Roland LPX-60 User Manual

LPX-60 User’s Manual
Thank you very much for purchasing this product.
To ensure correct and safe usage with a full understanding of this product's performance, please be
sure to read through this manual completely and store it in a safe location.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.The contents of this operation manual and the specifications of this product are subject to change
without notice.
find any misprint or error, please inform us.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may
occur through use of this product, regardless of any failure to perform on the part of this product.
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may
occur with respect to any article made using this product.
For the USA
FEDERAL COMMUNICATIONS COMMISSION
RADIO FREQUENCY INTERFERENCE
STATEMENT
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Unauthorized changes or modification to this system can void the users authority to operate this equipment.
The I/O cables between this equipment and the computing device must be shielded.
For Canada
CLASS A NOTICE
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
CLASSE A AVIS
Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
ROLAND DG CORPORATION 1-6-4 Shinmiyakoda, Hamamatsu-shi, Shizuoka-ken, JAPAN 431-2103 MODEL NAME : See the MODEL given on the rating plate. RELEVANT DIRECTIVE : EC LOW VOLTAGE DIRECTIVE (73/23/EEC)
This system (including the housing and safety device) is a Class 1 laser product.
EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE (89/336/EEC)
Laser specifications of this system (including the housing) Wavelength: 645 to 660 nm, maximum output: less than 390 µW
Complied with IEC/EN Publication 60825-1, Amendment 2, 2001. Complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No.50, dated July 26, 2001.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in radiation exposure.
Contents
To Ensure Safe Use ....................................................................................................................... 3
Important Notes on Handling and Use .............................................................................................7
About the Documentation .................................................................................................................. 8
1. Getting Started ................................................................................................................................. 9
1-1 What Is the LPX-60? ........................................................................................................................................... 10
Features ......................................................................................................................................... 10
Scanning System............................................................................................................................ 10
1-2 Names and Functions ......................................................................................................................................... 11
About the Indicator Lights ............................................................................................................. 12
2. Preparing the Machine ................................................................................................................... 13
2-1 Checking Accessaries .......................................................................................................................................... 14
2-2 Installing .................................................................................................................................................................. 15
Deciding On an Installation Site ................................................................................................... 15
Removing the Protective Material.................................................................................................. 16
2-3 Connecting the Cables ....................................................................................................................................... 18
Attaching the Cable Clamps and the AC Adapter Holder .............................................................. 18
Connecting the Cables .................................................................................................................. 18
2-4 Installing and Setting Up the Software............................................................................................................ 20
Installing the Driver ....................................................................................................................... 20
Installing the Programs .................................................................................................................. 26
Making the Settings for Using Dr.PICZA3...................................................................................... 27
3. Creating 3D Data ............................................................................................................................ 29
3-1 Task Flow ................................................................................................................................................................ 30
3-2 Mounting the Scan Object ................................................................................................................................. 31
Preparing the Scan Object ............................................................................................................. 31
Mounting the Scan Object ............................................................................................................ 33
3-3 Performing Scanning ............................................................................................................................................ 34
Basic Scanning .............................................................................................................................. 34
Checking the Scanning Results ...................................................................................................... 37
3-4 Finishing the Data ................................................................................................................................................ 38
Selecting and Scanning a Specific Area ......................................................................................... 38
Creating New Polygons ................................................................................................................. 42
3-5 Saving and Exporting Data ................................................................................................................................. 43
Saving Data ................................................................................................................................... 43
Exporting Data............................................................................................................................... 43
4. Editing Scanning Results - Using 3D Editor ................................................................................. 45
4-1 What You Can Do Using 3D Editor ................................................................................................................ 46
4-2 Importing and Exporting Data .......................................................................................................................... 47
Importing Scanning Results Immediately ....................................................................................... 47
Importing and Exporting ................................................................................................................ 47
Importing More Than One Set of Data........................................................................................... 47
4-3 Basic Operations for Objects ........................................................................................................................... 48
How to View the 3D Editor Window ............................................................................................. 48
Let's Try Editing Data with 3D Editor............................................................................................. 49
1
Contents
5. What to Do If...................................................................................................................................53
5-1 What to Do If... .................................................................................................................................................... 54
The power doesn't come on or go off............................................................................................ 54
Scanning is impossible. ................................................................................................................. 54
Other Symptoms............................................................................................................................ 54
What to Do If Installation Is Impossible......................................................................................... 54
5-2 When Moving the Machine ................................................................................................................................ 56
6. Appendix .......................................................................................................................................... 59
6-1 Table Dimensional Drawing ............................................................................................................................... 60
6-2 Locations of the Power Rating and Serial Number Labels ........................................................................ 61
6-3 Specifications ......................................................................................................................................................... 62
Machine Specifications ................................................................................................................. 62
System Requirements for the Software........................................................................................... 62
System Requirements for USB Connection .................................................................................... 62
Windows® is either a registered trademark or trademark of Microsoft® Corporation in the United States and/or other countries.
