Rockwell Automation PowerFlex 750-Series User Manual

PowerFlex® 750-Series Drive DeviceNet Option Module
USER MANUAL
Option Module Catalog Number
20-750-DNET
Firmware Version 1.xxx
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at
literature) describes some important differences between solid state equipment and
hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety considerations.
http://www.rockwellautomation.com/
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
!
environment, which may lead to personal injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and
understanding of the product.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
!
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequences.
Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.
Allen-Bradley, PowerFlex, ControlFLASH, DPI, DriveExplorer, DriveExecutive, DriveTools SP, RSLogix, RSNetWorx for DeviceNet, and ControlLogix
are either registered trademarks or trademarks of Rockwell Automation, Inc.
DeviceNet is a trademark used under license by ODVA. Windows, Microsoft, and Internet Explorer are either registered trademarks or trademarks of Microsoft Corporation.
PowerFlex 750-Series Drive DeviceNet Option Module User Manual

Summary of Changes

This is the first release of the 20-750-DNET DeviceNet Option Module User Manual.
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
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soc-ii Summary of Changes
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Preface About This Manual
Related Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Chapter 1 Getting Started
Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Understanding Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Chapter 2 Installing the Option Module
Preparing for an Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Setting the Node Address Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Setting the Data Rate Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Connecting the Option Module to the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Connecting the Option Module to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Applying Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Commissioning the Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Table of Contents

Chapter 3 Configuring the Option Module
Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Using the Enhanced PowerFlex 7-Class HIM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Using the HIM to Access Parameters in the Option Module . . . . . . . . . . . . . . . . . . . 3-2
Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Setting the Data Rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Setting a Master-Slave Hierarchy (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Selecting COS, Cyclic or Polled (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Resetting the Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Restoring Option Module Parameters to Factory Defaults. . . . . . . . . . . . . . . . . . . . . 3-9
Viewing the Option Module Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . . 3-10
Flash Updating the Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Chapter 4 Configuring the I/O
Using RSLinx Classic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
ControlLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
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Chapter 5 Using the I/O
About I/O Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Understanding the ControlLogix Controller I/O Image . . . . . . . . . . . . . . . . . . . . . . . 5-2
Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Using Datalinks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Example Ladder Logic Program Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
ControlLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Chapter 6 Using Explicit Messaging
About Explicit Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Performing Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
ControlLogix Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Chapter 7 Troubleshooting
Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
PORT Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
MOD Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
NET A Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Viewing Option Module Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Viewing and Clearing Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Appendix A Specifications
Appendix B Option Module Parameters
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Regulatory Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Parameter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
About Parameter Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
How Parameters Are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Device Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Host Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Appendix C DeviceNet Objects
Identity Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Connection Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
Register Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
PCCC Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
DPI Device Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-9
DPI Parameter Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12
DPI Fault Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18
DPI Alarm Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
DPI Diagnostic Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
DPI Time Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
Host DPI Parameter Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-27
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Appendix D Logic Command/Status Words for PowerFlex 750-Series Drives
Logic Command Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Logic Status Word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
Glossary
Index
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Related Documentation

Preface

About This Manual

Topic Page
Related Documentation Rockwell Automation Support P-2 Conventions Used in This Manual P-2
For: Refer to: Publication
20-750-DNET Network Communication Option Module
DeviceNet™ Cables and Components
DeviceNet Network Installation DeviceNet Cable System Planning and Installation
DeviceNet Networks DeviceNet Starter Kit User Manual DNET-IN003 DriveExplorer™ http://www.ab.com/drives/driveexplorer, and
DriveTools™ SP (includes DriveExecutive™)
Enhanced PowerFlex 7-Class HIM
PowerFlex Drive
RSLinx
RSLogix™ 5000 RSLogix 5000 Getting Results Guide, and
ControlLogix
RSNetWorx™ for DeviceNet RSNetWorx for DeviceNet Getting Results Guide, and
®
750-Series AC
®
Classic Getting Results with RSLinx Guide, and
®
and 1756-DNB DeviceNet Modules in Logix5000 Control Systems
Network Communication Option Module Installation Instructions (for use with PowerFlex 750-Series Drives)
DeviceNet Product Overview DNET-SO002
Manual
DriveExplorer online help (installed with the software) http://www.ab.com/drives/drivetools, and
DriveExecutive online help (installed with the software) Enhanced PowerFlex 7-Class HIM User Manual 20HIM-UM001
PowerFlex 750-Series AC Drives User Manual PowerFlex 750-Series Reference Manual
online help (installed with the software)
online help (installed with the software)
User Manual
online help (installed with the software)
P-1
750COM-IN002
DN-6.7.2
750-UM001 750-RM001
LINX-GR001
9399-RLD300GR
DNET-UM004
DNET-GR001
Documentation can be obtained online at
www.rockwellautomation.com/literature
technical documentation, contact your local Rockwell Automation distributor or sales representative.
To find your local Rockwell Automation distributor or sales representative, visit www.rockwellautomation.com/locations
For information such as firmware updates or answers to drive-related questions, go to the Drives Service & Support web site at www.ab.com/
support/abdrives and click on the “Downloads” or “Knowledgebase”
link.
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
. To order paper copies of
.
Publication 750COM-UM002A-EN-P
P-2 About This Manual

