rate
The flow rate value must be between 40 and 60.
LED description Value
Expresso button LED 128
Powder button LED 32 Hot water button LED 16 Descale button LED 8 Water Low LED 4 Coffee Beans Low LED 2
Microswitch Control LED Status
Dregs drawer/Drip
tray
(removed)
HWS switch
(open)
Door switch
(doors open)
Grinder pulses
95 8.0 Ɓ Ɓ 100 8.4 Ɓ 105 8.9 Ɓ Ɓ 110 9.2 Ɓ
120 10.2 Ɓ
Coffee beans low ON
Fault Off
Descale ON
Water Low LED
Coffee Beans Low LED
Fault LED
Replace filter LED
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Page 56
5. SERVICE PROGRAMME INCANTO S-CLASS
Page 4/18 REV.1 FEB.2005 Saeco International Group
2.2. Diagnosis menu (Incanto classic)
Application of diagnosis system
The diagnosis system makes it possible to read data and enter settings into the coffee machine.
ATTENTION: Before connecting the diagnosis box, read the operating instructions (data plug can only be connected and disconnected when both devices are unpowered).
Connection is via contact plug JP 25 of CPU.
Programme table (diagnosis menu)
COFFEE No. of PULSES 360
50 – 1,000 Pulses +/- 1
Number of flow meter pulses for each saved cup fill volume, where 300 pulses correspond to approx. 100 ml.
----HEATING---- PARAMETER K2 30
1 – 50 +/- 1
Do not change!
HIGH TEMP. ° C 111
70- 130°C +/- 1 If no coffee is dispensed for an
extended time (over 6 min.), the next coffee will be heated to a higher temperature to compensate for cooling of the brewing unit and the associated temperature loss.
STEAM 25
20- 50 +/-1 Pump pulse during steam
dispensing The higher the value, the more pulses but more humid is the steam.
TEMP. INCREASE ° C 10
0-50°C +/-1 The boiler temperature is
increased by a set value shortly before brewing in order to pre­heat the boiler and compensate for the temperature drop during the first water flow.
Function/Standard Setting range Increment Comments
EXPRESSO No. of PULSES 195
----HEATING---- PARAMETER K1 8
NORMAL TEMP. ° C 90
TEMP. OF 1st COFFEE ° C 118
50 – 1,000 Pulses
1 – 50 +/- 1
70- 130°C +/- 1 Normal temperature is used if not
70- 130°C +/- 1 Used when dispensing the first
+/- 1
Do not change!
more than 6 min. have elapsed since last coffee dispensed.
coffee after the machine has been turned on, to compensate for the high temperature loss due to the cold brewing unit and water pipes.
Page 57
INCANTO S-CLASS 5. SERVICE PROGRAMME
PRE-BREWING 1
0 – 1
0 – Deactivate pre-brewing 1 – Activate pre-brewing
GRINDS MAXIMUM 12
5-50 +/-1 Number of cycles until "EMPTY
GRINDS CONTAINER" is displayed.
--------------------- --------------------
---
Total water flow volume (in ml) / not resettable
0 - 999999999 +/- 1 Total water flow (in ml) since last
filter reset (60,000 - replace filter)
58,000 - 65,500 +/- 1 The pump delivery rate is adjusted
in relation to the HOT WATER FLOW setting by means of a phase controlled modulator. Pump tolerances can thus also be adjusted. An equivalent value is saved under HOT WATER PUMP ADJUSTMENT.
Function Setting range Increment Comments
GRINDS COUNTER
Number
--TOTAL COFFEE-­CYCLES Number
--TOTAL WATER-­(ml) Number WATER DESCALING (ml) WATER FILTER (ml) Number HOT WATER FLOW (l/h) 20
--HOT WATER--­PUMP ADJUST. 63000
WATER HARDNESS 3 MACHINE STATUS 16
--DATE OF MANUF--­DAY
--DATE OF MANUF--­MONTH
--DATE OF MANUF--­YEAR
0-50 +/-1 Counts number of coffee cycles.
--------------------- --------------------
--------------------- --------------------
6 - 34 1/h +/- 2 1/h The pump delivery rate for hot
1 – 4
0 – 255
---------------------
---------------------
---------------------
--------------------
--------------------
--------------------
When this value reaches the Grinds Stop value, "GRINDS CONTAINER EMPTY" will be displayed. (Reset by removing dregs drawer for emptying - min. 6 sec.)
