Saeco ATLANTE Use And Maintenance
Vending Machine
D.A. ATLANTE
Type: D.A. SG 650
WARNING: This instruction manual is intended exclusively for specialized personnel.
USE AND MAINTENANCE
English
MAIN PARTS ATLANTE
2
3
4
5
1
Fig. 1
1
2
3
4
5
6
7
8
6
7
8
Door lock
Display
Product keypad
Coin slot
Change return key
Instruction plate
Dispensing outlet door (beverage/cup
dispensing)
Change removal outlet
2
English
MAIN PARTS ATLANTE
9
10
11
12
13
14
15
16
17
18
19
25
2726
28
29
20
21
22
23
24
Fig. 1
9
Coffee bean hopper
10
Container 1/2 (instant products)
11
Container 3/4 (instant products)
12
Container 5 (instant products)
13
Coffee grinder
14
Instants opening
15
Mixer
16
Spiral mixer
17
Safety switch
18
Dispensing arm
19
Drip Tray
20
Brew group
21
Descaler device
30
31
32
22
Coffee ground channel
23
Fluid discharge tank
24
Collecting tray
25
Cup dispenser
26
Stirrer dispenser
27
Sugar container
28
CPU card
29
Change-giving coiner support
30
Dispensing outlet
31
Coin return duct
32
Coin box set
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MAIN PARTS ATLANTE
33
34
35
36
37
38
39
40
Fig. 1
42
33
Power Board
34
Air break device
35
Steam boiler
36
Coffee boiler
37
Pump
38
Triac board
39
Instant product boiler
40
Suction unit
41
41
Water connection coupling
42
Power cord socket
4
CONTENTS
English
MAIN PARTS ATLANTE ................................................... 2
MAIN PARTS ATLANTE ................................................... 3
MAIN PARTS ATLANTE ................................................... 4
CONTENTS .................................................................... 5
1 INTRODUCTION TO THE MANUAL ............................ 6
1.1 Introduction ...............................................................6
1.2 Symbols used ............................................................6
2 INFORMATION ON THE VENDING MACHINE ............ 6
2.1 Information for the Maintenance Technician ....................6
2.2 Description and intended use .......................................7
2.3 Vending Machine Identification ....................................7
2.4 Technical specifications Atlante ....................................8
3 SAFETY.................................................................... 9
3.1 Introduction ...............................................................9
3.2 General safety regulations ...........................................9
3.3 Operators’ requirements ..............................................9
3.4 Safety devices .........................................................10
3.5 Residual risks ..........................................................10
4 HANDLING AND STORAGE .................................... 11
4.1 Unloading and handling ...........................................11
4.2 Storage .................................................................11
5 INSTALLATION ....................................................... 12
5.1 Important ................................................................12
5.2 Unpacking and positioning ........................................12
5.3 Use of different-sized stirrers .......................................14
5.4 Label application .....................................................15
5.5 Fitting the coffee grounds bag ....................................19
5.6 Fitting the payment systems ........................................19
5.7 Connection to water mains ........................................20
5.8 Connection to the electric network...............................20
6 CONTROLS DESCRIPTION ....................................... 21
6.1. Display ..................................................................21
6.2. Keypad .................................................................21
6.3. Key description in standard operation mode .................21
6.4. CPU card keys ........................................................21
8 PROGRAMMING AND MAINTENANCE MENU ......... 28
8.1 Key description of programming and maintenance
phases ...................................................................28
8.2 Programming menu ..................................................28
8.2.1 Entering the programming menu ...........................................28
8.2.2 Structure of the programming menu .......................................29
8.2.3 Description of messages in the programming menu ..................30
8.3 Maintenance menu ..................................................43
8.3.1 Entering the maintenance menu ............................................43
8.3.2 Structure of the maintenance menu ........................................43
8.3.3 Description of messages in the maintenance menu ...................44
8.4
Machine Ready/Free Button
.....................................46
8.5 Reset .....................................................................46
9 OPERATION AND USE ............................................ 46
9.1 Beverage selection ...................................................46
10 CLEANING AND MAINTENANCE ............................. 47
10.1 General notes for correct operation .............................47
10.2 Cleaning and scheduled maintenance .........................47
10.2.1 Maintenance schedule ........................................................47
10.2.2 Drip tray cleaning ..............................................................48
10.2.3 Replacement of the coffee ground bag ..................................48