Rockwell Automation Support

Rockwell Automation, Inc. offers support services worldwide, with over 75 sales/support offices, over 500 authorized distributors, and over 250 authorized systems integrators located through the United States alone. In addition, Rockwell Automation, Inc. representatives are in every major country in the world.
Local Product Support
Contact your local Rockwell Automation, Inc. representative for:
Sales and order support
Product technical training
Warranty support
Support service agreements
Technical Product Assistance
For technical assistance, please review the information in Chapter 7,
Troubleshooting
Allen-Bradley Technical Support web site at www.ab.com/support/
abdrives or contact Rockwell Automation, Inc.
, first. If you still have problems, then access the

Conventions Used in This Manual

The following conventions are used throughout this manual:
Parameter names are shown in the format Device Parameter xx - [*]
or Host Parameter xx - [*]. The xx represents the parameter number. The * represents the parameter name — for example Device Parameter 01 - [DPI Port].
Menu commands are shown in bold type face and follow the format
Menu > Command. For example, if you read “Select File > Open,” you should click the File menu and then click the Open command.
The firmware release is displayed as FRN X.xxx. The “FRN”
signifies Firmware Release Number. The “X” is the major release number. The “xxx” is the minor update number.
RSLinx (version 2.52), RSNetWorx for DeviceNet (version 8.00),
and RSLogix 5000 (version 16) were used for the screen shots in this manual. Different versions of the software may differ in appearance and procedures.
This manual provides information about the 20-750-DNET
DeviceNet Option Module for network communication and using it with PowerFlex 750-Series drives.
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P

Chapter 1

Getting Started

The 20-750-DNET Option Module is intended for installation into a PowerFlex 750-Series drive and is used for network communication.
Topic Page
Components Features 1-2 Compatible Products 1-3 Required Equipment 1-3 Safety Precautions 1-4 Quick Start 1-5 Status Indicators 1-6
1-1

Components

Figure 1.1 Components of the Option Module
5
6
4
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0
Item Part Description
Status Indicators
Data Rate Switch
Node Address Switches
DeviceNet Connector
Three LEDs that indicate the status of the Option Module and network communications. Refer to Chapter 7
Sets the DeviceNet data rate at which the Option Module communicates. Refer to Setting the Data Rate Switch
Sets the node address of the Option Module. Refer to Setting the Node
Address Switches on page 2-2.
A 5-pin connector to which a 5-pin linear plug (supplied with DeviceNet Option Module) can be connected to the DeviceNet cable.
, Troubleshooting.
on page 2-3.
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1-2 Getting Started

Features

The features of the Option Module include:
Captive screws to secure and ground the module to the drive.
Switches to set a node address and network data rate before applying
power to the drive. Alternately, you can disable the switches and use Option Module parameters to configure these functions.
Compatibility with various configuration tools to configure the
Option Module and host drive. The tools include the enhanced PowerFlex 7-Class HIM (Human Interface Module) on the drive, and drive-configuration software such as DriveExplorer (version
6.01 or higher) or DriveExecutive (version 5.01 or higher).
Status indicators that report the status of the Option Module and
network communications. They are visible when the drive cover is removed.
Parameter-configurable 32-bit Datalinks in the I/O to meet
application requirements (16 for writing data from the network, and 16 for reading data to the network).
Explicit Messaging and UCMM (Unconnected Message Manager)
support.
Multiple data exchange methods, including Polled, Cyclic, and
Change of State (COS), to transmit data between the network and Option Module.
Master-Slave hierarchy that can be set up so that the Option Module
and PowerFlex 750-Series drive transmit data to and from a scanner on the network.
User-defined fault actions to determine how the Option Module and
connected drive respond to:
I/O messaging communication disruptions (Comm Flt Action)Controllers in idle mode (Idle Flt Action)Explicit messaging disruptions for drive control via PCCC and
the CIP Register Object (Msg Flt Action)
Faulted node recovery support. You can configure a device even
when it is faulted on the network if you have a configuration tool that uses faulted node recovery and have set the Data Rate switch to position “3.” With this configuration, the Option Module uses parameter settings stored in EEPROM for the data rate and node address instead of switch settings.
Support for DPI routing, enabling access to any networked
PowerFlex 7-Class drive using DriveExplorer (version 6.01 or higher) to monitor and configure that drive and its connected peripherals.
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Getting Started 1-3

