1.3 Optional Enhanced Features: AutoCal, External Reference,
Range Extensions and Remote Control 7
2 Setting up the HygroGen2 9
2.1 Physical Location 9
2.2 Electrical Supply 9
i. Power Isolation 9
ii. Earthing 9
iii. Earth Leakage Current 9
iv. Overcurrent Protection 9
v. Voltage Rating 9
vi. Mains Filtration 10
vii. Conductive Pollution 10
2.3 HygroGen2 Assembly 11
HG2-S 11
i. HygroGen2-S Doors 12
ii. Desiccant Cell 12
iii. External Sample Loop 12
iv. HC2-S Control Probe 12
HygroGen2-XL 13
i. HygroGen2-XL Door 14
ii. HygroGen2-XL Shelves 14
iii. HygroGen2-XL Cable Management 15
iv. Desiccant Cells 15
v. External Sample Loop 16
vi. HC2-S Control Probe 16
2.4 Water Reservoir 17
i. To fill the HygroGen2: 17
ii. To empty the HygroGen2: 18
iii. Ultra-violet sterilisation lamp 18
3 HygroGen2 - Basic Operation 19
3.1 Switching On 19
3.2 Upgrading HygroGen2 Firmware 20
Updating HygroGen2 firmware from earlier version 1.x or 2.x 20
Updating HygroGen2 firmware from earlier version 3.x 20
Updating HW4 version 24
3.3 Configuration Mode Settings 27
Network Settings 27
Date and Time Settings 29
International Keyboard 29
External Monitor 29
Touch Screen Calibration 30
ii. Temperature and Humidity Set-Points (items 3 & 7) 32
iii. Temperature and Humidity Control (items 5 & 9) 32
Trend Screen 33
i. Trace selection (item 4) 33
ii. Trend Axes (items 2 & 3) 33
Programmer Screen 34
i. Program Selection (items 1 & 2) 34
ii. Step Selection (item 3) 34
iii. Run/Stop (item 4) 34
iv. Edit Program (item 5) 35
Edit Program Screen 35
i. Select a Program to Edit 35
ii. Edit a Program Name 35
iii. Edit a Step 35
iv. Insert or Delete a Step (items 6 & 7) 36
v. Ramp or Soak (item 2) 36
vi. Timing Tolerances (items 10 & 11) 36
vii. Temperature only Program (item 12) 36
viii. Programmer Screen 36
Settings Screen 37
i. Activation of Enhanced Features 37
ii. HygroGen Information 38
iii. Remote Support 38
iv. Connections to Network File Servers 40
4 HygroGen2 Enhanced Features 41
4.1 AutoCal 43
Top Level Menu and Programmer Function 43
AutoCal Reference 43
AutoCal Screen 43
AutoCal Program Edit 44
Tolerance and Sample Size 45
AutoCal Operation and Best Practices 45
Customising the PDF Calibration Certificate 47
Reference Information 48
4.2 External MBW/RH Systems Calibration Reference (AutoCal+) 49
Connecting and Configuring MBW/RHS External Reference 50
Measurement Type and Corrections 53
Corrections 54
Calibration Info 55
Advanced (Command Line interface) 55
Best Practices and Precautions 55
i. Dew/Frost control 56
ii. Mirror Cleaning 56
iii. Decontamination of HygroGen2 chamber 56
iv. Super Cooled Water: Dew or Frost Films. Force Frost Threshold 56
v. Extremes of Temperature and Humidity 57
Water in the Chamber 65
Below Ambient Temperature Operation 65
Above Ambient Temperature Operation 66
Probe Insertion Depth 66
Protective Filters 67
Low Water Level Alarm 67
Water Level Indicator Calibration 67
5.2 Switching off the HygroGen2 68
Shut Down 69
Transit 69
5.3 Preparing the Unit for Transit or Storage 70
6 HW4 Embedded 71
6.1 HW4 Set Up and Getting Started 71
6.2 HW4 Installation and Registration 72
6.3 HW4 Support 72
6.4 Data Logging in HW4 73
Test Instrument Data 73
Control HC2-S 74
7 External PC Peripherals 75
7.1 USB Keyboard and Mouse 75
International Keyboard Layouts 75
7.2 External Monitor 76
8 Servicing and Maintenance 77
8.1 Control HC2-S Calibration 77
Removing Control HC2-S HG2-S 77
Removing Control HC2-S HG2-XL 77
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1 Scope of Document
This instruction manual refers to both HygroGen2 models: HG2-S and HG2-XL, running
software version 3.0. To determine the software version that your instrument is running, please
refer to the Settings Screen as shown in section 3.4.5. For version 1.x.x, the software revision
number is displayed by pressing the “HG Info” button; for version 2.0, select “Info” from the
“Service” drop-down menu; for version 2.1 and later, select “HygroGen2 Info” from the
“Support” drop-down menu. Equivalent manuals are available on www.rotronic.com for
HygroGen2 instruments running software versions 1.x. and 2.x.
For instructions on how to upgrade to version 3.0 please see Section 3.2.
1.1 Introducing the HygroGen2
The HygroGen2 is a generator of controlled relative humidity and temperature environments,
primarily for use in calibrating humidity instrumentation, but is also well suited to the
calibration of temperature instrumentation, particularly those used for the measurement of
temperature in air.
It is a completely self-contained, portable unit requiring no external resources except mains
power. This allows technicians to perform calibrations in the laboratory, workshop or on-site.
The HygroGen2 is available in the standard HG2-S version - with 2 litre chamber – and, as of
2016, a larger HG2-XL - with 20 litre chamber.
The HygroGen2 uses a mixed flow method for generating the %rh required by the user. A
desiccant cell provides a source of low humidity and a piezoelectric humidifier generates high
humidity. A Peltier element is used for heating and cooling the chamber. Measurement and
control is provided by a combination of a ROTRONIC HC2-S probe, an embedded Platinum
Resistance Thermometer (PRT) and a multi-loop controller. Set-points are entered using the
touchscreen front panel display.
1.2 Temperature and Humidity References
The HygroGen2 creates stable temperature and humidity conditions uniformly within its test
chamber. Instruments under test (IUTs) are inserted through the chamber door, or placed
directly inside, and compared to a reference to calibrate and monitor their performance so that
any appropriate adjustments can be made.
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There are three main relative humidity (RH) calibration reference types that can be used with
the HygroGen2. Each has its own advantages and disadvantages, so the reference chosen
should be determined by the uncertainty of measurement required.
• Internal control RH probe reference
• External RH probe reference
• Chilled Mirror Hygrometer reference
Corresponding temperature references integrated in the above may be used or additional
external temperature references employed (for example, platinum resistance thermometers
(PRTs)).
It is vital to consider the comparison of temperatures measured by the reference, the
HygroGen2 and IUTs. Because RH is significantly dependent on temperature, temperature
measurement should be optimised to get meaningful RH results.
For more details, please see A1: Calibration Reference Options and Appendices D1 to D4 on
Uncertainty.
1.3 Optional Enhanced Features: AutoCal, External Reference, Range
Extensions and Remote Control
With the introduction of software version 2.0, the HygroGen2 comes with optional Enhanced
Feature upgrades: AutoCal and RH/Temperature Range Extensions. Version 2.1 has more
additions to the Enhanced Features range: AutoCal+ and Remote Control. Further
enhancements are in development and will be released in subsequent versions.
All Enhanced Features are activated by the application of a licence key, available via your
ROTRONIC dealer, and can be added to any HygroGen2. Older units with serial numbers prior
to HG2-VCT-1280 may require a service in order to enable network features required for
Remote Control.
Low Temperature and Humidity Range Extensions extend the limits of points that can be
set on the instrument, creating chamber conditions down to -5 °C and from 2 %rh up to
99 %rh.
AutoCal allows you to pre-program a series of set-points and times, and record the
instrument‘s progression through them in a PDF Calibration Certificate which is written to an
external USB disk drive. Any values recorded on ROTRONIC HC2-S probes attached to the
HygroGen2 via USB adaptors are recorded in the certificate. Probes can be set to automatically
adjust to match the HygroGen2 reference probe at predetermined values.
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Remote Screen Share (Formerly Remote Control) gives the ability to remotely control the
HygroGen2 over a network using the open source VNC protocol.
RemoteAPI gives the ability to remotely control and interrogate the HygroGen2 using a series
of text based commands over a network; users can write their own software to log and control
the HygroGen2.
MBW External Reference (formerly AutoCal+) extends the functionality of AutoCal and
RemoteAPI, by integrating MBW/RHS chilled mirror hygrometers (supplied separately) as the
external reference.
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2 Setting up the HygroGen2
2.1 Physical Location
To ensure correct operation please ensure that:
1. The unit is level and stable;
2. There is at least 15 mm clearance underneath and at least 100 mm at the back of the unit to enable
adequate air flow;
3. There is adequate access to the electrical mains connection at the rear of the unit.
Note: The feet on the rear panel are for standing the unit for service purposes and to ensure a
sufficient air gap behind the unit. The unit will not operate in the vertical position.
2.2 Electrical Supply
i. Power Isolation
The unit is supplied with a mains cord set. The unit should be disconnected from the electrical
supply before the unit is moved, cleaned or has water added or removed.
ii. Earthing
This unit must be earthed. Provision for the safety earth is made through the electrical mains
connection (see Figure 2(8) below) to which all parts of the unit requiring earthing are
internally connected. An earthed electrical supply is required.
iii. Earth Leakage Current
Due to RF filtering, there is an earth leakage current, within the limits specified in EN 610101:2001. This may affect mains power circuits protected by Residual Current Device (RCD) or
Ground Fault Detector (GFD) type circuit breakers (particularly if used in multiples or with
other equipment with an earth leakage current on the same supply circuit).
iv. Overcurrent Protection
To protect the internal circuitry against excess currents, the mains supply to the unit must be
connected with the mains cord set provided with the unit and to an appropriate mains supply.
v. Voltage Rating
The unit is designed to work within the limits of a 110-230 VAC 50-60 Hz mains supply with
voltage fluctuations up to ± 10% of the nominal voltage. The unit is rated impulse-withstand
(overvoltage) category II of IEC 60364-4-443. Where occasional voltage transients over 2.5 kV
are expected or measured, it may be necessary that the power installation to the unit includes a
transient limiting device.
