Rosemount SOLU COMP II Instruction Manual

Model SOLU COMP®II
Dual Input pH Analyzer
Model Options 1055-22-32 and 1055-22
Instruction Manual
PN 5101055pH
July 2000
EXTENDED
WARRANTY!
(See offer at back of manual)
Rosemount Analytical Inc. Uniloc Division
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 863-1181 1-800-854-8257 www.RAuniloc.com
© Rosemount Analytical Inc. 2000
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Your purchase from Rosemount Analytical, Inc. has resulted in one of the finest instruments available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowledge of the user in oper­ating and maintaining the instrument. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation, commissioning, opera­tion, and maintenance of this instrument. If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
• Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-863-1181 to request correct manual.
• For clarification of instructions, contact your Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
• All equipment doors must be closed and protec­tive covers must be in place unless qualified per­sonnel are performing maintenance.
• If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
WARNINGS
RISK OF ELECTRICAL SHOCK
Equipment protected throughout by double insulation.
• Installation of cable connections and servicing of this product require access to shock hazard voltage levels.
• Main power and relay contacts wired to separate power source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240 V.
• Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bush­ings and jumper wires.
• Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental pro­tection requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).
• Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
• Operate only with front and rear panels fastened and in place over terminal area.
• Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.
Proper relay use and configuration is the responsibility
of the user.
CAUTION
This product generates, uses, and can radiate radio fre­quency energy and thus can cause radio communica­tion interference. Improper installation, or operation, may increase such interference. As temporarily permit­ted by regulation, this unit has not been tested for com­pliance within the limits of Class A computing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a resi­dential area may cause interference, in which case the user at his own expense, will be required to take whatev­er measures may be required to correct the interference.
WARNING
This product is not intended for use in the light industrial, residential or commercial environments per the instrument’s certification to EN50081-2.
QUICK START GUIDE
FOR MODEL SOLU COMP II pH/ORP ANALYZER
(Model Options 1055-22-32 and 1055-22)
1. Refer to Section 2.0 for installation instructions.
2. Wire pH (or ORP) sensor(s) to the analyzer.See the drawings below. Refer to the sensor instruction sheet for details. Make alarm, output, and power connections as shown below.
CONTINUED ON THE FOLLOWING PAGE
3. Once connections are secured and verified, apply power to the analyzer.
Wiring Connections for Solu Comp II Model 1055-01-10
(Panel Mount with 115/230 Vac Power)
Wiring Connections for Solu Comp II Model 1055-02-10
(Panel Mount with 24 Vdc Power)
Wiring Connections for Solu Comp II Model 1055-01-11
(Surface/Pipe Mounting with 115/230 Vac Power)
Wiring Connections for Solu Comp II Model 1055-02-11
(Surface/Pipe Mounting with 24 Vdc Power)
5. Choose the desired language. Choose >> to show more choices.
6. Choose the number of sensors wired to the analyzer
7. Choose the measurement for sensor 1.
8. Choose the measurement for sensor 2.
9. Choose temperature units.
10. The main display appears.The outputs and alarms are assigned to default val­ues.To change settings, refer to Section 5.0, Programming the Analyzer.To rein­stall factory settings and return to Quick Start, see Section 5.10.
# of sensors?
One
TTwwoo
Temperature in?
**CC **
F
S1 Measure?
ppHH
Redox ORP
S2 Measure?
ppHH
Redox ORP
4. When the analyzer is powered up for the first time, Quick Start screens appear. Using Quick Start is easy. a. A blinking field shows the position of the cursor. b. Use the # or $ key to move the cursor left or right. Use the " or ' key to increase or decrease the value of a
digit. Use the " or ' key to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT also retur ns the
display to the previous screen.
EEnngglliisshh
Français
Español >>
QUICK REFERENCE GUIDE
MENU TREE FOR pH/ORP/REDOX MEASUREMENTS
i
MODEL SOLU COMP II TABLE OF CONTENTS
MODEL SOLU COMP II DUAL INPUT pH ANALYZER
TABLE OF CONTENTS
Section Title Page
11..00
DDEESSCCRRIIPPTTIIOONN AANNDD SSPPEECCIIFFIICCAATTIIOONNSS ....................................................................................................................................
1
1.1 Features and Applications....................................................................................... 1
1.2 Specifications .......................................................................................................... 2
1.3 Recommended Sensors.......................................................................................... 3
1.4 Ordering Information and Accessories.................................................................... 4
22..00 IINNSSTTAALLLLAATTIIOONN................................................................................................................................................................................................................
