Rockwell Automation CompactLogix 5380, Compact GuardLogix 5380 User Manual
This manual links to Knowledgebase Article Logix 5000 Controller Fault
Codes for fault codes; download the spreadsheets now to ensure offline
access.
CompactLogix 5380 and
Compact GuardLogix 5380
Controllers
Bulletin 5069
User Manual
Original Instructions
CompactLogix 5380 and Compact GuardLogix 5380 Controllers User Manual
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may
lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or
economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may
be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach
dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc
Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements
for safe work practices and for Personal Protective Equipment (PPE).
2 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
Table of Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 1
CompactLogix 5380 and Compact
GuardLogix 5380 Systems and
Controllers
How to Power CompactLogix
5380 Controllers
Minimum Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CompactLogix 5380 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5069-L310ER-NSE No Stored Energy (NSE) Controller . . . . . 16
CompactLogix 5380 Process controllers . . . . . . . . . . . . . . . . . . . . . 16
Compact GuardLogix 5380 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Design the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Controller Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Features Supported by Compact GuardLogix 5380 Controllers
Via the Safety Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Chapter 2
Two Types of Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MOD Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
MOD Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SA Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Track SA Power Bus Current Draw . . . . . . . . . . . . . . . . . . . . . . . . . 32
Use a 5069-FPD Field Potential Distributor to Create a
New SA Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
SA Power - Additional Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
How to Power Compact
GuardLogix 5380 Controllers
Chapter 3
Two Types of Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
MOD Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
MOD Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
SA Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Track SA Power Bus Current Draw . . . . . . . . . . . . . . . . . . . . . . . . . 44
Use a 5069-FPD Field Potential Distributor to Create a
New SA Power Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Restrictions When You Connect SA Power to a Compact
GuardLogix 5380 System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SA Power - Additional Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 3
Table of Contents
Chapter 4
Safety Concept of Compact
GuardLogix 5380 Controllers
Functional Safety Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Safety Network Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Safety Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Distinguish Between Standard and Safety Components . . . . . . . . . . 53
Controller Data-flow Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Safety Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Chapter 5
Connect to the Controller Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Connection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connect an Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Connect a USB Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Other Methods to Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . 60
Use a Secure Digital Card to Set the Controller IP Address . . . 60
Duplicate IP Address Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Duplicate IP Address Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DNS Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Update Controller Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Firmware Upgrade Guidelines for Safety Controllers . . . . . . . . . 63
Controller Firmware and Logix Designer Application
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Determine Required Controller Firmware. . . . . . . . . . . . . . . . . . . 65
Obtain Controller Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Use ControlFLASH Software to Update Firmware. . . . . . . . . . . 66
Use AutoFlash to Update Firmware. . . . . . . . . . . . . . . . . . . . . . . . . 70
Controllers with Firmware Earlier than Revision 31. . . . . . . . . . . . . . 73
Chapter 6
Start to Use the Controller Create a Logix Designer Application Project. . . . . . . . . . . . . . . . . . . . . 75
Additional Configuration for a Compact GuardLogix Controller . 78
Assign the Safety Network Number (SNN). . . . . . . . . . . . . . . . . . 78
Copy and Paste a Safety Controller Safety Network Number
(SNN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Go Online with the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Use RSWho. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Use a Recent Communications Path . . . . . . . . . . . . . . . . . . . . . . . . 87
Additional Considerations for Going Online with a Controller . . . 88
Match Project to Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Firmware Revision Matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Additional Considerations for Going Online with a Compact
GuardLogix Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Safety Signature and Safety-locked and -unlocked Status . . . . . . 90
Checks for Going Online with a GuardLogix Controller. . . . . . 91
4 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
Table of Contents
Download to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Use Who Active. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Use the Controller Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Additional Considerations for Download to a
Compact GuardLogix Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Upload from the Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Use Who Active. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Use the Controller Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Additional Considerations for Upload to a
Compact GuardLogix Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Choose the Controller Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . 99
Use the Mode Switch to Change the Operation Mode . . . . . . . 100
Use the Logix Designer Application to Change the
Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Change Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Reset Button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Stage 1 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Stage 2 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Chapter 7
Use the Secure Digital Card Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Considerations for Storing and Loading a Safety Project . . . . . . . . . 110
Store to the SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Load from the SD Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Controller Power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
User-initiated Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Other Secure Digital Card Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Chapter 8
EtherNet/IP Network Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
EtherNet/IP Network Functionality. . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Nodes on an EtherNet/IP Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Devices Included in the Node Count. . . . . . . . . . . . . . . . . . . . . . . 121
Devices Excluded from the Node Count. . . . . . . . . . . . . . . . . . . . 122
EtherNet/IP Network Topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Device Level Ring Network Topology. . . . . . . . . . . . . . . . . . . . . . 124
Linear Network Topology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Star Network Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Integrated Architecture Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
EtherNet/IP Network Communication Rates . . . . . . . . . . . . . . . . . . 127
Simple Network Management Protocol (SNMP) . . . . . . . . . . . . . . . 129
Use a CIP Generic MSG to Enable SNMP on the Controller. 129
Use a CIP Generic MSG to Disable SNMP on the Controller 131
Socket Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 5
Table of Contents
Chapter 9
Use EtherNet/IP Modes Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Available Network Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Enterprise-level Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Device-level Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
EtherNet/IP Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Dual-IP Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Linear/DLR Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Overlapping IP Address Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Configure the EtherNet/IP Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Configure Dual-IP Mode in the Logix Designer Application . 144
Configure Dual-IP Mode in RSLinx Classic Software. . . . . . . . 146
Configure Linear/DLR Mode in the
Logix Designer Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Configure Linear/DLR Mode in RSLinx Classic Software . . . 150
Change the EtherNet/IP Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Change the EtherNet/IP Mode in the
Logix Designer Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Change the EtherNet/IP Mode in RSLinx Classic Software . . 155
DNS Requests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
DNS Request Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
SMTP Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Use Socket Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Send Message Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Software Display Differences for EtherNet/IP Modes . . . . . . . 160
Chapter 10
Manage Controller
Communication
Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Controller Communication Interaction with Control Data. . . . . . 164
Produce and Consume (Interlock) Data. . . . . . . . . . . . . . . . . . . . . . . . 165
Requested Packet Interval (RPI) of Multicast Tags . . . . . . . . . . 166