---
---
---
---
---
Coffee cycle counter /not resettable.
Total water flow (in ml) since last descaling / resettable
water can be expressed in litres per hour.
Value set in user menu for descaling interval Programme code
This date indicates when the machine was manufactured. This date cannot be changed, but can be printed.
Saeco International Group REV.1 FEB.2005 Page 5/18
Page 58
5. SERVICE PROGRAMME INCANTO S-CLASS
--SERVICE DATE-­DAY
0 - 31 +/- 1
Function Setting range Increment Comments
--SERVICE DATE-­MONTH
--SERVICE DATE-­YEAR
0 - 12 +/- 1
1996 - 2050 +/- 1
The service date indicates the date of the machine's last service. This date can be changed and must be updated at each service.
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Page 59
INCANTO S-CLASS 5. SERVICE PROGRAMME
Saeco International Group REV.1 FEB.2005 Page 7/18
3. Service programme (Incanto de luxe)
3.1. Test mode
Access: Access the test mode from the standby mode (press 2x Menu/OK) by keeping the
EXPRESSO LUNGO and HOT WATER button pressed, whilst pressing the MENU/OK button again. While the buttons are kept pressed, the current software version is shown.
The various functions indicated in the table can be checked by pressing the button combinations listed below.
Programme table (functions programme)
S5
Expresso
S3
x
x
x
S6
S5
S3
S7
D
S4
S2
S1
Buttons
Unit up
S6
Expresso
x
Coffee
S4
lungo
Powder
coffee
S2
Hot
water
S7
Menu/OK
Descale
S1
Unit down
Grinder
Pump
Heating plate
Heating system
Instantaneous water
heater
Pipe heating
Temperature
indicator
in °C
x
x
x x
x x
x x x
x
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5. SERVICE PROGRAMME INCANTO S-CLASS
Page 8/18 REV.1 FEB.2005 Saeco International Group
Display in test mode:
Upper display line:
Indicates the status of the microswitch (see table).
Lower display line:
Indicates the status of the operating buttons.
Flow rate
If the pump is activated during test mode and the hot water valve opened, a two-digit number appears on the bottom right side indicating the flow rate. This value must be between 40 - 60 (should not be below 40).
Grinder power
When the grinder is activated, the grinder power is indicated instead of the flow quantity. Set value: 6-12
The upper display line signals the activated microswitch and the Hall effect of the turbine. The activated buttons are signalled by the lower display line (e.g. 1=S1, 2=S2, etc.).
All CPU input signals from the machine appear in the first line of the display.
1 = Brewing unit in brewing position (brewing position microswitch activated) 2 = Brewing unit in at-rest position (idle position microswitch activated) 3 = Not allocated 4 = HWS valve microswitch activated 5 = Grinds container microswitch activated 6 = Brewing unit microswitch activated 7 = Water tank full (reed contact not activated) 8 = Flow meter pulse 9 = Front door microswitch 0 = Grinder Hall sensor pulses M = Grinder idle indicator R = (flashing) Clock function OK
All CPU input signals from the control board appear in the second line of the display.
6 = Expresso 5 = Coffee 4 = Expresso lungo 2 = Powder coffee 3 = Hot water pre-selection 1 = Descale button 7 = Menu/OK
Exit: Switch the machine off at the main switch.
1234567890 MR (X)
123456 xx
Page 61
INCANTO S-CLASS 5. SERVICE PROGRAMME
Access: Access from the standby mode (press 2x Menu/OK) by keeping the EXPRESSO, LONG
COFFEE and HOT WATER button pressed and pressing the MENU/OK button with a slight delay. (The user programme is also available in this mode.)
Using the button scroll to the menu item "Diagnosis" and confirm using Menu/OK.
Changing programme values: Access appropriate item using the Menu/OK button. Change value with ARROW buttons Save value by using Menu/OK.
Programme table (diagnosis menu):
EXPRESSO No. of PULSES 200
50 - 1,000 Pulses
+/- 1
----HEATING---- PARAMETER K1 8
1 - 50 +/- 1
Do not change!
----HEATING---- PARAMETER K2 30
1 - 50 +/- 1
Do not change!
