Rockwell Automation 931S-C4C5D-BC User Manual [en, de, fr]

Installation Instruction
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Active Converter, 3 Way 931S-C4C5D-BC
DIR 10000043400 (Version 00)
1. General instructions
• Disconnect power prior to installation
• Installation only by Qualified personnel
• Follow all applicable local and national electrical codes
• Due to potential hazardous voltages in close proximity, use a non­conductive tool and proper PPE when adjusting the potentiometers on the front panel.
For applications with high isolation voltages, take measures to prevent accidental contact and make sure that there is sufficient distance or insulation between adjacent devices!
Appropriate safety measures against electrostatic discharge (ESD) should be taken during assembly and adjustment work on the 931S-C4C5D-BC.
2. Application
The 3 Way Active Converters 931S-C4C5D-BC are used for galvanic isolation and conversion of signals in the range from ±20 mV to ±200 V and ±0.1 mA to ±100 mA. Depending on the model, input and output signals are permanently set or you can select calibrated ranges by means of DIP switches. The preset measuring ranges do not have to be fine adjusted. Other transmission ranges are infinitely adjustable within the ranges mentioned above using potentio meters. Signal transmission is linear. By means of the broad-range mains adapter, the units can be powered by voltages from 22 to 230 V AC/DC.
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WARNINGWARNING
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3. Configuration
3.1 Equipment
A screwdriver with a width of 2.5 mm is required to adjust the unit and to connect the wires to the terminals.
3.2 Opening the unit
Disconnect the plugs. Disengage the top part of the housing by carefully pressing the latches on both sides (1). Pull out the top part of the housing and the electronics section until they unlock (2).
3.3 Settings
Set the input and output ranges, offset and bandwidth using DIP switches S1, S2 and S3 as indicated in the following tables. When selecting a variable amplification or offset setting, an additional adjustment can be made using the Span (amplification) or Zero (offset) potentio ­meters located under the top cover (3).
1
2
1
3
Span
Zero
S1
S2
S3
4
Selected range can be documented on enclosure side. Factory setting: 0 to ±10 V / 0 to ± 10 V, 0 % offset, bandwidth 10 Hz
Switch
Outpu
1S3
Output range OS EV 56712
0 to ±10 V 10 V 10 V
ON ON
2 to 10 V 8 V 10 V
ON ON ON
0 to ±5 V 5 V 5 V
ON ON ON
1 to 5 V 4 V 5 V
ON ON ON ON
0 to ±20 mA 20 mA 20 mA
ON
4 to 20 mA 16 mA 20 mA
ON ON
Offset
(in % of output span)
S1 S2
8 9 10 5
0 %
ON
-100 %
ON ON
-50 %
ON ON
+50 %
ON ON ON
+100 %
ON ON
Zero potentiometer: additional ±25 %
Switch S3 3
Bandwidth 10 kHz Bandwidth 10 Hz
ON
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3.5 Setting examples
1.
.
Input –150 mV to +150 mV, output –20 mA to +20 mA
2.
.
Input +10 mV to +165 mV, output 0 mA to +20 mA
a. Switch on input range 0 to ±150 mV, activate Span potentiometer.
Switch on output range 0 to ±20 mA and offset 0 %
Input S1 S2
Input range 1234123 0 to ±150 mV
ON
Switch S2 4
Span potentiometer: input range x 0.3 to x 3.33
Outpu
1S3
Output range 56712 0 to ±20 mA
ON
Offset
(in % of output span)
S1 S2
8 9 10 5
0 %
ON
Input S1 S2
Input range 12341234 0 to ±150 mV
ON ON
Outpu 1S3
Output range 56712 0 to ±20 mA
ON
Offset
(in % of output span)
S1 S2
8 9 10 5
+ 0 %
ON
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b. Set input to 155 mV, set output to 20 mA with Span potentiometer
c. Activate Zero potentiometer.
Set input to 10 mV, set output to 0 mA with Zero potentiometer
Offset
(in % of output span)
S2
5
Zero potentiometer: additional ± 25 %
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3.6 Setting tool for all input and output values
Definitions: In
min
= smallest input value
In
max
= largest input value
Out
min
= smallest output value
Out
max
= largest output value OS = output span (take from table on Pg 22) EV = upper end value (take from table on Pg 22)
1. Select output range of unit (according to table on Pg 22) so that Out
min
and Out
max
are within the output range.
2. Calculate the following auxiliary quantities:
3. Set all DIP switches to OFF.
4. Calculate input range IR, set output range and offset OF with DIP switches.
4a. If the calculated offset OF does not correspond with an offset which can
be set with the DIP switches, set the closest offset (see table on page 22) and activate the zero potentiometer (switch 2-5 OFF), short-circuit input and adjust output to value Out
min
– (In
min
x F).
4b. If the calculated input range IR does not correspond with a range
which can be set with the DIP switches set the largest range within
0.33 x IR … 3.30 x IR (see table on page 21) and activate the span potentiometer (switch 2-4 OFF), modulate input with value 0 (see table on page 21 for terminals) and adjust output to required value (e.g. set In
max
, adjust to Out
max
).
Input range
IR
OS
F
4. Mounting
The signal conditioners are mounted on standard TS 35 rails.
5. Electrical connection
Do not operate inputs for current and voltage simultaneously!
5.1 Power supply
22 to 230 V AC/DC ± 10 %, approx. 1 W, AC 48 to 62 Hz
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6. Dimensions
92.4
90
38
111.4
73.4
12.5
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7. Technical Data
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