Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid-State Controls (Publication SGI-1.1 available
from your local Rockwell Automation sales office or on-line at http://www.ab.com/manuals/gi) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this
difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying
this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting
from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables
and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility
or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment,
or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety considerations.
Identifies information about practices or circumstances that can cause an
explosion in a hazardous environment, which may lead to personal injury or
death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding
of the product.
Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss. Attentions help you:
•identify a hazard
•avoid a hazard
•recognize the consequence
Labels may be located on or inside the equipment (e.g., drive or motor) to alert
people that dangerous voltage may be present.
Labels may be located on or inside the equipment (e.g., drive or motor) to alert
people that surfaces may be dangerous temperatures.
The Bulletin 836E is a pressure switch for measuring and monitoring absolute and gauge
pressures. The device has been safely built with state-of-the-art technology and meets the
applicable requirements and EC Directives. It can, however, be a source of danger if used
incorrectly or for anything other than the designated use.
1. 2 Installation, Commissioning, and Operation
Only personnel familiar with these types of products and associated machinery should plan or
implement the installation, start-up, configuration, and subsequent maintenance of the
Bulletin836E pressure switch. Failure to comply may result in personal injury and/or equipment
damage.
1. 3 Operational Safety
•Functional safety
The Bulletin 836E pressure switches were developed according to the standards IEC61508
and IEC 61511-1 (FDIS).
•Hazardous areas
The Bulletin 836E is not approved for use in intrinsic safety (hazardous area) applications.
1. 4 Return
Before returning a device to Rockwell Automation, be sure to remove all fluid residue. This is
particularly important if the fluid is a health hazard, e.g. flammable, toxic, caustic, carcinogenic,
etc.
ATTENTION: Do not return a measuring device if you are
not absolutely certain that all traces of hazardous substances
have been removed, e.g. substances which have penetrated
crevices or diffused through plastic.
4
2Product Identification
8
Product Identification
836E-DC1CC1D4
36E-DC1CC1D4
Fig. 1: Explanation of the nameplate - see table below
1Catalog number6Max. working
pressure
2Series letter7Wetted part materials12Approvals
3Serial number8Output
4Enclosure rating /
Ingress protection
5Operating pressure10Operating voltage
Notes:
•Specifications and ratings may differ from those shown in Figure 1, depending on particular
model. Refer to product nameplate or catalog for actual ratings and specifications.
9Current consumption
PNP / 4…20mA
11Wiring diagram
•The series number indicates the version of the switch. A change in the series letter does not
have any effect on the compatibility (see also Section 6 — Troubleshooting).
•The MWP (maximum working pressure) is specified on the nameplate. This value refers to
a reference temperature of +20 °C (68 °F) and may be applied to the device for an
unlimited time.
•The test pressure (Over Pressure Limit [OPL]) corresponds to 1.5 times the MWP and may
be applied only for a limited time before causing damage to the switch.
5
Installation
69
(2.72)
15 (0.59)
25
(0.98)
1/2 in.
NPT
20
(0.79)
4 (0.16) Dia.
hole
3.5 (0.14) Dia.
hole
17
(0.67)
G1/2
14
(0.55)
12
(0.47)
G1/4
5
(0.2)
3 (0.12)
20
(0.79)
G1/2
6
(0.24)
3(0.12)
27.5
(1.08)
25
(0.98)
1/2 in.
NPT
1/4 in. NPT
12 (0.47) deep
1/4 in.
NPT
26
(1.02) Dia.
Flush Mount DIN 3852
3Installation
3. 1 Dimensions
3.1.1Display Version
Fig. 2: Dimensions
3.1.2Nondisplay Version
24
38.7
M12x1.0
ø 42.3
ø 38.5
105
52
11
6
Installation
3. 2 Process Connection
The following table outlines the characteristics of the Bulletin 836E, its process, and sanitary
connections.
836E Pressure Switch836E Nondisplay
Measuring
cell
ApplicationMeasurement and monitor-
Process
connection
Measuring
➁
range
Process
temperature
Piezoresistive measuring
cell and metallic measuring
diaphragm
➀Male adapters cannot be used with the 0…1450 psi or the 0…6000 psi display models
➁For conversion of psi to other units (bar, kPa, etc.), refer to inside back cover of this document
7
Installation
➀
➁
➂➂
➀
➁
➀
➁
Gas
Steam
Liquid
3. 3 Installation Instructions
Fig. 3: Typical applications of the Bulletin 836E to measure pressure in gases, steam and liquids.
For typical applications of the Bulletin 836E, see Figure 3 above:
• The image on the left illustrates how the 836E should be applied for pressure measurement in
gases. The switch should be mounted with a shut-off assembly above the sampling nozzle so
that any condensate can drain off into the process.
