Rough Country 56820-15 User Manual

Vehicle Application:
Installation Instructions
Trektop NX
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INSTALLATION TIME
3/4 Hour
SKILL LEVEL
2 - Moderately Easy
• Jeep Wrangler TJ
1997 – 2006 Part Number: 56820
TOOLS
1/8" Bit
Trektop NX Installation Instructions
Parts List and Hardware Identifi cation
Fabric Top Qty - 1 Quarter Window, Right Qty - 1 Quarter Window, Left Qty - 1 Rear Window Qty - 1
Door Surround - Left, Qty - 1, Part Number
488.39 Knob, Qty - 4,
Part Number
478.90
Door Surround - Right, Qty - 1, Part Number
488.38
Tailgate Mount - Left, Qty - 1, Part Number
311.85
Tailgate Mount - Right, Qty - 1, Part Number
311.86
#8 x 1/2" Pan Head Washer Screw - Black, Qty - 4, Part Number 200.48
Oval Head Screw, Qty - 2, Part Number 276.56
Top Arch, Qty - 1, Part Number 479.25
Rear Bow, Qty - 1, Part Number 479.26
Driver Side Bow, Qty - 1, Part Number 488.69
#8 x 5/8" Pan Head Screw, Qty - 8, Part Number 278.13
#12 x 3/8" Pan Head Zinc Screw, Qty - 4, Part Number 309.73
Windshield Header, Qty - 1, Part Number 478.33
J-Hook Buckle Strap, Qty - 2, Part Number
479.29
Install Door Surrounds
Remove the hard top. If your vehicle has molded seals on the belt rail, remove them by pulling up on the plastic rivet.
Locate the left and right Door Surrounds. Insert the pin in the bottom of the Door Surround into the hole in the belt rail behind the door.
Door Surround
Driver’s Side
Molded Seal
Plastic Rivet
Install Door Surround Knobs
Press the channels along the top of the Door Surround around the horizontal sport bar, above the door opening. Insert two Knobs into the Door Surround and tighten them down.
Knobs
Tailgate Bar, Qty - 1, Part Number 288.76
Passenger Side Bow, Qty - 1, Part Number 488.68
Door Surround
Channels
View from inside above Driver’s Side
Rev. H 0113 56820 pg. 2
Trektop NX Installation Instructions
Orient Tailgate Mounts
Locate the left and right Tailgate Mounts. Place the holes in the mounts over the dimples in the vehicle body. Mark the hole locations.
If you already have holes that line up, skip to Step 5.
Left T ailgate Mount
Driver’s Side
Place holes in Tailgate Mount over dimples in body
Drill Holes
Drill a 1/8" hole at the marked locations. Deburr the holes and seal the edges of the holes with Silicone Sealant.
Install Tailgate Mounts
Install the Tailgate Mounts with two #8 x 1/2" Pan Head Washer Screws for each mount.
Left T ailgate Mount
Assemble Side Bows to Header
Lay the Header upside down. Match the holes in the Side Bows with the holes in the Header. Orient the so the knobs point inward. Slide the Bows over the pins on each side of the Header. Use two (2) #12 x 3/8" Pan Head Zinc Screws to secure each Side Bow to the Header.
Header
#12 x 3/8" Pan Head Zinc Screws (2)
Passenger
Driver
Driver Side Bow
Shown Upside Down
Install Top Arch
Insert one end of the top arch in to the slot in the middle of one of the Door Surrounds. Push the other end inward to flex the bow and insert it into the slot on the other side of the vehicle.
Remove adhesive paper from Top Arch before installing.
Driver’s Side
Driver’s Side
#8 x 1/2" Pan Head Washer Screws
Rev. H 0113 56820 pg. 3
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