Coffee button
Coffee, expresso lungo button
Expresso button
LCD Display
Powder coffee button
Descaling button Programme page back scrolling
3.2. Diagnosis menu (Incanto de luxe)
The values below can be read and adjusted in the diagnosis menu as shown in the table.
Hot water button Programme page scrolling
Men / OK button
Function/Standard Setting range Increment Comments
EXPRESSO LUNGO No. of PULSES 600
COFFEE No. of PULSES 350
50 - 1,000 Pulses
50 - 1,000 Pulses +/- 1
+/- 1
Number of flow meter pulses for each saved cup fill volume, where 300 pulses correspond to approx. 100 ml.
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Page 62
5. SERVICE PROGRAMME INCANTO S-CLASS
SENSOR ADJUST.
NORMAL TEMP. ° C 90
70- 130°C +/- 1 Normal temperature is used if not
more than 6 min. have elapsed since last coffee dispensed.
TEMP. OF 1st COFFEE ° C 118
70- 130°C +/- 1 Used when dispensing the first
coffee after the machine has been turned on, to compensate for the high temperature loss due to the cold brewing unit and water pipes.
TEMP. INCREASE ° C 0
0-50°C +/-1 The boiler temperature is increased
by a set value shortly before brewing in order to pre-heat the boiler and compensate for the temperature drop during the first water flow.
GRINDS STOP 12
5-50 +/-1 Number of cycles until "EMPTY
GRINDS CONTAINER" is displayed.
WATER DESCALING
WATER FILTER (ml) Number
Function/Standard Setting range Increment Comments
----HEATING----
HIGH TEMP. ° C 111
STEAM TEMP. ° C 125
GRINDS COUNTER
Number
TOTAL WATER (ml) Number
(ml)
96
0 - 999999999 +/- 1
To adjust processor tolerances.
If the temperature in test mode with a set measuring resistance of 3246 exceeds or falls short of the specified temperature value (96°C) by more than 1°C, the value indicated in test mode must be applied to adjust the sensor.
No measuring resistance: Do not change!
70- 130°C +/- 1 If no coffee is dispensed for an
extended time (over 6 min.), the next coffee will be heated to a higher temperature to compensate for cooling of the brewing unit and the associated temperature loss.
70- 135°C +/-1 No function
0-50 +/-1 Counts number of coffee cycles.
When this value reaches the Grinds Stop value, "GRINDS CONTAINER EMPTY" will be displayed. (Reset by removing dregs drawer for emptying - min. 6 sec.)
Total water flow volume (in ml) / not resettable Total water flow (in ml) since last descaling / resettable Total water flow (in ml) since last filter reset (60,000 - replace filter)
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Page 63
INCANTO S-CLASS 5. SERVICE PROGRAMME
Water flow since descaling indicator (ml) Number
WATER RESERVE COUNTER NUMBER
When the water tank is full, the value
from WATER RESERVE STOP is applied. The flow meter pulses are counted from when the reed switch is switched and deducted from the value. If a beverage is chosen for which the saved pulse number is higher than the remaining pulses, the message FILL WATER TANK appears.
CLEANING CYCLE Status NUMBER
Status of cleaning programme 0/1 (1= Programme activated)
MACHINE STATUS 36
0 - 255
Programme code
--SERVICE DATE-­MONTH
0 - 12 +/- 1
Function/Standard Setting range Increment Comments
HOT WATER FLOW (l/h) 14
HOT WATER PUMP ADJUST. 63000
WATER RESERVE STOP 420 CLEANING CYCLE Counter Number
DESCALING Counter Number DESCALING Status NUMBER
--DATE OF MANUF--­TAG
--DATE OF MANUF--­MONTH
--DATE OF MANUF--­YEAR
--SERVICE DATE-­DAY
--SERVICE DATE-­YEAR
Exit: Switch the machine off at the main switch.
0 - 999999999 +/- 1 Water flow since the need for
descaling was signalled. (reset via descaling procedure)
6 - 26 1/h +/- 2 1/h The pump delivery rate for hot
water can be expressed in litres per hour.
58,000 - 65,500 +/- 1 The pump delivery rate is adjusted in
relation to the HOT WATER FLOW setting by means of a phase controlled modulator. Pump tolerances can thus also be adjusted. An equivalent value is saved under HOT WATER PUMP ADJUSTMENT.