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vi. Mains Filtration
If there is risk of power spikes or breaks, it is recommended that an Uninterruptable Power
Supply (UPS) is used to provide continued power and mains filtration. This should be rated
according to the HygroGen2 power specifications (see Appendix B3) and the time required to
run/shut down during power outage.
vii. Conductive Pollution
The unit is rated Pollution Degree 2 and must not be operated in environments where
conductive pollutants (for example, carbon) may enter the unit. This includes excessive
moisture ingress.
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i. HygroGen2-S Doors
The HygroGen2-S does not come supplied with a door. There are various standard and
customized versions available, depending on the intended use for the instrument, the use of an
external reference (see Appendix A1.2) and the instruments under test. Figure 1(6) above
shows the 15 mm 5-port version (part code: HG2-D-11111). Other options are listed in
Appendix B4.
To access the HygroGen2 chamber, remove the door. Grip firmly and twist the door anticlockwise. In the event that this proves difficult, cool the chamber first. Occasional instrument
application of silicone grease around the door “O” ring seal will ease movement.
Replacement can be in any position and requires only a gentle clockwise twist.
Before using your HygroGen2, make sure that the door is secured and that all probe apertures
not in use are sealed with a bung (see Figure 2(7) above) or an appropriate alternative seal.
ii. Desiccant Cell
The unit should be supplied with the desiccant cell in place (see Figure 1(5) above). For further
details and best practice for desiccant handling, please see section 8.2.
iii. External Sample Loop
Unless an external sampling system is to be used
(see “External Sample Loop Operation” in Appendix A1.3),
ensure the sample loop caps (Figure 2(1) and (2) above) are firmly secured.
iv. HC2-S Control Probe
The HygroGen2 chamber conditions are monitored and controlled by a ROTRONIC HC2-S
HC2-S-S RH and temperature probe. Depending on the circumstances and whether external
references are being used (see Appendix A1.2 External RH Probe Reference), this probe may
need to be removed for regular calibration.
See Section 8.1.1 for details on removing the control HC2-S probe.
Note: For speed of response, this probe must be employed without a protective filter.
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Figure 5: HygroGen2-XL with 19 x 30mm ports
Figure 6: HygroGen2-XL shelving system
i. HygroGen2-XL Door
The HygroGen2-XL is supplied with a door, though customised versions are available. At the
time of preparing this manual, the standard configuration has 8 x 30 mm ports; there is also a
19 x 30 mm port version available.
Before using your HygroGen2, make sure that the door is secured and that all probe apertures
not in use are sealed with a bung or an appropriate alternative seal.
ii. HygroGen2-XL Shelves
The HygroGen2-XL has three removable shelves, which secure into clips at the back of the
chamber and rest on lugs at the front. Secure each shelf into the clips at the back and lower the
front of the shelf into place.
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Figure 7: HygroGen2-XL cable management through chamber door
iii. HygroGen2-XL Cable Management
For devices placed wholly inside the chamber, it is recommended to secure cables to the
shelves using cable-ties and run the cables through a spare port in the door. The port can be
sealed using either a cable-gland bung, e.g. HG2-B8-L or some other appropriate
sealing/insulation.
iv. Desiccant Cells
The HygroGen2-XL is supplied with two desiccant cells in place (Figure 3(5) above). The
instrument will use the top desiccant cell by default and automatically switch over to using the
bottom one, should the top one need recharging. The instrument will display “Desiccant Low”
and the desiccant cell can removed and recharged. Should it be left, and the bottom one
become equally run down, the instrument will continuously switch between the two cells; the
drying function will be impaired until at least one is recharged. The desiccant cell currently in
use is displayed on the Settings screen on the desiccant level indicator.
Please note the desiccant indicator will only give a meaningful reading after it has been running
for more than -15% power for more than a minute through a particular cell. For further details
and best practice for desiccant handling, please see section 8.2.
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v. External Sample Loop
Unless an external sampling system is to be used (see “External Sample Loop Operation” in
Appendix A1.3), ensure the sample loop caps (Figure 2(1) and (2) above) are firmly secured.
vi. HC2-S Control Probe
The HygroGen2 chamber conditions are monitored and controlled by a ROTRONIC HC2-S
HC2-S-S RH and temperature probe. Depending on the circumstances and whether external
references are being used (see Appendix A1.2 External RH Probe Reference), this probe may
need to be removed for regular calibration.
See Section 8.1.2 for details on removing the control HC2-S.
Note: For speed of response, this probe must be employed without protective filters.
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Figure 8: How to fill and empty the Water Reservoir
2.4 Water Reservoir
The HygroGen2 requires 50-80 ml of demineralised water in the internal reservoir.
Either reverse osmosis (RO) or de-ionised water is recommended. It is NOT recommended to
use distilled water as this readily absorbs atmospheric CO2 to form carbonic acid which can
corrode components within the humidifier.
Insufficient water will deactivate the humidification system. As long as extreme care is taken
not to overfill the water reservoir, the HygroGen2 may be filled and emptied either with the
unit powered up or shut down.
i. To fill the HygroGen2:
a. Insert the tube of the dosing syringe, with the plunger fully depressed, 10 mm into the water
port and extract any residual water by drawing out the plunger.
b. Depress the collar on the water port (Figure 1(4) above) and remove the dosing syringe tube.
Wipe up any spilt water with an absorbent cloth immediately.
c. Fill the dosing syringe with 80 ml of demineralised water. Insert the end of the dosing syringe
tube firmly back into the water port and discharge the syringe steadily. (If water leaks during
this operation the filler tube is not correctly inserted in the water port.)
d. Depress the collar on the water port to remove the dosing syringe tube. Wipe up any spilt
water with an absorbent cloth immediately.
e. A water level indicator is shown in the Settings Screen (see section 3.4.5).
Caution: Do not overfill the HygroGen2
Overfilling of the unit will result in poor humidification and, in extreme cases, water may be
pumped into the chamber. If the HygroGen2 is overfilled, the humidifier should be fully
emptied and then refilled with 50-80 ml of water (as described above). If there is water present
in the chamber of the HygroGen2, this should be removed using an absorbent cloth. Ensure the
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HygroGen2 is switched off and the mains power unplugged before manually drying the
chamber.
ii. To empty the HygroGen2:
a. Insert the tube of the dosing syringe, with the plunger fully depressed, 10 mm into the water
port and extract any water by drawing out the plunger.
b. Depress the collar on the water port to remove the dosing syringe tube. Wipe up any spilt
water with an absorbent cloth immediately.
c. Water discharged from the HygroGen2 may be stored safely and reused at a later date.
Note: The HygroGen2 should always be emptied if it is being shipped or stored (see
section 5.3 Preparing the Unit for Transit or Storage). This will prevent ingress of water
into the chamber should the unit be inverted and prevent possible frost damage.
iii. Ultra-violet sterilisation lamp
As a precaution against any microbial and algae water contamination, HygroGen2 incorporates
an Ultra Violet (UV) sterilisation lamp within the water reservoir. No user intervention is
required - HygroGen2 auto-cycles the process.
Under no circumstance should the water reservoir be opened by non-qualified personnel.
Direct exposure to UV lamps can cause burns or blindness.
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3 HygroGen2 - Basic Operation
This applies to all HygroGen2 models. For details on the operation of optional Enhanced
Features, see section 4.
3.1 Switching On
a. Ensure the electrical mains supply is correctly plugged in and switched on.
b. Switch the unit on by pressing the Power Switch (see Figure 1(1) above) once.
c. The fans within the unit will switch on giving an immediate audible indication the unit is
powered.
d. The controller will power up and display the controller home screen (as shown in Figure 12).
On power up:
• The temperature and humidity set-points default to the last set values.
• The temperature and humidity control defaults to the last set condition.
If the “Low Water Level” alarm is displayed, then the unit should be filled as described in
section 2.4. Humidification is disabled until water is filled.
The firmware version your HygroGen2 is running can be determined via the Settings screen,
selecting the “Support” drop-down menu and choosing “HygoGen2 Information”. For further
details see Section 3.4.7.
Updating HygroGen2 firmware from earlier version 1.x or 2.x
If upgrading from version 1.x or 2.x a FULL CLEAN INSTALL is required. Please see
separate documentation:
The HW4 software version your HygroGen2 is running can be determined via the Settings
screen, selecting the “Support” drop-down menu and choosing “HygoGen2 Information”. For
further details see Section 3.4.7.
Please ensure the HygroGen2 is running the latest version of the firmware before updating
HW4 (see section above).
a. If you have not already made a note of your HW4 serial key, please ensure you are in Operational
Mode and launch HW4, and then identify the key selecting ‘Registration’ from the startup screen
(see section 6.2 for further details).
b. On a PC, download HW4 v3.8 for Hygrogen2.
c. Unzip this file to the root of the same USB stick. The file structure should look like this when
completed successfully:
It is essential the folder in the root director is called “HW4 Update”.
d. Safely eject the USB stick from the PC.
e. On the HygroGen2, if not already in Configuration Mode, go to the Settings Page and select
“Update Software” from the “Updates” drop-down menu. Press OK and the HygroGen2 will
reboot into Configuration Mode.
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Figure 9: Configuration Mode
3.3 Configuration Mode Settings
Certain settings on the HygroGen2 must be made in Configuration Mode. From Standard
Operation Mode, go to the Settings screen, then the “Settings” drop-down menu and select
either “Network”, “Date and Time”, “Touchscreen”, or “Update Software”. All four options
effectively do the same thing (i.e. reboot the HygroGen2 into Configuration Mode); press
“OK” to restart the HygroGen2.
Network Settings
Prior to machine serial number VCT-HG2-1281, the network port on the back of the
HygroGen2 was physically disabled. Since this unit, and for every unit that has received a
service since January 2013, the network port has been physically enabled, but its functionality
has been disabled in software.
As of v2.1, there is an option to enable the functionality, which is required for the Remote
Control/Support Enhanced Feature. If you do not intend to use the Remote features, the
Network functionality can still be enabled, to no disadvantage, but some organisations may
stipulate it is turned off before the instrument can be used.
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Figure 10: Network Settings
By default, when v2.1 is installed, the network port functionality is disabled. To enable it,
select “Network” from the “Settings” drop-down menu from within the Configuration Mode
“Settings and Updates” screen.
