RuggedCom RuggedMAX WiN7200 Installation Manual

RuggedMAX™
WiN7200 Small Form
Factor Base Station
Installation Guide
Version 1.0 - June 18, 2012
RuggedMAX™ WiN7200 Small Form Factor Base Station
RuggedMAX™ WiN7200 Small Form Factor Base Station: Installation Guide
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Disclaimer Of Liability
We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out.
RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, RuggedRated™, eRSTP™, RuggedBackbone™ and RuggedMAX™ are trademarks of RuggedCom Inc. RuggedRouter® is a registered trademark of RuggedCom Inc. Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.
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The registered trademark Linux® is used pursuant to a sublicense from LMI, the exclusive licensee of Linus Torvalds, owner of the mark on a world-wide basis.
Warranty
Five (5) years from date of purchase, return to factory. For warranty details, visit www.RuggedCom.com or contact your customer service representative.
Contacting RuggedCom
Corporate Headquarters US Headquarters Europe Headquarters
RuggedCom Inc. 300 Applewood Crescent, Concord, Ontario Canada, L4K 5C7 Tel: +1 905 856 5288 Fax: +1 905 856 1995 Toll-free: 1 888 264 0006
Technical Support
Toll Free (North America): 1 866 922 7975 International: +1 905 856 5288 Email: Support@RuggedCom.com
Web: www.RuggedCom.com
RuggedCom 1930 Harrison Street, Suite 209 Hollywood, Florida USA, 33020 Tel: +1 954 922 7938 ext.103 Fax: +1 954 922 7984 Toll-free: 1 888 264 0006
Email: RuggedSales@RuggedCom.com
RuggedCom Unit 41, Aztec Centre, Aztec West, Almondsbury, Bristol United Kingdom BS32 4TD Tel: +44 1454 203 404 Fax: +44 1454 203 403
RuggedMAX™ WiN7200 Small Form Factor Base Station

Table of Contents

FCC Statement And Cautions ................................................................................................... 7
1. About This Guide ................................................................................................................... 8
1.1. Safety Information ....................................................................................................... 8
1.1.1. General ............................................................................................................. 8
1.1.2. Equipment Installation ...................................................................................... 8
1.1.3. Radio Frequency (RF) Exposure ..................................................................... 8
1.1.4. Lightning Protection .......................................................................................... 8
1.1.5. Power Cord Protection ..................................................................................... 9
1.1.6. Servicing ........................................................................................................... 9
1.1.7. Antenna Grounding Requirements ................................................................... 9
1.1.8. Outdoor Grounding System .............................................................................. 9
1.1.9. Safety Hazards ................................................................................................. 9
2. Introduction .......................................................................................................................... 11
2.1. About the RuggedMAX™ WiN7200 Small Form Factor Base Station ....................... 11
2.2. Capabilities and Features ......................................................................................... 12
2.3. System Architecture .................................................................................................. 12
2.4. Interfaces ................................................................................................................... 13
2.4.1. Bottom Panel .................................................................................................. 13
2.4.2. Top Panel ....................................................................................................... 14
3. Site and Installation Requirements ...................................................................................... 15
3.1. WiN7200 Small Form Factor Base Station Installation Location ............................... 15
3.1.1. Criteria for Outdoor Locations ........................................................................ 15
3.1.2. Criteria for Indoor Locations ........................................................................... 15
3.1.3. External GPS Antenna Installation Location ................................................... 15
3.1.4. Antenna Grounding Requirements ................................................................. 15
4. Installation Procedures ......................................................................................................... 16
4.1. Pre-Installation Safety Instructions ............................................................................ 16
4.2. Package Components and Unpacking ...................................................................... 16
4.3. Required Tools and Materials ................................................................................... 16
4.4. Installing the Base Station ........................................................................................ 16
4.4.1. Cover the Console Port .................................................................................. 17
4.4.2. Assemble the PoE Connector ........................................................................ 17
4.4.3. Attaching the Mounting Bracket ..................................................................... 20
4.4.4. Mounting the Base Station: Wall Mount ......................................................... 21
4.4.5. Mounting the Base Station: Pole Mount ......................................................... 22
4.4.6. Antenna Connections ..................................................................................... 24
4.4.7. Connecting the Base Station Data Adaptor .................................................... 24
4.4.8. Weatherproofing ............................................................................................. 25
4.5. Hazardous Location Installation ................................................................................ 26
5. Setup .................................................................................................................................... 28
5.1. Connecting to the WiN7200 Small Form Factor Base Station Web Interface ............ 28
6. Troubleshooting .................................................................................................................... 30
6.1. No IP connectivity ..................................................................................................... 30
6.2. No Serial Connection ................................................................................................ 30
A. List of Acronyms .................................................................................................................. 31
B. WiN7200 Small Form Factor Base Station Specifications ................................................... 32
RuggedMAX™ 3 Installation Guide Rev 1.0
RuggedMAX™ WiN7200 Small Form Factor Base Station
C. IDU to ODU Cable Specifications ....................................................................................... 34
D. Console Connector Specifications ...................................................................................... 36
E. WiN7200 Small Form Factor Base Station Base Station Mechanical Drawing .................... 37
F. Warranty .............................................................................................................................. 38
RuggedMAX™ 4 Installation Guide Rev 1.0
RuggedMAX™ WiN7200 Small Form Factor Base Station
List of Figures
2.1. WiN7200 Small Form Factor Base Station ....................................................................... 11
2.2. Power Over Ethernet Block Diagram ................................................................................ 12
2.3. WiN7200 Small Form Factor Base Station Interface Panel .............................................. 13
2.4. WiN7200 Small Form Factor Base Station Top Panel GPS Antenna ............................... 14
4.1. Installing PoE/Ethernet Connector Parts on the Ethernet cable ....................................... 17
4.2. Preparing the Ethernet cable ............................................................................................ 18
4.3. View of stripped Ethernet cable ........................................................................................ 18
4.4. Ethernet Cable Pinout ....................................................................................................... 18
4.5. Inserting the cable into the plug ....................................................................................... 19
4.6. Inserting the plug into the plug housing ........................................................................... 19
4.7. Securing the plug housing ................................................................................................ 19
4.8. PoE connector secured to base station ............................................................................ 20
4.9. Wall Mounting Bracket ...................................................................................................... 20
4.10. Attaching the Mounting Bracket ...................................................................................... 21
4.11. Base Station and Wall Mounting Bracket: Rear View ..................................................... 22
4.12. Base Station and Pole Mounting Bracket ....................................................................... 23
4.13. Base Station Pole Mounting: Rear View ......................................................................... 24
4.14. Base Station Connectors wrapped with Splicing and Electrical Tape ............................. 26
4.15. Connection Scheme ........................................................................................................ 27
4.16. Complete Class 1 Division 2 Installation Kit ................................................................... 27
5.1. Microsoft Windows Local Area Connection Properties dialog box .................................... 28
5.2. Microsoft Windows Internet Protocol (TCP/IP) Properties dialog box ............................... 29
5.3. WiN7200 Small Form Factor Base Station Web Interface: General Status page .............. 29
E.1. WiN7200 Small Form Factor Base Station Base Station Mechanical Drawing ................. 37
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List of Tables
2.1. WiN7200 Small Form Factor Base Station Interface Connectors ..................................... 13
4.1. ODU/IF Port Pinout ........................................................................................................... 18
4.2. Data Adaptor LED Indicators ............................................................................................ 25
A.1. List of Acronyms ............................................................................................................... 31
C.1. IDU to ODU Cable Description ........................................................................................ 34
C.2. IDU to ODU Cable Design and Materials ........................................................................ 34
C.3. IDU to ODU Cable Standards .......................................................................................... 34
C.4. IDU to ODU Cable Performance ...................................................................................... 35
D.1. Console Connector Pinout ............................................................................................... 36
RuggedMAX™ 6 Installation Guide Rev 1.0