Understanding Parameter Types

Compatible Products

Required Equipment

The Option Module has two types of parameters:
Device parameters are used to configure the Option Module to operate
on the network. Device parameters, when viewed using DriveExplorer or DriveExecutive, appear below the 20-750-DNET listing in the treeview in a separate Device Parameters folder . When viewed using the HIM, these parameters appear in the DEV PARAM folder.
Host parameters are used to configure the Option Module Datalink
transfer and various fault actions with the drive. Host parameters, when viewed using DriveExplorer or DriveExecutive, appear below the 20-750-DNET listing in the treeview in a separate Host Parameters folder. When viewed using the HIM, these parameters appear in the HOST PARAM folder.
At the time of publication, the Option Module is compatible with Allen-Bradley PowerFlex 750-Series drives.
Equipment Shipped with the Option Module
When you unpack the Option Module, verify that the package includes:
One 20-750-DNET DeviceNet Option ModuleOne 5-pin linear DeviceNet plug
(connected to the DeviceNet connector on the Option Module)
One Network Communication Option Card Installation Instructions
(publication 750COM-IN002)
User-Supplied Equipment
To install and configure the Option Module, you must supply:
A small flathead screwdriverDeviceNet cable – thin cable with an outside diameter of 6.9 mm
(0.27 in.) is recommended
Configuration tool, such as:
– Enhanced PowerFlex 7-Class HIM – RSNetWorx for DeviceNet – DriveExplorer (version 6.01 or higher) – DriveExecutive stand-alone software (version 5.01 or higher) or
bundled with the DriveTools SP suite (version 5.01 or higher)
Controller configuration software (such as RSLogix 5000)A PC connection to the DeviceNet network (such as 1784-PCD,
1784-PCID, 1784-PCIDS or 1770-KFD)
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1-4 Getting Started

Safety Precautions

Please read the following safety precautions carefully.
ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause
!
injury or death. Remove all power from the PowerFlex drive, and then verify power has been discharged before installing or removing an Option Module.
ATTENTION: Risk of injury or equipment damage exists. Only personnel familiar with drive and power products and the
!
associated machinery should plan or implement the installation, start up, configuration, and subsequent maintenance of the drive using an Option Module. Failure to comply may result in injury and/or equipment damage.
ATTENTION: Risk of equipment damage exists. The Option Module contains ESD (Electrostatic Discharge)
!
sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the Option Module. If you are unfamiliar with static control procedures, refer to Guarding Against Electrostatic Damage (publication 8000-4.5.2).
ATTENTION: Risk of injury or equipment damage exists. If the Option Module is transmitting control I/O to the drive,
!
the drive may fault when you reset the Option Module. Determine how your drive will respond before resetting the module.
ATTENTION: Risk of injury or equipment damage exists.
Host Parameters 33 - [Comm Flt Action], 34 - [Idle Flt
!
Action], and 36 - [Msg Flt Action] let you determine the
action of the Option Module and connected drive if I/O communication is disrupted, the controller is idle, or explicit messaging for drive control is disrupted. By default, these parameters fault the drive. You can set these parameters so that the drive continues to run. Precautions should be taken to ensure that the settings of these parameters do not create a risk of injury or equipment damage. When commissioning the drive, verify that your system responds correctly to various situations (for example, a disconnected cable or a controller in idle state).
ATTENTION: Risk of injury or equipment damage exists. When a system is configured for the first time, there may be
!
unintended or incorrect machine motion. Disconnect the motor from the machine or process during initial system testing.
ATTENTION: Risk of injury or equipment damage exists. The examples in this publication are intended solely for
!
purposes of example. There are many variables and requirements with any application. Rockwell Automation, Inc. does not assume responsibility or liability (to include intellectual property liability) for actual use of the examples shown in this publication.
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Getting Started 1-5