To turn on the functionality, press the “After restart” button so that it shows “On”. Review and
accept the legal disclaimer that pops up in order to continue. Press OK to go back to the
“Settings and Updates” screen and then press OK to restart. The instrument will restart back
into Configuration Mode to complete the next step. When rebooted, please reselect “Network”
via the “Settings” drop-down menu.
Plug the HygroGen2 into your network using a standard RJ-45 Ethernet cable. If network
functionality is not configured, “Network Status” will show as “down”. If it is configured, and
assuming the network cable is attached to other networking hardware, it will show as “OK”,
otherwise it will show as “unplugged”.
PLEASE note: if your instrument has serial number VCT-HG2-1280 or earlier and has
NOT been serviced since January 2013, your instrument requires a physical modification.
Please contact your ROTRONIC distributor who will arrange for this operation to be
performed. Without this modification, the Network Status will show as “unplugged” even
if it is plugged in correctly. Please also note, physical modifications made by anyone other
than Authorised Service Centres will void the HygroGen2 warranty.
With the HygroGen2 plugged into a network, IP settings need to be configured. Networking
addressing can be set to obtain an address automatically via DHCP, if your network supports it,
or manually via “Static”. Please contact your local IT administrator for advice, if unsure. You
may be required to advise the network hardware (MAC) address of the instrument. This can be
found in the “HygroGen2 Info” via the “Support” drop-down menu.
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Figure 11: Date and Time Properties
The IP address assigned to your instrument will be reported in the Network Settings interface
and via the “HygroGen2 Info” screen. The HygroGen2 will assign itself a network
name/identity. This can be changed within the interface. It is recommended to change it to the
instrument’s serial number, though local network policies may require something else.
Operation of the Remote Control functionality is described in section 4.3.
Date and Time Settings
Date and time stamps are included in AutoCal and HW4 logged data.
To adjust these settings, select the “Date and Time” option from the “Settings” drop-down
menu on the “Settings and Updates” screen.
International Keyboard
Please Section 7.1 for details about configuring external input peripherals. NB Configuration
mode is not required to alter this setting.
External Monitor
Please Section 7.2 for details about configuring external output peripherals. NB Configuration
mode is not required to alter this setting.
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Touch Screen Calibration
Should the touch screen calibration be significantly awry – which can happen when upgrading
from version 1.x to version 2.0 – you can realign the touch screen calibration. You may wish to
plug in a USB mouse to perform this step.
Select the “Touch Screen” option from the “Settings” drop-down menu on the “Settings and
Updates” screen. Pressing the touch screen button will begin a four-point calibration. Press the
cross in each corner of the screen as directed.
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Figure 12: HygroGen2 Home Screen
3.4 HygroGen2 Touchscreen Interface
The HygroGen2 controller consists of four top level screens that are accessed using the forward
or back buttons in a loop:
Please note: the Programmer Screen is replaced by the AutoCal Screen when AutoCal is
activated. The standard Programmer functionality is still available, however. Please see section
4.1 for more details.
Controller Home Screen
1) Menu (drop down)
2) Chamber temperature
3) Temperature set-point
4) Heating power
5) Temperature control
6) Chamber humidity
7) Humidity set-point
8) Humidification power
9) Humidity control
10) Previous screen
11) Prog/ACal function
12) HW4 software
13) Power off
14) Next screen
i. Navigation (items 1, 10 & 14)
The user can navigate to different screens using the drop-down menu (item 1) or can scroll
through the four main screens using items 10 & 11.
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ii. Temperature and Humidity Set-Points (items 3 & 7)
At any time, the user can change humidity or temperature set-points by simply touching the
set-point on the screen. A pop-up will appear and either the touch screen or, when connected,
the keyboard/mouse may be used to input desired values.
Note: To aid a smooth and efficient transition between temperature set-points, the controller is
programmed to suspend humidification during changes in temperature. Once the chamber
temperature is within 0.7 °C of the temperature set-point, the humidity control is activated.
When set-point combinations are programmed that resolve a low dew point condition (i.e.
0 °C, 5 %rh = -36 °C dew point), make sure that the desiccant is dry enough to achieve the
desired value. Check the desiccant condition on the Settings screen (Figure 16) and consult
maintenance records to establish when the desiccant was last changed. Stabilisation time to low
RH conditions will be longer than normal as the chamber and internal surfaces need to be very
dry.
iii. Temperature and Humidity Control (items 5 & 9)
The temperature and humidity control can be set to automatic or off. Automatic mode results in
the unit attempting to adjust to the temperature (or humidity) in the chamber to match the setpoint value. When switched off the HygroGen2 does not control the parameter.
When off, the control buttons are grey.
When on, but not stable, the control buttons are red.
When on and stable, the control buttons are green.
Temperature indicator is green when the control PT100 temperature sensor (see Appendix A2)
is within 0.01 °C of the set-point and the control temp is within 0.01 °C of the internal (HC2-S)
reference temperature sensor.
RH indicator is green when the RH reference is within 0.1%rh of the set point and the control
RH is within 0.05 %rh of the internal (HC2-S) reference humidity sensor.
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Figure 14: Programmer
Programmer Screen
The HygroGen2 programmer function enables the user to automate a sequence of RH and/or
temperature set-points. If the AutoCal function is enabled the Programmer function is only
available via the Home menu (Figure 12: item 1).
The HygroGen Programmer function can accommodate 20 programs with up to 200 steps each.
Programs are edited via the Edit Program (Figure 15).
1) Program name & number
2) Program selection
3) Step selection
4) Run/stop program
5) Edit program
i. Program Selection (items 1 & 2)
Item 1 identifies the program number and title. You can use the “<<” and “>>” buttons to
scroll through the saved programs.
ii. Step Selection (item 3)
Use the Step Selection buttons (item 3) to select the program step at which the program will
start. The temperature and humidity set-points (SP) for the selected step are displayed.
iii. Run/Stop (item 4)
Start the selected program running at the selected step using the “>” button. The total time the
program has been running, and the time left on the current step are displayed. Use the Stop
button to halt the program before it has completed.
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Figure 15: Edit Program
iv. Edit Program (item 5)
Use this button to go to the Edit Program screen (see Figure 15).
Edit Program Screen
1) Graphic indicator
2) Ramp/Soak control
3) Temperature set-point
4) Humidity set-point
5) Step duration
6) Insert step
7) Delete step
8) Scroll to view steps
9) Program title
10) Temperature tolerance
11) Humidity tolerance
12) Temperature only
13) Programmer
i. Select a Program to Edit
Select the desired program by clicking on the program button and entering the desired program
number.
ii. Edit a Program Name
To edit the program name click on it (USB keyboard required) (item 9).
iii. Edit a Step
Each program comprises at least one step. Each step can be edited. Enter the desired step setpoints and duration (items 3, 4 & 5). A graphical representation of the step is shown to help
visualise the sequence.
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iv. Insert or Delete a Step (items 6 & 7)
Use the insert and delete buttons to add and remove steps. If there are more than 7 steps in the
program use the scroll bar (item 8) to view.
v. Ramp or Soak (item 2)
Set temperature and humidity to either ramp or soak using item 2. A soak is where the
HygroGen maintains the temperature and humidity in the chamber constant for the duration of
the step, within the tolerances set (items 10 & 11). A ramp is where the HygroGen changes the
selected set-point at a rate determined by the subsequent set-point value and the current step
duration.
vi. Timing Tolerances (items 10 & 11)
For each program, temperature and humidity stabilisation values can be defined (items 10 &
11). Once the chamber conditions are within this tolerance, the step duration timing begins. If
set to zero, no stabilisation criteria are applied and the timing of the step duration begins
immediately.
vii. Temperature only Program (item 12)
Humidity timing and control can be removed from a program using the ‘Temperature Only’
button.
viii. Programmer Screen
Click the ‘Prog’ button (item 13) to return to the Programmer screen.
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Figure 16: Settings Screen
Settings Screen
1) Water level display
2) Desiccant condition display
3) Settings menu
4) Updates menu
5) Support menu
The water level and desiccant level indicators show approximate levels only. The desiccant
level indicator is updated only when the HygroGen2 is drying at more than 15% power and
will take a few minutes to update. This is to ensure the desiccant sensor is reading the correct
value. See section 8.2 for more details.
The drop-down menus (items 3, 4 & 5) allow navigation to screens that are detailed later in this
document.
i. Activation of Enhanced Features
Enhanced Features can be activated via the “Upgrade Features” option on the “Updates” dropdown menu in Configuration Mode, or via the Settings screen in Standard Operation Mode.
See section 4 for more details about Enhanced Features.
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Figure 17: HygroGen Information
ii. HygroGen Information
General instrument information including serial numbers, software versions, network
parameters and enabled features can be found on the HygroGen Information screen. This can
be found on the “Support” dropdown menu On the Configuration screen and the Settings
screen (when in normal use).
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Your HygroGen2 can be configured so that ROTRONIC support engineers can connect to your
HygroGen2 and to its support network so that they can remotely control your HygroGen2.
The feature requires the HygroGen2 to be connected to a network, and the instrument to be
appropriately configured for network access. See section Section 3.3.1 Network Settings.
To enable the Remote Support functionality, select the “Remote Support” option from the
“Support” drop-down menu on the Settings screen. The “On”/”Off” button enables/disables the
functionality.
Please note, the Remote Support functionality establishes a Virtual Private Network (VPN)
tunnel back to the Rotronic support network. Outgoing VPN connections must be permitted on
your local network for it to work. Some IT administrators may block this functionality.
If the HygroGen2 can establish a connection back to the support network, it will show
“Connected” in green. Please advise your Rotronic support representative of the Remote
Support IP address so that they can connect to your instrument.
Please note: the Remote Support connectivity will remain active until it is disabled, even if
the HygroGen2 is rebooted.
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iv. Connections to Network File Servers
With the HygroGen2 connected to a LAN, the instrument has the ability to connect to a
network file server for the storage of HW4 log files (see Section 6.4) and [Enhanced Feature]
AutoCal calibration data (see Section 4.1).
Figure 19: Connection to Remote File Server
To connect to a network file server, select the “File Save Location” option from the “Settings”
drop-down menu on the Settings screen. Enter the network file server path in the format
“\\<server ip or network address>\folder” and enter the username and password for the file
share.