FCC Statement And Cautions

FCC Statement And Cautions
Federal Communications Commission Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Caution: Service
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
Changes or modifications not expressly approved by RuggedCom Inc. could invalidate specifications, test results, and agency approvals, and void the user’s authority to operate the equipment.
Should this device require service, refer to Appendix F, Warranty in this guide.
Caution: Physical Access
This product should be installed in a restricted access location where access can only be gained by service personnel or users who have been instructed about the reasons for the restrictions applied to the location and about any precautions that shall be taken; and access is through the use of a tool or lock and key, or other means of security, and is controlled by the authority responsible for the location.
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1. About This Guide

1. About This Guide
This user guide provides essential product functionality with all the information necessary to professionally install and configure the RuggedMAX™ WiN7200 Small Form Factor Base Station.
This guide is intended for experienced technicians and operators. It is assumed that the customers installing, operating and maintaining this product are familiar with WiMAX technologies and procedures.
While some safety precautions are reviewed here, this manual assumes that installers have been trained in safe installation practises. Users who are new to WiMAX technologies and service procedures should not rely on this manual for comprehensive guidance.

1.1. Safety Information

1.1.1. General

• Read this User Manual and follow all operating and safety instructions.
• The base station and antenna must be installed by a professional installer.
• The power requirements are indicated on the product-marking label. Do not exceed the described limits.

1.1.2. Equipment Installation

The equipment should be installed in accordance with the National Electrical Code (NEC), ANSI/ NFPA 70, the Canadian Electrical Code (CEC), Part 1, CSA C22.1; and when applicable, the National Electrical Safety Code IEEE C2. Unless marked or otherwise identified, the Standard for the Protection of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75, also applies.