10.2.4 Emptying the fluid discharge tank .......................................... 48
10.2.5 Cleaning of the coffee brew group .......................................49
10.2.6 Cleaning the instant product dispenser and the mixer ................49
10.2.7 Cleaning the dispensing outlet..............................................51
10.2.8 Cleaning the containers ......................................................51
10.2.9 Cleaning the dispensing arm ...............................................53
10.2.10 Cleaning the coffee grinder .................................................53
10.2.11 Cleaning the sugar dispensing channel .................................. 53
10.2.12 Cleaning the stirrer channel .................................................54
10.3 Non-scheduled maintenance ......................................55
10.4 Software update ......................................................56
11 DISPLAY MESSAGES ............................................... 57
11.1 Messages during operation .......................................57
11.2 Error messages ........................................................57
12 STORAGE - DISPOSAL ............................................ 59
12.1 Change of location ..................................................59
12.2 Inactivity and storage periods .....................................59
13 INSTRUCTIONS FOR END-OF-LIFE DISPOSAL TREAT-
MENT .................................................................... 59
7 SUPPLY AND STARTING UP .................................... 22
7.1 Container supply (Instant)...........................................22
7.2 Container supply (Single Grinder) ...............................22
7.3 Container supply (Double Grinder) ..............................22
7.3.1 Instant product supply .........................................................23
7.3.2 Sugar supply ....................................................................23
7.3.3 Coffee bean supply ...........................................................23
7.4 Dose calibration ......................................................24
7.5 Coffee grinding calibration ........................................24
7.6 Setting the water capacity for instant product solenoid
valves ....................................................................24
7.7 Stirrer supply ...........................................................25
7.8 Cup supply .............................................................25
7.9 First start-up of the vending machine ............................26
7.10 Water circuit filling ...................................................26
7.10.1 Automatic filling of the instant product boiler ...........................26
7.10.2 Filling the coffee boiler manually ........................................... 27
7.11 Cleaning the parts in contact with foodstuffs ..................27
7.12 Use of the vending machine .......................................27
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1 INTRODUCTION TO
THE MANUAL
1.1 Introduction
Important
This publication is an integral part of the vending machine
and must be read carefully to ensure the machine is
used correctly and in compliance with essential safety
requirements.
This manual contains the technical information required for
the correct use, installation, cleaning, and maintenance of
the vending machine model ATLANTE. Always refer to this
publication before carrying out any operation.
Manufacturer: SAECO Vending S.p.A.
Località Casona, 1066 - 40041 Gaggio Montano
Bologna, Italy
This publication should be kept carefully, together with the
vending machine throughout its operational life, even in case
of changes of ownership.
Should this manual be lost or worn out, a copy can be
requested from the Manufacturer or an Authorized Customer
Service Centre by indicating all data on the identification
plate on the back of the vending machine.
User
Indicates the user of the vending machine. This person is
not authorized to carry out any cleaning or maintenance
operation.
Supply operator
Indicates operations to be carried out only by personnel in
charge of supplying and cleaning the vending machine.
Maintenance operations requiring a Maintenance Technician
are not to be performed by the supply operator.
Maintenance Technician
Indicates operations to be carried out by qualified personnel
in charge of maintenance.
The Maintenance Technician is the only person authorized
to keep the MICROSWITCH ENABLING KEY, by which the
security systems can be disabled.
2 INFORMATION ON THE
VENDING MACHINE
2.1 Information for the
Maintenance Technician
1.2 Symbols used
This publication contains various warnings which indicate
different degrees of danger or skills required.
The symbol is integrated with a message suggesting use
procedures or actions and providing useful information for
the correct operation of the machine.
Warning
Indicates dangerous situations for the users, supply operators
and maintenance technicians dealing either with the vending
machine or the product to be dispensed.
Important
Indicates the operations for keeping the vending machine
in good working order.
Recommended solutions
Indicates alternative procedures that make the programming
and/or maintenance operations quicker.
The vending machine must be installed in a well-lit, dry
area, away from bad weather and dust, on a floor suitable
to support its weight.