---------------------
--------------------- ---------------------
--------------------- ---------------------
0 - 31 +/- 1
1996 - 2050 +/- 1
---------------------
--
--
--
Water reserve from when the read switch is switched to pulses. Counter the cleaning cycles performed.
Counter the descaling cycles performed. Status of descaling programme 0/1 (1= Programme activated)
This date indicates when the machine was manufactured. This date cannot be changed.
The service date indicates the date of the machine's last service. This date can be changed and must be updated at each service.
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5. SERVICE PROGRAMME INCANTO S-CLASS
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4. Service programme (Incanto sirius)
4.1. Test mode
Access: Access the service programme from the standby mode (press MENU/OK) by keeping the
EXPRESSO LUNGO and EXPRESSO button pressed, whilst pressing the ON button. If the ON button is released, the current software version is shown.
The various functions indicated in the table can be checked by pressing the button combinations listed below.
Programme table (functions programme)
S1
S2
S5
x
x
Heating 1090 W
Instantaneous water
heater
Steam + hot water button
/
Left arrow
Expresso lungo button /ESC
Coffee button
Aroma selection
/
powder coffee
/
Left arrow
Menu/OK button
Expresso button
Buttons
Unit up
< >
Expresso
Coffee
x
ESC
OK
S3
Expresso
lungo
S4
Water/stea
m
Aroma
S6
Menu/OK
Unit down
Grinder
Pump
Heating plate
Supplementary
heating 437W
Gear resistor
Pipe heating 1090W
Temperature
indicator
in °C
x
x
x
x
x x
x x
x x
x x x
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INCANTO S-CLASS 5. SERVICE PROGRAMME
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Display in test mode:
Upper display line:
Indicates the status of the microswitch (see table).
Lower display line:
Indicates the status of the operating buttons.
Flow rate
If the pump is activated during test mode and the hot water valve opened, a two-digit number appears on the bottom right side indicating the flow rate. This value must be between 40 - 60 (should not be below 40).
Grinder power
When the grinder is activated, the grinder power is indicated instead of the flow quantity. Set value: 6-12 Dose quantity base adjustment (X): A single digit number (X) appears to the extreme right in the top display line. This number indicates the current dose quantity basic setting. The dose quantity base setting can be set at three levels 0,1 and 2.
STRONG
Dose quantity base setting
0
90 100 110
Dose quantity base setting
1
95 105 115
Dose quantity base setting
2
100 110 120
Programming: Press S2 (coffee button) and S6 (menu button) simultaneously. An asterisk appears next to the number (x). Press the S2 button repeatedly whilst keeping the S6 button pressed to change the base settings (see table).
Memorise: S3 (expresso lungo) and S6 (menu button).
All CPU input signals from the machine appear in the first line of the display.
1 = Brewing unit in brewing position (brewing position microswitch activated) 2 = Brewing unit in at-rest position (idle position microswitch activated)
3 = Not allocated 4 = HWS valve microswitch activated 5 = Grinds container microswitch activated 6 = Brewing unit microswitch activated 7 = Water tank full (reed contact not activated)
123456789A MR (X)*
123456 xx
Aroma pre-selection Mild NORMAL
Page 66
5. SERVICE PROGRAMME INCANTO S-CLASS
All CPU input signals from the machine appear in the first line of the display.
8 = Flow meter pulses 9 = Front door microswitch A = Grinder Hall sensor pulses (a "M" appears in idle mode) M = Grinder idle indicator R = (flashing) Clock function OK X = Dose quantity base setting (0, 1, 2) * = Dose quantity base setting (Access: S2/coffee button + S6/menu button)
All CPU input signals from the control board appear in the second line of the display.
1 = Expresso 2 = Coffee 3 = Expresso lungo 4 = Powder coffee 5 = Hot water pre-selection 6 = Menu/OK button
Exit: Switch the machine off at the main switch.
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Page 67
INCANTO S-CLASS 5. SERVICE PROGRAMME
Saeco International Group REV.1 FEB.2005 Page 15/18
4.2. Diagnosis menu (Incanto sirius)
The values below can be read and adjusted in the diagnosis menu as shown in the table.
Access: Access from the standby mode (press MENU/OK) by keeping the EXPRESSO and HOT
WATER button pressed, whilst pressing briefly the ON button.