Pentium® is a registered trademark of Intel Corporation in the United States.
Other company names and product names are trademarks or registered trademarks of their respective holders.
Copyright© 2006 Roland DG Corporation http://www.rolanddg.com/
2
To Ensure Safe Use
Incorrect operation may cause injury
Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows.
About WARNING and CAUTION Notices
WARNING
CAUTION
Used for instructions intended to alert the user to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the user to the risk of injury or material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with re-
About the Symbols
The symbol alerts the user to important instructions or warnings. The specific meaning of the symbol is determined by the design contained within the triangle. The symbol at left means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The specific thing that must not be done is indicated by the design contained within the circle. The symbol at left means the unit must never be disassembled.
The symbol alerts the user to things that must be carried out. The specific thing that must be done is indicated by the design contained within the circle. The symbol at left means the power­cord plug must be unplugged from the outlet.
spect to the home and all its furnishings, as well to domestic animals or pets.
WARNING
Do not disassemble, repair, or modify.
Doing so may lead to fire or abnormal opera­tion resulting in injury.
Never allow children near the machine.
The machine includes locations and components that pose a danger to children, and accidental injury may occur.
3
To Ensure Safe Use
Incorrect operation may damage the scan object
This machine weighs approximately 40 kg (88 lb.)
External emission of laser light may occur
CAUTION
Securely fasten the object to be scanned to the table so that it does not slip or topple over.
The table rotates during scanning. Tipover or contact by the scan object may cause damage. Scan-object damage is not covered by warranty.
CAUTION
Lifting and carrying are operations that must be carried out by two or more per­sons, by grasping the bottom of the ma­chine.
Failure to do so may result in falling of the unit, leading to injury.
Never try to scan an object whose height is 304.8 mm (12 in.) or more, or that pro­trudes beyond the table.
The object may strike the interior of the ma­chine, causing breakdown or damage. The scan object may also be damaged. Scan-object dam­age is not covered by warranty.
Install in a location that is level and stable.
Installation in an unsuitable location may cause an accident, including a fall or tipover.
CAUTION
Do not use if the housing or window area is cracked or deformed.
In such cases, there is danger of external emis­sion of Class 3R laser light. Staring at externally emitted laser light may cause eye injury.
Important Cautions Regarding Laser Light
This machine uses a laser beam to scan objects, but dangerous laser radiation is not emitted outside the machine. It is safe to view the laser light through the window. However, this may not be the case if the machine is disassembled or if its cover or safety devices are broken or disabled. Please observe the cautionary notes in this documentation and never attempt to use this machine if the machine is in an abnormal state. Direct contact with the laser beam will not cause burns or fire due to incorrect use or the like. The natural blink reflex protects the eye in the event that laser light from the machine directly enters the eye, but staring directly into the laser beam may result in eye injury.