• The center image shows the correct installation for pressure measurement in steam. Note how
the Bulletin 836E is mounted with a U-pipe below the sampling nozzle. Fill the U-pipe with fill
fluid before commissioning.
• For pressure measurement in liquids, see the drawing on the right of Figure 3 above. The
Bulletin 836E should be mounted below or at the same level as the sampling nozzle.
Additional considerations:
• Do not mount the device in the product flow or at a point where it could be affected by
pressure pulses.
• Calibration and testing are easier if the device is mounted downstream of a shut-off assembly.
• The orientation of the Bulletin 836E can result in zero point shift, i.e. the measured value does
not display zero in a non-pressurized state. This zero point shift can be corrected (see Section4
– Operation).
• The digital display can be electronically rotated 180° (see Section 4 – Operation).
• The housing can be rotated up to 310° for optimal readability and ease of wiring.
8
Installation
–
+
–
+
Load 2Load 1
12…30V dc
21
34
4... 20 mA
Load 2
12-30V dc
21
34
3. 4 Wiring
3.4.1Display Version
The 836E is a DC voltage switch with two PNP outputs or a single PNP output with a
4…20mA analog output. Both options feature an M12 (micro) connector.
Fig. 4: Bulletin 836E with two PNP switch outputs or one PNP output with 4…20 mA analog output.
3.4.2Nondisplay Version
The nondisplay version is offered with 4…20 mA analog output.
+
12 … 30V
DC
--
4...20 mA
9
Installation
889D-R4AC-2
889D-F4AC-2
3. 5 Mating Cables
2m (6.5ft) PVC Cable with 4-pin micro
(M12x1) connector and ratcheted
epoxy-coated zinc coupling nut.
Catalog number: 889D-F4AC-2
Note: Other cable lengths are available and
shielded cables may be required for some
analog output applications – refer to the
On-Machine Connectivity catalog (publication
#M115-CA001A-EN-P) for additional
information.
with 4-pin micro
10
Operation
Operating key
Communications jack
for personal computer
Digital display
Yellow LEDs for switching states
LED on = switch closed
LED off = switch open
LED for status
Green = ok
Red = error
Red/green blinking = warning
E
22.07
bar
4Operation
4. 1 On-Site Programming
The Bulletin 836E is programmed via three push buttons. The digital display and the light
emitting diodes (LEDs) assist in the navigation through the operating menu.
Fig. 5: Location of operating keys and display elements
11
Operation
4.1.1Navigating Through the Programming Menu
Refer to the menu structure in Figure 4.1.2 on the following page.
The section labeled A refers to Function groups
The section labeled B refers to the individual Functions within each Function group
The section labeled C identifies the possible values for each function
➀ To enter the operating menu:
• Press and hold the E key for longer than 3 sec.
➁ Once in programming mode (BASE will be displayed), toggle between the Function groups
with the + and − keys
➂ To enter the Function group, press the E key
➃ To toggle between functions, repeatedly press the E key (Note that repeatedly pressing the E
key will return you to the Function group.
• Then press the E key to return to the “Function” option
➄ Once on the desired function, use the + or − key to change the function value
➅ Press E to accept the function value
➆ To save changes, press and hold the E key for longer than 3 sec.
• Once in SAVE, choose YES or NO with the + or − key
• Confirm with the E key (sensor will go through a start-up routine before entering
operating mode)
• Warning code 210 (W210) will appear on the display to indicate a change in
configuration (see Chapter6, ‘Troubleshooting’ for further explanations of Error and
Warning codes).
12
ATTENTION: Changes take effect only when you choose
YES when asked to save the data.
4.1.2Structure of the Programming Menu
The chart below illustrates the structure of the programming menu.
Position adjustment:
within ±20% of the
upper range limit
point (max. ±20% of
the upper range
limit)
display
PVRO: measured
value display rotated
180°
SP: set set point display
SPRO: set point display rotated 180°
OFF: display off
OFFR: display off
rotated 180°
0...40 sec.
14
DESINAConnection in
accordance with
DESINA guidelines
Operation
t
t
1
2
3
3
4
4
p
p
SP
SP
RSP
RSP
0
0
0
0
1
1
1
1
4.1.4Output Setting
•Hysteresis mode
The hysteresis mode allows for two-point control. Depending on the pressure p, the
hysteresis can be set via the set point SP and the reset point RSP.
•Window mode
The window mode enables process pressure range monitoring.
•Analog output mode
The analog output mode returns a 4…20 mA signal proportional to the measured value.
The upper and lower range values can be set by the user.
•Factory default settings
Set point SP 1: 45%; Reset point RSP 1: 44.5%
Set point SP 2: 55%; Reset point RSP 2: 54.5%
Analog output: Lower Range Value (LRV) 0%; Upper Range Value (URV) 100%
•Each set point can be selected as Normally Open (N.O.) or Normally Closed (N.C.)