From Version: 2.00.1 Access from the standby mode (press MENU/OK) by keeping the EXPRESSO and HOT
WATER button pressed, whilst keeping the ON button pressed for an extended time.
Changing programme values: Access appropriate item using the OK button. Change value with ARROW buttons Save value by using the OK button.
Programme table (diagnosis menu):
EXPRESSO No. of PULSES 200
50 - 1,000 Pulses
+/- 1
----HEATING---- PARAMETER K1 8
1 - 50 +/- 1
Do not change!
Steam + hot water button
/
Left arrow
Expresso lungo button/ESC
Coffee button
Aroma
selection
/
powder coffee/ right arrow
Menu/OK button
Expresso button
Function/Standard Setting range Increment Comments
EXPRESSO LUNGO No. of PULSES 600
COFFEE No. of PULSES 360
----HEATING---- PARAMETER K2 30
ESC
< >
OK
50 - 1,000 Pulses
50 - 1,000 Pulses +/- 1
1 - 50 +/- 1
+/- 1
Number of flow meter pulses for each saved cup fill volume, where 300 pulses correspond to approx. 100 ml.
Do not change!
Page 68
5. SERVICE PROGRAMME INCANTO S-CLASS
----HEATING---­SENSOR ADJUST 96
NORMAL TEMP. ° C 88
70- 130°C +/- 1 Normal temperature is used if not
more than 6 min. have elapsed since last coffee dispensed.
TEMP. 1st COFFEE ° C 117
70- 130°C +/- 1 Used when dispensing the first
coffee after the machine has been turned on, to compensate for the high temperature loss due to the cold brewing unit and water pipes.
GRINDS COUNTER
Number
0-50 +/-1 Counts number of coffee cycles.
When this value reaches the Grinds Stop value, "GRINDS CONTAINER EMPTY" will be displayed. (Reset by removing dregs drawer for emptying - min. 6 sec.)
1EXPRESSO LUNGO (ml) Number
Function/Standard Setting range Increment Comments
HIGH TEMP. ° C 109
TEMP. INCREASE ° C 0
GRINDS STOP 12
1 EXPRESSO (ml) Number
1 COFFEE (ml) Number
To adjust processor tolerances.
If the temperature in test mode with a set measuring resistance of 3246 exceeds or falls short of the specified temperature value (96°C) by more than 1°C, the value indicated in test mode must be applied to adjust the sensor.
No measuring resistance: Do not change!
70- 130°C +/- 1 If no coffee is dispensed for an
extended time (over 6 min.), the next coffee will be heated to a higher temperature to compensate for cooling of the brewing unit and the associated temperature loss.
0-50°C +/-1 The boiler temperature is
increased by a set value shortly before brewing in order to pre­heat the boiler. and compensate for the temperature drop during the first water flow.
5-50 +/-1 Number of cycles until "EMPTY
GRINDS CONTAINER" is displayed.
Counts number of times expresso
is dispensed Not resettable
Counts number of times coffee is
dispensed Not resettable
Counts number of times expresso
lungo is dispensed Not resettable
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INCANTO S-CLASS 5. SERVICE PROGRAMME
TOTAL WATER (ml) Number
WATER DESCALING
WATER SINCE DESCALING (ml) Number
NUMBER OF DESCALING PROCESSES:
Number
Number of times descaling has been performed (not resettable) From Version: 2.00.3
0 – 999999999 +/- 1 Total water flow (in ml) since last
filter reset (60,000 - replace filter)
58,000 – 65,500 +/- 1 The pump delivery rate is adjusted
in relation to the HOT WATER FLOW setting by means of a phase controlled modulator. Pump tolerances can thus also be adjusted. An equivalent value is saved under HOT WATER PUMP ADJUSTMENT.
When the filled water tank is
installed, the value changes to the value set for Water Stop (420). When the reed sensor is switched, the flow meter pulses are recorded. If the value is 0 or if a coffee programme has been memorised with a higher pulse number, the signal to fill the water tank will appear.