Quick Start

This section is provided to help experienced users quickly start using the Option Module. If you are unsure how to complete a step, refer to the referenced chapter.
Step Action Refer to…
1 Review the safety precautions for the Option Module. Throughout This Manual 2 Verify that the PowerFlex drive is properly installed. Drive User Manual 3
Install the Option Module.
Verify that the PowerFlex drive is not powered. Then, insert the Option Module in drive Port 4, 5 or 6. Use the captive crews to secure and ground the Option Module to the drive. Then connect the Option Module to the network using a DeviceNet cable.
4 Apply power to the Option Module.
A. The Option Module receives power from the drive. Verify
that the Option Module is installed correctly and then apply power to the drive. The status indicators should be green. If they flash red, there is a problem. Refer to
Chapter 7
B. Configure/verify key drive parameters.
5 Configure the Option Module for your application.
Set Option Module parameters for the following functions as required by your application:
Node address—only if Data Rate switch is set to position
“3”; otherwise use Node Address switches
Data rate—only if Data Rate switch is set to position “3”;
otherwise set this switch to position “0,” “1,” “2” or “4” through “9” depending on the application
I/O configuration
Change of State, Cyclic or Polled I/O data exchange
Master-Slave hierarchy
Fault actions
6 Configure the controller to communicate with the Option
Module.
Use a controller configuration tool such as RSNetWorx for DeviceNet and RSLogix to configure the master on the DeviceNet network to recognize the Option Module and drive.
7 Create a ladder logic program.
Use a controller configuration tool such as RSLogix to create a ladder logic program that enables you to:
Control the Option Module and connected drive using I/O.
Monitor or configure the drive using Explicit messages.
, Troubleshooting.
Network Communication Option Module Installation Instructions, publication 750COM-IN002 and
Chapter 2 Installing the Option Module
Chapter 2, Installing the Option Module
Chapter 3 Configuring the Option Module
Chapter 4 Configuring the I/O
Chapter 5 Using the I/O
Chapter 6, Using Explicit Messaging
,
,
,
,
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
1-6 Getting Started

Status Indicators

The Option Module uses three status indicators to report its operating status. They can be viewed with the drive cover removed (Figure 1.2
Figure 1.2 Status Indicators
).
5
6
4
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0 5
6
Item
➊ ➋ ➌
4
3
2
1
0
Adapter Status Indicator Name
PORT
MOD
NET A
7
8
9
20-750-DNET DeviceNet Option Module installed in drive control pod
After installing the Option Module and applying power to the drive, refer to Start-Up Status Indications
on page 2-5 for possible start-up
status indications and their descriptions.
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P

Chapter 2

Installing the Option Module

This chapter provides instructions for installing the Option Module in a PowerFlex 750-Series drive.
Topic Page
Preparing for an Installation Setting the Node Address Switches 2-2 Setting the Data Rate Switch 2-3 Connecting the Option Module to the Drive 2-3 Connecting the Option Module to the Network 2-4 Applying Power 2-5 Commissioning the Option Module 2-7
2-1

Preparing for an Installation

Before installing the Option Module:
Read the DeviceNet Product Overview Manual (publication
DNET-SO002), and the DeviceNet Cable System Planning and Installation Manual (publication DN-6.7.2).
Verify that you have all required equipment. Refer to Required
Equipment on page 1-3.
ATTENTION: Risk of equipment damage exists. The Option Module contains ESD (Electrostatic Discharge)
!
sensitive parts that can be damaged if you do not follow ESD control procedures. Static control precautions are required when handling the Option Module. If you are unfamiliar with static control procedures, refer to Guarding Against Electrostatic Damage (publication 8000-4.5.2).
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2-2 Installing the Option Module

Setting the Node Address Switches

Set the Option Module Node Address switches (bottom two switches – see Figure 2.1
) by rotating the switches to the desired value for each
digit.
Important:Each node on the DeviceNet network must have a unique
address. Set the node address before power is applied because the Option Module uses the node address it detects when it first receives power. To change a node address, you must set the new value and then remove and reapply power to (or reset) the Option Module, or disconnect and reconnect the DeviceNet network cable.
Figure 2.1 Setting Option Module Node Address Switches
5
6
4
TENS
5
6
4
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0
Position
ONES
Position
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0
Setting Description
0 - 63 Node address used by the Option Module if switches are enabled. The default
switch setting is 63. Node address 63 is also the default address used by all uncommissioned devices. We recommend that you do not use this address as the final Option Module address.
Important: If the Data Rate switch is set to position “3,” the Option Module uses the Device Parameter 07 - [Net Addr Cfg] setting for the node address. The default parameter setting is 63. Refer to Setting the Node Address
64 - 99 Do not use. The Option Module will not recognize these addresses.
on page 3-2.
The switch settings can be verified by viewing Diagnostic Device Item number 54 (page 7-6
) using an enhanced PowerFlex 7-Class HIM,
DriveExplorer software, or DriveExecutive software.
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Installing the Option Module 2-3

