Rockwell Automation 592-ESM-xxx-xxx User Manual

Installation Instructions

E300 / E200 Sensing Module

(Cat 193-ESM-_ _ _-_ _ _; 592-ESM-_ _ _-_ _ _)

WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.
Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of
malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product.

Additional Resources:

1) Go to http://www.literature.rockwellautomation.com; 2) Go to Search. Type in publication number: 193-UM015

Features

193-ESM-_ _ _-_ _ _-C_ _

100-C Contactor
Power Stabs

100-C

Contactor

Latch

100-C Contactor Coil Module
(Included in Package)

T1

T2

T3

592-ESM-_ _ _-_ _ _-S_

NEMA Contactor Power Stabs

193-ESM-_ _ _-_ _ _-E3T

L1

L2

L3

NEMA Contactor
Mounting Foot

T3

T2

T1

T1

T2

T3

Panel Mount

Hole

Panel Mount

Hole

DIN Rail Mount

DIN Rail Release

2

E300 Sensing Module

Features

193-ESM-_ _ _-_ _ _-P

L1

L2

L3

TERMINAL BLOCK ONLY
ON CATALOG NUMBER
193-ESM-VIG-30A-CT

PANEL MOUNT FEET
(SOLD SEPARATELY,
CATALOG NO. 140M-C-N45)

193-ESM-_ _ _-_ _ _-T

L3

PANEL MOUNT FEET
(SOLD SEPARATELY,
CATALOG NO. 140M-C-N45)

Installation

L2

L1

DIN RAIL
MOUNT

DIN RAIL
MOUNT

T1

T2

T3

T3

T2

T1

2

1

3

Publication 193-IN057E-EN-P - June 2014 PN-248343 DIR 10000518533 (Version 04)

Installation - 100-C Contactor to Coil Module

5 - 7 lb-in

6

IN1

IN0

A2

R04

R03

A1

4

5

3E300 Sensing Module

9 - 22 lb-in

3

100-C Contactor

A1

A2

1

193-EIO-CM-_ _ _

R04

Relay 0

(+) (

A2

Replacement Contactor

Coil Modules

193-EIO-CM-C23
193-EIO-CM-C55

PE

A2

-

)

Table 2 Short Circuit Ratings per EN60947-4-1

Max. Available Fault

Current (A)

5,000

Maximum Voltage (V)

600

Overload Relay using

Sensing Module

Catalog Number

193-ESM-___-30A-C23,
193-ESM-___-30A-C55,
193-ESM-___-30A-E3T,
592-ESM-___-30A-S2,
193-ESM-___-60A-C55,
193-ESM-___-60A-E3T,
592-ESM-___-60A-S2,
193-ESM-___-30A-T,
193-ESM-___-60A-T

Prospective Short Circuit

Current, Ir (A)

3,000 100,000 690

Conditional Short Circuit

Current, Iq (A)

Contactor

100-C09 . . . 100-C23
100-C30 . . . 100-C55

Maximum Voltage (V)

R03

A1

A1A1

Short Circuit Ratings

The E300 / E200 overload relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables:

Table 1 Standard Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1

Overload Relay using

Sensing Module

Catalog Number

193-ESM-___-30A-C23,
193-ESM-___-30A-C55,
193-ESM-___-60A-C55,
193-ESM-___-30A-E3T,
193-ESM-___-60A-E3T,
592-ESM-___-30A-S2,
592-ESM-___-60A-S2,
193-ESM-___-30A-T,
193-ESM-___-60A-T

2

7 -11 lb-in

Table 3 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-C and 100-D, IEC, contactors protected by fuses

Sensing Module

Catalog Number

193-ESM-__-30A-C23

193-ESM-__-30A-C55,
193-ESM-__-60A-C55

Contactor Catalog Number Max. Starter FLC (A) Max. Available Fault

100-C09
100-C12
100-C16
100-C23
100-C30
100-C37
100-C43
100-C55

920
12 20
16 30
23 30
30 50
37 50
43 70
55 80

Current (A)

100,000 600

Maximum Voltage (V) Class J or CC Fuse

(A)

Publication 193-IN057E-EN-P - June 2014 PN-248343 DIR 10000518533 (Version 04)

Short Circuit Ratings (Continued)

193-ESM-___-30A-C23

Table 4 Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with 100-C, IEC, contactors protected by Bul. 140U-D frame circuit breakers

Overload Relay using Sensing Module

Catalog Number

193-ESM-__-30A-C23

193-ESM-__-30A-C23

193-ESM-__-30A-C23

Contactor Catalog Number Max. Starter FLC (A)

100-C09
100-C12
100-C16
100-C23
100-C09
100-C12
100-C16
100-C23
100-C09
100-C12
100-C16
100-C23

9
12
16
23

9
12
16
23

9
12
16
23

Table 5 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 500 line, NEMA, contactors protected by fuses

Overload Relay using Sensing Module

Catalog Number

592-ESM-___-30A-S2 00 9

Fuse Coordination

The following tables illustrate the fuse coordination tested when used with contactors stated:

Contactor size

1

245592-ESM-___-60A-S2

Max. Starter FLC (A)

180592-ESM-___-30A-S2

27592-ESM-___-30A-S2

Table 6 Type 1 and Type II fuse coordination with Bul. 100-C and 100-D contactors per EN60947-4-1

Overload Relay using Sensing Module

Catalog Number

193-ESM-___-30A-C55,
193-ESM-___-60A-C55

100-C09 9 20 15
100-C12 12 20 20
100-C16 16 30 30
100-C23 23 40 40
100-C30 30 50 50
100-C37 37 50 50
100-C43 43 70 70
100-C55 55 80 80

Max. Starter FLC (A)Contactor Catalog Number

Max. Available Fault

Current (A)

65,000 480Y/277V

35,000

5,000 600Y/347V

Max. Available Fault

Current (A)

100,000

Prospective Fault

Current, Ir (A)

1,000

3,000

Maximum Voltage (V) Max. Circuit Breaker

600Y/347V

Maximum Voltage (V)

600 ----­240
600
240
600
240
600

Conditional Fault

Current, Iq (A)

100,000

Max. UL Fuse (A)
R

30 30
30 30
60 100
30 50

100 200

60 100

Maximum Voltage (V)

600

140U-D6D3-

C30

(30 Amps)

C30

(30 Amps)

C30

(30 Amps)

J

20

Type I Class J or

CC Fuse (A)

Type II Class J or CC

Fuse (A)

Table 7 Type 1 and Type II fuse coordination with Bul. 500 line, NEMA, contactors per EN60947-4-1

Overload Relay using Sensing Module

Catalog Number

592-ESM-___-30A-S2 0 18
592-ESM-___-30A-S2 1 27
592-ESM-___-60A-S2 2 45 60 60

Contactor size Max. Starter FLC (A)

Prospective Short

Circuit Current,

Ir (A)

Conditional Short

Circuit Current,

Iq (A)

100,0003,000 600

Maximum Voltage (V)

Type I Class J

Fuse (A)

30
30

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Trademarks not belonging to Rockwell Automation are property of their respective companies.

Type II Class J

Fuse (A)

30
30

Publication 193-IN057E-EN-P - June 2014

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

DIR 10000518533 (Version 04)

PN-248343