Function/Standard Setting range
0 – 999999999
(ml) Number
NUMBER OF CLEANING PROCESSES Number WATER FILTER (ml) Number HOT WATER FLOW (l/h) 18
HOT WATER PUMP ADJUST. 63000
WATER RESERVE counter Pulses NUMBER
WATER RESERVE STOP Pulses 420
DESCALING
NUMBER CLEANING CYCLE
NUMBER
0 – 999999999
Increment
6 – 34 1/h +/- 2 1/h The pump delivery rate for hot
Residual water quantity
Status of descaling programme
Status of cleaning programme
Comments Total water flow volume (in ml) / not resettable Total water flow (in ml) since last descaling / resettable Water flow since the need for descaling was signalled. (reset via descaling procedure) From Version: 2.00.3
Number of times cleaning has been performed (not resettable) 2.00.3
water can be expressed in litres per hour.
determined in terms of pulses from when the reed switch switches, down to the water tank floor.
0/1 (1= Programme activated)
0/1 (1= Programme activated)
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Page 70
5. SERVICE PROGRAMME INCANTO S-CLASS
MACHINE STATUS
0 – 255
Programme code
--DATE OF MANUF---
YEAR
--------------------- -----------------
------
This date indicates when the machine was manufactured. This date cannot be changed.
--SERVICE DATE--
YEAR
1996 - 2050 +/- 1
The service date indicates the date of the machine's last service. This date can be changed and must be updated at each service.
Exit: Press ESC button.
Function/Standard
--DATE OF MANUF--­DAY
--DATE OF MANUF--­MONTH
--SERVICE DATE-­DAY
--SERVICE DATE-­MONTH
Setting range Increment
--------------------- -----------------
--------------------- -----------------
0 - 31 +/- 1
0 - 12 +/- 1
------
------
Comments
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Page 71
CHAPTER 6 FAULTS
Page
1. Faults 1
Saeco International Group REV.1 FEB.2005
Page 72
Page 73
CHAPTER 7 REPAIRS /
SERVICE SCHEDULE
Page
1. Repairs schedule 1
2. Service schedule 1
3. Final test 2
Saeco International Group REV.1 FEB.2005
Page 74
Page 75
INCANTO S-CLASS 7. REPAIRS/SERVICE SCHEDULE
1 Visual check (transport damage)
12 Assembly
17 Insulation test (according to the regional test specification)
Filter (brewing unit) C / VC Grease solvent
Water circuit D Descaler (Saeco)
1. Repairs schedule:
The repairs schedule, together with the service schedule, lists all relevant activities to be
performed in an efficient sequence.
Activity
2 Record of machine data 3 Functional check / Error analysis (test mode) 4 Opening of machine 5 Visual check (leakages) 6 Mechanical systems check (functional test) 7 Defect detection 8 Modifications check
9 Service operations according to service schedule 10 Internal cleaning 11 Functional test (with open machine / leakage test)
13 Final test according to test schedule 14 Steam off (winter) - only machines without rapid steam facility 15 External cleaning 16 Lubrication of brewing unit
18 Documentation
2. Service schedule:
Service activities
R = Replace C = Clean VC = Visual check AT = Acoustic test D = Descale A = Adjustment
Component Activity Equipment
Water filter C / R Lip seal / Water tank R Valve plug O-ring R Valve plug O-ring R
Hose connections VC Pump VC / AT Gearmotor AT / VC Grinder C / A Vacuum cleaner / brush
HWD valve VC / R Water outlet (valve plug) C Grease solvent / brush
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Page 76
7. REPAIRS/SERVICE SCHEDULE INCANTO S-CLASS
Noise emission Empirical value
Standard noise
Temperature Measurement of
dispensed coffee stream
Temperature ­measuring device
84 ˚C ± 4 ˚C
Coffee Beans Low indicator
Start coffee programme ­coffee bean container empty
Coffee Beans Low
indicator
3. Final test:
Test Procedure Equipment Instruction Tolerance
Cup fill volume 2-3 cups on expresso
setting
Cup fill volume 2-3 cups on coffee setting Measuring
Froth quantity Carefully froth coffee in
cup until froth separates
Froth colour Textured light
Grind level Check grain size of coffee
Hot water Dispense hot water Steam function Dispense steam Water Low indicator Grinds Container Absent indicator
grinds
Remove tank Fill water tank
Remove grinds container Grinds Container
Measuring beaker
beaker
Froth cover must
See Training
Equal quantity 15%
Equal quantity 15%
subsequently close completely
brown
indicator
Absent indicator
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Page 77
Saeco International Group REV.1 FEB.2005
CHAPTER 8 DISASSEMBLY
Page
1. Disassembling the cover 1
2. Dismantling of the grinder 3
3. Disassembly of the grinder discs 5
4. Grinder adjustment 7
5. Disassembly of the Grinder 8
6. Disassembly of the display 13
7. Dismantling of the power board 15
8. Dismantling of the support plate 16
9. Dismantling of the pipe heater 18
10. Dismantling of the instantaneous water heater 20
11. Dismantling of the flow meter 23
12. Disassemly of the gear 24
13. Dismantling of the pump 27
14. Adjustment dosage (Incanto Rondo) 29
Page 78
Page 79
INCANTO-CLASS 8. DISASSEMBLY
1. Disassembly of the cover
Remove the screw showen in figure
1 and remove the coffee bean hopper.