Send and Receive Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Determine Whether to Cache Message Connections . . . . . . . . 168
Chapter 11
Standard I/O Modules Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Add Local I/O Modules to a Project . . . . . . . . . . . . . . . . . . . . . . . 171
Electronic Keying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Remote I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Add Remote I/O Modules to a Project . . . . . . . . . . . . . . . . . . . . . 179
Add to the I/O Configuration While Online . . . . . . . . . . . . . . . . . . . 187
Modules and Devices That Can Be Added While Online . . . . 187
Determine When Data Is Updated . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Input Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Output Data Update Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
6 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
Table of Contents
Chapter 12
Safety I/O Devices Add Safety I/O Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Configure Safety I/O Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Using Network Address Translation (NAT) with
CIP Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Set the SNN of a Safety I/O Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Change a Safety I/O Device SNN. . . . . . . . . . . . . . . . . . . . . . . . . . 196
Copy and Paste a Safety I/O Device Safety Network Number
(SNN). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Connection Reaction Time Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Safety I/O Device Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Configuration Via the Logix Designer Application . . . . . . . . . . 201
Reset Safety I/O Device to Out-of-box Condition. . . . . . . . . . . 202
I/O Device Address Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Replace a Safety I/O Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Configuration Ownership. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Replacement with ‘Configure Only When No Safety
Signature Exists’ Enabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Replacement with ‘Configure Always’ Enabled. . . . . . . . . . . . . . 211
Chapter 13
Develop Standard Applications Elements of a Control Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Event Task with Compact 5000 I/O Modules . . . . . . . . . . . . . . 217
Task Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Scheduled and Unscheduled Programs . . . . . . . . . . . . . . . . . . . . . 221
Routines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Parameters and Local Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Program Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Programming Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Add-On Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Extended Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Access the Module Object from an Add-On Instruction . . . . . . . . . 227
Monitor Controller Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Monitor I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Determine If I/O Communication Has Timed Out . . . . . . . . . 229
Determine If I/O Communication to a Specific I/O Module
Has Timed Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Automatic Handling of I/O Module Connection Faults . . . . . 230
Sample Controller Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 7
Table of Contents
Chapter 14
Develop Safety Applications Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Safety Task . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Safety Task Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Safety Task Execution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Safety Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Safety Routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Safety Add-On Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Safety Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Valid Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Program Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Produced/Consumed Safety Tags. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Configure the SNN for a Peer Safety Controller Connection. 240
Produce a Safety Tag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Consume Safety Tag Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Safety Tag Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Create Tag Mapping Pairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Monitor Tag Mapping Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Safety Application Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Safety-lock the Compact GuardLogix 5380 Controller . . . . . . 251
Set Passwords for Safety-locking and Unlocking. . . . . . . . . . . . . 253
Generate the Safety Signature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Programming Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Monitor Safety Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
View Status Via the Online Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
View Status Via the Safety Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Monitor Safety Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Utilize Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Safety Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Nonrecoverable Controller Faults. . . . . . . . . . . . . . . . . . . . . . . . . . 264
Nonrecoverable Safety Faults in the Safety Application . . . . . . 264
Recoverable Faults in the Safety Application . . . . . . . . . . . . . . . . 265
View Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Develop a Fault Routine for Safety Applications . . . . . . . . . . . . . . . . 267
Use GSV/SSV Instructions in a Safety Application. . . . . . . . . . . . . . 268
Chapter 15
Develop Motion Applications Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Motion Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Program Motion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Obtain Axis Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
8 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
Table of Contents
Chapter 16
Troubleshoot the Controller Automatic Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Considerations for Communication Loss Diagnostics . . . . . . . . . . . 276
Controller Diagnostics with Logix Designer . . . . . . . . . . . . . . . . . . . . 276
Warning Symbol in the I/O Configuration Tree . . . . . . . . . . . . 277
Categories on I/O Module Properties Dialog . . . . . . . . . . . . . . . 278
Notification in the Tag Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Fault Information in the Controller Properties Dialog Box. . . 282
Port Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Advanced Time Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Controller Diagnostics with Linx-based Software . . . . . . . . . . . . . . . 289
Controller Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Home Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Tasks Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Diagnostics Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Ethernet Port Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Advanced Diagnostics Web Pages. . . . . . . . . . . . . . . . . . . . . . . . . . 295
Browse Chassis Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Other Potential Issues to Troubleshoot . . . . . . . . . . . . . . . . . . . . . . . . 298
Continuous Task Sends Output Data at High Rate. . . . . . . . . . 298
Immediate Output Instructions Issued at High Rate. . . . . . . . . 298
Integrated Motion On an EtherNet/IP Network Traffic
Priority Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
Appendix A
Status Indicators Status Display and Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
General Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Compact GuardLogix Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . 303
Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Major Fault Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
I/O Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Controller Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
RUN Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
FORCE Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
SD Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
OK Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
EtherNet/IP Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
NET A1 and NET A2 Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . 308
LINK A1 and LINK A2 Indicators . . . . . . . . . . . . . . . . . . . . . . . . 308
Power Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
MOD Power Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
SA Power Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Thermal Monitoring and Thermal Fault Behavior . . . . . . . . . . . . . . 310
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 9
Table of Contents
Appendix B
Security Options Disable an Ethernet Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Disable the Ethernet Port on the Port Configuration Tab. . . . 312
Disable the Ethernet Port with a MSG Instruction . . . . . . . . . . 313
Disable the 4-character Status Display. . . . . . . . . . . . . . . . . . . . . . . . . . 315
Disable All Categories of Messages . . . . . . . . . . . . . . . . . . . . . . . . . 316
Disable Individual Categories of Messages . . . . . . . . . . . . . . . . . . 318
Disable the Controller Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Studio 5000 Logix Designer Application Version 33.00.00
and Later . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Studio 5000 Logix Designer Application Version 32.00.00
or Earlier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
Controller Web Page Default Settings. . . . . . . . . . . . . . . . . . . . . . 321
Use a CIP Generic MSG to Disable the Controller Web Pages 322
Use a CIP Generic MSG to Enable the Controller Web Pages 324
Appendix C
Change Controller Type Change from a Standard to a Safety Controller . . . . . . . . . . . . . . . . . 327
Change from a Safety to a Standard Controller . . . . . . . . . . . . . . . . . 328
Change Safety Controller Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
10 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
Preface
Summary of Changes
Catalog Numbers
This manual contains new and updated information as indicated in the
following table.
