Rockwell Automation 60-2072 User Manual

Installation Instructions
PHOTOcountSWITCHt Totalizer Series 5000 Accessories
Adds ability to count without losing photoelectric countrol function switching capability
IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.
Refer to the product catalog pages for additional information.
Description
The #60--2072 PHOTOcountSWITCH Totalizer counter can be added to any Series 5000 QD Green Line photoelectric sensor to provide sensing and control plus counting in one economical easy-to-use package. Addition of this counting module does not in any way impair the switching capability of the Series 5000 photoelectric sensor. Nor does it require any additional wiring or external power supplies to make it operate.
The #60--2072 Totalizer counter is simply inserted between any Type 42MTB Terminal Base (except model 5004) and its cover. No additional wiring is required. The cover is remounted using the four (4) longer mounting screws supplied with the Totalizer.
It should be noted that the #60--2072 Totalizer has two pins, which connect through matching holes in the output module, to provide the signal to the counter. The #60--2072 Totalizer can be used with any output module, #8--590 E--M Relay (with date codes 8509 or later); #8--591 F.E.T. or #8--592 Triac (with date codes 8622 or later).
The #60--2072 Totalizer has a six-digit LCD display, 5 mm (0.2 in.) high. It contains a custom monolithic counter/drive chip that performs all the counting functions.
The count display and memory are powered by an easily replaceable 3V DC Lithium battery which prevents loss of counts due to a power failure. The battery which is supplied with the totalizer has an average expected life greater than five years.
An external manual reset button, located next to the display, can be depressed to reset the counter to zero. The Totalizer also includes an internal switch which disables the manual reset function to prevent accidental or unauthorized resetting of the counter.
The Totalizer count signal is obtained directly from the output circuit of the photoelectric sensor. This permits the use of the sensor to perform normal switching functions in addition to counting.
The Series 5000 is installed and aligned as described in the bulletin supplied with each sensor. The #60--2072 Totalizer is designed to maintain the NEMA 3, 4, 5, 12 and 13 environmental rating of the sensor.
Features
S Easily added in the field to any Green Line Series 5000
photoelectric sensor without additional wiring
S Reliable high-speed counting S Six-digit LCD display, 5 mm (2 in.) high—easily readable S No loss of count when power fails S Counter powered by replaceable 3V DC Lithium
battery—battery life expectancy more than five years
S External manual reset S Internal reset disable switch—prevents unauthorized
resets
S NEMA 3, 4, 5, 12 and 13 rated S UL Listed and CSA Certified
®
®
Specifications
Display Six-digit LCD, 5 mm (0.2 in.) high
Memory Display Power:
Count Speed
with 42MRU photohead
with 42MRP photothead
Operating Temperature [C (F)] 050° (32…122°)
Storage Temperature [C (F)] -- 2 0 60° (--4140°)
Relative Humidity
A slot is provided in the back of the housing to assist in removal of battery.The counter display fails to operate in 85% Relative Humidity at 50°C
(122°F). The failure mode is a blank display.
Supply
Battery Life
Series 5000 Sensor with #60--2072 PHOTOcountSWITCH Totalizer
3V DC Lithium battery (replaceable) 5 years, minimum
(25% minimum duty cycle) 200 cps 70 cps
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Installation
1. Remove the cover  from the 42MTB Terminal Base (Figures 1 and 2).
2. Remove four (4) screws from cov er.
3. Install output module  into terminal base . Note location of the two holes for the Totalizer contact pins (Figure 1).
4. Mount #60--2072 Totalizer onto the 42MTB Terminal Base so that the contacting pins  fit into the two holes in the output module  (Figures 2 and 3).
5. Set the internal reset disable switch in the desired position (Figure 3).
6. Remove backing paper from vibration pad (supplied) and apply to the side of the cover as shown in Figure 4.
7. Replace the cover  using the longer (4) screws  supplied with the #60--2072 Totalizer.
42MR
Photohead
Output
module
Two holes for
contact pins
42MTB terminal base
Six-digit display
External
Reset
#60--2072
Totalizer
(four) cover
screws
Figure 1: Photoelectric sensor assembly Figure 2: #60--2072 PHOTOcountSWITCH assembly
Locate vibration pad on inside of cover as shown
(Top)
42MTB
cover
Cover
locating
Contact
pins
(Rear View)
Reset disable
switch
(Front View)
Lithium battery
holes
Figure 3: #60--2072 PHOTOcountSWITCH Totalizer Figure 4: Vibration pad installation
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