Setting the Data Rate Switch

Set the Option Module Data Rate switch (topmost switch – see
Figure 2.2
Figure 2.2 Setting the Data Rate Switch
Setting Description
0 Sets the Option Module to the 125kbps data rate. 1 Sets the Option Module to the 250kbps data rate. 2 Sets the Option Module to the 500kbps data rate. 3 Sets the Option Module to the data rate set using Device Parameter 09 - [Net Rate
4 - 9 Sets the Option Module to the Auto data rate — a data rate used by other network
) by rotating the switch to the desired setting.
5
6
4
7
3
8
2
5
6
4
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0 5
6
4
7
3
8
2
9
1
0
Cfg] (default), and sets the Option Module to use the node address set using Device Parameter 07 - [Net Addr Cfg] . Refer to Setting the Data Rate
devices. Another device on the network must be set to a data rate. The default switch setting is 9.
9
1
0
on page 3-2.

Connecting the Option Module to the Drive

The switch settings can be verified by viewing Diagnostic Device Item number 53 (page 7-6
) using an enhanced PowerFlex 7-Class HIM,
DriveExplorer software, or DriveExecutive software.
The Option Module can be installed in the PowerFlex 750-Series Drive control pod in Port 4, 5 or 6. For details, see the Network
Communication Option Module Installation Instructions (publication 750COM-IN002), provided with the Option Module. Note that the
Option Module is shown already installed in the drive in Figure 2.1
Figure 2.2
.
and
Important:Remove power from the drive before installing the Option
Module in the drive control pod.
Important:After inserting the Option Module into Port 4, 5 or 6, make
sure to tighten the Option Module screws within the specified torque range to the drive control pod to properly ground the Option Module to the drive.
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2-4 Installing the Option Module

Connecting the Option Module to the Network

ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause
!
injury or death. Remove power from the drive, and then verify power has been discharged before connecting the Option Module to the network.
1. Remove power from the drive.
2. Remove the drive cover and lift up the drive HIM bezel to its open
position to access the drive control pod.
3. Use static control precautions.
4. Connect a DeviceNet cable to the network, and route it through the
bottom of the drive. DeviceNet Thin cable with an outside diameter of 6.9 mm (0.27 in.) is recommended.
Important:Maximum cable length depends on data rate. For
details, refer to Data Rate
5. Connect the 5-pin linear plug (provided with the Option Module) to
the DeviceNet cable (Figure 2.3 the replacement plug part number is 1799-DNETSCON.
in the Glossary.
). If a replacement plug is needed,
Figure 2.3 Connecting the 5-Pin Linear Plug to the DeviceNet Cable
5 4 3 2 1
Terminal Color Signal Function
5 Red V+ Power Supply 4 White CAN_H Signal High 3 Bare SHIELD Shield 2 Blue CAN_L Signal Low 1 Black V– Common
6. Insert the DeviceNet cable plug into the mating Option Module
socket, and secure it with the two screws. Verify that the colors of the wires on the plug match the color codes on the socket.
Red White Bare Blue Black
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Applying Power

