Rockwell Automation 6155 User Manual

RAC6155 Industrial Computers
Product Data and Installation Instructions
Publication 6155-IN001C-EN-P
Solid state equipment has operational characteristics differing from those of electromechanical equipment. "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Controls" (Publication SGI-1.1) describes some important differences between solid state equipment and hard­wired electromechanical devices. Because of this difference, and because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation with respect to use of the information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation is prohibited.
Throughout this manual, we use notes to make you aware of safety considerations.
Important: Identifies information that is especially important for
successful application and understanding of the product.
European Union Compliance
The 6155 Computer meets the European Union Directive requirements when installed within the European Union or EEA regions and has the CE mark. A copy of the Declaration of Conformity is available at the Rockwell Automation / Allen-Bradley Internet site: www.ab.com

Important User Information

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.
ATTENTION: The 6155 Computer is intended to operate in an industrial or control room environment, which utilizes some form of power isolation from the public low voltage mains. Some 6155 Computer configurations may not comply with the EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of the European Union. Obtain permission from the local power authority before connecting any 6155 Computer configuration that draws more than 75 watts of AC power directly from the public mains.
Publication 6155-IN001C-EN-P

Table of Contents

Using this Manual Preface
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-1
Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-1
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-1
Allen-Bradley Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P-2
Computer Features Chapter 1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Installation Chapter 2
Chapter Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
European Union Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Connecting AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Installing Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Opening the Computer Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Initial Operation and Setup Chapter 3
Chapter Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Operating Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Operator Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
System Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Using USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Installing/Removing Memory Modules Chapter 4
Chapter Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Available RAM Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Guidelines for Adding/Removing Memory . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Adding/Removing Memory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
System Troubleshooting Chapter 5
Chapter Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Troubleshooting Check Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Maintenance Chapter 6
Chapter Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Cleaning the Chassis Fan Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Specifications Appendix A
toc-ii Bulletin 6155 Industrial Computer
Publication 6155-IN001C-EN-P
Manual Conventions
Purpose of this Manual
Publication 6155-IN001C-EN-P

Preface

Using this Manual
Read this preface to familiarize yourself with the rest of the manual. The preface covers the following topics:
Who should use this manual
The purpose of the manual
Conventions used in this manual
Allen-Bradley support
Use this manual if you are responsible for installing, using or troubleshooting the Bulletin 6155 Industrial Computer.
This manual is a user guide for the Bulletin 6155 Industrial Computer. It gives an overview of the system and describes procedures you use to:
Install the 6155 Computer in an enclosure
Install and remove system components
Run the system
Troubleshoot the system
The following conventions are used throughout this manual:
Bulleted lists such as this one provide information, not procedural steps.
Numbered lists provide sequential steps or hierarchical information.
Who Should Use This Manual
Publication 6155-IN001C-EN-P
P-2 Bulletin 6155 Industrial Computer
Allen-Bradley offers support services worldwide, with over 75 Sales/Support Offices, 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone, plus Allen-Bradley representatives in every major country in the world.
Local Product Support
Contact your local Allen-Bradley representative for:
Sales and order support
Product technical training
Warranty support
Support service agreements
Technical Product Assistance
If you need to contact Allen-Bradley for technical assistance, please review the information in the System Troubleshooting chapter first. Then call your local Allen-Bradley representative or contact Allen­Bradley technical support at (440) 646-5800.
For additional product information and a description of the technical services available, visit the Rockwell Automation/Allen-Bradley Internet site at http://www.ab.com.
Allen-Bradley Support
Packing List
Publication 6155-IN001C-EN-P
Chapter 1
Computer Features
The Bulletin 6155 Industrial Computer features:
Variety of CPU types and speeds
Rack mount or benchtop
Active motherboard computer
Many options for enhancement and expansion
The Bulletin 6155 Industrial Computer is shipped with the following items:
Industrial Computer
1.82 m (6ft.) AC Power Cord (optional)
Industrial computers Product Data & Installation manual
CPU/Processor Manual
Software diskettes for major components
Optional accessory items and manuals
Note: Check your shipment against the packing list in the
shipping carton.
Description
1-2 Bulletin 6155 Industrial Computer
Figure 1 Dimensions of Bulletin 6155 Industrial Computer (Rackmount / Benchtop)
Note: Be sure to allow at least 76.2 mm (3.00 in.) depth clearance
for cable connections and air flow.
Physical Dimensions
Publication 6155-IN001C-EN-P
Rack Mounting
Environmental Considerations
European Union Compliance
Publication 6155-IN001C-EN-P
Chapter 2
Installation
This chapter describes installation of the 6155 Computer.
The 6155 Computer meets the European Union Directive requirements when installed within the European Union or EEA regions and has the CE mark. A copy of the Declaration of Conformity is available at the Rockwell Automation / Allen-Bradley Internet site: www.ab.com
For proper cooling, the computer requires a minimum free air space of 76mm (3 in.) behind, 51mm (2in.) above and below, and 25mm (1 in.) on the sides of the chassis. The computer is equipped with fans to help ensure proper cooling.
The computer can be installed in a rack cabinet that conforms to EIA standards for equipment with 19 in. wide panels. The cabinet must be tall enough to accommodate the computer's height and deep enough to accommodate the unit's depth, while providing rear clearance for cabling and air flow. A cabinet with a depth of 61 cm (24 in.) is sufficient.
The computer is designed to be supported by rack slides or to be placed on a shelf. The front flanges of the computer are intended to horizontally secure the unit to the rack cabinet's front mounting rails.
ATTENTION: The 6155 Computer is intended to operate in an industrial or control room environment, which utilizes some form of power isolation from the public low voltage mains. Some 6155 Computer configurations may not comply with the EN 61000-3-2 Harmonic Emissions standard as specified by the EMC Directive of the European Union. Obtain permission from the local power authority before connecting any 6155 Computer configuration that draws more than 75 watts of AC power directly to the public mains.
Chapter Objective
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