•P01-PTx3xxxx-05-xx-xx-xx-001
Fig. 7: ➀ Hysteresis mode, ➁ Window mode, ➂ Switch status of NO contact, ➃ Switch status of NC
4...20 mA: Analog
mode (analog output
versions only)
0.5...100% URL
in increments of 0.1%
(min. 0.001 bar)
0...99.5% URL
in increments of 0.1%
(min. 0.001 bar)
0...99 sec.
in increments of
0.1 sec.
16
Reset point delayDelay time
0...99 sec.
in increments of
0.1 sec.
Min. distance between SP and RSP: 0.5% URL
4 - 20Analog output
Operation
Value for 4 mA
(LRV)
Value for 20 mA
(URV)
Pressure applied for
4 mA (LRV)
Pressure applied for
20 mA (URV)
Error currentCurrent value in
Range of adjustment: LRL = Lower Range Limit; URL = Upper Range Limit;
LRV = Lower Range Value; URV = Upper Range Value
Turndown up to 4:1, LRV must be lower than URV
Enter lower range
value in increments
of 0.1%
Enter upper range
value in increments
of 0.1%
Use measured
pressure as lower
range value
Use measured
pressure as upper
range value
event of error:
MIN = ≤ 3.6 mA
MAX = ≥ 21.0 mA
HOLD = last value
17
Operation
4.1.5Service Function Setting
•Locking Code
A locking code already assigned can only be changed by first entering the old code for enabling
the device.
SERVService functions
Security locking/password protection
Password/code
entry
ResetReset all entries to
Revision counterIncreases by 1 with
Last device statusDisplays the last
Simulation
output 1 or 2
Enable password
protection
Select code 1...9999
0 = no locking
the factory setting
each configuration
device status to
occur ≠0
OFF: No simulation
OPEN: Switch output open
CLOS: Switch output closed
3.5: Simulation values for analog output
in mA
(3.5/4.0/8.0/12.0/1
6.0/20.0/21.7)
18
Max. indicatorDisplay of max.
measured
process value
Min. indicatorDisplay of min.
measured
process value
Operation
USB
1
2
3
4. 2 Programming with Personal Computer and ReadWin 2000
The 836E can also be configured via personal computer and ReadWin software. An additional
configuration kit with a cable (Cat. No. 836E-NSR) is required to interface the USB port of the
PC to the programming port of the pressure sensor, as shown below.
Fig. 8: Programming with PC
➀Personal computer with ReadWin configuration software
➁Configuration kit (836E-NSR)
➂Bulletin 836E with programming port
Fig. 9: Sensor configuration with ReadWin
19
Operation
4.2.1Additional Operating Options
In addition to the operating options listed in the “On-site programming” section, the ReadWin
configuration software provides an additional function group with further information on the
Bulletin 836E:
Function groupDescription
SERVNumber of switch changes for output 1
Number of switch changes for output 2
Device status
Last error to occur
INFOTag number
Switch serial number
Sensing element serial number
Electronics serial number
Series number
20
Hardware version
Software version
Accessories
M24x1.5
1
2
3
5Accessories
5. 1 Process Connection
•836E
The process connection is an adapter and the sensor module has an adapter thread. As a result,
the process connection can be easily changed at a later stage.
Fig. 10: Process connection
➀Sensor module 836E
➁Adapter with threaded connection
➂Adapter with clamp connection (sanitary)
21
Accessories
Process Adapter
Sanitary Adapter
3
3
5.1.1Adapter Change
The adapter can be changed on 836E.
Fig. 11: Changing the adapter
➀Sensor module with adapter thread
➁Standard O-ring
➂Adapter
Please note the following when changing the adapter:
•Use a new O-ring. Diameter 15.54 x 2.62 mm (0.61 x 0.10 in.) with either EPDM 70 Shore
FDA or FKM 70 Shore FDA material
•The sensor can be mounted with a 27 mm open-ended wrench.
•The adapter can be threaded on and tightened with a 28 or 32 mm (1.1 or 1.26 in.)
open-ended wrench (depending on the process connection).
The maximum torque is 80 N•m. The adapter can become loose if exposed to severe strain
through pressure and temperature. For this reason, the adapter connection must be checked
TM
regularly and the tightened if necessary. We recommend using Teflon
tape as an
additional thread seal.
•When changing the adapter, take care to not damage the diaphragm of the pressure sensing
element.
1 to 1-1/2-in. clamp: 836E-NH7B
2-in. clamp: 836E-NH7C
Catalog numbers for thread adapter versions (see diagram for dimensions):
Accessories
23
Accessories
50
27.5
n
'
)3/
%.73
5. 2 Welding Bosses
5.2.1Welding Boss with Sealing Taper
Welding boss for flush mounting process connection with metallic sealing taper.