If a successful connection is made, a green ‘Connected’ indicator appears. To establish a
conection with a different file server, press the green ‘Disconnect’ button and put in the new
server details.
Please note, for security reasons the network file server path and user credentials have to be reentered every time the HygroGen2 is restarted.
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4 HygroGen2 Enhanced Features
There are up to six Enhanced Features currently available for the HygroGen2. There are
various combination bundle packs available at discount rates; please see HygroGen2 datasheet
for details or contact your ROTRONIC dealer.
Low Temperature and Humidity Range Extensions extend the limits of points that can be
set on the instrument, creating chamber conditions down to -5 °C and from 2 %rh up to
99 %rh.
AutoCal allows you to pre-program a series of set-points and times, and record the
instrument’s progression through them in a PDF Calibration Certificate which is written to an
external USB disk drive. Any values recorded on ROTRONIC HC2-S probes attached to the
HygroGen2 via USB adaptors are recorded in the certificate. Probes can be set to automatically
adjust to match the HygroGen2 reference probe at predetermined values.
Remote Screen Share (Formerly Remote Control) gives the ability to remotely control the
HygroGen2 over a network using the open source VNC protocol.
RemoteAPI gives the ability to remotely control and interrogate the HygroGen2 using a series
of text based commands over a network; users can write their own software to log and control
the HygroGen2.
MBW External Reference extends the functionality of AutoCal and/or RemoteAPI, by
integrating MBW/RHS chilled mirror hygrometers (supplied separately) as the external
reference.
Please see the following sections for detailed descriptions of the operation of each of the
Enhanced Features.
Feature Activation
HygroGen2 features are enabled by the application of an activation code. Please purchase an
activation code for the desired features from your ROTRONIC dealer. You will need to
supply your HygroGen2 serial number (see rear of instrument) when ordering the code.
Alternatively, go to the Settings screen and select the appropriate feature from the Settings
drop-down menu and supply the code as given in the format “XXXXXX.YY-Z-ABC”.
To activate Enhanced Features on your HygroGen2, you will need a USB keyboard plugged
into the HygroGen2 to type in the supplied code, which will be a 16-digit string of numbers
and letters in CAPITALS. The code will activate all the features you have purchased. If you
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have previously purchased one or more features and you want to add another, a new code will
be supplied enabling both/all features.
To activate the upgrade features, go to the Settings screen, select the “Updates” drop-down
menu and choose “Upgrade Features”. Type in the supplied code, ensuring there are no extra
characters or spaces at the end of the string. The green lights will light up displaying the
purchased Enhanced Features, which will be available immediately.
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4.1 AutoCal
Top Level Menu and Programmer Function
With AutoCal activated, the AutoCal screen (see Figure 13) is displayed instead of the
Programmer Function Screen. The standard Programmer functionality, as described in section
3.4.3 is still available but is accessed via the drop-down menu in the top left hand corner of the
screen.
AutoCal Reference
The standard version of AutoCal uses the internal control HC2-S as its reference. AutoCal+ is
an extension to AutoCal which enables the selection of an external MBW/RHS dew point
hygrometer as an external reference. For more details on using AutoCal+, see section 4.2. For a
more in-depth discussion of references and calibration traceability, please see Appendices A1:
Calibration Reference Options and A2: Temperature Control.
AutoCal Screen
As ROTRONIC probes are added via the USB ports, the individual probe slots are populated
within the AutoCal Screen. During an AutoCal calibration run, probes can be adjusted, or not,
as desired, for each probe. Select individual probes by selecting the “Adjust” button.
Figure 20: Adding HC2-S probes and selecting to adjust
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AutoCal Program Edit
Pressing the Edit button calls up the AutoCal Program Edit screen.
Figure 21: AutoCal Program Edit Screen
Set-points are programmed in an identical way to the standard Programmer. However, the
green buttons take on a different function; they are now used to determine the adjustment
points. Probes that are selected for adjustment within the AutoCal Screen will be adjusted at
points that are selected here. Only one temperature point can be selected and must be selected
as the first adjustment point. This is because of the way the HC2-S probes work: if temperature
is adjusted, corresponding adjustments for RH are made at the same time. This policy is
enforced by the software: greyed out buttons refer to options that are not possible, a dark green
button is a point not selected for adjustment and bright green is a point selected for adjustment.
Points can be set for a minimum duration of 15 minutes; please ensure sufficient time is
allowed for the probe to stabilise. A duration of at least an hour is strongly recommended,
longer for extremes of temperature or RH. The timing of a set-point will begin when the
chamber is within the set tolerance. Take particular care to allow sufficient time to allow for
stabilisation of probes with particular protection filters applied.
It is not possible to select different adjustment points for different probes. If this is desired,
please run a new program at a later time.
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Tolerance and Sample Size
As with the Standard Programmer, for each program, temperature and humidity stabilisation
values can be defined. Once the chamber conditions are within this tolerance, the step duration
timing begins. If set to zero, no stabilisation criteria are applied and the timing of the step
duration begins immediately. The number of samples recorded in the AutoCal certificate can
also be defined from 5 to 50; working backwards from the end of each set-point duration,
values for temperature and humidity are recorded on the calibration certificate every 2 minutes
for the number of samples selected. This determines the minimum set-point duration above an
absolute minimum of 15 minutes.
To change these parameters, click the number next to each one. For example, for Sample Size: (as an
example, in figure 15, the number ‘20’). This will show the number entry window:
Figure 22: Number Entry Window
AutoCal Operation and Best Practices
Once the program and adjustment points are determined, programs are started by pressing the
“Play” (>) button. After a successful run, provided AutoCal has successfully communicated
with the probe under test for every selected sample point at every set-point, AutoCal saves a
time-stamped PDF calibration certificate to a USB drive plugged into the HygroGen2, or an
external network drive (see Section 3.4.5.iv). The same information is stored in a
corresponding .csv file. If, for any reason, communication with the probe under test is
interrupted (by unplugging the probe, for example), only the .csv file will be saved, with the
associated data actually recorded. Included in each file is the program name, set- and
adjustment-points, probe serial numbers and relevant calibration reference information. It is,
further, possible to upload a custom logo and other user and reference information (see section
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4.1.7). A separate PDF is generated for each probe. NB: AutoCal will not run unless a USB
drive is detected by the HygroGen2 or a network file share has been configured.
Before selecting a probe for adjustment, it is recommended to perform an initial assessment
calibration run without adjustment selected. At the end of the run, examine the saved PDF
calibration certificate and determine whether you want to re-run the program with adjustment
selected.
At the first adjustment-point to be applied, AutoCal will initially delete any previously saved
calibration points stored on the probe. This is recorded on the certificate. It will then apply the
values of the reference probe as a corrected value. This value is determined at the instant the
correction is saved and is not an average of the previously recorded points as shown in the
calibration certificate; these are shown in the certificate to give the user an estimate of stability.
Please note, for probes with adjustment selected, AutoCal will always attempt to make an
adjustment. If the correction is smaller than the resolution of the probe itself, the adjustment
may not be applied.
If, at the end of the run, the probe has acknowledged all instructions it has been sent, the
“Completed“ button will turn green on the AutoCal screen and the PDF is saved to the USB
drive. Details of the probe’s progress throughout the run can be viewed via the “Details”
button.
Please note, the performance of a HC2-S within its stated specification is based on temperature
adjustment being made at 23 °C. AutoCal does permit the adjustment to be made at other
temperatures. However, this is only recommended when the operational environment of the
probe being adjusted is only ever at another specific temperature, e.g. a stability cabinet at
40 °C. Adjustments made at temperatures other than 23 °C risk comprising the probe’s ability
to meet its specification within the range of optimal performance: 18 to 28 °C.
Please note that HW4 cannot be used at the same time as AutoCal.
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Customising the PDF Calibration Certificate
Figure 23: Edit AutoCal Certificate
The PDF certificate can be customised by selecting “Edit Certificate” from the AutoCal Screen
(Figure 13) or selecting “AutoCal” from the Settings menu on the Settings screen. It is possible
to enter user and company information and to upload a custom logo.
To upload a logo, save it as a file “logo.jpg” to the root directory of a USB stick. Insert the
USB into the HygroGen2. The HygroGen2 will detect the file and display your image. Select
“Upload Logo”. The logo will be uploaded to the unit and will appear automatically sized and
positioned on the PDF certificate below the “Rotronic HygroGen” logo.
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Enter company information in the Edit AutoCal Certificate Contact Information screen.
Figure 25: Edit AutoCal Certificate Contact Information
Reference Information
Information about the calibration of the reference probe itself can be entered by pressing
“Configure Reference” in the AutoCal Screen(Figure 13) or selecting “Reference” from the
“Settings” drop-down menu on the Settings screen,
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and selecting the “Reference Info” from the “Control HC2-S” drop-down menu.
Figure 27: Edit AutoCal Reference Information
Reference calibration information can be entered here, including the last and next-due
calibration dates and any comments.
When an AutoCal run is started, the user is warned should the reference calibration be out of
date and prompted to update the reference information should the reference probe have been
swapped out. The user is further asked to confirm that the operator name to be printed on the
certificate does not require changing. If a probe that has previously been used and has reference
information stored on the HygroGen2 is restored to the instrument, the information will
automatically be reapplied.
4.2 External MBW/RH Systems Calibration Reference (AutoCal+)
To reduce further measurement uncertainties that can be achieved with the HygroGen2,
ROTRONIC has worked with MBW (and its US affiliate company RH Systems), the world’s
leading chilled mirror manufacturer to integrate their products into the HygroGen2. Particularly
well suited is the MBW/RHS473 Dew Point Mirror, whose RP2 measuring head is designed to
be directly inserted into the working volume of the HygroGen2 and works across its full range.
Other models can be connected via the heated Swagelok sample ports on the rear of the
instrument.
For an in-depth discussion on measurement uncertainty and the choice of calibration reference,
please see Appendix A1. There is also an Application Note, published by ROTRONIC which
can be found via:
In order to calculate relative humidity (RH) from a dew point (chilled mirror) hygrometer, you
also need to make continuous temperature measurements. All MBW/RHS instruments have the
ability to record external temperature, the 473 with RP2 head combination has the temperature
probe on the end of the head.
Relative humidity is calculated on MBW/RHS instruments using the Sonntag/Hardy equation.
The same algorithm is implemented into the HygroGen2 (see section 4.2.2).
