Rough Country 51124-15 User Manual

Fabric Replacement Top and Doors with Tinted Side and Rear Curtains
Installation Instructions
For: Wrangler/TJ 1997 -2002 Part Number: 51124
www.bestop.com
DO NOT INSTALL THIS PRODUCT ON ANY VEHICLE
This product is only designed for the vehicles listed above. Failure to install this product on the proper vehicle could cause injury to the vehicle occupants and damage to the product.
WARNING
This product is designed to enhance the appearance of the vehicle. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury or death in the event of an accident. This top will not protect the occupants from falling objects. Never operate vehicle in excess of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided when installing top. Failure to do so may result in a poor fitting top and could place occupants of the vehicle in a potentially dangerous situation. Failure to properly install or reinstall this product may cause the top or a component part to come off the vehicle, potentially causing an accident and possible injury to the occupants of the vehicle. After installing or reinstall­ing the top, check to make sure it has been properly installed.
51124 pg 1
OTHER THAN THOSE LISTED ABOVE.
Installation Tips
Before you begin installing this top assembly, read all instructions thoroughly. After completing the installation, keep these instructions for further reference. Below are a few tips to make this installation easier.
For a smooth fit:
For ease in installation, the top should be installed at temperatures above 72° F. Below this tempera­ture, the fabric may contract an inch or more, making it difficult to fit to the vehicle.
It is normal for a top to contract and wrinkle when stored in the shipping carton. Within a few days after the installation, the top will relax and the wrinkles will disappear.
Rev. B 0204
Removing the Old Top
Parts List
Fabric Top Qty - 1 Quarter Window, Right Qty - 1 Quarter Window, Left Qty - 1 Rear Window Qty - 1 Door Cover, Right Qty - 1 Door Cover, Left Qty - 1
Step One
Remove the Quarter Windows and the Rear Window. Remove the metal Tailgate Bar from the bottom of the Rear Window and set it aside.
Release the plastic strip sewn to the top above the doors. Pull down and out to slip the plastic out of the channel.
Release Plastic Strips from Retainers
Caution
Safety glasses should be worn at all times while installing this product.
Tools Needed
Shoe Horn
Safety Glasses
Razor Knife
Phillips Screwdriver
Header Latch
Pull lever up
Windshield Frame
Windshield
Release hook from slot
Step Two
Release the latch that secures the header to the windshield. Pull up on the lever and then down and out to release the hook from the slot in the windshield frame.
51124 pg 2
Pull down and then out to release the fabric from the retainer
Step Three
Release the rear corners of the top. Pull gently down and then out to release the plastic strip from the retainer on the vehicle.
Unsnap the fabric from the rear bow
Step Four
Unsnap the fabric from the rear bow and allow the bow to drop onto the tailgate.
Rev. B 0204
Step Five
Unfasten the flap around the middle bow.
Sport Bar
Unfasten hook and loop to unwrap flap
View from inside vehicle
Middle Bow
Step Six
Collapse the bow assembly down onto the tailgate.
With the bow assembly laying on the tailgate, remove the screws that fasten the fabric to the corners of the header.
Set the screws aside for use in installing the new top fabric.
Detail of Header
Collapse bows and fabric onto tailgate
51124 pg 3
Remove Screw
Header
Manufacturing Note: Due to a recent header assembly modification by Daimler Chrysler, the plastic strip on the windshield header may have 8 screw locations instead of 14. Both attachment numbers of screws will securely fasten the header and perform as the original design was intended.
Flip the fabric into the rear of the vehicle
Remove the 8 or 14 screws that secure the fabric to the header.
Step Seven
Flip the top fabric back over into the rear of the vehicle (so that the fabric lays backing side up) to expose the plastic strip along the edge of the fabric. Remove the eight or four­teen screws that secure the fabric to the header, setting the screws aside for use in installing the new top. Then remove the old top fabric from the vehicle.
Rev. B 0204
Step One
If you have a 1997 vehicle with a slip-on plastic extrusion on the door surround, it must be removed. Pull down on the extrusion to work it loose.
Slip-On Plastic Extrusion
Door Surround
Lay fabric, backing up in rear of vehicle
Detail of Center Screw Hole
Plastic Strip
Fabric
Installing the New Top
Pull down on extrusion to remove
Header
Start with center ROUND hole
Align fabric with header
Plastic Strip along front edge of fabric
Step Two
In order to install the top fabric, make sure that the Center and Rear Bows are in the folded down position on the rear of the vehicle.
Lay the top fabric, backing side up in the rear of the vehicle with the plastic strip facing up and aligned with the front edge of the header. Locate the round hole that marks the center of the plastic strip (all other holes are slotted). Install a screw in the round hole to secure the fabric to the header as well as to center the top. Then proceed to install screws in the remaining seven or thirteen holes along the front of the header.
51124 pg 4
Tailgate
Start with center ROUND hole
Work pockets over corners of header
Detail of Header
Install screw to secure fabric
Drape fabric over tailgate
Step Three
Flip the fabric over so that it wraps around the header and drape the top fabric over the tailgate. Raise the header slightly and work the pockets in the fabric over the corners of the header. Install an oval head screw in each corner to secure the fabric to the header.
Rev. B 0204
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