5
2.1 Unpacking and Inspection ...................................................................................... 5
2.2 Installation................................................................................................................ 5
33..00 WWIIRRIINNGG........................................................................................................................................................................................................................................
9
3.1 Preparing Conduit Openings................................................................................... 9
3.2 Power, Alarm, Output, and Sensor Connections .................................................... 9
44..00 DDIISSPPLLAAYY AANNDD OOPPEERRAATTIIOONN ........................................................................................................................................................................
12
4.1 Display..................................................................................................................... 12
4.2 Keypad .................................................................................................................... 12
4.3 Programming and Calibrating the Solu Comp II - Tutorial....................................... 13
4.4 Security.................................................................................................................... 14
4.5 Using Hold............................................................................................................... 14
55..00 PPRROOGGRRAAMMMMIINNGG TTHHEE AANNAALLYYZZEERR ....................................................................................................................................................
15
5.1 General.................................................................................................................... 15
5.2 Changing StartUp Settings...................................................................................... 15
5.3 Configuring and Ranging the Outputs..................................................................... 17
5.4 Configuring Alarms and Assigning Setpoints.......................................................... 19
5.5 Selecting Type of Measurement and Activating Solution Temperature Correction.. 22
5.6 Choosing Temperature Units and Manual/Automatic Temperature Compensation. 24
5.7 Setting a Security Code........................................................................................... 25
5.8 Noise Rejection........................................................................................................ 25
5.9 Single Sensor or Dual Sensor Input......................................................................... 26
5.10 Resetting Factory Calibration and Factory Default Settings.................................... 26
5.11 Selecting a Default Screen, Language, and Screen Contrast................................. 27
66..00 CCAALLIIBBRRAATTIIOONN ..................................................................................................................................................................................................................
29
6.1 Introduction.............................................................................................................. 29
6.2 Calibrating Temperature.......................................................................................... 29
6.3 Two-Point Buffer Calibration (Auto Calibration) ....................................................... 31
6.4 Two-Point Buffer Calibration (Manaual Calibration)................................................. 33
6.5 Making the Analyzer Reading Match a Second Instrument (Standardization)........ 35
6.6 Entering a Known Slope .......................................................................................... 36
6.7 ORP Calibration....................................................................................................... 37
77..00
MMAAIINNTTEENNAANNCCEE ............................................................................................................................................................................................................
38
7.1 Overview.................................................................................................................. 38
7.2 Replacement Parts .................................................................................................. 38
88..00 TTRROOUUBBLLEESSHHOOOOTTIINNGG............................................................................................................................................................................................
41
8.1 Overview.................................................................................................................. 41
8.2 Troubleshooting Using Fault Codes......................................................................... 41
8.3 Troubleshooting When No Error Message is Showing............................................. 42
8.4 Simulating Inputs..................................................................................................... 45
8.5 Simulating Temperature........................................................................................... 46
8.6 Measuring Reference Voltage ................................................................................. 47
99..00
RREETTUURRNN OOFF MMAATTEERRIIAALL ....................................................................................................................................................................................
48
MODEL SOLU COMP II TABLE OF CONTENTS
TABLE OF CONTENTS CONT’D
LIST OF FIGURES
Number Title Page
2-1 Panel Mount Installation........................................................................................... 6
2-2 Pipe Mount Installation............................................................................................. 7
2-3 Surface Mount Installation........................................................................................ 8
3-1 Removing the Knockouts......................................................................................... 9
3-2 Wiring Connections for Solu Comp II Model 1055pH-01-10....................................
(Panel Mount with 115/230 Vac Power).................................................................... 10
3-3 Wiring Connections for Solu Comp II Model 1055pH-02-10....................................
(Panel Mount with 24 Vdc Power)............................................................................ 10
3-4 Wiring Connections for Solu Comp II Model 1055pH-01-11 ...................................
(Wall/Pipe Mounting with 115/230 Vac Power)......................................................... 11
3-5 Wiring Connections for Solu Comp II Model 1055pH-02-11 ...................................