1.1.3. Radio Frequency (RF) Exposure

The WiN7200 Small Form Factor Base Station is compliant with the requirements set forth in CFR 47 section 1.1307, addressing Radio Frequency (RF) exposure from radio frequency devices as defined in OET Bulletin 65.
For WiN7249/WiN7258, keep distance of more than 38 cm from humans.
When the WiN7200 Small Form Factor Base Station unit is installed in an outdoor location, all indoor components (Ethernet, power supply) should be connected through a lightning protector.
Lightning protection protects people and equipment located indoors from lightning that might strike
protector device should be installed indoors, as close as possible to the point where the cables enter the building. The lightning protector can also be installed outdoors, as long as the cables that go from it indoors are well protected from lightning between the box and the building entrance.
the WiN7200 Small Form Factor Base Station unit or its outdoor cables. Therefore, the lightning
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Installation Guide Rev 1.0
1. About This Guide

1.1.5. Power Cord Protection

The Win7200 should always be connected to the supplied data adaptor for both power supply and data transfer purposes.
Any other type of connection/application of the WiN7200 Small Form Factor Base Station and/or supplied data adaptor is not allowed.
Route all power supply cords so that people cannot walk on them or place objects on or against them. This can pinch or damage the cords.

1.1.6. Servicing

Do not open the cover of this product and attempt service unless instructed by a RuggedMAX™ certified technician. Refer all repairs to qualified service personnel. Removing the covers or modifying any part of this device voids its warranty. RuggedCom does not endorse or support the use of proprietary third-party outdoor cable assemblies not supplied by RuggedCom .
Keep away from electric power lines.
Carefully read and follow all instructions in this manual. By nature of the installation, you may be exposed to hazardous environments and high voltage. Use caution when installing the outdoor system.

1.1.7. Antenna Grounding Requirements

Verify that the antenna or cable system is grounded (earthed).
The antenna installation must be as per Article 810 of the NEC. Of particular note is the requirement that the grounding conductor not be less than 10 AWG (Cu). The scheme should be either in accordance with UL 96 and 96A. Lightning Protection Components and Installation Requirements for Lightning Protection Systems, or tested in accordance with UL 50 and UL 497.

1.1.8. Outdoor Grounding System

Verify that the base station is grounded.
The system must be properly grounded to protect against power surges and accumulated static electricity. It is the installer’s responsibility to install this device in accordance with the local electrical codes.

1.1.9. Safety Hazards

• Installing the WiN7200 Small Form Factor Base Station can pose a serious hazard. Be sure to take precautions to avoid the following:
• Exposure to high voltage lines during installation
• Falling when working at heights or with ladders
• Injuries from dropping tools
• Contact with AC wiring (power system connection)
RuggedMAX™ 9 Installation Guide Rev 1.0
1. About This Guide
To reduce the risk of fire, only use a No. 24AWG or larger telecommunication line cord between the indoor and outdoor units.
RuggedMAX™ 10 Installation Guide Rev 1.0

2. Introduction

2. Introduction

2.1. About the RuggedMAX™ WiN7200 Small Form Factor Base Station

The RuggedMAX™ WiN7200 Small Form Factor Base Station is a member of the RuggedMAX family, a line of mobile WiMAX broadband wireless access systems based on the 802.16e mobile WiMAX standard. RuggedMAX™ systems are designed for robustness and simplicity, offering feature-rich services with low deployment and operation costs, for unmatched operator competitiveness and fast return on investment.
The WiN7200 Small Form Factor Base Station is a single sector station that enhances outdoor and indoor WiMAX coverage and capacity. The unit is easily installable by one person, is powered by Power over Ethernet (PoE), and supports remote management. The WiN7200 Small Form Factor Base Station is supported by RuggedCom’s RuggedNMS™ Network Management System software.
Available in 2.XGHz and 3.XGHz frequency ranges, the WiN7200 Small Form Factor Base Station provides full base station functionality for serving a single sector. The WiN7200 Small Form Factor Base Station communicates with fixed and mobile subscriber units according to defined service criteria and customer Service Level Agreements (SLA). The WiN7200 Small Form Factor Base Station also supports end-to-end Quality of Service (QoS) requirements.
The WiN7200 Small Form Factor Base Station features a small footprint and flexible mounting options, allowing it to be easily mounted by one person on poles, street lamps, or walls.
Figure 2.1. WiN7200 Small Form Factor Base Station
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2. Introduction

2.2. Capabilities and Features

• All-outdoor, one-box base station solution.
• GPS synchronization.
• MIMO (2×2) support.
• Non-Line-of-Sight (NLOS).
• Small footprint and light weight enables simple installation and deployment by a single person.
• IEEE802.16e Wave2 Standard Compliance.
• Backbone Ethernet connectivity via a 10/100 Base-T network interface.
• Fixed and mobile CPE support.
• 3.5 MHz, 5MHz, 7MHz and 10MHz channel bandwidth support.
• Different RF options including 2.x, 3.x GHz band support.
• Traffic classification and connection establishment initiation.
• Policy-based data switching.
• Quality of Service (QoS) management.
• Alarms management.
• An SNMP agent incorporated into the unit enables extensive In-Band (IB) management of the base station and all its registered CPEs.
• An R6 interface to ASN-GW profile C.

2.3. System Architecture

The WiN7200 Small Form Factor Base Station unit receives power and data over PoE.
Figure 2.2. Power Over Ethernet Block Diagram
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