Top ic Pag e
Added CompactLogix™ 5380 Process controllers. Throughout
Updated safety signature definition. 53
Added Simple Network Management Protocol (SNMP). 129
Added Automatic Diagnostics. 275
Added Considerations for Communication Loss Diagnostics. 276
Updated the Disable Controller Web Pages procedure. 320
This publication is applicable to these controllers:
CompactLogix 5380 Standard Catalog Numbers: 5069-L306ER, 5069-L306ERM, 5069-L310ER, 5069-L310ERM,
5069-L310ER-NSE, 5069-L320ER, 5069-L320ERM, 5069-L320ERMK,
5069-L330ER, 5069-L330ERM, 5069-L330ERMK, 5069-L340ER, 5069-L340ERM,
5069-L350ERM, 5069-L350ERMK, 5069-L380ERM, 5069-L3100ERM
CompactLogix 5380 Process Catalog Numbers: 5069-L320ERP, 5069-L340ERP
Compact GuardLogix® 5380 SIL 2 Catalog Numbers: 5069-L306ERS2, 5069-L306ERMS2, 5069-L310ERS2, 5069-L310ERMS2,
5069-L320ERS2, 5069-L320ERS2K, 5069-L320ERMS2, 5069-L320ERMS2K,
5069-L330ERS2, 5069-L330ERS2K, 5069-L330ERMS2, 5069-L330ERMS2K,
5069-L340ERS2, 5069-L340ERMS2, 5069-L350ERS2, 5069-L350ERS2K,
5069-L350ERMS2, 5069-L350ERMS2K, 5069-L380ERS2, 5069-L380ERMS2,
5069-L3100ERS2, 5069-L3100ERMS2
Compact GuardLogix 5380 SIL 3 Catalog Numbers: 5069-L306ERMS3, 5069-L310ERMS3, 5069-L320ERMS3, 5069-L320ERMS3K,
5069-L330ERMS3, 5069-L330ERMS3K, 5069-L340ERMS3, 5069-L350ERMS3,
5069-L350ERMS3K, 5069-L380ERMS3, 5069-L3100ERMS3
Overview
This manual provides information on how to design a system, operate a
CompactLogix or Compact GuardLogix-based controllers system, and develop
applications.
You must be trained and experienced in the creation, operation, and
maintenance of safety systems.
For information on Safety Integrity Level (SIL) and Performance Level (PL)
requirements and safety application requirements, see the GuardLogix 5580
and Compact GuardLogix 5380 Controller Systems Safety Reference Manual,
publication 1756-RM012.
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 11
Preface
Notes:
12 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
Chapter 1
CompactLogix 5380 and Compact
GuardLogix 5380 Systems and Controllers
This chapter describes features and functions that are associated with the
CompactLogix™ 5380 and Compact GuardLogix® 5380 controllers.
Top ic Pa ge
Minimum Requirements 13
CompactLogix 5380 System 15
Compact GuardLogix 5380 System 17
Design the System 20
Controller Features 22
Power the Sy stem 26
Minimum Requirements
Applies to these controllers:
CompactLogix 5380
Compact GuardLogix 5380 SIL 2
Compact GuardLogix 5380 SIL 3
The controllers have minimum requirements.
• CompactLogix 5380 and Compact GuardLogix 5380 controllers have
minimum hardware requirements. For more information on the
hardware requirements, see Tab le 1 on pag e 20
.
• The controller firmware revision must be compatible with the software
version that you use. For more information, see Controller Firmware
and Logix Designer Application Compatibility on page 64.
• Programming software
System Cat. No. Studio 5000 Logix
CompactLogix 5069-L320ER, 5069-L340ERM Version 28.00.00 or later
CompactLogix 5069-L306ER, 5069-L306ERM, 5069-L310ER,
CompactLogix 5069-L350ERM, 5069-L380ERM, 5069-L3100ERM Version 30.00.00 or later
Compact GuardLogix
SIL 2 Controllers
Compact GuardLogix
SIL 3 Controllers
Compa ctLogix
Process Controllers
(1) For more information on safety ratings, see Safety Concept of Compact GuardLogix 5380 Controllers on page 51.
(2) For compatible Linx-based communication software and ControlFLASH™ software, see the Product Compatibility and Download
Center (PCDC).
5069-L310ER-NSE, 5069-L310ERM, 5069-L320ERM,
5069-L330ER, 5069-L330ERM, 5069-L340ER
5069-L306ERS2, 5069-L306ERMS2, 5069-L310ERS2,
(1)
5069-L310ERMS2, 5069-L320ERS2, 5069-L320ERS2K,
5069-L320ERMS2, 5069-L320ERMS2K, 5069-L330ERS2,
5069-L330ERS2K, 5069-L330ERMS2, 5069-L330ERMS2K,
5069-L340ERS2, 5069-L340ERMS2, 5069-L350ERS2,
5069-L350ERS2K, 5069-L350ERMS2, 5069-L350ERMS2K,
5069-L380ERS2, 5069-L380ERMS2, 5069-L3100ERS2,
5069-L3100ERMS2
5069-L306ERMS3, 5069-L310ERMS3, 5069-L320ERMS3,
(1)
5069-L320ERMS3K, 5069-L330ERMS3,
5069-L330ERMS3K, 5069-L340ERMS3, 5069-L350ERMS3,
5069-L350ERMS3K, 5069-L380ERMS3, 5069-L3100ERMS3
5069-L320ERP, 5069-L340ERP Version 33.00.00 or later
Designer® Application
Version 29.00.00 or later
Version 31.00.00 or later
Version 32.00.00 or later
(2)
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 13
Chapter 1 CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers
IMPORTANT If safety connections or safety logic are required for your application, then
you must use a Compact GuardLogix controller.