(Wall/Pipe Mounting with 24 Vdc Power)................................................................. 11
4-1 Displays During Normal Operation.......................................................................... 12
4-2 Solu Comp II Keypad............................................................................................... 12
5-1 Assigning Outputs 1 and 2 ..................................................................................... 17
5-2 High Alarm Logic .................................................................................................... 19
5-3 Low Alarm Logic ...................................................................................................... 19
6-1 Calibration Slope and Offset.................................................................................... 31
7-1 Exploded View of Solu Comp II (Panel Mount Version)............................................ 39
7-2 Exploded View of Solu Comp II (Pipe/Surface Mount Version)................................ 40
8-1 Simulating Inputs When the Preamplifier is in the Analyzer..................................... 45
8-2 Simulating pH Input When the Preamplifier is in the Sensor.................................... 46
8-3 Three-Wire RTD Inputs............................................................................................. 46
8-4 Simulating RTD Inputs.............................................................................................. 47
8-5 Checking for a Poisoned Reference Electrode........................................................ 47
LIST OF TABLES
Number Title Page
5-1
Default Settings........................................................................................................ 16
7-1 Replacement Parts for Solu Comp II (Panel Mount Version).................................... 39
7-2 Replacement Parts for Solu Comp II (Pipe/Surface Mount Version)........................ 40
ii
MODEL SOLU COMP II SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
SECTION 1.0.
DESCRIPTION AND SPECIFICATIONS FOR SOLU COMP II
pH AND CONDUCTIVITY ANALYZERS
1.1 FEATURES AND APPLICATIONS
1.2 SPECIFICATIONS
1.3 RECOMMENDED SENSORS
1.4 ORDERING INFORMATION AND ACCESSORIES
1
1.1 FEATURES AND APPLICATIONS
The Solu Comp II analyzers offer the choice of single or dual sensor input with measurement choices of pH/ORP and conductivity/resistivity.The pH measure­ment option offers field configurable measurement units as pH, ORP, or Redox.The conductivity meas­urement option has measurement unit choices of con­ductivity and resistivity.
QUICK START PROGRAMMING: Exclusive Quick Start screens appear the first time the Solu Comp II is powered up.Screen prompts direct the user to regis­ter the number of sensors, the measurement unit(s), and language. For conductivity measurement, the cell constant must also be registered.The Solu Comp II automatically sets reasonable default values for the 4­20 mA output and chooses the standard temperature correction algorithm.The unit is ready for use in a matter of minutes.
MENUS: Menu screens for calibrating and program­ming are simple and intuitive.Plain-language prompts guide the user through the procedures.There are no service codes to enter before getting access to menus.
DUAL SENSOR INPUT AND OUTPUT: The Solu Comp II accepts single or dual sensor inputs.The two 4-20 mA outputs can be independently programmed to correspond to selected measurements or tempera­ture. Output dampening is available.
ALARMS: The Solu Comp II has three fully program­mable alarm relays that can be assigned to selected measurements or temperature. Alarms can be config­ured as high, low, or USP 23*.To warn of the approach of an out of limits condition, the USP 23* alarm can be programmed to activate when the con­ductivity is within a user-selectable percentage of the limit.The third relay is configurable as a fault alarm. The relay activates when a sensor or analyzer fault occurs.
ENCLOSURE: The panel mount version fits standard 1/2 DIN panel cutouts, and its shallow depth permits easy mounting in Hoffman-type enclosures.
DISPLAY :The two-line, 16-character, back-lit display can be customized to meet user requirements.All operations and descriptive messages can be field selected for English, French, German, Italian, Spanish, or Portuguese.Information screens, which permit data not shown in the regular display to be seen, are available at the push of a button.
TEMPERATURE CORRECTION:
Conductivity: Choose from high purity water
(dilute sodium chloride), cation conductivity (dilute hydrochloric acid), or an adjustable linear tempera­ture coefficient (0 to 5.00%/°C).The high purity water and cation conductivity corrections are appli­cable to 100°C.The linear temperature correction applies between -5 and 200°C.Temperature correc­tion can be disabled, allowing the analyzer to dis­play raw conductivity.
pH: Choose from standard measurement compen­sation, solution temperature correction for high puri­ty or dilute base solutions, and custom temperature correction.When reading ORP/Redox, no tempera­ture corrections are required.
SENSORS:
Conductivity: The Solu Comp II is intended for use
with the ENDURANCE Model 400 series conductiv­ity sensor (Pt 1000 RTD). It can be used with other Rosemount Analytical sensors having titanium elec­trodes and a Pt 1000 RTD.
pH: Rosemount Analytical’s full line of pH and ORP sensors are compatible with the Solu Comp II (Pt100 or Pt1000 RTD is required for pH tempera­ture correction and for temperature measurement functions).