Fig. 1
Unscrew the preground coffee
compartment and remove.
Fig. 2
Remove the screws shown in Fig. 3.
Fig. 3
Saeco International Group REV.1 FEB.2005 Seite 1/29
Pull off the hot water/steam knob.
Fig. 4
Page 80
8. DISASSEMBLY INCANTO S-CLASS
Remove the seal.
Fig. 5
Remove the two screws.
Fig. 6
Remove the cover.
v
Fig. 7
Remove the ground connector.
Remove the cupwarmer connector.
Fig. 8
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Page 81
INCANTO-CLASS 8. DISASSEMBLY
2. Dismantling of the the grinder
Remove the three screws as showen.
Fig. 1
Remove the clips.
Fig. 2
Remove the connector.
Fig. 3
Remove the connector.
Fig. 4
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Page 82
8. DISASSEMBLY INCANTO S-CLASS
Remove the grinder.
Fig. 5
Assemble in revers order.
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Page 83
INCANTO-CLASS 8. DISASSEMBLY
1
2
Attention:
Handle with care, don’t drop it
Fig. 3
Fig. 2
Fig. 1
Fig. 4
3. Disassembly of the the grinder discs
Press the release button (1) and at
the same time turn the ring nut (2) counterclockwise to the end of its stroke and remove the ringnut.
Remove the grinder disc by means
of a small screwdriver, and turn it out of its seats.
If not possible clean the openings as
showen in figure 3.
Removed ceramic grinder disc.
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Page 84
8. DISASSEMBLY INCANTO S-CLASS
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Remove all the ground coffee by
means of a vacuum cleaner.
Clean also the openings of the three seats, by means of a small screwdriver.
Turn the grinder disc
counterclockwise and unhinge it.
In case the coffee is pressed very
hard, carefully hit the feeder auger, with the knob of a screwdriver, in order to loosen the pressed coffee
Removed ceramic grinder disc
Assembly in reverse order
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Page 85
INCANTO-CLASS 8. DISASSEMBLY
4. Grinder adjustment
Insert the ringnut in the same
position where its been removed.
Press the release button and turn it clockwise till the two reverence
Fig. 1
When attaching the bean hopper
ensure, the third small dot of the adjustment knob and the reverence pin are matching.
Fig. 2
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Page 86
8. DISASSEMBLY INCANTO S-CLASS
5. Disassembly of the grinder
Cut the relevant clips.
Fig. 1
Remove the connectors.
Fig. 2
Remove the three screws.
Fig. 3
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Page 87
INCANTO-CLASS 8. DISASSEMBLY
Remove the four screws, as shown
in figure 4
Fig. 4
Remove the sensor, by pressing the
anchoring tab by means of a
screwdriver..........
Fig. 5
........at the same time remove it
from its seat.
Fig. 6
Disconnect the motor power cables.
Saeco International Group REV.1 FEB.2005 Seite 9/29
Fig. 7
Page 88
8. DISASSEMBLY INCANTO S-CLASS
Fit the rubber cap to the flange of
the new grinder motor.
Fig. 8
Fit the rubber cap to the flange of
the new grinder motor.
Fig. 9
Insert the sensor removed from the
old grinder motor, or if necessary a new sensor into its seat.
Fig. 10
Firmly insertit till the anchoring tab
locks the sensor.
Seite 10/29 REV.1 FEB.2005 Saeco International Group
Fig. 11
Page 89
INCANTO-CLASS 8. DISASSEMBLY
Connect the the motor to the wiring.
The black wire has to be connected to (-), the white one has to be connected to (+).