Connecting and Configuring MBW/RHS External Reference
Please also refer to the instruction manual appropriate to your MBW/RHS external reference.
Please use either an Aten UC-232A USB-RS232 (you will also need a male-female RS-232
extension cable) or Roline USB serial adaptor(part number 12.02.1160) to connect the chilled
mirror to any of the HygroGen2 USB ports.
Make sure the MBW/RHS reference hygrometer is plugged in, turned on and is connected to
the HygroGen2 via the USB/RS-232 serial adaptor.
To configure an external reference, select “Connection” from the “External” drop-down menu.
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Measurement Type and Corrections
AutoCal+ (AutoCal used with MBW External Reference) gives you the choice between
reading the RH value as determined by the external reference directly or by entering a table of
dew point and external temperature probe corrections from the MBW/RHS dew point mirror’s
calibration certificate.
Please note that, by design, the MBW/RHS will not display corrected values itself. This is so
that a calibration history can be built up, easily demonstrating the negligible drift over time of
the chilled mirror instrument and so the drift component of an uncertainty budget minimised.
Figure 32: Measurement Type
Select the desired Measurement type: Dew Point or Relative Humidity. If selecting Dew Point,
please proceed to the Corrections section to enter calibration certificate data. The choice is
recorded on the certificate.
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Corrections
When getting your dew point hygrometer calibrated, please request a dew point calibration
with corrections from your calibration supplier and a table of corrections for applied set-points
for your external temperature probe. Note that some calibration labs may supply points below
zero in terms of frost point. These need to be converted into dew point values. A useful tool to
do this is the Psychrometric Conversion Utility that’s part of HW4. See Section 6. Enter the
correction values from the instrument’s calibration certificate via the two tables found via the
“Corrections” option in the “External” drop-down menu and press the toggle button so that it
displays “Applied”.
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Calibration Info
Information about the calibration of your external reference can be entered via the “Calibration
Info” option in the “External” drop-down menu.
Figure 34: Reference Calibration Information
Please note that if a different reference is used, the HygroGen2 will warn you to input new
correction and calibration information for the new reference. Calibration corrections and
information is stored on the HygroGen2 for each reference used and will be reapplied to the
appropriate instrument if a reference is used again.
Advanced (Command Line interface)
The “Advanced” option in the “External” drop-down menu displays a command line interface
to the MBW/RHS instrument. For details of available commands, see the MBW/RHS
instruction manual.
Best Practices and Precautions
Please see the MBW/RHS documentation to learn more about the detailed operation of your
dew point hygrometer. However, a few points to take particular note of:
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i. Dew/Frost control
Chilled mirror hygrometers work by precisely controlling the temperature of a mirror surface
until the exact point that a dew (or frost) film forms. This dew (or frost) point is a temperature independent measurement of the humidity level in a gas at a particular pressure. A chilled
mirror measures humidity only if mirror control is switched on. The HygroGen2 will report if
mirror control is switched off.
ii. Mirror Cleaning
To make reliable measurements, it is very important that the mirror surface is clean, otherwise
you will observe instability. Oil films and other contamination can condense onto the mirror
surface, which can be transferred from dirty probes under test. See the MBW/RHS
documentation for further details on mirror cleaning.
iii. Decontamination of HygroGen2 chamber
In certain circumstances the HygroGen2 chamber can itself become contaminated, and what
appears to be a stable generated condition on the HygroGen2, is shown on the external
MBW/RHS mirror to slowly drift upwards. This can be an indication of outgassing of oil based
contamination that may have been absorbed within the internal mechanics of the HygroGen2.
A mirror clean (either electronic or physical) that resets the drift to its original baseline will
confirm the presence of contamination.
To mitigate this problem it is recommend to run the HygroGen2 at 60 °C >50 %rh for two or
more days with the chamber filled with a tray of granular activated carbon (GAC).
Use as much GAC as practical. For the HG2-S use a suitable container that pretty much fills
the chamber and fill that with GAC, for the XL use about three large lunch box style plastic
containers filled with GAC.
Confirm afterwards that a mirror clean does not cause a step change in reading, and this will
indicate the contamination has been removed.
iv. Super Cooled Water: Dew or Frost Films. Force Frost Threshold
With any condensing measurement, care needs to be taken for humidity conditions with a dew
point at or just below freezing, typically in the range -7.0 – 0 °C. Super cooled water may exist
on the mirror rather than frost and the temperature at which dew or frost films form is
fractionally different. MBW/RHS instruments have a Force Frost function which engages
below a pre-set value to ensure a frost rather than a dew film. The equivalent dew point value is
then used by the HygroGen2 to make its RH calculation. A typical Force Frost threshold value
might be -5 °C. It is recommended to use the Force Frost functionality, but avoid programming
set-points with a dew/frost point between 0 °C and the threshold. See MBW/RHS
documentation for more details. NB: there is a convenient psychrometric calculation utility
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within the built-in HW4 software (see section 6) to calculate dew points. E.g. at 23 °C, 15 %rh
dew point is -5 °C, at 23 °C, 21.5 %rh dew point is -0.15 °C. So at 23 °C, avoid 15-22 %rh as a
set point.
v. Extremes of Temperature and Humidity
As with any other reference or instrument under test that is inserted through the door, stem
conduction should be considered at the extremes of the HygroGen2’s measurement range.
A recommendation for conditions that are higher than 50 °C, 90 %rh, or 60 °C, 80 %rh is that
the entire RP2 measuring head is mounted on the inside of the door. At these extremes,
condensation will form at cold spots that can be introduced if there is thermal conduction with
the ambient conditions.
Figure 35: Probe mounted on inside door surface
An HG2-B8-9 bung which has a 9-17 mm cable gland can be used to secure the head cable
from the outside of the door and provides further insulation.
4.3 Remote Control
Remote Screen Share
The Remote Screen Share enhanced feature (note, in versions prior to 2.5 this was known
simply as ‘Remote Control’), the HygroGen2 interface can be manipulated remotely using the
open standard VNC protocol and your preferred remote control device. Multiple connections to
single or multiple HygroGen2s are supported.
The feature requires the HygroGen2 to be connected to a network, and the instrument to be
appropriately configured for network access. See section Section 3.3.1 Network Settings.
Any VNC viewer/client can be used. ROTRONIC recommends RealVNC.
Apple Mac: OS X has a built-in VNC viewer via the Finder “Go” menu and “Connect to
Server”.
Your remote control device needs to be on the same Local Area Network (LAN) and subnet as
your HygroGen2. Off-site connections are possible from other networks using firewall
traversal/port forwarding (port 5900) but configuration is required on your firewall and is
beyond the scope of this document. Contact your IT support department if you wish to set this
up.
Figure 36: Remote Screen Share
To enable Remote Connection, go to the “Settings” drop-down menu on the “Settings” screen
and select “Remote (Screen Share)”. The functionality can be toggled on or off by the
“On”/“Off” button.
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To set the VNC password requires configuration mode. Please press the “Password” button to
restart the HygroGen2. Once in Configuration Mode, reselect “Remote Connection” from the
Settings drop-down menu and then press “Password”.
Figure 37: Set Password
In normal Operational Mode, the “Default” button temporarily resets the VNC password to a
service default password, which will persist until the HygroGen2 is restarted. If in
Configuration Mode, pressing “Default” will permanently set the VNC password to the service
default password. You will need to set your password again via the “Password” button if this is
pressed.
To connect your VNC client to the HygroGen2, enter the Local Area Network IP address as the
server name in your VNC client, and the password as set in the previous section. You may
receive a warning that the connection is not encrypted.
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RemoteAPI
The Remote Application Programming Interface (API) feature allows granular control and
logging of the HygroGen2 using external software via a set of TCP/IP strings commands over
the network. This allows integration with 3rd party calibration software platforms, e.g. Beamix
or customised control software.
The feature requires the HygroGen2 to be connected to a network, and the instrument to be
appropriately configured for network access. See section Section 3.3.1 Network Settings.
The following description uses the Shell Client ‘putty.exe’ as an example command line
interface, which is available as a free download for PC or Mac.
Commands are issued on port 6341 in RAW TCP/IP format to the IP address of the
HygroGen2. Any bespoke client can be used which can issue commands in this format, e.g.
National Instruments LabView.
To enable Remote Connection, go to the “Settings” drop-down menu on the “Settings” screen
and select “RemoteAPI”. The functionality can be toggled on or off by the “On”/“Off” button.
Figure 38: RemoteAPI
Your remote control device needs to be on the same Local Area Network (LAN) as your
HygroGen2. Off-site connections are possible from other networks using firewall traversal/port
forwarding (port 6341) but configuration is required on your firewall and is beyond the scope
of this document. Contact your IT support department if you wish to set this up.
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Command
Expected
value
Description
Temp?
-5.00…60.00
Reports value of chamber temperature in degrees Celsius (fast PRT)
TempRef?
-5.00…60.00
Reports value of chamber temperature in degrees Celsius (slow HC2-S-S
or MBW External Reference)*
TempControl?
1,0
Reports whether chamber temperature control is on (1) or off (0)
TempControl=x
1,0
Sets chamber temperature control to be 'x' on (1) or off (0)
TempSP?
-5.00…60.00
Reports value 'x' of chamber temperature set point in degrees Celsius
TempSP=x
-5.00…60.00
Sets value 'x' of chamber temperature set point in degrees Celsius
TempStable?
1,0
Reports whether chamber temperature is stable (1) [=green on interface] or
unstable (0) [=red on interface] within set criteria
RH?
0.0…99.0
Reports value of chamber humidity in %rh [as reported by control HC2-SS]
RHRef?
0.0…99.0
Reports value of chamber humidity in %rh [as reported by selected
reference, either HC2-S-S or external MBW]*
RHControl?
1,0
Reports whether chamber humidity control is on (1) or off (0)
RHControl=x
1,0
Sets value 'x' of chamber humidity control to on (1) or off (0)
RHSP?
0.0…99.0
Reports value of chamber humidity set point in %rh
RHSP=x
0.0…99.0
Sets value 'x' of chamber humidity set point in %rh
RHStable?
1,0
Reports whether chamber humidity is stable (1) [=green on interface] or
unstable (0) [=red on interface] within set criteria
Time?
YYYY-MMDD hh-mm-ss
Reports date/time
Desiccant1DP?