4
Danger of electrical short, shock, electrocution, or fire
WARNING
To Ensure Safe Use
Do not use with any electrical power sup­ply that does not meet the ratings dis­played on the AC adapter.
Use with any other power supply may lead to fire or electrocution.
Do not use with any power supply other than the dedicated AC adapter.
Use with any other power supply may lead to fire or electrocution.
Never use any power cord other than the power cord included with the machine.
Doing so may cause fire.
Do not use with a damaged AC adapter, power cord or plug, or with a loose elec­trical outlet.
Doing so may lead to fire, electrical shock, or electrocution.
Never damage the power cord or pull it with force.
Doing so may tear the cord's insulation, causing an electrical short and resulting in electrical shock, electrocution, or fire.
When unplugging the electrical power cord from the power outlet, grasp the plug, not the cord.
Unplugging by pulling the cord may damage it, leading to fire, electrical shock, or electrocution.
When not in use for several hours, unplug the power-cord plug from the electrical outlet.
Failure to do so may result in danger of electri­cal shock, electrocution or fire due to deterio­ration of electrical insulation.
Never operate the machine or insert or remove its power plug with wet hands.
Doing so may result in electrical shock or elec­trocution.
In the event of an abnormal state (such as smoke or sparks, odor or burning or un­usual noise), immediately unplug the power cord.
Failure to do so may result in fire, electrical shock, or electrocution. Immediately disconnect the power cord and contact your authorized Roland DG Corp. dealer.
Never place any object on the power cord, bend the power cord using excessive force, or allow the power cord to become de­formed.
If it becomes deformed, the deformed location may grow hot and cause fire.
Never insert metal objects, flammable objects, or any other foreign object into interior areas other than the top of the table. Also, do not place water or other liquids on any area, including the table.
Doing so may cause an electrical short, result­ing in shock or electrocution, or the inserted object may catch fire.
5
To Ensure Safe Use
About the Labels Affixed to the Unit
This machine bears caution labels. These are intended to ensure the safety of the operator. Never remove the labels or allow them to become obscured. Also, be sure to observe the stated cautions during use.
FrontLeft Right
In addition to these symbols, the symbol shown below is also used.
: Indicates a handy tip or advice regarding use.
6
Important Notes on Handling and Use
This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe these may not only result in loss of performance, but may also cause malfunction or breakdown.
Main Unit
This Machine Is a Precision Device
Handle carefully, and never subject the machine to impact or excessive force.Never touch any internal component except the table. Doing so may make scanning impossible.
Install in a Suitable Location
Install in a location having the specified temperature and relative humidity.Install in a stable location offering good operating conditions.
Never Touch the Machine During Scanning
Never subject the machine to impact during a scanning operation. Doing so may cause scanning noise.Except in an emergency, never open the machine's door during a scanning operation. Doing so switches off the
power, and scanning operation cannot be resumed.
Important Notes on Connecting the Cables
Connect the AC adapter, power cord, and USB cable securely so that they do not come loose or experience
faulty connection during use.
Be sure to use the included USB cable.Never use a USB hub or the like.
7
About the Documentation
This machine comes with the following documentation.
User's Manual (this document)
Read this first. It contains important notes and cautions on usage, as well describing scanning methods, what to do in the event of a problem, and other information.
Dr.PICZA3 Online Help 3D Editor Online Help
You view this documentation on your computer screen. Installing the program enables you to view the documentation.
See "2-4 Installing and Setting Up the Software."
It provides detailed descriptions of the commands you use for each of the programs.
You can use either of two methods to view the documentation.
• From the [Start] Menu in Windows
From the [Start] menu, choose [All programs (or Programs)], then [Roland Dr.PICZA3 (Roland 3D Editor)], then [Dr.PICZA3 (3D Editor) Help].
• Clicking the Help Menu in the Program
From the [Help] menu, click [Contents].
8
1. Getting Started
9
1-1 What Is the LPX-60?