To guarantee the correct operation and reliability over time,
the following is recommended:
- ambient temperature: from +1°C to +32°C;
- maximum humidity: 90% (not condensed).
For special installations not covered in this publication,
please contact the dealer or the local importer. If this is not
possible, please contact the Manufacturer directly.
AUTHORIZED CUSTOMER SERVICE CENTRES are
available for information and explanations about the
vending machine, and to provide technical assistance or
spare parts.
The Maintenance Technician must carefully read and
respect the safety warnings contained in this manual so
that every intervention concerning installation, starting up,
use and maintenance will be safely carried out.
It is the Maintenance Technician’s absolute responsibility to
give the keys to access the inside of the vending machine
to another operator (Supply Operator), provided that the
Maintenance Technician bears full responsibility for all
work carried out.
This manual is an integral part of the machine and must be
always read carefully before performing any operation.
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English
2.2 Description and intended
use
The vending machine is intended for automatic distribution
of coffee and hot beverages (decaffeinated coffee,
cappuccino, chocolate, etc.) and is programmable for every
single type of dispensing dosage. The instant products must
be consumed immediately, and cannot be preserved for a
long time.
Any other use is to be considered improper and therefore
dangerous.
Do not place any product inside the distributor which may
be dangerous as a result of unsuitable temperatures.
Important
Improper use of the vending machine invalidates all
warranties. The Manufacturer declines any liability for
damage to property or injury to persons.
Improper use also includes:
- any use of the vending machine other than the intended
use and/or according to procedures which are not
described in this publication;
2.3 Vending Machine
Identification
The vending machine is identified by the name, model and
serial number which can be found on the relevant data
plate (Fig. 2).
Data plate
Fig. 2
- any intervention on the vending machine which differs
from the instructions given in this publication;
- any alteration of components and/or safety devices
without prior consent of the Manufacturer or carried out
by personnel not authorized for such operations;
- any location of the appliance which is not recommended
in this manual.
The following data can be found on the plate:
- name of Manufacturer;
- marks of compliance;
- model;
- serial number;
- year and month of manufacture;
- supply voltage (V);
- supply frequency (Hz);
- electrical power consumption (W).
Warning
It is strictly forbidden to tamper with or modify the data
plate.
Important
When contacting the AUTHORIZED CUSTOMER SERVICE
CENTRES always refer to this plate and its relevant data.
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2.4 Technical specifications
Atlante
Weight: ........................................................... 184 kg
Overall dimensions: .....................................see figure 3
1830
865
Container capacity
Coffee beans (1 Grinder model): ......................... 4,2 kg
Coffee beans (2 Grinders model): ............... 3,5 + 3,5 kg
Freeze-dried coffee (Instant Model): ..................... 1.2 kg
Decaffeinated coffee: ............................................. 1 kg
Chocolate: ............................................................ 3 kg
Milk: ................................................................. 2,5 kg
Lemon tea: ............................................................ 3 kg
Barley .................................................................. 1 kg
Sugar:
Espresso version, 1 and 2 grinders ................... 4.5 kg
Instant version .................................................... 4 kg
Cups: ............................................................. No. 700
Stirrers: .......................................................... No. 550
Stirrer size
750
Fig. 3
Power consumption: ................................ see data plate
Supply voltage: ....................................... see data plate
Electric voltage frequency:........................ see data plate
Power cord length: .........................................2500 mm
Water mains connection: ........................ 3/4” Gas type
Min. water inlet pressure: .................0.15 MPA (1.5 bar)
Max. water inlet pressure: .....................0.8 MPA (8 bar)
(see figure 4)
A-Weighted sound pressure level: ...........less than 70 dB
Data plate showing minimum and
maximum water supply pressure
Fig. 5
Fig. 4
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3 SAFETY
3.1 Introduction
In compliance with the Low Tension Directive 2006/95/
EC (which replaces the directive 73/23/EEC and following
amendments) and CE Marking Directive 93/68/EEC,
SAECO VENDING has drawn up a technical file of
the ATLANTE vending machine held at its plants. The
following regulations were taken into account during the
design phase:
- EN 55014 - EN 6100-3-2
- EN 61000-3-3 - EN 61000-4-2
- EN 61000-4-3 - EN 61000-4-4
- EN 61000-4-5 - EN 61000-4-11
- EN 60335-2-75 - EN 60335-1
3.2 General safety
regulations
It is forbidden to:
- tamper with or disable the safety systems installed on
the vending machine;
- carry out maintenance on the vending machine without
unplugging it first;
- install the vending machine outdoors. It should be placed
in dry areas where the temperature never falls below
1°C;
- use the vending machine for purposes other than those
indicated in the sale contract and in this publication;
- connect the appliance to the mains using multi-sockets
or adapters;
- Use a new gasket kit every time you disconnect and then
connect again the machine to the water supply.