-90…0
Reports estimate of desiccant level in degrees Celsius (dew point)
Desiccant2DP?
-90…0
Reports estimate of desiccant level of second desiccant cell
(HG2-XL only) in degreees Celsuis (dew point)
WaterLevel?
0..100
Reports water level sensor reading in ml
HC2-SSerial?
<text>
Reports serial number of control HC2-S-S
DesiccantHC2SSerial?
<text>
Reports serial number of desiccant HC2-S-S
At the command prompt, you can issue any of the follow series of queries or commands, which
esentially mirror the touchscreen interface described in section 3.4.1 and section 4.2
*note: these values will be with corrections applied if the MBW Reference is used, a correction
table has been entered, and applied and RH calculations are based on dew point (not RH).
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4.4 Range Extensions
Range extension allows the unit to operate down to -5 °C and 2 %rh and up to 99 %rh
(between 10 °C and 45 °C). The unit is able to reach 90 %rh above 45 °C and below 10 °C.
Please be aware that it may take a long time to reach set-points at these extremes of
temperature and humidity, and the unit may need to be individually adjusted to optimise
performance. Ambient conditions will affect the performance of the HygroGen2 at low
temperatures. Units that have not been serviced recently may not achieve these extremes.
Control HC2-Ss that are not specifically calibrated for low temperature & RH operation may
require adjustment. Expert adjustment of the control PID parameters may also be required. PID
access is via the Service Menu, which is locked down for standard operation. For further
information please contact hygrogen@rotronic.co.uk.
With the Humidity Range Extension the HygroGen2 may be further configured to allow setpoints between 0 and 99.9 % RH (maximum 90 %RH below 10 °C). This is done from the
Service menu on the Service screen. The performance and stability of the instrument as it
approaches these extreme conditions is not guaranteed. Furthermore, the accuracy of the
control probe needs to be borne in mind.
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5 General Operational Considerations
Water in the Chamber
Before using the HygroGen2, check that there is no visible water inside the chamber. If the last
condition run by the HygroGen2 was at high humidity and the unit was not correctly shut down
(see below), condensation may have formed. Remove excess water using absorbent tissue and
initially run the HygroGen2 at an elevated temperature (40 °C) and low RH set-point to dry the
system before calibrations are performed.
Below Ambient Temperature Operation
If the chamber is cooling (or maintaining a temperature below ambient), then the heat pump
assembly inside the chamber will necessarily be below the chamber temperature. If the
humidity in the chamber is high, the cool heat pump assembly can bring the local air
temperature below the dew point, causing condensation to occur on the internal heat pump
assembly. If run under these conditions for extended periods, condensation will collect in the
chamber. This will not affect chamber performance within normal operating ranges (although it
will increase the time to achieve low humidity). Water in the chamber can be removed using an
absorbent tissue. Ensure the HygroGen2 is switched off before manually drying the chamber.
When operating the unit at high humidity and chamber temperatures of more than a few
degrees below ambient, the following procedure will minimise condensation in the chamber
during stabilisation:
1. Set the set-point temperature to approximately ambient.
2. Set the set-point humidity to 10 %rh and allow the HygroGen2 to stabilise.
3. Set the humidity control to Manual (as described in Automatic/Manual Mode in section 3.4.1).
4. Apply the temperature set-point to that desired and allow the HygroGen2 to stabilise.
5. Wait for the Humidity reading to fully stabilise (this may take 15-20 minutes).
6. Set the humidity control loop to Automatic.
It is recommended that the chamber door is not opened when the chamber temperature is below
the ambient temperature as water vapour from the atmospheric air introduced will condense out
into the chamber. The dehumidification of the chamber takes longer at lower chamber
temperatures.
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Figure 40: Humidity Map – Standard and Extended Ranges
Above Ambient Temperature Operation
At high temperature and high relative humidity conditions, it is necessary to allow the unit to
stabilise to ensure minimal condensation. It is recommended that, for making measurements
over 45 °C and 80 %rh, the HygroGen2 temperature be permitted to equilibrate for 20 minutes
before high humidity is introduced. It is also recommended that, under these conditions, the
desired RH level is achieved in incremental steps, allowing stabilisation at each step. If the unit
is operated at high temperature and high humidity for prolonged periods, it is strongly
recommended that the chamber is thoroughly dehumidified prior to switching the unit off.
Probe Insertion Depth
When adjusting or calibrating probes against a reference, make sure that the insertion depth of
each instrument is the same for each probe. Using the same immersion depth substantially
reduces the effect of any temperature and humidity gradients in the chamber.
The immersion depth of any probe inserted in the HygroGen2 should be within the limits of
100-150 mm (4-6”), measured from the inner side of the door. This will reduce the effect of
room temperature via stem conduction on the probe.
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Protective Filters
Make sure you allow appropriate extra time for probes with particular protective filters. These
probes require a longer time than the HygroGen2 to stabilise.
The Trend Screen displays the measured values over time (10 minute default on the x axis), so
the user is able to observe whether the HygroGen2 is stable within the acceptance criteria.
Low Water Level Alarm
The unit will inform the operator if the water level in the reservoir is too low with a visual
“Low Water Level” prompt on the controller screen. This prompt may be dismissed by
following the on-screen instructions.
If the water level in the saturator falls below 20 ml, humidification is disabled to prevent
damage to the humidifier. Humidification will not be re-activated until the water level is
restored.
Replenish the reservoir according to the instructions in section 2.4.
Note: If the “Low Water Level” message appears on the controller screen during use, the
HygroGen2 can be topped up with 50 ml of demineralised water. This will bring the total water
content of the reservoir to approximately 80 ml.
Water Level Indicator Calibration
The water level sensor may behave differently for different qualities of water. To ensure
accuracy of the water level indicator, periodic calibration is advised. To access this feature, go
to the Settings Screen and select “Water Level” from the “Settings” drop-down menu. Follow
the on-screen instructions.
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Figure 42: Shutdown Screen!
Figure 41: Water Level Adjustment
5.2 Switching off the HygroGen2
There are two Shutdown procedures; these are presented after you press the onscreen power button. It is important that these are observed; instrument faults
attributable to incorrect Shutdown are not covered by the warranty.
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!
Shut Down
In normal circumstances use “Shutdown”. This dries the chamber to prevent residual water and
isolates the humidifier from the chamber. Once correctly shutdown, the HygroGen2 is in a
suitable condition for short- to medium-term periods without use. It is also put into a condition
where it can be moved carefully in a horizontal position (e.g. on a trolley) to a different
location (say, within a building).
Shutdown Procedure:
1. Press the “Power Off” button on-screen.
2. Select “Shut Down”.
3. Allow the HygroGen2 to shut down. The HygroGen2 will isolate the humidifier
and cool/dry to ensure excess water is removed. This may take several minutes.
DO NOT switch off at the wall before the HygroGen2 has shut down.
DO NOT switch off at the back of the HygroGen2 before it has shut down.
Transit
Use “Transit” to shut down and condition the HygroGen2 if the unit is to be transported or
stored for an extended period. The HygroGen2 will ask for the unit to be emptied of water. It
will isolate the humidifier from the chamber and then cool/dry the chamber to ensure excess
water is removed. This process may take several minutes.
Transit Procedure
1. Press the “Power Off” button on-screen.
2. Select “Transit”.
3. Empty water as prompted on-screen.
4. Allow the HygroGen2 to shut down. The HygroGen2 will isolate the humidifier and cool/dry to
ensure excess water is removed. This may take several minutes.
HygroGen2 will not switch off if the water is not emptied as requested!
DO NOT switch off at the wall before the HygroGen2 has shut down. Failure to
do this may cause software corruption if running firmware version 1.x.
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Figure43: HG-TB Transit Bag
5.3 Preparing the Unit for Transit or Storage
Shut down the HygroGen2 according to the Transit Shutdown Procedure above.
If the HygroGen2 needs to be shipped, always use the original double-layer cardboard
packaging. The HG-TB transit bag is suitable for hand carrying only; for air or truck
shipping, supplement the HG-TB with a sturdy cardboard box with at least 100mm of
foam or other shock protection material surrounding all sides.
When shipping involves air transportation, either remove the chamber door, or at least
one probe bung, to prevent condensation of any residual moisture when exposed to
low aircraft hold temperatures.
Even having completely emptied the water reservoir, after transportation there may be
a small amount of residual water that has drained into the chamber from the pipework.
This is normal and can be simply wiped out with a lint-free cloth.
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6 HW4 Embedded
HygroGen2 comes with HW4 ROTRONIC device control software on its embedded PC. This
provides the user with access to HW4 functionality to access ROTRONIC USB devices
without the need for a separate PC.
HW4 features include:
• Psychrometric conversions
• Instrument configuration
• Data acquisition
• Measurement display and graphing
• Calibration and adjustment
HW4 does not work with other manufacturers’ USB probes.
6.1 HW4 Set Up and Getting Started
For full functionality, HW4 requires an external monitor, keyboard and mouse to be
connected to the HygroGen2 (see section 7). To start HW4, touch the HW4 icon. Drag the
HW4 window onto a second monitor if available.
Any ROTRONIC HC2-S probes that are connected to the HygroGen2’s USB ports using a
ROTRONIC service cable, can be connected to HW4 using the “Search for USB Masters”
command. For a full overview of the use and features of HW4, please refer to the full HW4
manual. This can be obtained from the Downloads section of www.rotronic.com.
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6.2 HW4 Installation and Registration
HW4 is preinstalled and activated during HygroGen2 manufacture. The HW4 version number
can be identified via the Settings screen of the HygroGen2. Select the “Support” drop-down
menu and select HygroGen2 Info; please have this information available in the event that you
require technical support.
You may also need the unique HW4 installation key which can be found as follows:
i. On the HygroGen2, launch HW4. Click Registration on the startup screen.
ii. Make a note of the serial number.
iii. Click Cancel and close HW4.
To register your HW4 software and to assign your full contact details, visit
www.rotronic.com and go to the “Software” Section. Software registration will ensure that
you receive full support and notification of upgrades available. Do not try to register online
via the HygroGen2 interface as this will not work.
6.3 HW4 Support
Support for HW4 is available via email. Please contact support@rotronic.ch including your
full contact details, the HygroGen2 serial number and HW4 product key, and a description of
your query or problem. You will receive a response within a maximum of two working days.