IMPORTANT This equipment is supplied as open-type equipment for indoor use. It must
be mounted within an enclosure that is suitably designed for those specific
environmental conditions that are present and appropriately designed to
prevent personal injury resulting from accessibility to live parts.
The enclosure must have suitable flame-retardant properties to prevent or
minimize the spread of flame, complying with a flame spread rating of 5VA
or be approved for the application if nonmetallic. The interior of the
enclosure must be accessible only by the use of a tool.
For more information regarding specific enclosure type ratings that are
required to comply with certain product safety certifications, see the
• Compact GuardLogix 5380 SIL 2 Controllers Installation Instructions,
• Compact GuardLogix 5380 SIL 3 Controllers Installation Instructions,
publication 5069-IN014.
publication 5069-IN023.
Waste Electrical and Electronic Equipment (WEEE)
At the end of its life, this equipment should be collected separately from any
unsorted municipal waste.
14 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers Chapter 1
CompactLogix 5380 Controller
Compact 5000™ I/O Analog and Digital Modules
CompactLogix 5380 Controller
Compact 5000 I/O Modules
Compact 5000 I/O EtherNet/IP Adapter
Compact 5000 I/O Modules
1734-AENTR Adapter
1734 POINT I/O™ Modules
PanelView ™ Plus 7
Ter m in al
Stratix® 5400 Switch
PowerFlex® 527 Drive
Kinetix® 5500 Drive
CompactLogix 5380 System
CompactLogix 5380 control systems are DIN rail-mounted systems that can
operate in various applications.
One of the simplest controller configurations is a standalone controller with
I/O assembled in one chassis, as shown in Figure 1
Figure 1 - CompactLogix 5380 Controller in a Standalone System
.
The controllers can also operate in more complex systems with devices that are
connected to the controller via an EtherNet/IP™ network, as shown in
Figure 2
.
Figure 2 - CompactLogix 5380 Controller in a More Complex System
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 15
Chapter 1 CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers
5069-L310ER-NSE No Stored Energy (NSE) Controller
The NSE controller is intended for use in applications that require the installed
controller to deplete its residual stored energy to specific levels before
transporting it into or out of your application.
The residual stored energy of the NSE controller depletes to 400μJ or less in 40
seconds.
WARNING: If your application requires the NSE controller to deplete its
residual stored energy to 400 μJ or less before you transport it into or out of
the application, complete these steps before you remove the controller.
1. Turn off power to the chassis.
2. Wait at least 40 seconds for the residual stored energy to decrease to
After you turn off power, the controller’s OK status indicator transitions
from Green to Solid Red to OFF.
400 μJ or less before you remove the controller.
There is no visual indication of when the 40 seconds has expired. You m ust
track that time period.
IMPORTANT The Real Time Clock (RTC) does not retain its time and date when the power
is off.
Some applications require that the installed controller to deplete its residual
stored energy to specific levels before transporting it into or out of your
application. This requirement can include other devices that also require a wait
time before removing them. See the documentation of those products for more
information.
CompactLogix 5380 Process controllers
CompactLogix 5380 Process controllers (5069-L320ERP, 5069-L340ERP) are
extensions of the Logix 5000 controller family that focus on plantwide process
control, and support motion.
The process controllers come configured with a default process tasking model
and dedicated PlantPAx® process instructions that are optimized for process
applications, and that improve design and deployment efforts.
The process controllers are conformal coated to add a layer of protection when
exposed to harsh, corrosive environments.
16 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers Chapter 1
Compact GuardLogix 5380 System
Compact GuardLogix 5380 SIL 2 and SIL 3 controllers are programmable
automation controllers with integrated safety.
For SIL 3/PLe safety applications, the Compact GuardLogix 5380 SIL 3
controller system consists of a primary controller with an internal safety
partner, that function together in a 1oo2 architecture.
Compact GuardLogix 5380 SIL 2 Controller Compact GuardLogix 5380 SIL 3 Controller
For more information on safety ratings, see Safety Concept of Compact
GuardLogix 5380 Controllers on page 51.
The Compact GuardLogix system can communicate with safety I/O devices
via CIP Safety™ over an EtherNet/IP™ network (Guard I/O™ modules,
integrated safety drives, integrated safety components).
With a Compact GuardLogix controller, you can interface to standard I/O via
standard tasks while you interface with safety I/O via the safety task.
IMPORTANT For the safety task, Compact GuardLogix 5380 controllers support Ladder
Diagram only.
For standard tasks, Compact GuardLogix 5380 controllers support:
• Ladder Diagram (LD)
• Structured Text (ST)
• Function Block Diagram (FBD)
• Sequential Function Chart (SFC)
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 17
Chapter 1 CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers
Compact GuardLogix 5380 Controller Compact 5000 I/O Safety Digital, Standard Analog, and
Standard Digital Modules
Compact 5000 I/O EtherNet/IP Adapter
Compact 5000 I/O Analog, Digital, and
Safety Modules
PowerFlex® 527 Drive
(CIP Safety enabled)
Kinetix® 5500 Drives
(with Safe Torque
Off functionality)
1732ES ArmorBlock® Guard I/O™
Module
1734 POINT I/O Adapter
1734 POINT I/O Modules
1734 POINT Guard I/O™ Modules
Compact GuardLogix 5380 SIL 2 or SIL 3 Controller
Compact 5000 I/O Safety, Analog, and Digital
Modules
Compact 5000 I/O EtherNet/IP Adapter
Compact 5000 I/O Analog, Digital, and
Safety Modules
The controllers can operate in various applications that range from standalone
systems that contain local I/O modules, as shown in Figure 3
Figure 3 - Compact GuardLogix 5380 Controller in a Standalone System
The controllers can also operate in more complex systems with devices that are
connected to the controller via an EtherNet/IP network, as shown in Figure 4
.