- use water jets to clean the vending machine (Fig. 6).
It is compulsory to:
- check the electrical power line for conformity;
- use original spare parts;
- read the instructions contained in this publication and
in the enclosed documents carefully;
- use personal protection devices during installation,
testing and maintenance operations.
Precautions for preventing human errors:
- make the operators aware of safety issues;
- handle the vending machine, either packaged or
unpackaged, in safe conditions;
- have a thorough knowledge of the installation
procedures, its operation and limits;
- dismantle the vending machine in safe conditions, in
accordance with the environmental protection and
health and safety laws in force.
Warning
In case of failure or malfunctioning contact only qualified
CUSTOMER SERVICE personnel.
Important
The Manufacturer declines any liability for any damage
caused to property or injury caused to persons as a result of
failure to observe the safety regulations described here.
3.3 Operators’ requirements
Three operators with different skills are required in order
to guarantee the safety of the vending machine:
User
Access to the internal part of the vending machine is
forbidden to the user.
Supply operator
The Maintenance Technician assigns the safekeeping of
the access key to the Supply operator who is in charge of
product supply, external cleaning, and starting up / stopping
of the vending machine.
Warning
The Supply Operator is not authorized to carry out operations
which are indicated as being the duties of the Maintenance
Technician in this publication.
Maintenance Technician
The Maintenance Technician is the only person authorized
to intervene and start programming procedures, and perform
adjusting, setting up and maintenance operations on the
vending machine.
Fig. 6
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3.4 Safety devices
The vending machine is equipped with:
- a safety switch (Ref.17) which cuts out the voltage to
all the inside components any time the front door is
opened.
- a safety switch located on the dispensing outlet door,
which blocks the nozzle arm cycle whenever the door
is opened.
Maintenance Technician
In case of programming or setting up operations only the
Maintenance Technician can intervene by inserting the
relevant key into the safety switch (Fig. 7) and resetting the
voltage even if the door is open.
3.5 Residual risks
The dispensing outlet is protected by the door interlocked
by the safety switch.
If it is opened during the brewing cycle, mechanical
movement is blocked, but if brewing has already started,
it continues up to the end of the cycle.
Warning
Risk of scalding if hands are placed inside the outlet during
brewing.
It is forbidden to open the door and take out the cup or put
hands inside the outlet during dispensing, before the brewing
cycle is complete (Fig. 8).
Before removing the cup from the outlet, please wait for the
message “REMOVE CUP” on display.
17
Fig. 7
Warning
This operation, necessary for starting up the vending
machine, disables the safety system.
It must therefore be carried out by qualified personnel
(Maintenance Technician) aware of the risks resulting from
the presence of live or moving components.
Fig. 8
Important
If the outlet door is opened during the brewing cycle, the
message “CLOSE SERVICE DOOR” will be displayed;
the nozzle arm stops and will not restart until the door is
closed.
It is not possible to brew further beverages if the previous
cup is not taken out (see the “Dispensing outlet microswitch”
menu item).
Before brewing another beverage, check that the previous
one has been taken out and that the cup support is empty.
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4 HANDLING AND
STORAGE
4.1 Unloading and handling
Unloading and handling operations after transportation
must be carried out only by qualified personnel and using
suitable equipment.
The vending machine is placed on a pallet, protected by a
sack, by a shrink film and four angle bars (Fig. 9).
Warning
The vending machine must always be kept in the upright
position. Avoid:
- dragging the vending machine;
- overturning or laying the vending machine flat during
transport and handling;
- shaking the vending machine;
- lifting the vending machine with ropes or cranes;
- leaving the vending machine exposed to the elements,
in humid areas or close to heat sources.