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6.4 Data Logging in HW4
Test Instrument Data
HW4 can log to an inserted USB stick or to a network file share.
In HW4, click the instrument under test in the device tree and select Log to PC.
Choose either a local path to a USB stick, or configure a network file share, as described in
Section 3.4.9, and enter the required server path in the ‘Path’ field in HW4. For further details
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Control HC2-S [FEATURE PENDING HW4v3.9]
As of firmware version 3.0, HW4 can see and log the HygroGen2 control HC2-S.
HW4 automatically detects the HygroGen2 and adds it to the device tree. Should you not
wish for it to be listed, delete it in the proscribed fashion as detailed in HW4 documentation.
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7 External PC Peripherals
7.1 USB Keyboard and Mouse
All standard user functions may be accessed using the HygroGen2 touch screen. However, if
desired, any standard USB keyboard and mouse may be plugged in via front or rear USB
ports to facilitate operation.
This is particularly useful for operating the embedded HW4 ROTRONIC device control
software.
International Keyboard Layouts
Different international keyboards can be configured for the HygroGen2 via the Settings Page,
“Settings” drop-down menu and selecting “Keyboard Setup”.
A standard Windows Keyboard Control Panel appears which can then be configured to use
your keyboard layout of choice.
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7.2 External Monitor
Running the embedded HW4 software on the integrated screen is possible, but not practical,
so an external DVI monitor connection is available on the rear of the HygroGen2. DVI
monitors are widely available; no special configuration or size is required.
To configure the DVI monitor, use the following procedure:
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Figure 44: HG2-XL Control HC2 and PT100 Sensor, and with latter removed
8 Servicing and Maintenance
8.1 Control HC2-S Calibration
The control HC2-S may need to be removed for calibration. To minimise HygroGen2
downtime, alternative calibrated probes can be fitted in place of the existing probe, though
careful control of the reference probe serial number used should be taken. When using the
control probe as the reference in AutoCal, the serial number of the probe used will
automatically be recorded within the calibration certificate.
Removing Control HC2-S HG2-S
To remove the control HC2-S, turn off the HygroGen2 control and remove the door. Reach
into the chamber and unscrew the HC2-S from its mounting connector. Take care not to cross
the threads on the collar when refitting.
Removing Control HC2-S HG2-XL
To remove the control HC2-S, turn off the HygroGen2-XL control and open the door. First,
remove the Fast PT100 sensor, by gently pulling on the Lemo connector. Then do the same
for the HC2-S control HC2-S. Unscrew the HC2-S from its housing.
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Figure 45: Control PT100 and HC2 separated from Lemo housing
When replacing, take care not to cross the threads on the collar when refitting. Line up the
Lemo connectors so the red spot faces forward and push back into place, first the HC2-S,
then the PT100 sensor.
8.2 Desiccant
The HygroGen2 uses a desiccant when lowering humidity in the chamber. The desiccant
condition is shown within the Settings screen. This shows an approximate indication of the
dew point within the dryer cell.
If the HygroGen2 does not reach low RH set-points promptly, check the desiccant condition
and replace as required.
The measured desiccant value is established when the dryer is active and a flow of air from
the desiccant cell is passing over the desiccant sensor; this value is held when the dryer is
active to provide the user with an indication of the desiccant condition even if the dryer is not
used. To update the value, run the HygroGen2 on the lowest RH set-point (5 %rh) for at least
15 minutes.
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Changing Desiccant
Remove the desiccant cell from the HygroGen2 by pulling firmly on the cell cap
(Figure 1(5)). The cell is held in place securely to maintain an air-tight seal; a gentle twist
will help removal. Changing the desiccant should be undertaken in a ventilated area.
Observing the diagram below (Figure 36), remove the cap and pour out the used desiccant
material and replace with new or regenerated material. Avoid exposing the replacement
desiccant unduly to the atmosphere.
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5a) Cell cap
5b) Retaining clip
5c) Cell body
Figure 46: Desiccant Cell
Ensure that the cell is filled with as much desiccant as possible to ensure there are no air
gaps. Remember to replace the foam insert (that fits between the cell cap and the desiccant)
before replacing the cell cap and spring clip. Application of silicone grease on the desiccant
cell cap “O” ring will help ease removal and refitting.
Caution: Do not use dusty desiccants as the dust may be passed into the
chamber.
Choice of Desiccant
The HygroGen2 is supplied from the factory filled with molecular sieve desiccant. Molecular
sieve is preferred due to its higher performance in all temperature and humidity conditions
and is longer lasting and can be regenerated through heating. Other desiccants including selfindicating silica gel and drierite can be used if desired; for further information, please contact
hygrogen@rotronic.co.uk. Dusty desiccants should be avoided as particles may be passed
into the HygroGen2 chamber. Replace or regenerate the desiccant whenever the drying
performance of the HygroGen2 is deteriorating.
Material Safety Sheets for the desiccants supplied by ROTRONIC are available on request.
Regeneration of Molecular Sieve Desiccant
To regenerate molecular sieve, remove it from the desiccant cell and heat it at 175 °C for 3-5
hours in a dry environment (do not use a gas oven). After heating, allow to cool in a dry or
sealed environment.
Performance of the regenerated desiccant can be measured in the HygroGen2 according to
the method described above. Alternatively, replacement new desiccant can be ordered from
ROTRONIC. Please contact your local dealer.
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Figure 47: HG2-XL Air inlet filter removal
8.3 HygroGen2 Cleaning
Prior to all servicing and maintenance procedures, the IEC mains cable at the rear of the
HygroGen2 should be disconnected from the electrical mains supply.
External surfaces
The external surfaces of the HygroGen2 may be cleaned with a lint-free cloth dampened with
a mild soap solution. Care must be taken not to allow fluids into any of the apertures on the
unit.
Air Inlet Filters – HG2-S
The fan inlet filter can be cleaned using a vacuum cleaner applied to the exterior of the
HG2-S side grill to remove any particulates. The filter material is replaced during servicing.
Air Inlet Filters – HG2-XL
The two air inlet filters on the back of the HG2-XL can be removed by unclipping the filter
housing, and the plastic filters can be washed under a tap, and replaced when thoroughly dry.
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Chamber
Periodically, it is recommended that the internal surfaces of the HygroGen2 chamber sleeve
are inspected and wiped clean of any visual residues using a lint-free cloth moistened with
demineralised water. Care should be taken to avoid mechanical damage to the control probe
and sampling tubes inside the chamber.
Purging internal pipes
Some humidity instruments are used in environments where chemical contaminants may be
present. Should these transfer to the HygroGen2, this may result in drift of the RH control
probe, which would become apparent during calibration. To purge the internal pipe work and
chamber of the HygroGen2, replace the desiccant with Granular Activate Charcoal (GAC)
and run the unit at 40°C and 5%rh for 6 hours. Any volatile compounds within the
HygroGen2 will be absorbed into the GAC.
8.4 Annual Servicing of HygroGen2
The unit does not require routine user maintenance beyond that described in this Section.
For optimum performance, ROTRONIC recommends that the HygroGen2 is serviced every 12 months at
an approved HygroGen2 service centre, details of which can be found in Appendix C2 of this manual.
Under no circumstance should the unit be opened by personnel unauthorised by
the manufacturer. Doing so will void the manufacturer’s warranty and expose
potentially dangerous electrical hazards.
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A1: Calibration Reference Options
Various calibration references can be used with the HygroGen2. These include the internal
control probe, other RH probes, dew point chilled mirrors and platinum resistance
thermometers (PRTs).
For traceable calibration, these references are themselves calibrated by accredited
laboratories traceable to national standards.
For more information, please refer to The Guide to Uncertainty of Measurements (GUM)
published by the UK National Physical Laboratory (or equivalent national standards
documentation) and ISO/IEC 17025:2005 “General Requirements for the Competence of
Testing and Calibration Laboratories”.
Appendix D1 provides examples of uncertainty budgets for the HygroGen2 when using
different calibration references. These are for guidance only and ROTRONIC accepts no
liability in relation to their use.
A1.1 Internal RH Probe Reference
The display values on the HygroGen2 (which are derived from the control probe - as
described in Appendix A2) can be used as the reference.
Advantages:
• No supplementary instruments are required.
• Fastest response - control is based on the reference value.
• Stability during calibration – the reference is continually optimising the control value.
• The reference probe can be easily replaced with another calibrated probe.
• HC2-S probes have the facility to be adjusted to agree with a calibration reference, meaning no
corrections of the HygroGen2 display value need to be made in routine use.
Disadvantages:
• RH probes can drift over time, so regular checks need to be performed to achieve best
measurement capability and a larger drift component included in an overall uncertainty
calculation.
• Probe characteristics, such as hysteresis or temperature coefficients, must be included within
the overall uncertainty budget.
• RH probes are less accurate than chilled mirrors.
Using the internal probe as your reference provides the most convenient option, but routine
checks of the probe’s stability are required to ensure the quality of the calibration. Interim
calibration checks against a traceable reference (e.g. ROTRONIC non-saturated salt
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solutions) should be carried out regularly and the results recorded in a probe calibration
history.
Annual recalibration of the control probe by an accredited laboratory should be the minimum
calibration regime. Interim calibration checks in combination with the annual calibration
results will allow the key drift component of an uncertainty budget to be defined and
documented.
A1.2 External RH Probe Reference
Any RH instrument placed through the HygroGen2 door can be used as the reference. This
may be desired if your Quality System employs a particular RH probe with a long history. It
may not be desirable to adjust this probe and use it as the control probe – a separate adjusted
control probe may be more convenient.
The same disadvantages apply when using an external RH probe as a reference as when using
the RH control probe: i.e. accuracy, susceptibility to drift, hysteresis, regular calibration
requirement.
A1.3 Chilled Mirror Reference
To reduce calibration uncertainty, a chilled mirror instrument can be employed as the
reference. This type of instrument is generally accepted as a secondary humidity transfer
standard. Instruments should be maintained with an accredited (ISO 17025) calibration
certificate. A chilled mirror can be used to validate the HygroGen2 calibration before and
after on-site calibration using the internal RH probe as a reference.
Chilled mirrors measure “dew point“, which is a measure of water vapour concentration and
is the temperature at which dew will form on a surface. Relative humidity can be derived
from this value with a corresponding temperature measurement.