.
Figure 4 - Compact GuardLogix 5380 Controller on an EtherNet/IP DLR Network
18 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers Chapter 1
1791DS CompactBlock™
Guard I/O™ Module
DeviceNet Network
1788 EtherNet-to-DeviceNet
Linking Device
1732DS ArmorBlock
Guard I/O Module
1732DS ArmorBlock
Guard I/O Module
1791DS CompactBlock
Guard I/O Module
Compact GuardLogix 5380 SIL 2 or SIL 3 Controller
Compact 5000 I/O Safety, Analog, and Digital Modules
Compact GuardLogix 5380 controllers can communicate with safety devices
on a DeviceNet® network via a 1788-EN2DN linking device, as shown in
Figure 5
Figure 5 - Compact GuardLogix 5380 Controller Connected to Devices on a DeviceNet Network
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 19
Chapter 1 CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers
Design the System
Applies to these controllers:
CompactLogix 5380
Compact GuardLogix 5380 SIL 2
Compact GuardLogix 5380 SIL 3
When you design a system, you must decide what system components your
application needs. Ta b l e 1
describes components that are commonly used in
CompactLogix 5380 and Compact GuardLogix 5380 control systems.
Table 1 - System Components
Component Purpose Required For More Information
DIN rail Mounting system Yes • CompactLogix 5380 Controllers
End cap (5069-ECR)
IMPORTANT: The end cap ships with
the controller.
Removable terminal blocks (RTBs) Connect these power types to the controller:
External power supply
External power supply
Studio 5000 Logix Designer application Configure the project that is used to define
Linx-based communication software Used as follows:
ControlFLASH software Update controller firmware Yes • For compatible ControlFLASH software,
USB programming port Complete tasks that only require a temporary
Ethernet port A1 Connects to these network types:
Ethernet port A2 Connect to device-level networks —
Secure Digital (SD) card
IMPORTANT: The 1784-SD2 card ships
with the controller.
(1)
(1)
The end cap covers the exposed interconnections
on the last module in the system.
If you do not install the end cap before powering
the system, equipment damage or injury from
electric shock can result.
IMPORTANT: You install the end cap after the
last module is installed on the DIN rail. This
design helps to prevent the end cap from going
beyond the locked position.
If you push the end cap beyond the locked
position or insert it from the backwards direction,
you can damage the MOD power bus and SA
power bus connector.
•MOD power
•SA power
Provides Module (MOD) Power to the system Yes
Provides Senso r/Actuator (SA) Power to the
system
controller activity during system operation
• Assign the controller an IP address
• Maintain communication over the EtherNet/IP
network
connection to the controller, for example, when
you download a project or update firmware
•Enterprise-level network
•Device-level network
Store data, such as the controller project and
diagnostics that are required by technical support
to obtain information if non-recoverable
controller faults occur.
Yes
Yes
Yes - Only if the system requires
SA power.
If the system does not require SA
power, the external power supply
is not needed.
Yes • Minimum Requirements on page 13
Yes • For compatible Linx-based
— Connect a USB Cable on page 59
— Chapter 9, Use EtherNet/IP Modes on
We recommend that you leave the
SD card installed, so if a fault
occurs, diagnostic data is
automatically w ritten to the card.
Installation Instructions, publication
5069-IN013
• Compact GuardLogix 5380 SIL 2
Controllers Installation Instructions,
publication 5069-IN014
• Compact GuardLogix 5380 SIL 3
Controllers Installation Instructions,
publication 5069-IN023
Power the System on page 26
• Create a Logix Designer Application
Project on page 75
communication software and, see the
Product Compatibility and Download
Center (PCDC).
• Connect to the Controller on page 57
see the
Product Compatibility and Download
Center (PCDC).
• Update Controller Firmware on page 63
page 135
Use the Secure Digital Card on page 107
20 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers Chapter 1
Table 1 - System Components (Continued)
Component Purpose Required For More Information
Ethernet cables Used as follows:
• Access the controller from the workstation
over an EtherNet/IP network to set IP address,
update firmware, download, and upload
projects
• Connect controller to an EtherNet/IP network
and perform tasks that are required for normal
operations
USB cable Access the controller directly from the
workstation to set IP address, update firmware,
download, and upload projects.
The USB port is intended for temporary local
programming purposes only and not intended for
permanent connection.
Integrated Safety I/O devices on an
EtherNet/IP network
Connected to safety input and output devices, for
example, Compact 5000 I/O safety modules or
Guardmaster® Multifunctional Access B ox.
IMPORTANT: CompactLogix 5380 controllers
cannot use safety devices.
Compact 5000 I/O modules Used as follows:
• Local standard I/O modules that are installed
in the CompactLogix 5380 system
• Remote standard I/O modules that are
accessible via the EtherNet/IP network
• Local safety I/O modules that are installed in
the CompactLogix 5380 system
• Remote safety I/O modules that are accessible
via the EtherNet/IP network
Devices that are installed on an
EtherNet/IP network
Dependent upon device type. Examples include:
• Remote standard I/O modules
• Remote safety I/O modules
• Ethernet switches
• Motion control devices, such as drives
• HMI devices
(1) We strongly recommend that you use separate external power supplies for MOD power and SA power, respectively.
Yes. Connect an Ethernet Cable on page 58
Yes - Only if you perform tasks
Connect a USB Cable on page 59
that are listed in the previous
column via the USB port.
You can also perform the tasks via
the controller Ethernet ports.
Yes for Compact GuardLogix 5380
Safety I/O Devices on page 191
controllers.
Yes • Standard I/O Modules on page 169
• Safety I/O Devices on page 191
Yes. • Standard I/O Modules on page 169
• Safety I/O Devices on page 191
• Develop Motion Applications on page 269
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 21
Chapter 1 CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers
Controller Features
Ta b l e lists features available on the controllers. The features are described in
detail in the rest of this manual.