*conductivity/resistivity measurement only
MODEL SOLU COMP II SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
2
1.2 SPECIFICATIONS - General
Case: ABS. Pipe, surface, and panel mount versions
are NEMA 4X/CSA 4. POLLUTION DEGREE 4: Extended Environment
Outdoor use where conductive contamination such as rain, snow, or dust may be present.
Dimensions
PPaanneell ((ccooddee -1100))::
6.10 x 6.10 x 3.72 in. (155 x
155 x 94.5 mm)
SSuurrffaaccee//PPiippee ((ccooddee -1111))::
6.23 x 6.23 x 3.23 in. (158 x 158 x 82 mm); see page 5 for dimensions of pipe mounting bracket.
Conduit openings: Accepts PG13.5 or 1/2 in. con-
duit fittings
Display: Two line, 16-character, back-lit display.
Character height: 4.8 mm. Display can be cus­tomized to meet individual requirements. Depending on number of sensors, as many as 14 display screens are available.
Ambient temperature and humidity: 0 to 50°C (32
to 122°F), RH 5 to 95% (non-condensing)
Power:
Code -01: 98 to 132 Vac, 50/60 Hz, 8 watts max.
196 to 264 Vac, 50/60 Hz, 8 watts max.
Code -02: 2 0 t o 30 Vdc, 8 watts maximum Equipment protected throughout by double insula-
tion.
RFI/EMI: EN-50081-2
EN-50082-2
LVD: EN-61010-1 Input: Accepts any combination of one or two pH,
ORP/Redox, or conductivity sensors.For conduc­tivity measurements, temperature element must be a Pt 1000 RTD. For pH measurements, use either a Pt100 or Pt1000 RTD.
Outputs: Two 4-20 mA or 0-20 mA isolated outputs.
Continuously adjustable.Linear or logarithmic. Maximum load 600 ohms. Output dampening with time constant of 5 sec is user-selectable.
Alarms: Three alarm relays for process measure-
ment(s) or temperature. Alarm 3 can be configured as a fault alarm, instead of a process alarm. Each relay can be configured independently. Alar m logic (high or low activation or USP 23*) and deadband are user-programmable.The USP 23* alarm can be programmed to activate when the con­ductivity is within a user-selectable percen­tage of the limit.
*conductivity/resistivity measurement only
Relays: Form C, single pole double throw, epoxy sealed
Temperature correction [conductivity]: High purity
water (dilute sodium chloride), cation conductivity (dilute hydrochloric acid), linear temperature coef­ficient (0.0 to 5.00%/°C), or none. High purity water and cation conductivity temperature correc­tion apply between 0 and 100°C.Linear tempera­ture coefficient can be applied between -5 and 200°C.
Measurement Range [conductivity]:
0.0 to 20,000 µS/cm or 0.05 to 20 MΩ-cm
Measurement Range [pH]: 0 to 14 pH Measurement Range [ORP]: -1500 to +1500 mV Temperature Range [conductivity]: -5°C to 200°C
(23°F to 392°F)
Weight/Shipping weight (rounded up to nearest lb or
nearest 0.5 kg): 3 lb (1.5 kg)/4 lb (2.0 kg)
Resistive Inductive
28 Vdc 5.0 A 3.0 A 115 Vac 5.0 A 3.0 A 230 Vac 5.0 A 1.5 A
MODEL SOLU COMP II SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
PERFORMANCE SPECIFICATIONS ­ANALYZER (CONDUCTIVITY INPUT)
*whichever is greater
Accuracy (Resistivity): 0.9% of reading Accuracy (Temperature): ±0.1°C between 5°C and
100°C; ±1°C between 101°C and 200°C
Stability: 0.5% of reading/month Ambient Temperature Effect: ±0.05% of reading/°C Output Accuracy: ±0.1 mA
PERFORMANCE SPECIFICATIONS ­ANALYZER (pH INPUT)