There are two types: an all-in-one probe which can be inserted through the HygroGen2 door,
with integrated PRT temperature probe, e.g. MBW/RHS 473 with RP2 measuring head, and
an external sampling head, for which the HygroGen2 external sample loop is employed (see
section below).
Advantages of chilled mirror references:
• Best measurement capability.
• Instruments do not drift significantly.
• Operates over a broad range of humidity conditions.
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Disadvantages:
• Regular mirror cleaning is required to maintain best possible performance.
• Mirror measuring heads generate heat when cooling the mirror. Certain older chilled mirror
probes fitted through the HygroGen2 door can introduce temperature gradients.
• For dew points above ambient conditions, sample lines must be heated to avoid condensation
which can introduce instability.
• Chilled mirrors may be more expensive to calibrate than RH probes.
• Longer stabilisation time.
Without doubt, a chilled mirror reference can obtain the best possible calibration uncertainty,
but they do require a good level of user expertise to ensure the best possible results. Always
follow the chilled mirror manufacturer’s best practice recommendations and check the
instrument’s compatibility with the HygroGen2 operating specifications.
Practical Guidance - Chilled Mirror Reference
Depending on the conditions being measured, some chilled mirrors do require a longer time
to stabilise, sometimes up to 90 minutes.
Attention should be paid to the following:
• Some types of chilled mirror sensors have the tendency to over- or under-shoot, to “hunt” and
can be off-the-mark for quite a long period of time.
• At values below freezing, the indications of chilled mirror instruments without a force frost
feature can be ambiguous; readings may correspond to either the dew point or the frost point.
• Whenever measuring conditions result in a dew point that is higher than the laboratory
conditions, heat the entire external sample loop, including the sensor head. Heating is required
to avoid condensation.
For advice on choosing the most appropriate chilled mirror instrument, please consult your
ROTRONIC dealer.
Chilled mirror probes
Chilled mirror probes of diameters up to 50 mm can be directly fitted through the HygroGen2
door. Depending on the diameter of the probe, a special adaptor or custom HygroGen2 door
may be required, please contact your ROTRONIC dealer for guidance.
Chilled mirror probes are convenient for dew point ranges above ambient as they are
immersed in the conditions and therefore condensation in sample lines need not be
considered.
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Figure 48: RP2 Head fully inserted into HygroGen2 door
Make sure the mirror is positioned so that moving air within the chamber flows over the
mirror surface.
External sample loop operation
To use a HygroGen2 with a chilled mirror that has an external sampling head, connect via the
heated sample loop points on the back panel (Figure 2, items 1 & 2). The HygroGen2 sample
ports and internal tubing are automatically controlled to 5 °C above the chamber temperature
to eliminate the possibility of condensation formation.
The connecting lines to the mirror must also be heated if the set chamber conditions create a
dew point temperature higher than the ambient conditions. Make sure that your chilled mirror
operating capability is within the required range. For humidity values with a dew point below
ambient temperature, heated sample lines are not required.
Remove the blanking caps fitted to the sample loop Swagelok fittings and use nuts and olives
to connect the sample tubes from the chilled mirror. 6 mm OD FEP or stainless tubing should
be used to connect the sample loop out and return ports to the chilled mirror unit. If the
mirror instrument does not have a built-in pump, flow meter and regulator, we recommend
including these in the sample loop (after the mirror) to confirm the air flow rate required by
the chilled mirror instrument (typically 0.5 l/min).
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Figure 49: HygroGen2/Chilled Mirror Set
Caution:
When tightening or releasing the Swagelok connectors do not apply torque to
the nut/caps without using a spanner on the connector body to counteract it.
Finger tighten and then apply a quarter turn with a spanner.
Replace the blanking caps when not using the sample loop.
If the chilled mirror instrument is being used in conjunction with a thermometer (in order to
calculate relative humidity), the temperature probe should be positioned in the chamber. Care
should be taken to ensure that insertion depth and stem conduction effects do not induce
measurement errors.
A typical HygroGen2/Chilled Mirror set up is shown at Figure 38; note the heated sample
lines to the rear.
Set the flow rate through the sample loop according the mirror instrument manufacturer’s
specifications. A lower flow rate will improve stability criteria but may influence
measurement response time.
A2: Temperature Control
Temperature control within the HygroGen2 is performed by a fast response PT100
temperature sensor which is continuously referenced against the HC2-S control probe. The
chamber is not considered stable (as indicated by the control indicator being coloured green)
unless the reported temperature values are within the resolution of the control HC2-S. See
also Section 3.4.1.iii.
If a replacement HC2-S reference is put into the HygroGen2, and it gives a significantly
different temperature reading, it may take a while - roughly 20 minutes for every 0.1°C
discrepancy - the first time stability control is engaged, as the self-adjustment algorithm runs.
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Figure 50: HG2-D888888-Map
A3: Validation – Requirements and Accessories
For an ISO 17025 calibration system, you will need to show evidence of qualifying your own
system, and permanently logging temperature gradients within the chamber.
For this purpose, ROTRONIC has developed a special door with detachable mapping rig for
the HG2-S:
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Figure 51: HG2-PRTring
And a PRT mounting ring that can be fitted permanently into the HG2-S chamber for
continuous monitoring:
We recommend the MBW T12 multi-channel thermometer for performing these tasks, which
when used with the MBW/RHS dew point mirrors provide a calculated RH map of the entire
space.
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On Screen Message:
Fault/Action:
HC2-S NC
HC2-S not connected or faulty. Check and replace as required.
Contact service centre if message persists.
HC2-S error
Temperature or RH values are incorrect within the HygroGen2’s
programming. Remove Probe and check values. Replace if found
to be faulty. Contact service centre if message persists.
HC null data
HC2-S communication; invalid data output. Check HC2-S and
replace. Contact service centre if message persists.
Desiccant probe NC
Desiccant probe connection failure. Service centre repair only.
Manual control of desiccant condition enables use to continue.
Desiccant probe null
data
Desiccant probe communication; invalid data output. Service
centre repair only. Manual control of desiccant condition enables
work to continue.
Low Water level
Check water level, empty and refill as required, see section 2.4.
If message persists, manual control of water level allows use to
continue until next service
High Water level
Water level is too high; empty completely and refill in
accordance with section 2.4. Contact service centre if message
persists.
Humidification Disabled
Displays when temperature is changing. Wait for temperature to
stabilise.
Desiccant wet
Desiccant condition warning. Replace desiccant (see section 8.2)
Heating Disabled
Over-temperature event. Heating shut down for safety reasons.
Contact service centre.
Sample Loop error
Temperature fault (sample loop temperature sensor or heater).
Operation can continue at dew points below ambient
temperature.
Water Sensor error
Fault with level sensor. Manual supervision of water level allows
use to continue until next service.
UV error
UV Lamp failure. Contact service centre.
Service Due
More than 3,000 hours in use since last service. Contact your
service centre to arrange for the HygroGen2 to be serviced.
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HYGROGEN2
HG2-S
HygroGen2 with touch screen, calibrated control/reference probe, set-point control & programmer
function, heated sample loop, desiccant cell, fill syringe, embedded HW4-P.
Order chamber door separately
HG2-XL
HygroGen2-XL with touch screen, calibrated control/reference probe, set-point control & programmer
function, heated sample loop, 2 x desiccant cell, fill syringe, embedded HW4-P.
Chamber doors / probe sleeves / bungs
HG2-D-11111
HG2 door 5 x 15 mm ports (for 5 HC2-Ss) with 5 bungs, order specific B1 sleeves for smaller probe
diameters
HG2-D-888888
HG2 door 6 x 30 mm ports with 6 bungs, order specific B8 sleeves to suit smaller probe diameters
HG2-D-HFW
HygroGen probe door for HF3 and HF4 wall mount transmitters, also HP21 hand held with fixed probe
HG2-DP-00000
HG2 clear acrylic door (no ports) for instruments with displays
HG2-B1
15 mm Bung for HG2-D-11111
HG2-B1-xx
B1 probe sleeves for HG2-D-11111 (15 mm external, internal probe diameter see xx diameter codes)
HG2-B8
30 mm Bung for HG2-D-888888
HG2-B8-xx
B8 probe sleeves for HG2-D-888888 (30 mm external, internal probe diameter see xx diameter codes )
HG2-D-xxxxx
HG2 fully custom door for > 30 mm ports, see xx diameter codes
HG2-Bxx
Custom bung
HG2-Bxx-xx
Custom probe adaptor sleeves (all types)
HG2-D-888888-Map
HG2-D888888 door with detachable mapping rig
Optional Enhanced Features
HG2-AutoCal-Code
AutoCal function, activation code
HG2-ExtRef-Code
MBW/RHS External Reference - extension to enable MBW chilled mirror as external reference. NB Requires
AutoCal or RemoteAPI, activation code
HG2-RemoteSS-Code
LAN Remote Control (Screen Share) – remote control access via VNC, activation code
HG2-TempExt-Code
Low Temperature Range Extension -5…60 °C, activation code
HG2-HumiExt-Code
Humidity Range Extension 2…99 %rh, activation code
HG2-RemoteAPI-Code
LAN Remote Control (API) – remote cont rol application prog ramming interface, activ ation code
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C1: HygroGen2 Warranty Statement
ROTRONIC will grant a warranty for the HygroGen2 for a period of 12 months from the date
of delivery in respect of any evidenced faulty workmanship and materials. The warranty
period is extended by a further 12 months when the unit is serviced at a ROTRONIC
approved service centre 12 months after the date of supply. Should the instrument be proven
not to meet the published specifications or to be contrary to contract upon inspection, the
customer shall grant ROTRONIC the opportunity hereunder of repairing the fault by
returning the unit carriage paid to ROTRONIC.
Should the supply or delivery of any improvement or replacement not prove possible, the
customer may choose between having the purchase price reduced or demanding the contract
of sale to be rescinded (conversion). Damage resulting from natural wear and tear, an act of
God or non-compliance with the operating instructions shall be excluded from the warranty
as well as mechanical interference by the customer or by third parties with plant and
equipment of ROTRONIC without its written permission. No liability will be accepted for
defects, damage or injury caused due to installation not carried out in accordance with the
manufacturer’s installation instructions.
The instrument maintains a record of its usage and this may only be reset by an authorised
service centre; this will determine the warranty period granted.