CompactLogix 5380 and Compact GuardLogix 5380 Controller Features
Feature CompactLogix 5380 Controllers Compact GuardLogix 5380 Controllers
User memory 5069-L306ER, 5069-L306ERM 0.6 MB 5069-L306ERS2, 5069-L306ERMS2,
5069-L310ER, 5069-L310ER-NSE, 5069L310ERM
5069-L320ER, 5069-L320ERM, 5069-L320ERP 2 MB 5069-L320ERS2, 5069-L320ERS2K,
5069-L330ER, 5069-L330ERM 3 MB 5069-L330ERS2, 5069-L330ERS2K,
5069-L340ER, 5069-L340ERM, 5069-L340ERP 4 MB 5069-L340ERS2, 5069-L340ERMS2,
5069-L350ERM 5 MB 5069-L350ERS2, 5069-L350ERS2K,
5069-L380ERM 8 MB 5069-L380ERS2, 5069-L380ERMS2,
5069-L3100ERM 10 MB 5069-L3100ERS2, 5069-L3100ERMS2,
Safety memory — 5069-L306ERS2, 5069-L306ERMS2,
Controller tasks • 32 tasks
Communication ports • 1 - USB port, 2.0 full-speed, Type B
EtherNet/IP network topologies
supported
EtherNet/IP modes • Linear/DLR mode
• 1000 programs/task
• Event tasks; all event triggers
• 2 - Embedded Ethernet ports, 10 Mbps, 100 Mbps, 1 Gbps
•Device Level Ring (DLR)
•Star
•Linear
• Dual-IP mode - Available with the Logix Designer application, version 29.00.00 or later.
1 MB 5069-L310ERS2, 5069-L310ERMS2,
5069-L306ERMS3
5069-L310ERMS3
5069-L320ERMS2, 5069-L320ERMS2K,
5069-L320ERMS3, 5069-L320ERMS3K
5069-L330ERMS2, 5069-L330ERMS2K,
5069-L330ERMS3, 5069-L330ERMS3K
5069-L340ERMS3
5069-L350ERMS2, 5069-L350ERMS2K,
5069-L350ERMS3, 5069-L350ERMS3K
5069-L380ERMS3
5069-L3100ERMS3
5069-L306ERMS3
— 5069-L310ERS2,
5069-L310ERMS2,
5069-L310ERMS3
— 5069-L320ERS2, 5069-L320ERS2K,
5069-L320ERMS2, 5069-L320ERMS2K,
5069-L320ERMS3, 5069-L320ERMS3K
— 5069-L330ERS2, 5069-L330ERS2K,
5069-L330ERMS2, 5069-L330ERMS2K,
5069-L330ERMS3, 5069-L330ERMS3K
— 5069-L340ERS2, 5069-L340ERMS2,
5069-L340ERMS3
— 5069-L350ERS2, 5069-L350ERS2K,
5069-L350ERMS2, 5069-L350ERMS2K,
5069-L350ERMS3, 5069-L350ERMS3K
— 5069-L380ERS2, 5069-L380ERMS2,
5069-L380ERMS3
— 5069-L3100ERS2, 5069-L3100ERMS2,
5069-L3100ERMS3
•32 tasks
31 standard tasks
1 safety task
• 1000 programs/task
• Event tasks; all event triggers
0.6 MB
1 MB
2 MB
3 MB
4 MB
5 MB
8 MB
10 MB
0.3 MB
0.5 MB
1 MB
1.5 MB
2 MB
2.5 MB
4 MB
5 MB
22 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers Chapter 1
CompactLogix 5380 and Compact GuardLogix 5380 Controller Features (Continued)
Feature CompactLogix 5380 Controllers Compact GuardLogix 5380 Controllers
EtherNet/IP nodes supported, max
Integrated motion axes supported
Only controllers with an ‘M’ or ‘P’ in the
catalog number support motion.
Local I/O modules, max 5069-L306ER, 5069-L306ERM, 5069-L310ER,
Programming languages • Ladder Diagram (LD)
(1)
5069-L306ER, 5069-L306ERM 16 nodes 5069-L306ERS2, 5069-L306ERMS2,
5069-L306ERMS3
5069-L310ER, 5069-L310ER-NSE,
5069-L310ERM
24 nodes 5069-L310ERS2, 5069-L310ERMS2,
5069-L310ERMS3
5069-L320ER, 5069-L320ERM, 5069-L320ERP 40 nodes 5069-L320ERS2, 5069-L320ERS2K,
5069-L320ERMS2, 5069-L320ERMS2K
5069-L320ERMS3, 5069-L320ERMS3K
5069-L330ER, 5069-L330ERM 60 nodes 5069-L330ERS2, 5069-L330ERS2K,
5069-L330ERMS2, 5069-L330ERMS2K,
5069-L330ERMS3, 5069-L330ERMS3K
5069-L340ER, 5069-L340ERM, 5069-L340ERP 90 nodes 5069-L340ERS2, 5069-L340ERMS2,
5069-L340ERMS3
5069-L350ERM 120 nodes 5069-L350ERS2, 5069-L350ERS2K,
5069-L350ERMS2, 5069-L350ERMS2K,
5069-L350ERMS3, 5069-L350ERMS3K
5069-L380ERM 150 nodes 5069-L380ERS2, 5069-L380ERMS2,
5069-L380ERMS3
5069-L3100ERM 180 nodes 5069-L3100ERS2, 5069-L3100ERMS2,
5069-L3100ERMS3
5069-L306ERM 2 axes 5069-L306ERMS2, 5069-L306ERMS3 2 axes
5069-L310ERM 4 axes 5069-L310ERMS2, 5069-L310ERMS3 4 axes
5069-L320ERM, 5069-L320ERP 8 axes 5069-L320ERMS2, 5069-L320ERMS2K,
5069-L320ERMS3, 5069-L320ERMS3K,
5069-L330ERM 16 axes 5069-L330ERMS2, 5069-L330ERMS2K,
5069-L330ERMS3, 5069-L330ERMS3K
5069-L340ERM, 5069-L340ERP 20 axes 5069-L340ERMS2, 5069-L340ERMS3 20 axes
5069-L350ERM 24 axes 5069-L350ERMS2, 5069-L350ERMS2K,
5069-L350ERMS3, 5069-L350ERMS3K
5069-L380ERM 28 axes 5069-L380ERMS2, 5069-L380ERMS3 28 axes
5069-L3100ERM 32 axes 5069-L3100ERMS2, 5069-L3100ERMS3 32 axes
8 modules 5069-L306ERS2, 5069-L306ERMS2,
5069-L310ER-NSE, 5069-L310ERM
5069-L306ERMS3, 5069-L310ERS2,
5069-L310ERMS2, 5069-L310ERMS3
5069-L320ER, 5069-L320ERM, 5069-L320ERP 16 modules 5069-L320ERS2, 5069-L320ERS2K,
5069-L320ERMS2, 5069-L320ERMS2K,
5069-L320ERMS3, 5069-L320ERMS3K
(2)
5069-L330ER
, 5069-L330ERM
5069-L340ER, 5069-L340ERM, 5069-L340ERP,
5069-L350ERM, 5069-L380ERM,
5069-L3100ERM
(2)
,
31 modules 5069-L330ERS2, 5069-L330ERS2K,
5069-L330ERMS2, 5069-L330ERMS2K,
5069-L330ERMS3, 5069-L330ERMS3K,
5069-L340ERS2, 5069-L340ERMS2,