Installing the Option Module 2-5
ATTENTION: Risk of equipment damage, injury, or death exists. Unpredictable operation may occur if you fail to verify
!
that parameter settings are compatible with your application. Verify that settings are compatible with your application before applying power to the drive.
Apply power to the drive. The Option Module receives its power from the drive. When you apply power to the Option Module for the first time, its topmost “PORT” status indicator should be solid green or flashing green after an initialization. If it is red, there is a problem. Refer to Chapter 7
, Troubleshooting.
Start-Up Status Indications
After power has been applied, the drive STS (status) indicator can be viewed on the front of the drive and the Option Module status indicators can be viewed (Figure 2.4 Possible start-up status indications are shown in Table 2.A
) with the drive cover open or removed.
.
5
4
3
2
1
0 5
4
3
2
1
0 5
4
3
2
1
0
6
7
8
9
6
7
8
9
6
7
8
9
Figure 2.4 Drive and Option Module Status Indicators
See Table 2.A for possible
start-up status indications.
Drive Control Pod
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2-6 Installing the Option Module
Table 2.A Drive and Option Module Start-Up Status Indications
Item Name Color State Description
Drive STS Indicator
STS
(Status)
PORT Green Flashing Normal Operation. The Option Module is
MOD Green Flashing Normal Operation. The Option Module is
NET A Green Flashing Normal Operation. The Option Module is
Green Flashing Drive ready but not running, and no faults
are present.
Steady Drive running, no faults are present.
Yellow Flashing When running, a type 2 (non-configurable)
alarm condition exists – drive continues to run. When stopped, a start inhibit condition exists and the drive cannot be started (see drive parameter 933 - [Start Inhibits]).
Steady A type 1 (user configurable) alarm condition
exists, but the drive continues to run.
Red Flashing A major fault has occurred. Drive will stop.
Drive cannot be started until fault condition is cleared.
Steady A non-resettable fault has occurred.
Red/Yellow Flashing Alternately A minor fault has occurred. Use drive
parameter 950 - [Minor Flt Config] to enable. If not enabled, acts like a major fault. When running, the drive continues to run. System is brought to a stop under system control.
The fault must be cleared to continue. Yellow/Green Flashing Alternately When running, a type 1 alarm exists. Green/Red Flashing Alternately Drive is flash updating.
Option Module Status Indicators
establishing an I/O connection to the drive.
It will turn solid green or red.
Steady Normal Operation. The Option Module is
properly connected and communicating
with the drive.
operating but is not transferring I/O data.
Steady Normal Operation. The Option Module is
operating and transferring I/O data.
properly connected but is not
communicating with any devices on the
network.
Steady Normal Operation. The Option Module is
properly connected and communicating on
the network.
After verifying correct operation, swing down the drive HIM bezel to its closed position and install the drive cover.
Configuring/Verifying Key Drive Parameters
The PowerFlex 750-Series drive can be separately configured for the control and Reference functions in various combinations. For example, you could set the drive to have its control come from a peripheral or terminal block with the Reference coming from the network. Or you could set the drive to have its control come from the network with the Reference coming from another peripheral or terminal block. Or you could set the drive to have both its control and Reference come from the network.
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Installing the Option Module 2-7
The following steps in this section assume that the drive will receive the Logic Command and Reference from the network.
1. Use drive Parameter 545 - [Speed Ref A Sel] to set the drive speed
Reference to the port (slot) in which the Option Module is installed (for example, Port 4 Reference).
2. Verify that drive Parameter 930 - [Speed Ref Source] is reporting
that the source of the Reference to the drive is the port in which the Option Module is installed (for example, Port 4 Reference). This ensures that any Reference commanded from the network can be monitored by using drive Parameter 002 - [Commanded SpdRef]. If a problem occurs, this verification step provides the diagnostic capability to determine whether the drive/Option Module or the network is the cause.
3. If hard-wired discrete digital inputs are not used to control the
drive, verify that all unused digital input parameters are set to “Not Used.”

Commissioning the Option Module

To commission the Option Module, you must set a unique node address on the network. (Refer to Setting the Node Address Switches
page 2-2, and the Glossary for details about node addresses.)
Important:New settings are recognized only when power is applied to
the Option Module or it is reset. After you change parameter settings, cycle power or reset the Option Module.
on
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2-8 Installing the Option Module
Notes:
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Chapter 3

Configuring the Option Module

This chapter provides instructions and information for setting the parameters to configure the Option Module.
Topic Page
Configuration Tools Using the Enhanced PowerFlex 7-Class HIM 3-1 Using the HIM to Access Parameters in the Option Module 3-2 Setting the Node Address 3-2 Setting the Data Rate 3-2 Setting a Master-Slave Hierarchy (Optional) 3-3 Selecting COS, Cyclic or Polled (Optional) 3-5 Setting a Fault Action 3-7 Resetting the Option Module 3-8 Restoring Option Module Parameters to Factory Defaults 3-9 Viewing the Option Module Status Using Parameters 3-10 Flash Updating the Option Module 3-11
3-1

Configuration Tools

For a list of parameters, refer to Appendix B, Option Module
Parameters. For definitions of terms in this chapter, refer to the Glossary
The Option Module stores parameters and other information in its own non-volatile memory. You must, therefore, access the Option Module to view and edit its parameters. The following tools can be used to access the Option Module parameters:
Tool Refer to…
Enhanced PowerFlex 7-Class HIM Enhanced PowerFlex 7-Class HIM User Manual DriveExplorer Software
(version 6.01 or higher) DriveExecutive Software
(version 5.01 or higher)
Important:For the HIM screens shown throughout this chapter, the
.
http://www.ab.com/drives/driveexplorer, or DriveExplorer online help (installed with the software)
http://www.ab.com/drives/drivetools, or DriveExecutive online help (installed with the software)
Option Module is assumed to be installed in drive Port 04. If your Option Module is installed in a different drive port, that port would appear instead of Port 04.