4.2 Storage
If the vending machine is not installed immediately, it should
be stored in a sheltered area, conforming to the following
instructions:
- the packaged vending machine must be stored in a
closed, dry area at a temperature between 1°C and
40°C;
- do not put other appliances or boxes on the vending
machine (Fig. 11);
- it is always good practice to protect the vending machine
from any deposits of dust or other material.
Fig. 9
Use a fork-lift to unload the vending machine from the
transport vehicle (Fig. 10).
Fig. 10
Fig. 11
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5 INSTALLATION
5.1 Important
Warning
The vending machine cannot be installed outdoors; avoid
placing it in areas where the temperature is less than 1°C or
more than 32°C and in particularly dump or dusty areas.
Positioning operations require at least 2 operators.
Before unpacking, check that the installation area complies
with the following specifications:
- the power socket must be located in an easily accessible
area, not more than 1.5 meters away;
- the socket voltage must comply with that on the
identification plate;
- the surface or floor must NOT have a gradient of more
than 2°.
An envelope, called “CUSTOMER KIT” is supplied with
the vending machine; it contains the objects shown in Fig.
13.
- Instruction booklet
- Power cord
- Door safety microswitch disabling keys
(Maintenance Technician)
- Product labels and prices
- Instruction plate
- Coin box labels
Fig. 13
If the vending machine needs to be positioned close to
a wall, it is necessary to leave a space of at least 15 cm
between the back and the wall in order to keep the air
outlet grille free (Fig. 12).
Fig. 12
5.2 Unpacking and
positioning
Remove the transparent protective film and the four angle
bars (Fig. 14).
Fig. 14
If damage of any kind is found, the courier must be informed
and notice must be given to the importer or the seller
immediately. If these are not in the purchaser’s country,
please contact the manufacturing company directly.
On receipt of the vending machine make sure that it has
not been damaged during transportation and that package
has not been tampered with or that internal parts have not
been removed.
12
From the discharge tank, take out the accessory packet
containing the following items:
- 4 feet;
- 1 key for the brew group;
English
Lift the pallet in a way that the four fixing A screws can be
removed (Fig. 15).
In order to perform this operation, take the key from the
dispensing outlet (Fig. 17).
Fig. 17
Insert the key into the lock, turn clockwise and open the
door (Fig. 18).
A
A
Fig. 15
To lift the pallet so that the four supporting B feet can
be screwed on (Fig. 16), it is necessary to remove the
skirting.
Fig. 18
Loosen the two screws to release the kickplate (Fig. 19)
B
B
B
Fig. 16
B
Fig. 19
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Adjust the levelling using the relevant feet (Fig. 20).
Fig. 20
Before operating the machine, unscrew the 4 screws to
remove the central plate support bracket (Fig. 21).
5.3 Use of different-sized
stirrers
The vending machine is delivered with the stirrer set
designed for use of 90 mm stirrers.
Warning
If 90 mm stirrers are used, make sure that the rubber pin
(Fig. 22) is inserted in the hole (Fig. 23).
Fig. 22 Fig. 23
To substitute the 90 mm stirrers with those of 105 mm or
115 mm proceed as follows:
- Unfasten the two screws fixing the stirrer guide (Fig. 24
and 25);
Fig. 21
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Fig. 24
- Move the stirrer guide into the hole (Fig. 26) corresponding
to the desired dimension and tighten the two screws.
Fig. 25
90 mm
105 mm
115 mm
Fig. 26
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5.4 Label application
Product labels
Remove the cup dispenser and unscrew the 4 knobs holding
the keypad panel in place (Fig.27).
Fig. 27
Withdraw the keypad panel (Fig. 29).
Fig. 29
Insert the product labels (Fig. 30).
Remove the protection and disconnect the connectors shown
in Fig. 28.
Fig. 30
Check the exact position of the labels against the selection
key (Fig. 31,32 e 33).
Fig. 28
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Standard product configuration
INSTANT
16
Fig. 31
Standard product configuration
1 GRINDER
English
Fig. 32
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Standard product configuration
2 GRINDERS
18
Fig. 33
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