5069-L340ERMS3, 5069-L350ERS2,
5069-L350ERS2K,5069-L350ERMS2,
5069-L350ERMS2K, 5069-L350ERMS3,
5069-L350ERMS3K, 5069-L380ERS2,
5069-L380ERMS2, 5069-L380ERMS3,
5069-L3100ERS2, 5069-L3100ERMS2,
5069-L3100ERMS3
• For the safety task, Compact GuardLogix controllers support
• Structured Text (ST)
• Function Block Diagram (FBD)
• Sequential Function Char t (SFC)
Ladder Diagram only.
• For standard tasks, Compact GuardLogix controllers support:
– Ladder Diagram (LD)
– Structured Text (ST)
– Function Block Diagram (FBD)
– Sequential Function Chart (SFC)
16 nodes
24 nodes
40 nodes
60 nodes
90 nodes
120 nodes
150 nodes
180 nodes
8 axes
16 axes
24 axes
8 modules
16 modules
31 modules
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 23
Chapter 1 CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers
CompactLogix 5380 and Compact GuardLogix 5380 Controller Features (Continued)
Feature CompactLogix 5380 Controllers Compact GuardLogix 5380 Controllers
Supported Controller Features • Data access control
• Firmware Supervisor
• Secure Digital (SD) card
• Standard Connections
(1) A node is an EtherNet/IP device that you add directly to the I/O configuration, and counts toward the node limits of the controller. For more information on EtherNet/IP nodes, see page 121.
(2) When you use this controller with the Logix Designer application, version 29.00.00, the application limits the number of local I/O modules in the project to 16. For more information, see
Knowledgebase Article 5380 CompactLogix controllers limited to 16 local Compact 5000 I/O modules in V29 of Studio 5000.®
With the Logix Designer application, version 30.00.00 or later, the controller supports as many as 31 local I/O modules.
• Data access control
• Firmware Supervisor
• Secure Digital (SD) card
• Standard Connections
• Safety Connections
IMPORTANT When you use a CompactLogix 5380 or Compact GuardLogix 5380 controller,
you do not need to configure a System Overhead Time Slice value.
24 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers Chapter 1
Features Supported by Compact GuardLogix 5380 Controllers Via the Safety Task
You can use the Compact GuardLogix 5380 controllers in safety applications
via the Safety task in the Logix Designer application.
In the Logix Designer application, the Safety task supports a subset of features
that are supported in the standard task as listed in this table.
Feature Studio 5000 Logix Designer Application,
Add-On Instructions X X
Instruction-based alarms and events — X
Tag-based alarms — X
Contro ller lo gging X X
(1)
Event ta sks
Function Block Diagrams (FBD) — X
Integrated motion X
Drive Safety Instructions X —
Ladder Diagram (LD) X X
Language switching X X
License-based source protection — X
Import program components — X
Export program components X X
Sequential Function Chart (SFC) routines — X
Structured Text (ST ) — X
(1) While the safety task cannot be an Event task, standard Event tasks can be triggered with the use of the Event instruction in the
safety task.
(2) Compact GuardLogix 5380 SIL 2 controllers are compatible with Studio 5000 Logix Designer Application, version 31 or later.
Compact GuardLogix 5380 SIL 3 controllers are compatible with Studio 5000 Logix Designer Application, Version 32 or later
(3) Limited to the use of Drive Safety Instructions wi th Kinetix 5700 ERS4 drives.
Version 31 or Later
Sa fety Task St anda rd Tas k
—X
(3)
(2)
X
IM PORTANT Safety Consideration
Compact GuardLogix 5380 controllers can produce standard tags as unicast or multicast, but they can only
produce safety tags as unicast. The controllers can consume safety tags as either unicast or multicast.
When you configure a produced safety tag, you are only allowed to configure unicast connection options.
Logix Designer does not allow you to configure multicast connection options.
When you configure a consumed tag, you must consider the capabilities of the producer:
• If the producer in the I/O tree of this controller is a GuardLogix 5580 or Compact GuardLogix 5380
controller, and you are consuming a safety tag, you must configure the consumed tag to use unicast.
• If the producer in the I/O tree of this controller is a GuardLogix 5570 or GuardLogix 5560 controller, or a
Compact GuardLogix 5370 controller, the safety consumed tag can be configured as either unicast or
multicast. A GuardLogix 5560 controller requires Studio 5000 Logix Designer application version
19.00.00 or later for unicast produce/consume safety tags.
