Rough Country 562P User Manual

92148600
05-09 F250 SUPERDUTY 3” LIFT KIT
Rough Country recommends a certified technician installs this system. In addition to these instructions, professional knowledge of disassemble/reassembly procedures as well as post installation checks must be known. Attempts to install this system without this knowledge and expertise may jeopardize the integrity and/or operating safety of the vehicle.
Please read all the instructions before beginning the installation. Check the kit hardware against the parts list. Be sure you have all the needed parts and understand where they go. Also please review the tools needed list and make sure you have needed tools.
As a general rule, the taller a vehicle is the easier it will roll. Seat belts and shoulder harnesses should be worn at all times. Avoid situations where a side rollover may occur.
Braking performance and capabilities are decreased when significantly larger/heaver tires and wheels are used. Take this into consideration while driving. Also, speedometer recalibration is necessary when larger tires are installed.
Do no add, alter, or fabricate any factory or after-market parts which increase vehicle height over the intended height of the Rough Country product purchased. Mixing component brands, lifts, and/or combining body lift with suspension lifts voids all warranties. Rough Country makes no claims regarding lifting devices and excludes any and all implied claims. We will not be responsible for any product that is altered.
This 3” suspension system was developed for 35x12.50x17 tire on an 8” wheel.
The 3” front system comes standard with a 2” block and u-bolt set-up for the rear to give the truck a level look. Personal
preference, OE options, and aftermarket add-ons may require additional lifting options. One option on the SD is factory contact overload springs (a set of springs that sit above the leaf springs and that under load come in contact with two stops off of the frame) Vehicles equipped with factory contact overloads need a longer u-bolt and will require kit box
6558. Please verify the correct kit has been ordered and received prior to proceeding. On vehicles with dual rear wheels the use of blocks and longer u-bolts is not recommended and should not be installed.
Any vehicle equipped with any Rough country product must have the “Warning to Driver” decal installed on the sun vi­sor / dash. The decal is to act as a constant reminder for whoever is operating the vehicle of its unique handling charac­teristics. INSTALLING DEALER—It is your responsibility to install the warning decal and to forward these installation instructions on too the vehicle owner for review and to be kept in the vehicle for its service life.
Thank you for choosing Rough Country for your suspension needs.
PRODUCT USE INFORMATION
NOTICE TO DEALER AND VECHICLE OWNER
Kit Contents: 9284– Front Coil Springs
Kit Boxes containing 2-Radius Arm Drop Brackets 2-658640 Front Shock 2-650377 Rear Shock 2-142731 Front Shock Bushings 2-2” Blocks 4-5/8” x 3 5/8” x 16” U-Bolt 1-Track Rod Bracket 1486 Bag1:
For Front Radius Arm Drop Brackets:
4-3/4” x 5” Bolts 4-3/4” Nuts 8-3/4” Washers 4-Crush Sleeves
1487 Bag:
Tools Needed: 18mm Socket 18mm Wrench 19mm Socket 19mm Wrench 21mm Socket 21mm Wrench 24mm Socket 30mm Socket Jack Stands Floor Jack Wheel Chocks 1 1/8” Socket 1 1/8” Wrench Reciprocating Saw Tap Measure
For Shock Absorbers:
4-Shock Bushings 4-Sleeves
Torque Specs: Size Grade 5 Grade 8 7/16” 45 ft/lbs 60 ft/lbs
1/2” 65 ft/lbs 90 ft/lbs 9/16” 95 ft/lbs 130 ft/lbs 5/8” 135 ft/lbs 175 ft/lbs 3/4” 185 ft/lbs 280 ft/lbs
FRONT INSTALLATION INSTRUCTIONS
1. Place the vehicle on a level surface and chock the rear wheels.
2. Jack up the front of the vehicle and support with jack stands on the frame rail.
3. Remove the front wheels and tires. Support the axle with a floor jack.
4. Remove the stock shock absorber from the upper mount using a 19mm wrench and the lower mount using a 18mm wrench. Retain the lower shock mounting bolt for reuse.
5. Remove the stock track bar from the frame as shown in Photo 1 using a 30mm socket / wrench and retain the factory hardware.
6. Install Rough Country track rod bracket with the factory hardware as shown in Photo 2. Tighten with a 22mm socket.
Photo 1
7. Remove lower sway bar nut on the axle using a 21mm wrench to allow the axle to move downward for the installation of the new coil.
8. Using the floor jack, lower the axle to allow for the coil spring to be removed from the coil mount. Take notice of the position of the coil wraps on the top and bottom spring in the mount. The new Rough Country coil with its progressive rate design built into the coil will be installed in the same position. See Photo 3.
6. Using a measuring tape, mark 3/4” from the end of the factory radius arm as shown and trim using a reciprocating
saw. This area is trimmed for clearance on the crush sleeve. See Photo 4.
Photo 3
Photo 2
Photo 4
9. Using a 1 1/8” wrench, and socket remove the bolt holding the radius arm to the frame.
10. Insert the radius arm drop bracket into the stock location. See Photo 5.
11. Insert the supplied crush sleeves in the bracket as shown in Photo 6 and secure using the 3/4” x 5” bolts, washers &
nuts. Tighten using a 1 1/8” wrench & socket .(2 Per side).
Photo 5
Photo 6
Radius Arm
Frame Mount
Bracket Crush
Sleeve
Passenger
Radius Arm
Frame Mount
Bracket
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