Accuracy: ±0.01 pH Repeatability: ±0.01 pH Stability: ±0.01 pH/month, non-cumulative Temperature Coefficient: ±0.003 pH/°C Temperature Compensation: Pt100/Pt1000 RTD,
Automatic or Manual -15 to 100°C (5 to 212°F)
PERFORMANCE SPECIFICATIONS ­ANALYZER (ORP INPUT)
Accuracy: ±2.0 mV Repeatability: ±1.0 mV Stability: ±1.0 mV/month, non-cumulative Temperature Coefficient: ±0.2 mV/°C Temperature Measurement: -15 to 100°C
(5 to 212°F)
Range Cell constant (/cm) Accuracy*
0.055 - 9.99 µS/cm 0.01 0.9% of reading or ±0.002 µS/cm
10 - 50 µS/cm 0.01 ±2% of reading
0.055 - 500 µS/cm 0.1 ±2% of reading or ±0.1 µS/cm
0.055 - 5000 µS/cm 1.0 ±2% of reading or ±1 µS/cm
0 - 5 mS/cm 1.0 ±2% of reading
or ±0.001 mS/cm
0 - 20 mS/cm 10 ±2% of reading
or ±0.01 mS/cm
RECOMMENDED SENSORS FOR CONDUCTIVITY:
Model 400 Screw-in/Insertion Model 401 Screw-in/Insertion (except 401-15) Model 402 Retractable Model 403 Sanitary Flanged Model 404 Flow-Through
The analyzer can also be used with other Rosemount Analytical conductivity sensors having titanium elec­trodes and a Pt 1000 RTD.Refer to the table to select the recommended cell constant.
Range,µµS/cm Cell constant, /cm
0.0 to 50 0.01 5 to 500 0.1
50 to 5,000 1.0
500 to 20,000 10
RECOMMENDED SENSORS FOR pH:
Model 320B Flow Through pH Model 320HP High Purity pH Model 328A Steam Sterilizable pH Model 370 and 371 EuroSenz pH Model 381+ Insertion/Submersion/Flow Through pH Model 389 Disposable pH Model 396 Disposable pH Model 396VP Disposable pH with VP 6.0 connector Model 396P Disposable pH Model 396R Retractable pH Model 396RVP Retractable pH with VP 6.0 connector Model 397 Quik Disconnect pH Model 398 Insertion/Submersion pH Model 398VP Insertion/Submersion with VP 6.0 connector Model 398R Retractable pH Model 398RVP Retractable pH with VP 6.0 connector Model 399 Disposable pH Model GP1 Disposable pH Model Hx338 Steam Sterilizable pH Model Hx348 Steam Sterilizable pH
1.3 RECOMMENDED SENSORS
3
RECOMMENDED SENSORS FOR ORP:
Model 330 Flow Through ORP Model 371 EuroSenz ORP Model 381+ Insertion/Submersion/Flow Through ORP Model 389 Disposable ORP Model 396P Disposable ORP Model 396R Retractable ORP Model 398 Insertion/Submersion ORP Model 398VP Insertion/Submersion with VP 6.0 connector Model 398R Retractable ORP Model 398RVP Retractab le ORP with VP 6.0 connector
MODEL SOLU COMP II SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.4 ORDERING INFORMATION
The Solu Comp II analyzers offer the choice of single or dual sensor input with measurement choices of pH/ORP
and conductivity/resistivity.The pH measurement option offers field configurable measurement units as pH, ORP, or Redox. The conductivity measurement option has measurement unit choices of conductivity and resistivity. Standard features include two isolated outputs, three alarm relays, customizable two-line display, and temperature correction.
MODEL
1055 SOLU COMP II ANALYZER
CODE
MEASUREMENT 2 (Optional) 30 Contacting Conductivity 32 pH/ORP
CODE POWER
01 115/230 Vac, 50/60 Hz power 02 24 Vdc
CODE MOUNTING
10 Panel mounting enclosure 11 Pipe/Surface mounting enclosure
CODE MEASUREMENT 1 (Required Selection)
20 Contacting Conductivity 22 pH/ORP
1055 -01 -10 -20 EXAMPLE
ACCESSORIES (Weights are rounded up to nearest whole lb or 0.5 kg)
PART NUMBER DESCRIPTION WEIGHT SHIPPING WT.