Using the Enhanced PowerFlex 7-Class HIM

If your drive has an enhanced PowerFlex 7-Class HIM, it can be used to access parameters in the Option Module. For details on viewing and editing parameters, refer to the Enhanced PowerFlex 7-Class HIM User Manual (publication 20HIM-UM001).
PowerFlex 750-Series Drive DeviceNet Option Module User Manual
Publication 750COM-UM002A-EN-P
3-2 Configuring the Option Module

Using the HIM to Access Parameters in the Option Module

Setting the Node Address

1. Display the Status screen, which is shown on HIM power up.
2. Use the or key to scroll to the Port in which the
DeviceNet Option Module is installed.
3. Press the PAR# soft key to display the Jump to Param # entry
pop-up box.
4. Use the numeric keys to enter the desired parameter number, or use
the S or T soft key to scroll to the desired parameter number.
If the Data Rate switch (Figure 2.2) is set to position “3,” the value of Device Parameter 07 - [Net Addr Cfg] determines the node address. When the Data Rate switch is set to any other position, the Node Address switches determine the node address. We recommend that you do not use node address 63 because all new devices on the network use this address as the default address. Also, node address 63 is used for Automatic Device Recovery (ADR).
1. Set the value of Device Parameter 07 - [Net Addr Cfg] to a unique
node address.
Figure 3.1 Edit Net Address Cfg HIM Screen

Setting the Data Rate

63
AUTO
ENTER
F
Stopped
0.00 Hz
Edit Net Addr Cfg
0<<63
ESC
2. Reset the Option Module; see Resetting the Option Module on
page 3-8.
The NET A status indicator will be solid green or flashing green if the node address is correctly configured, and the Option Module is connected to an operational network.
If the Option Module Data Rate switch (Figure 2.2) is set to position “3” (Program), the value of Device Parameter 09 - [Net Rate Cfg] determines the data rate. The Autobaud setting will detect the data rate used on the network if another device is setting the data rate. Your application may require a different setting.
1. Set the value of Device Parameter 09 - [Net Rate Cfg] to the data
rate at which your network is operating.
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Figure 3.2 Edit Net Rate Cfg HIM Screen
Configuring the Option Module 3-3

Setting a Master-Slave Hierarchy (Optional)

Value Data Rate
0 125kbps 1 250kbps 2 500kbps 3 Autobaud (default)
AUTO
ENTER
F
Stopped
0.00 Hz
Edit Net Rate Cfg
Autobaud 3
0<<3
▲▼
ESC
2. Reset the Option Module; see Resetting the Option Module on
page 3-8.
This procedure is only required if Datalinks are used to write or read data of the drive or its connected peripherals. A hierarchy determines the type of device with which the Option Module exchanges data. In a Master-Slave hierarchy, the Option Module exchanges data with a master, such as a scanner (1756-DNB, 1771-SDN, 1747-SDN, etc.).
Enabling Datalinks To Write Data
The controller output image (controller outputs-to-drive) can have anywhere from 0 to 16 additional 32-bit parameters (Datalinks). The number of additional parameters is configured using Device Parameter
02 - [DLs From Net Cfg].
Important:Always use the Datalink parameters in consecutive
numerical order, starting with the first parameter. For example, use Host Parameters 01, 02, and 03 to configure 3 Datalinks to write data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.
Host Parameters 01 - [DL From Net 01] through 16 - [DL From Net 16] control which parameters in the drive, Option Module, or any other
connected peripheral receive the values from the network. The enhanced PowerFlex 7-Class HIM, DriveExplorer, and DriveExecutive provide user-friendly screens to help select the drive or peripheral by port number and the parameter by name. As an alternate method, the parameter value can be set manually by number using this formula:
From Net Parameter Value = (10000 * port number) + (Destination Parameter Number).
For example, suppose you want to use Host Parameter 01 - [DL From Net 01] to write to Parameter 03 of an optional encoder module plugged into drive Port 5. Using the formula, the value for Host Parameter 01 - [DL From Net 01] would be (10000 * 5) + (3) = 50003.
1. Set the value of Device Parameter 02 - [DLs From Net Cfg] to the
number of contiguous controller-to-drive Datalinks that are to be included in the network I/O connection.
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3-4 Configuring the Option Module
Figure 3.3 Edit DLs From Net Cfg HIM Screen
.
0
AUTO
ENTER
F
,
Stopped
0.00 Hz
Edit DLs From Net Cfg
0<<16
ESC
2. Reset the Option Module; see Resetting the Option Module on
page 3-8.
3. Since the Logic Command and Reference is always used in the
Option Module, configure the parameters in the drive to accept the Logic Command and Reference from the Option Module. If the controller is going to be used for speed reference via the Option Module, set Parameter 545 - [Speed Ref A Sel] in a PowerFlex 755 drive to the port in which the Option Module is installed (for example, Port 4 Reference). Also, verify that the mask parameters in the drive (for example, Parameter 324 - [Logic Mask]) are configured to receive the desired logic from the Option Module. Refer to the documentation for your drive for details.
The Option Module is ready to receive input data from the master (controller). You must now configure the controller to recognize and transmit I/O to the Option Module. Refer to Chapter 4
Configuring the I/O
Enabling Datalinks To Read Data
The controller input image (drive-to-controller inputs) can have anywhere from 0 to 16 additional 32-bit parameters (Datalinks). The number of additional parameters is configured using Device Parameter
04 - [DLs To Net Cfg].
Important:Always use the Datalink parameters in consecutive
numerical order, starting with the first parameter. For example, use Host Parameters 17, 18, 19, 20, and 21 to configure 5 Datalinks to read data. Otherwise, the network I/O connection will be larger than necessary, which needlessly increases controller response time and memory usage.
Host Parameters 17 - [DL To Net 01] through 32 - [DL To Net 16] control which parameters in the drive, Option Module, or any other connected peripheral send the values to the network. The enhanced PowerFlex 7-Class HIM, DriveExplorer, and DriveExecutive provide user-friendly screens to help select the drive or peripheral by port number and the parameter by name. As an alternate method, the parameter value can be set manually by number using this formula:
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Configuring the Option Module 3-5
To Net Parameter Value = (10000 * Port Number) + (Origination Parameter Number)
For example, suppose you want to use Host Parameter 17 - [DL To Net 01] to read Parameter 2 of an optional I/O module plugged into drive Port 4. Using the formula, the value for Host Parameter 17 - [DL To Ne t 01 ] would be (10000 * 4) + (2) = 40002.
1. Set the value of Device Parameter 04 - [DLs To Net Cfg] to the
number of contiguous drive-to-controller Datalinks that are to be included in the network I/O connection.
Figure 3.4 Edit DLs To Net Cfg HIM Screen