Fig. 12
In case the sprocket is worn out,
remove the gear, by means of a 7mm and a 10 mm fork wrench.
Fig. 13
Exchange the gear.
Fig. 14
Fasten it again using the 7mm and
10mm fork wrench.
Saeco International Group REV.1 FEB.2005 Seite 11/29
Fig. 15
Page 90
8. DISASSEMBLY INCANTO S-CLASS
“Interflon fin food grease 2”.
Grease the gear.
Attention:
Use exclusivley grease type:
Fig. 16
Saeco code no. 14-INTEGR22004
Grease the sprocket.
Fig. 17
Grease the worm gear.
Fig. 18
Fig. 19
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Attention:
Make sure there is no grease on the sensor
Re-assemble.
Assembly in reverse order
Page 91
INCANTO-CLASS 8. DISASSEMBLY
• Remove the four screws.
6. Disassembly of the the display
Fig. 1
Remove the two flat cables.
Fig. 2
Remove the two screws.
Fig. 3
Remove all connectors of the
electronic board.
Saeco International Group REV.1 FEB.2005 Seite 13/29
Fig. 4
Page 92
8. DISASSEMBLY INCANTO S-CLASS
Remove the four screws, as shown
in the figure.
Remove the blue flat cable as shown
in the figure.
Fig. 6
Remove the two screws as shown in
the figure.
Fig. 7
Disassembled parts.
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Fig. 8
Assembly in revers order
Page 93
INCANTO-CLASS 8. DISASSEMBLY
7. Dismantling of the the power board
Detach all connectors of the power
board.
Fig. 1
Remove the four screws as shown in
the figure, and remove the power board.
Fig. 2
Assembly in revers order
Saeco International Group REV.1 FEB.2005 Seite 15/29
Page 94
8. DISASSEMBLY INCANTO S-CLASS
the figure.
8. Dismantling of the the support plate
Remove the steam tube connection
by pulling while rotating counter clockwise.
Fig. 1
Remove the four screws, as shown
in the figure.
Fig. 2
Pull the switch off the seat and
loosen the two screws as shown in
Fig. 3
Remove the cable compartment, as
shown in the figure 4.
Seite 16/29 REV.1 FEB.2005 Saeco International Group
Fig. 4
Page 95
INCANTO-CLASS 8. DISASSEMBLY
Remove the grommet, as shown.
Fig. 5
Remove the ground wire, as shown
in the figure.
Fig. 6
Remove the assembly plate out of
the housing.
Fig. 7
Assembly in revers order
Saeco International Group REV.1 FEB.2005 Seite 17/29
Page 96
8. DISASSEMBLY INCANTO S-CLASS
remove the two tubes.
9. Dismantling of the the pipe heater
Remove the screw, as shown in
figure 1.
Fig. 1
Remove the two union nuts and
Fig. 2
Remove the thermo isolation of the
tube heater.
Fig. 3
Remove the two faston connectors.
Seite 18/29 REV.1 FEB.2005 Saeco International Group
Fig. 4
Page 97
INCANTO-CLASS 8. DISASSEMBLY
Dismantled pipe heater.
Fig. 5
Assembly in revers order
Saeco International Group REV.1 FEB.2005 Seite 19/29
Page 98
8. DISASSEMBLY INCANTO S-CLASS
pipe heater
.
10. Dismantling of the the instantaneous water heater
Remove the union nut, as shown in
the figure.
Fig. 1
Remove the mounting screw of the
Fig. 2
Remove the three screws, as shown
in the figure.
Fig. 3
Remove the heater of the support
plate.
Seite 20/29 REV.1 FEB.2005 Saeco International Group
Fig. 4
Page 99
INCANTO-CLASS 8. DISASSEMBLY
shown in
figure
6.
Remove the three faston connectors,
as shown in figure 5.
Fig. 5
Remove the faston connectors, as
Fig. 6
Remove the mounting screw of the
sensor hoder and remove the sensor.
Fig. 7
Remove the locking spring and
remove the teflon tube
Saeco International Group REV.1 FEB.2005 Seite 21/29
Fig. 8
Page 100
8. DISASSEMBLY INCANTO S-CLASS
Dismantled instantaneous water
heater.
Fig. 9
Assembly in revers order
Seite 22/29 REV.1 FEB.2005 Saeco International Group
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