23820-00 Pipe mounting kit, includes U-bolts, mounting bracket, nuts, 2 lb (1.0 kg) 4 lb (2.0 kg)
washers, and screws (complete) 23554-00 Gland fittings, PG 13.5, 5 per package 1 lb (0.5 kg) 2 lb (1.0 kg) 9240048-00 Tag, stainless steel (specify marking) 1 lb (0.5 kg) 1 lb (0.5 kg)
pH INPUT
9210012 Buffer Solution, 4.01 pH, 1 pint (473 mL) 1 lb (0.5 kg) 2 lb (1.0 kg) 9210013 Buffer Solution, 6.86 pH, 1 pint (473 mL) 1 lb (0.5 kg) 2 lb (1.0 kg) 9210014 Buffer Solution, 9.18 pH, 1 pint (473 mL) 1 lb (0.5 kg) 2 lb (1.0 kg)
CONDUCTIVITY INPUT
SS-1 0.01N Potassium Chloride, 1409 µS/cm at 25°C, 1 quart (945 mL) 2 lb (1.0 kg) 4 lb (2.0 kg) SS-1A 0.01N Potassium Chloride, 1409 µS/cm at 25°C, 1 gallon (3785 mL) 9 lb (4.0 kg) 11 lb (5.0 kg) SS-5 Conductivity Standard, 1000 µS/cm at 25°C, 1 quart (945 mL) 2 lb (1.0 kg) 4 lb (2.0 kg) SS-5A Conductivity Standard, 1000 µS/cm at 25°C, 1 gallon (3785 mL) 9 lb (4.0 kg) 11 lb (5.0 kg) SS-6 Conductivity Standard, 200 µS/cm at 25°C, 1 quart (945 mL) 2 lb (1.0 kg) 4 lb (2.0 kg) SS-6A Conductivity Standard, 200 µS/cm at 25°C, 1 gallon (3785 mL) 9 lb (4.0 kg) 11 lb (5.0 kg) SS-7 Conductivity Standard, 5000 µS/cm at 25°C, 1 quart (945 mL) 2 lb (1.0 kg) 4 lb (2.0 kg) SS-7A Conductivity Standard, 5000 µS/cm at 25°C, 1 gallon (3785 mL) 9 lb (4.0 kg) 11 lb (5.0 kg)
4
5
SECTION 2.0.
INSTALLATION
MODEL SOLU COMP II SECTION 2.0
INSTALLATION
2.1 UNPACKING AND INSPECTION
2.2 INSTALLATION
Type of Mounting Section
Panel 2.2.2
Pipe 2.2.3
Surface 2.2.4
2.1 UNPACKING AND INSPECTION
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container .Be sure all items shown on the packing list are present.If items are missing, notify Rosemount Analytical immediately.
2.2 INSTALLATION
2.2.1 General Information
1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tem­peratures.
2. Install the analyzer in an area where vibrations and electromagnetic and radio frequency interference are min­imized or absent.
3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.
4. The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below.
5. See Section 3.1 for removal of conduit knockouts.
6
MODEL SOLU COMP II SECTION 2.0
INSTALLATION
FIGURE 2-1. Panel Mount Installation
Access to the wiring terminals is through the rear cover.Four screws hold the cover in place.
2.2.2 Panel Mounting.
MILLIMETER
INCH
DWG. NO. REV.
41055C11 A
MODEL SOLU COMP II SECTION 2.0
INSTALLATION
FIGURE 2-2. Pipe Mount Installation
The front panel is hinged at the bottom.The panel swings down for access to the wiring terminals.
2.2.3 Pipe Mounting.
MILLIMETER
INCH
DWG. NO. REV.
41055C10 A
7
MODEL SOLU COMP II SECTION 2.0
INSTALLATION
8
FIGURE 2-3. Surface Mount Installation
The front panel is hinged at the bottom.The panel swings down for access to the wiring terminals.
2.2.4 Surface Mounting.
MILLIMETER
INCH
DWG. NO. REV.
41055C12 A
9
3.2 POWER, ALARM, OUTPUT, AND SENSOR CONNECTIONS
The Solu Comp II is available in two mounting configurations.The positions of the power, alarm, output, and sen­sor terminal blocks are different in each.Refer to the table to find the correct drawing.
For best EMI/RFI protection use shielded output signal cable enclosed in an earth-grounded metal conduit. Connect the shield to earth ground at termi­nal 4 on TB1.
AC wiring should be 14 gauge or greater .Provide a s witch or break er to disconnect the analyz er from the main po wer supply. Install the switch or breaker near the analyzer and label it as the disconnecting device for the analyzer.
Keep sensor and output signal wiring separate from power wiring.Do not run sensor and power wiring in the same conduit or close together in a cable tray.