Selecting COS, Cyclic or Polled (Optional)

.
0
AUTO
ENTER
F
,
Stopped
0.00 Hz
Edit DLs To Net Cfg
0<<16
ESC
2. Reset the Option Module; see Resetting the Option Module on
page 3-8.
The Option Module is ready to send output data to the master (controller). You must now configure the controller to recognize and transmit I/O to the Option Module. Refer to Chapter 4
Configuring the I/O
The data exchange is the method that the Option Module uses to exchange data on the DeviceNet network. Polled is the default and is recommended — unless one of the other following data exchanges, which the adapter supports, is more appropriate for your application:
COS (Change of State) Polled and COS
Cyclic Polled and Cyclic
Polled
If “Polled and COS” or “Polled and Cyclic” is used, the Option Module transmits and receives the I/O from the polled messages. It transmits only a Logic Status and Feedback in COS or Cyclic messages. Other data is transmitted in Polled messages.
Cyclic and Polled data exchanges are configured in the scanner, so you only need to set the I/O configuration in the Option Module. COS data exchange must be configured in both the Option Module and the scanner. You need to set the I/O configuration and COS parameters in the Option Module.
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3-6 Configuring the Option Module
Using COS (Change of State) Data Exchange
1. Set Device Parameter 11 - [COS Status Mask] for the bits in the
Logic Status word that should be checked for changes. For the Logic Status bit definitions, refer to Appendix D documentation.
TIP: The HIM shows 32-bit Bit-type parameters in two 16-bit sets. By default, the lower 16-bit set (bits 00-15) is shown. To view the upper 16-bit set (bits 16-31), press the UPPER soft key. To view the lower 16-bit set again, press the LOWER soft key. To select each bit position, use the W or X soft key or the or numeric key.
2. To edit any of the bits, press the EDIT soft key to display the Edit
COS Status Mask screen.
Figure 3.5 Edit COS Status Mask HIM Screen
or the drive
Value Description
0 Ignore this logic bit. (Default) 1 Use this logic bit.
AUTO
AUTO
ENTER
F
F
Stopped
0.00 Hz
Edit COS Status Mask
xxxx xxxx xxxx xxxx
WX
ES C ENTER
To toggle a bit between 0 or 1, press any numeric key except the
or key.
3. Set Device Parameter 12 - [COS Fdbk Change] for the amount of
change to the Feedback that is required to trigger a Change of State message.
Figure 3.6 Edit COS Fdbk Change HIM Screen
Stopped
0.00 Hz
Edit COS Fdbk Change
ESC
0.000
0.000 << 3.40282E38
EXP
The Option Module is now configured for COS data exchange. You must configure the scanner to allocate it using COS (Chapter 4
Configuring the I/O
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,
).
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