Features
The LPX-60 is a three-dimensional (3D) scanner that uses a noncontacting laser method to scan the shape of solid objects.
Noncontacting Laser System for Fast, Dependable Scanning
You can perform scanning without contact with the scan object, using a laser beam. This enables high-speed scanning without the worry of damage to the object.
Support for Two Scanning Modes
Using the included Dr. PICZA3 program lets you perform scanning in either of two modes: plane scan or rotary scan. You can choose the scanning mode that matches the shape of the scan object. By combining the two modes, you can even scan objects with complex shapes.
A Wide Array of Scanning Functions
In addition to the two basic scanning modes, line-segment and point scanning functions are also supported. By using Dr. PICZA3, you can extract the data for just the characteristic line segments (such as contour lines) and points of an object. Using this as auxiliary data for three-dimensional modeling operations using CAD or computer-graphics pro­grams makes it possible to reduce the time and effort of modeling operations.
Scanning System
The LPX-60 scans objects using laser light. It emits a spot beam onto the scan object and detects reflected light from the object with sensors.
Laser emitter
Sensor
It performs scanning as it rotates the scan object and moves the laser beam from bottom to top.
10
Rotating table
1. Getting Started
1-2 Names and Functions
Front
Door
When performing scanning, be sure to close this. The power cannot be switched on while the door is open. Opening the door while the power is on switches off the machine. Be sure to use the handle when opening or closing the door.
Handle
Ta b l e
This is the base where you place objects to be scanned. It rotates during scanning. Never touch any internal area other than the table.
Interlock switch
This is one of the safety devices. Never in­sert any objects here. Doing so may keep the door open and prevent the safety de­vices from working properly.
Movement lights
These are arranged in a ring around the power button. They flash when the machine is performing some operation.
See the next page "About the Indicator Lights."
Rear
Power button
This switches the power on and off. To switch on the power, you press this button. To switch off the power, you hold it down for one second or longer. The color of the light indicates the status of the machine.
See the next page "About the Indicator Lights."
USB connector
This connects the included USB cable.
AC adapter jack
This connects the AC adapter.
1. Getting Started
11
1-2 Names and Functions
When you open or close the door after connecting the power cord to the machine, the power button and movement lights flash momentarily, but this is normal and does not indicate a problem.
About the Indicator Lights
The lighted state of the power button and the movement lights tells you the status of the LPX-60.
Indicator lights
Power button Movement lights
Dark Dark The power is off.
Lit (blue) Flashing two at a time Initialization is in progress.
Lit (blue) Dark Scanning is possible.
Lit (blue) Flashing one at a time Scanning is in progress.
Lit (blue and red) (*) An error has occurred.
Lit or flashing (red) See "5-1 What to Do If...."
(*)Illumination pattern (blue and red)
Dark
Red
Blue
The status of the LPX-60
Status Indicated by the Movement Lights
These light up blue and move clockwise two at a time during initialization at powerup, and one at a time during scanning.
Initialization
Flashing two at a time Flashing one at a time
Move clockwise
Scanning
Move clockwise
12
1. Getting Started
2. Preparing the Machine
This section describes what to do when you first open the packing, including
how to connect the machine to a computer and install the programs and the
like.
13
2-1 Checking Accessaries
The following items are packed with the machine. Make sure they are all present and accounted for.
AC adaptor: 1
CD-ROM: 1 User's manual: 1 Roland LPX EZ Studio : 1
AC adaptor holder: 1 USB cable: 1 Cable clamps: 2
Power cord: 1 Clay: 1
14
2. Preparing the Machine
2-2 Installing
Deciding On an Installation Site
Install in a stable location offering good operating conditions. An unsuitable location can cause accident, faulty operation, or breakdown.
CAUTION
CAUTION
Install in a location that is level and stable.
Installation in an unsuitable location may cause an accident, including a fall or tipover.