Material: AISI 316L
Fig. 12: 836E-NWT
5.2.2Welding Boss with Sealing Surface
Welding boss for flush mounting process connection with sealing surface.
Material: AISI 316L
Seal (enclosed): silicone O-ring
24
Fig. 13: 836E-NWS
5. 3 Configuration Kit with ReadWin
USB
The configuration kit (Cat.No.836E-NSR)
consists of a software CD and a conversion
cable which interfaces the USB port of the PC
to the 4-pin programming port on the sensor
face.
ReadWin® 2000 software is also available free
of charge via download from
www.ab.com/sensors/
products/condsensingswitches
Accessories
25
Troubleshooting
6Troubleshooting
6. 1 Error and Warning Codes
If an error occurs in the electronics, the color of the status LED changes from green to red and
the display shows an error or warning code, as outlined below:
•E-code for errors
In the event of an error message, the measured value is unreliable.
•W-code for warnings
In the event of a warning, the measured value is still reliable.
Error Codes
CodeExplanation
E011Device configuration faulty
E012Error in measurement
E015Device error (internal)
E019Power supply has under voltage/over voltage
E020Device error (internal)
26
E021Device error (internal)
E022USB supply voltage
E025Switching contact 1 is not open, although it should be open
E026Switching contact 2 is not open, although it should be open
E040Device error (internal)
E042Output current cannot be generated.
Possible cause: analog output not connected
E044Excessive output current drift (±0.5 mA)
Warning Codes
CodeExplanation
W107Simulation active
W202Pressure outside the sensor range
W209Device start-up
W210Configuration modified
W212Sensor signal outside the permitted range
W250Number of switch cycles exceeded
W270Short-circuit at output 1
W280Short-circuit at output 2
6. 2 Spare Parts
O-ring for adapter change
• O-ring 15.54 x 2.62 mm (0.61 x 0.10 in.), EPDM 70 Shore FDA,
Catalog no. 836E-NV1
• O-ring 15.54 x 2.62 mm (0.61 x 0.10 in.), FKM 70 Shore FDA,
Catalog no. 836E-NV2
Troubleshooting
6. 3 Repair
Bulletin 836E pressure switches are not repairable.
6. 4 Change Status
The release number on the nameplate and in the Operating Instructions indicates the change
status of the device: XX.YY.ZZ (example 01.02.01).
XXChange in the main version.
Compatibility no longer provided. Device and Operating Instructions change.
•Without load < 60 mA, with reverse polarity protection
Power supply failure
•Behavior in case of over voltage
The device works continuously without any damage up to 34V DC.
If the supply voltage is exceeded, the properties specified are no longer guaranteed.
•Behavior in case of under voltage
If the supply voltage drops below the minimum value, the device switches off (status as if
not supplied with power = switch open).
7.1.2Output
Switching capacity
•Switch status ON: I
•Switch status OFF: Ia ≤ 1 mA
•Switching cycles: > 10 000 000
•Voltage drop PNP: ≤ 2V
•Overload protection
Automatic load check of switching current; output is switched off in case of over current,
the switching current is tested again every 0.4 sec.; max. capacitance load: 14 μF at max.
supply voltage (without resistive load) max. period length: 0.5 sec.; min. t
Load (analog output)
•Max. (V
Input PLC
•Input resistance Ri ≤ 2 kΩ
Signal on alarm
•Analog output
•Signal outputs
supply
Input current I
≤ 3.6 mA / last current value / ≥ 21.0 mA adjustable
(if setting ≥ 21.0 mA the output is ≥ 21.5 mA)
In safe state (switch normally open)
≤ 250 mA
a
− 6.5V)/0.022 A
≥ 10 mA
i
: 40 μs
on
28
7.1.3Operating Conditions
Any orientation
Any position-dependent zero shift can be corrected
Position adjustment (offset): ±20% of the upper range limit
Operating conditions: Environment
•Ambient temperature range
–40...+85 °C (briefly up to +100 °C [212 °F]), (–40...+185 °F)
•Storage temperature
–40...+85 °C (–40...+185 °F)
Operating conditions: Process
•Medium temperature ranges
−40...+100 °C (–40...+212 °F)
Limiting medium pressure range
•For overload resistance, see nameplate (Section 2)
•Vacuum resistance: 10 mbar
Material: AISI 316L
abs
7. 2 Nondisplay Version
7.2.1Power Supply
Supply voltage
•DC voltage version
12...30V DC
Current consumption
•20 mA
7.2.2Output
Output signal
•4…20 mA
Maximum load
•Max. (V
7.2.3Operating Conditions
Ambient temperature range
•–25…+70 °C (–13…+158 °F)
Medium temperature range
•–25…+70 °C (–13…+158 °F)
Storage temperature range