Refer to the sensor manual or wiring sheet to identify the sensor wire colors and functions.
MODEL MOUNTING POWER FIGURE
1055pH-01-10 Panel 115/230 V ac 3-2 1055pH-02-10 24 Vdc 3-3 1055pH-01-11 Surface/Pipe 115/230 V ac 3-4 1055pH-02-11 24 Vdc 3-5
WARNING: RISK OF ELECTRICAL SHOCK
AC connections and grounding must be in compliance with UL 508 or local electrical code. DO NOT apply power to the analyzer until all electrical connections are verified and secure.
SECTION 3.0.
WIRING
3.1 PREPARING CONDUIT OPENINGS
3.2 POWER, ALARM, OUTPUT, AND SENSOR CONNECTIONS
MODEL SOLU COMP II SECTION 3.0
WIRING
3.1 PREPARING CONDUIT OPENINGS
The number of conduit openings and the location depend on the model.
Conduit openings accept 1/2-inch conduit fittings or PG 13.5 cable glands. To keep the case watertight, block unused openings with NEMA 4X or IP65 conduit plugs.
NOTE
Use watertight fittings and hubs that comply with the requirements of UL514B. Connect the conduit hub to the conduit before attaching the fitting to the analyzer (UL508-
26.16).
Figure 3-1 shows how to remove the knockouts.The knockout grooves are on the outside of the case. Place the screwdriver blade on the inside of the case and align it appro ximately along the g roo v e .Rap the screwdriv er sharply with a hammer until the groove crac ks .Mov e the scre wdriver to an uncr ac k ed portion of the groove and contin ue the process until the knockout falls out. Use a small knife blade to remove the flash from the inside of the hole.
FIGURE 3-1. Removing the Knockouts
Model Description Conduit openings 1055-10 panel mount two open, three knockouts 1055-11 surface or pipe mount three open, no knockouts
10
MODEL SOLU COMP II SECTION 3.0
WIRING
FIGURE 3-2.Wiring Connections for Solu Comp II Model 1055-01-10
(Panel Mount with 115/230 Vac Power)
FIGURE 3-3.Wiring Connections for Solu Comp II Model 1055-02-10
(Panel Mount with 24 Vdc Power)
MODEL SOLU COMP II SECTION 3.0
WIRING
FIGURE 3-5.Wiring Connections for Solu Comp II Model 1055-02-11
(Surface/Pipe Mounting with 24 Vdc Power)
FIGURE 3-4.Wiring Connections for Solu Comp II Model 1055-01-11
(Surface/Pipe Mounting with 115/230 Vac Power)
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MODEL SOLU COMP II SECTION 4.0
DISPLAY AND OPERATION
SECTION 4.0
DISPLAY AND OPERATION
4.1 DISPLAY
4.2 KEYPAD
4.3 PROGRAMMING AND CALIBRATING THE SOLU COMP II - TUTORIAL
4.4 SECURITY
4.5 USING HOLD
4.1. DISPLAY
The Solu Comp II has a two-line display. The display can be customized to meet user requirements (see Section 5.11). Figure 4-1 shows some of the displays available during normal operation. View A is the default screen for a single sen­sor.View B is the default screen for dual sensors.
The Solu Comp II has information screens that supplement the data in the main display. Press " or ' to view the information screens. The last informa-
tion screen is the software version.
During calibration and programming, key presses cause different displays to appear.The displays are self-explanato­ry and guide the user step-by-step through the procedure.
4.2 KEYPAD
Figure 4-2 shows the Solu Comp II key­pad.
FIGURE 4-1. Displays During Normal Operation
Screen A shows pH, temperature, and current output for sensor 1.Screen B shows pH for sensors 1 and 2. Although screens A and B are the most useful, other screens can be selected. For example, screen C shows the pH, temperature, and glass and reference impedance for sensor 1. If screen C were for sensor 2, S2 would appear in the display. See Section
5.9 for more details.
FIGURE 4-2. Solu Comp II Keypad
Four arrow keys move the cursor around the screen. A blinking word or numeral show the position of the cursor. The arrow keys are also used to change the value of a numeral.Pressing ENTER stores numbers and set­tings and moves the display to the next screen. Pressing EXIT retur ns to the previous screen without storing changes. Pressing MENU always causes the main menu screen to appear.Pressing MENU followed by EXIT causes the main display to appear.
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