Lifting and carrying are operations that must be carried out by two or more persons.
Failure to do so may result in falling of the unit, leading to injury.
Unsuitable Installation Sites
Locations with excessive humidity or dustLocations subject to high temperatureLocations subject to shaking or vibrationLocations exposed to considerable electrical or magnetic noise, or other forms of electromagnetic energyLocations with poor heat radiation
Power cord
Height 619 mm (24.4 in.)
382 mm (15 in.)
Leave enough space to the right side and the rear of the machine to allow the power cord to be reached by hand at all times.
500 mm (19.7 in.)
Top view
2. Preparing the Machine
15
2-2 Installing
Removing the Packing Materials
Remove the protective material, head retainer, and other packing materials.
Be sure to use the handle when opening the door.Never touch or needlessly try to move any of the internal components. Doing so may result in malfunction.The packing material is required when moving the machine. Do not discard it.
See "5-2 When Moving the Machine."
Front
Remove the protective material from the front of the machine and peel off the tape holding the door in place.
This is a portion of the protective ma­terial. Do not peel it off.
Interior
Open the door, and with your fingers, unscrew the screws securing the table and head retainer in place to remove them.
Head retainer
After removing, store them at the specified locations.
See the next page.
X screws
16
2. Preparing the Machine
Y screws
These are used to attach the head retainer and the included AC adapter holder at the back of the ma­chine.
See the next page.
See "2-3 Connecting the Cables."
Storing the Head Retainer and Screws
You can store the head retainer and the screws (X and Y) at locations designated for each.
Store the X screws that secured the table in place at the location the figure below.
X screws
2-2 Installing
Use two Y screws to attach the head retainer, and two more to attach the AC adapter holder. Store the remaining two screws by screwing them into the screw holes shown in the figure.
See "2-3 Connecting the Cables."
Store the head retainer by attaching it to the back of the machine as shown in the figure.
Y screws
The back of the machine
2. Preparing the Machine
17
2-3 Connecting the Cables
When you connect the cables to the machine, use the included cable clamps and AC adapter holder.
Attaching the Cable Clamps and the AC Adapter Holder
Attach the cable clamps and the AC adapter holder to the back of the machine.
AC adaptor holder
Use two Y screws.
Cable clamps
Peel off the double­sided tape and attach.
Connecting the Cables
WARNING
WARNING
WARNING
WARNING
WARNING
Do not use with any electrical power supply that does not meet the ratings displayed on the AC adapter.
Use with any other power supply may lead to fire or electrocution.
Never use any AC adapter and power cord other than the AC adapter and power cord included with the machine.
Doing so may lead to fire, electrical shock, or electrocution.
Never damage the power cord or pull it with force.
Doing so may tear the cord's insulation, causing an electrical short and resulting in electrical shock, electrocution, or fire.
Never place any object on the power cord, bend the power cord using excessive force, or allow the power cord to become deformed.
If it becomes deformed, the deformed location may grow hot and cause fire.
Do not use with a damaged AC adapter, power cord or plug, or with a loose electrical outlet.
Doing so may lead to fire, electrical shock, or electrocution.
Y screws
18
2. Preparing the Machine
2-3 Connecting the Cables
When you connect the power cord to the machine, the power button and movement lights flash momentarily, but this is normal and does not indicate a problem.
Secure the cable for the AC adapter and the included USB cable in place using the cable clamps. Place the AC adapter on the AC adapter holder.
AC adaptor
Cable clamp
Orient the AC adapter as shown in the figure.
The "Roland" logo is visible.
Power cord
AC adaptor holder
Electrical outlet
USB cable
DO NOT connect the USB cable at this point.
You connect the USB cable only when instructed to in the procedures for installing the driver. Starting driver installation with the cable connected may cause installation to fail and make the machine unusable. Make the connection according to the procedures in "2-4 In­stalling and Setting Up the Software."
USB port
Computer
2. Preparing the Machine
19
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