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 25
Chapter 1 CompactLogix 5380 and Compact GuardLogix 5380 Systems and Controllers
Power the System
Applies to these controllers:
CompactLogix 5380
Compact GuardLogix 5380 SIL 2
Compact GuardLogix 5380 SIL 3
The controller provides power to the system as follows:
• MOD Power - System-side power that powers the system and lets
modules transfer data and execute logic.
System-side power is provided through the MOD Power RTB.
• SA Power - Field-side power that powers some Compact 5000 I/O
modules and field-side devices that are connected to them.
Field-side power is provided through the SA Power RTB.
There are specific considerations and restrictions that you must be aware of
before you connect MOD power and SA power to a CompactLogix 5380
system or to a Compact GuardLogix 5380 system.
For more information on how to connect MOD power and SA power to the
different systems, see the following:
• How to Power CompactLogix 5380 Controllers - Chapter 2 on page 27
• How to Power Compact GuardLogix 5380 Controllers - Chapter 3 on
page 37
26 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
Chapter 2
How to Power CompactLogix 5380 Controllers
Top ic Pag e
Two Type s of Powe r 27
MOD Power 29
SA Power 30
This chapter explains how to power standard CompactLogix™ 5380
controllers.
For information on how to power Compact GuardLogix® 5380 controllers, see
Chapter 3, How to Power Compact GuardLogix 5380 Controllers on page 37
.
Two Types of Power
Applies to these controllers:
CompactLogix 5380
The CompactLogix 5380 controllers provide power to the system as follows:
• MOD Power - System-side power that powers the system and lets
modules transfer data and execute logic.
System-side power is provided through the MOD Power RTB.
• SA Power - Field-side power that powers some Compact 5000™ I/O
modules and field-side devices that are connected to them.
Field-side power is provided through the SA Power RTB.
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 27
Chapter 2 How to Power CompactLogix 5380 Controllers
MOD Power
Connection
SA Power
Connection
Connect external power supplies to the RTBs to provide MOD power and
SA power. Figure 6
Figure 6 - MOD Power and SA Power RTBs on a CompactLogix 5380 Controller
shows the RTBs on a CompactLogix 5380 controller.
Power begins at the controller and passes across the Compact 5000 I/O
module internal circuitry via power buses.
MOD power passes across a MOD power bus, and SA power passes across a SA
power bus. The MOD power bus and SA power bus are isolated from each
other.
IMPORTANT We recommend that you use separate external power supplies for MOD
power and SA power, respectively. This practice can help prevent unintended
consequences that can result if you use one supply.
If you use separate external power supplies, the loss of power from one
external power supply does not affect the availability of power from the
other supply. For example, if separate MOD and SA external power supplies
are used and SA power is lost, MOD power remains available for the
CompactLogix 5380 controller and Compact 5000 I/O modules. As such, data
transfer continues in the system.
For more information on how to connect MOD power and SA power, see the
CompactLogix 5380 Controllers Installation Instructions, publication
5069-IN013
28 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
How to Power CompactLogix 5380 Controllers Chapter 2
24V DC
Power
Supply
+
–
MOD Power
Applies to these controllers:
CompactLogix 5380
MOD power is a DC power source that is required to operate a
CompactLogix 5380 system.
IMPORTANT You can only use DC power on the MOD power bus. Do not connect AC power
to the MOD power bus.
Remember the following:
• Every module in the CompactLogix 5380 system draws current from the
MOD power bus and passes the remaining current to the next module.
• MOD power lets Compact 5000 I/O modules transfer data and the
controller execute logic.
• A CompactLogix 5380 system uses only one MOD power bus.
• The total continuous current draw across the MOD power bus must not
be more than 10 A, max, at 18...32V DC.
• We recommend that you use an external power supply that is adequately
sized for the total MOD power bus current draw in the system.
Yo u m us t co ns id er inrush current requirements when you calculate the
total MOD power bus current draw in the system.
Figure 7 - External Power Supply Provides MOD Power
MOD Power Bus
When the MOD power source is turned on, the following occurs.
1. The CompactLogix 5380 controller draws current from the MOD
power bus and passes the remaining current through to the next module.
2. The next module draws MOD power bus current and passes the
remaining current through to the next module.
3. The process continues until MOD power bus current needs are met for
all modules in the system.
For more information on the current that the Compact 5000 I/O modules
draw from the MOD power bus, see the Compact 5000 I/O Modules
Specifications Technical Data, publication 5069-TD001
Rockwell Automation Publication 5069-UM001G-EN-P - August 2020 29
.
Chapter 2 How to Power CompactLogix 5380 Controllers
SA Power
Applies to these controllers:
CompactLogix 5380
SA power provides power to devices that are connected to some of the
Compact 5000 I/O modules in the CompactLogix 5380 system. SA power is
connected to the controller via an SA power RTB.
Remember the following:
• Some Compact 5000 I/O modules draw current from the SA power bus
and pass the remaining current to the next module.
• Some Compact 5000 I/O modules only pass current along the SA
power bus to the next module.
• A CompactLogix 5380 system can have multiple SA power buses. The
first SA power bus starts at the controller and passes across the I/O
modules that are installed to the right of the controller.
You use a 5069-FPD field potential distributor to establish a new SA
power bus. The new SA power bus is isolated from the SA power bus to
its left in the system.
For more information on how to use a 5069-FPD field potential
distributor in a CompactLogix 5380 system, see page 34
.
• If the SA power source uses DC voltage, the total continuous current
draw across the SA power bus must not be more than to 10 A, max at
18…32V DC.
• We recommend that you use an external power supply that is adequately
sized for the total SA power bus current draw on an individual bus.
Yo u m us t co ns id er inrush current requirements when you calculate the
total SA power bus current draw in the system.
30 Rockwell Automation Publication 5069-UM001G-EN-P - August 2020
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